DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET

SECTION - 4 PAGE: 1 of 11

DATA SHEET A1 GENERAL INFORMATION 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Designation Location Design ambient temperature OC Degree of protection Type of mounting & construction Cable entry Purchasers earthing conductor Painting : a) Colour finish b) Type of paint 1.9 2.0 2.1 2.2 2.3 2.4 3.0 3.1 Control scheme & bill of material, enclosed Supply voltage Power devices, motor drives, etc Control voltage : Space heater / lighting supply voltage Power socket outlet Terminal blocks Wiring details Current carrying circuits Potential circuits Type of conductor 4.0 Earth Bus in Panel Material Size 2.5 Sq. mm 1.5 Sq. mm Multi strand cu. with FRLS PVC insulation of 650V grade Copper 40 x 6 mm 415 V, 3 PH / 3 PH-N, 50Hz 30 V DC 1Ph,240V, 50Hz AC 1Ph,240V, 50Hz AC Stud type with min. 2.5mm sq./ 5mm dia OUTSIDE INSIDE RAL 7032 Glossy White Air dried enamel Yes AMF/Governor Control INDOOR 45 IP 54 Floor mounted, single front type with lockable doors Bottom through glands. CU 40 x 6 mm

MATERIAL SIZE

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET

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DATA SHEET A2 APPLICABLE STANDARDS 1 2 SWITCHGEAR GENERAL REQUIREMENTS FACTORY BUILT ASSEMBLIES OF SWITCHGEAR AND CONTROL GEAR FOR VOLTAGES UP TO AND INCLUDING 1000 V. A.C. & 1200 V. D.C. MINIATURE CIRCUIT BREAKERS STARTERS CONTROL SWITCHES / PUSH BUTTONS RELAYS ARRANGEMENT FOR BUS BARS, MAIN CONNECTIONS & ACCESSORIES DEGREE OF PROTECTION CODE OF PRACTICE FOR INSTALLATION AND MAINTENANCE OF SWITCHGEAR. IS 4237 IS 8623

3 4 5 6 7 8 9

IS 8828 IS 8544 IS 6875 IS 3231 IS 11353 IS 2147 IS 3072 IS 3202 IS 6005

10 CLIMATE PROOFING OF ELECTRICAL EQUIPMENT 11 CODE OF PRACTICE FOR PHOSPHATING IRON & STEEL

12 WROUGHT COPPER & COPPER ALLOYS FOR ELECTRICAL IS 5082 PURPOSES 13 CONTACTORS IS 2959

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET

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DATA SHEET A3: ELECTRONIC GOVERNOR CONTROL PANEL (EGCP) The EGCP cubicle shall be sheet steel fabricated, totally enclosed dust and vermin proof, degree of protection IP-44 suitable for floor mounting and incorporates the following: The electronic governor for the engine control Digital AVR package with droop control Microprocessor based Engine Generator controller with following capabilities: ENGINE - Control Engine fuel solenoid control Engine pre-glow control Engine starter control Oil pressure monitoring Water temperature monitoring Battery voltage monitoring Speed monitoring with over speed protection ENGINE Protection Over speed High/ Low Oil pressure High/ Low coolant temperature Start Failure Battery voltage GENERATOR Control Auto Synchronisation with multiple generators and mains Manual synchronisation facility with manual voltage and speed adjustments. Dead bus closing logic Base load control for optimum fuel efficiency kW Droop control both for auto and manual Load sharing feature for 2 units. Engine speed control based on load bias

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET DATA SHEET-A4

SECTION - 4 PAGE: 4 of 11

A 1 2 C B 1

2 C 1 2 3 4 5 6 7 8 D 1 2 3 4 5 E 1 2 3 4 5 6 7 8 9 10 F 1 2 3 4 5 6

INSTRUMENTATION, METERING AND RELAYS Following devices shall be provided for each of the two DG sets DG1 and DG2 INSTRUMENT Transformes 3 Nos - Current transformers with 2500/1-1-1, CL-1, 5P10, PS, 3 Nos - Current transformers with 2500/1, CL PS, Voltage transformers of ratio 415V/ 3/110/ 3, , Cl. 1.0 RELAYS AND METERS EGCP-2 of Woodward Make Engine, Generator control and protection relay complete with auxiliary relays, small wiring, interfacing, communication cables, etc., Relays and Meters to be provided shall be as per the enclosed Single Line Diagram No. PCPL-0532-SLD-014 Hand reset Lockout Relay (VAJHM) for all Trip-faults. INDICATIG LAMPS Set of phase indicating lamps (R, Y, B) Auto/ Manual Selector Switch with Indicating lamps NIC ON/ OFF Indicating Load on Set Indicating Lamp Low Pressure Indicating Lamp High Water Temperature Indicating Lamp Over Speed Indicating Lamp Engine Fault Indicating Lamp PUSH BUTTONS Engine Start and Engine Stop Speed Raised and Speed Lowered Voltage Raised and Voltage Lowerd Acknowledge Reset SWITCHES 1 No. common DG Selector Switch 1 No. common Bus Selector Switch DC Supply ON/ OFF Selector Switch-2 Nos. Line Voltage Monitor Frequency Raise/ Lower potentiometer DC Hooter Panel Space Heater with Humidistat control Temperature Scanner Supply ON/ OFF Door Limit Switch Outgoing Breaker AUTO/ MANUAL Selector Switch SYNCHRONISING PANEL 2 No. Bus Coupler Breaker ON/ OFF indicating lamps Synchronous Lamp Double Voltmeter Double Frequency Meter Synchroscope EGCP2/ Manual Selector Switch

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1
7 8 9 10 G 1 2 3

CONTROL & RELAY PANEL DATA SHEET

SECTION - 4 PAGE: 5 of 11

EGCP2 run with load selector switch EGCP2 Auto Selector switch EGCP2 ON/ OFF Selector Switch Trip Neutral Close Switch GENERAL Green indicating lamp for "GRID power available" Bell operated on 24V DC and accept, reset & test push buttons, 24V DC relay/contactor for "GRID Fail" annunciation. Small wiring, MCBs, Space heaters, Panel illumination lamps, etc.,

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET

SECTION - 4 PAGE: 6 of 11

DATA SHEET B SL # 1.0 1.1 2.0 PANELS CONSTRUCTION Item Panels Designations Make and country of manufacture Type of construction: a) Simplex / Duplex / Desk-cum-panel b) To be matched with existing panels 3.0 Type of sheet steel ( Hot rolled / cold rolled) 4.0 Thickness of sheet steel Front Back Sides 5.0 Paint treatment and colour shades (external & internal) 6.0 Weight of each panel section 7.0 Dimension of each panel section (width x depth x height) 8.0 Mimic bus, material & colours 9.0 Space required for installation of all panels 10.0 General Arrangement drawing attached to (a) Individual Panel section (b) Overall arrangement of complete panels showing floor space 10.1 Largest package for transport Weight Dimension 10.2 Instruments, Components, etc, transported mounted on panels or separately packed. GENERAL Item Cable glands included Special interconnecting Cables if required, include Special tools & devices for maintenance included. (attached list) Testing facility for static systems included: Spares List of recommended spares for normal maintenance for a period of 5 years furnished. (Attached list) DRAWINGS / LITERATURE Following submitted: Components list of each panel.

Yes / No mm mm mm Kg mm m2 Yes/ No Kg mm

SL # 1.0 1.1 2.0 3.0 4.0 5.0 5.1

Yes/No Yes/No Yes/No Yes/No Yes/No

Yes/No

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1 5.2 5.3 6.0 7.0

CONTROL & RELAY PANEL DATA SHEET Yes/No Yes/No Yes/No Yes/No

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Block / Circuit diagrams of control interlock schemes Technical and descriptive literature of all the components supplied Tests All test certificates as specified shall be furnished Deviations All the deviations from the specifications submitted separately. Compliance will be taken for granted if the deviation is not specifically mentioned. Make Type designation Nominal voltage & % variation Contacts, Head Reset / Self reset No. of pairs of contacts a) Make contacts b) Break contacts Speed of operation of relay Pick up / drop off ratio Burden of Relay a) Contact Rating (Continuous) b) Voltages c) Making Current & duration d) Breaking current: i) Resistive ii) Inductive, 0.3 P.F. iii)Inductive, L=10m sec/40m sec R Detailed literature furnished Make Type designation Nominal voltage & % variation Range of time delay a) On energization b) On de-energization Accuracy class as per IS Resetting time No. of pairs of contacts a) Make contact b) Break contact Contact Rating: TIMERS

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0

AUXILIARY / INTERFACE RELAY Volts + %

m-sec VA A Volts A, AC / DC A A,AC A,DC Yes / No

10.0 1.0 2.0 3.0 4.0

Volts + % m sec m sec m sec

5.0 6.0 7.0 8.0

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1 a) b) c) d)

CONTROL & RELAY PANEL DATA SHEET A Volts A,AC / DC A A,AC A,DC Yes / No

SECTION - 4 PAGE: 8 of 11

9.0 1.0 2.0 3.0 4.0 5.0 6.0

Continuous current Voltages Making current & duration Breaking current : i) Resistive ii) Inductive, 0.3 P.F. iii) Inductive, L=10m sec/40m sec R Detailed literature furnished Make & Front Dimensions Type of switch ( Stay put/ Spring returns / Spring return with sequence/discrepancy Type of handle ( Pistol grip/Spadeor T / Knob/Ball handle) Contact development type No. As per data sheet A3 Integral Escutcheon plate or circuit label provided

CONTROL SWITCHES

Yes / No A Volts A, AC / DC A A,AC A,DC No. of operations Yes / No

7.0 8.0 1.0 2.0

Contact Rating : a) Continuous current a) Voltages b) Making Current & duration c) Breaking current: i) Resistive ii) Inductive, 0.3 P.F. iii) Inductive, L=10m sec/40m sec R Elec. Life Expectancy based on 120 switching operation cycles per hour. Detail literature furnished Make Actuator type: a) Momentary / maintained b) Shrouded to prevent inadvertent operation Whether integral engraved inscription plates provided Type and No. of NO /NC contacts Contact Rating: a) Continuous current PUSH BUTTONS

Yes / No Yes / No

3.0 4.0 5.0

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET Volts A,AC/DC A A,AC A,DC No. of operations Yes / No

SECTION - 4 PAGE: 9 of 11

6.0 7.0 1.0 2.0 3.0 4.0 5.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0

b) Voltages c) Making current & duration i) Resistive ii) Inductive, 0.3 P.F. iii) Inductive, L=10m sec/40m sec R Elec. Life Expectancy based on 300 switching operation cycles per hour Detail literature furnished Type Ratings:

INDICATING LAMPS V W Yes / No Ohms Watts

a) Voltage b) Wattage Series resistors are provided Series resistors Life of lamp in burning hours

ANNUNCIATOR Make Dimensions of each window (L x W x H) No. of lamps per window Lamps Volts Watts Auxiliary supply voltage & permissible variation Is the sequence of operation as per specification Initiating contact requirement a) Making current b) Impulse duration Details of components, literature and write-up scheme furnished. Make Type of movement Type of designation CT/VT Sec. current / Volt Burden: a) Current coil b) Voltage coil Details of shunt, if any a) Rated current

Volts % Yes / No A m sec Yes / No

1.0 2.0 3.0 4.0 5.0 6.0

INDICATING METERS

A, V VA VA A

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET Volts Degrees mm mm Yes / No Yes / No

SECTION - 4 PAGE: 10 of 11

7.0 8.0 9.0 10.0 11.0 12.0 1.0 2.0 3.0 3.1 3.2 4.0 5.0 6.0 7.0 8.0

b) Rated voltage drop Accuracy class & standard Total deflection angle Total Scale length Overall dimensions (front) Suitable for specified reference operating conditions Detail literature furnished Make Type of measurements ( 3 phase, 3 wire unbalanced power / 3 ph.4 wire unbalanced power) Measuring range in primary watts CT ratio VT ratio Accuracy & Standard to which meter conforms Burden: a) Current coil b) Voltage coil No, of digits in the meter Impulse contact for remote summation or printing provided. Details of impulse contacts a) Impulse frequency b) Duration c) Contact rating Mounting details & testing facilities. Literature with connection diagram furnished ENERGY METERS

A/A V/V VA VA Yes / No No. per sec. m sec W,V Yes / No

9.0 10.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0

Make Type, designation Range of parameter to be recorded Range of basic movement (In case of transducer operated relays) Accuracy & Standard to which the meter conforms Range of speed available Required Auxiliary supply & variation No. of hours of spring reserve in case of auxiliary supply failure Burden:

RECORDING METERS

Volts + % Hrs

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-06-1

CONTROL & RELAY PANEL DATA SHEET VA VA Yes / No.

SECTION - 4 PAGE: 11 of 11

10.0

a) Current coil b) Voltage coil Detailed literature giving mounting, type of case, etc. furnished.

Note: Bidder to note that the above items and qty. specified form only a guidance. Vender shall develop detailed schematic and wiring diagrams, to meet the various control/Interlock requirements specified and finalize the B.O.Q. for the Control panel.

DATE:22-06-2006 ISSUE No: P0