2007 Ski Tow Bar Installation

WORK INSTRUCTION FORM WI751-100 Revision: B 11/27/07 Page 1 Of 7

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PURPOSE This document is provided as specific instructions for 2007 Ski Tow Bar Installation.

SCOPE
2007 Model Year.

RECORDS
Additions to this work instruction must e approved ! the "irector of #perations.

ASSOCIATED DOCUME TS
$o associated documents.

DE"I ITIO S
$o specific terms for this instruction.

RESPO SIBI$IT%
The en%ineerin% department is responsi le for maintainin% this information with the appropriate approval levels.

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TOO$S& 'AU'ES& "I(TURES

Tape Measure Marker &'&lamps (2) "rill "river *+ ,rench (2) "rill it - ./0+ "rill it - 1+ "rill it - ./23+

).0 1.16 +.0

SA"ET% RE*UIREME TS
$o safet! re4uirements specific to this instruction. 5ractice normal safet! precautions and have appropriate trainin% prior to installation.

I STRUCTIO S

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2007 S,I TO- BAR Installation Instructions 5A6T $7MB86S9 (:i%h Model) 700027;0 < (Short Model) 70002023
The purchased ski tow ar kit includes the followin%9 (2) Ski Tow Bar ,eldment (2) Aluminum An%le Mount Bars (3) ./0+ Bolts (3) ./0+ $uts (22) ./0+ =lat ,ashers To that we add the followin%9 (2) ./0+ > ;+ :e> :ead Bolts? 5art @70002002 (3) ./0+ > 2'2/2+ :e> :ead Bolts? 5art @2B#AB002. (0) ./0+ Aock $uts? 5art @2$7TB.00. (20) ./0+ =lat ,ashers? 5art @2,ASB.00. (3) @22 > 2+ Aa% Screws? 5art @70000C0; (2) Ski Tow Bar ,arnin% Aa el? 5art @70002C0C Tools 6e4uired9 Tape Measure Marker (2) &'&lamps "rill "river (2) *+ ,rench "rill Bit - ./0+ "rill Bit - 1+ "rill Bit - ./23+ Installation9 2. 7sin% a tape measure? locate the center of the oat and mark the %unnel moldin% at this point. Measure outward from this point? 20 inches in oth directions and mark. 2. Bolt the ski ar to the an%le mountin% rackets with the fasteners provided. 7se ./0+ olts? nuts and washers. .. &lamp the ski ar races under the %unnel moldin% with the clamps to hold it in position at the points marked in step one. The an%le mounts will protrude out from the rear of the %unnel appro>imatel! ei%ht (0) inches.

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C. ;.

"rill a ./0+ hole completel! throu%h the deck? rear & channel and an%le racket on each side. Insert the C'2/2+ olts throu%h the deck? channel and mountin% racket. Secure with a flat washer and lock nut.

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3.

Aocate at least three D'&hannel cross mem ers forward of the %unnel moldin%. "rill a 1+ hole throu%h the an%le mountin% racket at these locations. &han%e to a ./23+ it and drill the perf'kit and D'&hannel. 7. =asten the an%le mounts to the D'&hannels with the Aa% screws. 0. Make certain all fasteners are ti%ht. +. A..l/ warnin0 la12l to t32 ski 1ar in a 4l2arl/ 5isi1l2 lo4ation n2ar t32 ro.2 atta4362nt .ost. 20. See attached photos.

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20

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Ass261l2 an0l2 6o7nts to 1ar

Drill 38)9 Dia. :ol2& ;9 1a4k <ro6 07nn2l tri6

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Mark An%le

=== Aocate D'&hannels <

A. "rill 1+ holes thru an%le. B. &han%e it and drill ./23+ holes throu%h perf. kit and D'&hannel. &. =asten with Aa% Screws.

RE>ISIO S
REV. SECTION SUB-SEC. PARA. CHANGE REQUEST # DATE AUTHORIZED B

11/27/07

"#O

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