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Before using this information and the product it supports, be sure to read the general information under Read This First on page 1.
Second Edition (October 2001) The following paragraph does not apply to the United Kingdom or any country where such provisions are inconsistent with local law: INTERNATIONAL BUSINESS MACHINES CORPORATION PROVIDES THIS PUBLICATION AS IS WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE LIMITED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimers or express or implied warranties in certain transactions; therefore, this statement may not apply to you. This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in new editions of the publication. IBM may make improvements or changes in the products or the programs described in this publication at any time. It is possible that this publication may contain references to, or information about, IBM products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that IBM intends to announce such IBM products, programming, or services in your country. Requests for technical information about IBM products should be made to your IBM Authorized Dealer or your IBM Marketing Representative. Copyright International Business Machines Corporation 2001. All rights reserved. Note to US Government Users Documentation related to restricted rights Use, duplication, or disclosure is subject to restrictions set forth in GSA ADP Schedule Contract with IBM Corp.
Contents
ThinkPad s30, s31 Hardware Maintenance Manual Read This First . . . . . . . . . . . . What to Do First . . . . . . . . . . How to Disable the Password . . . . . . Product Overview . . . . . . . . . . . Fn Key Combinations . . . . . . . . . Status Indicators . . . . . . . . . . Related service information . . . . . . . . Restoring the pre-installed software . . . . . Creating the service partition for the s30 series . To create a recovery repair diskette . . . . . To use the recovery repair diskette . . . . . Checkout Guide. . . . . . . . . . . . Testing the computer . . . . . . . . . Audio Checkout . . . . . . . . . . Fan ASM Checkout . . . . . . . . . Keyboard and Auxiliary Input Device Checkout Memory Checkout. . . . . . . . . . 1394/LAN or Wireless Board Checkout (s30 only) Power System Checkout . . . . . . . . TrackPoint Checkout . . . . . . . . . Power Management Features . . . . . . Symptom-to-FRU Index . . . . . . . . . Numeric Error Codes . . . . . . . . . Error Messages . . . . . . . . . . No Beep Symptoms . . . . . . . . . LCD-Related Symptoms . . . . . . . . Keyboard-Related Symptoms . . . . . . Indicator-Related Symptoms. . . . . . . Power-Related Symptoms . . . . . . . PC Card (PCMCIA)-Related Symptoms . . . CompactFlash Card-Related Symptoms . . . Speaker-Related Symptoms . . . . . . . Power Management-Related Symptoms . . . Peripheral-Device-Related Symptom . . . . Intermittent Problems . . . . . . . . . Undetermined Problems . . . . . . . . CE Utility Program Diskette . . . . . . . . Writing the Serialization Information . . . . Writing the UUID . . . . . . . . . . Running the Diagnostics . . . . . . . . . FRU Removals and Replacements . . . . . . FRU Service Procedures. . . . . . . . 1010 Battery ASM. . . . . . . . . . 1020 Keyboard ASM . . . . . . . . . 1030 Hard Disk Drive ASM . . . . . . . 1035 Hard Disk Drive FPC ASM . . . . . 1040 Suspend Board ASM . . . . . . . 1045 Suspend Board Cable ASM . . . . . 1050 Modem Card ASM . . . . . . . . 1 . 1 . 2 . 3 . 4 . 4 . 5 . 7 . 7 . 7 . 8 . 9 . 9 . 10 . 12 . 12 12 . 13 13 . 14 . 16 . 16 . 19 . 19 . 21 . 22 . 22 . 23 . 23 . 23 . 23 . 23 . 24 . 24 . 24 . 25 . 25 . 27 . 27 . 27 . 27 . 28 . 28 . 30 . 31 . 32 . 35 . 36 . 37 . 38
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1055 Modem Cable ASM . . . . 1060 Wireless Card ASM (s30 only) . 1065 IEEE 1394/LAN Card ASM . . 1070 IEEE 1394/LAN Card Cable ASM 1075 DIMM Card ASM . . . . . 1080 Upper Cover ASM . . . . . 1085 Speaker ASM . . . . . . 1090 Palm Rest ASM. . . . . . 1100 Fan ASM. . . . . . . . 1130 PCMCIA Slots . . . . . . 1140 System Board . . . . . . 1145 Power Board ASM . . . . . 1150 LCD Bezel ASM . . . . . 1155 LCD Rear Cover ASM . . . . 1160 LCD Inverter ASM . . . . . 1170 LCD FPC ASM . . . . . . 1180 LCD Panel ASM . . . . . 1185 Hinge ASM . . . . . . . 1190 Hinge ASM (Wirelesss30 only). 1195 Base ASM . . . . . . . Computer Parts Listing . . . . . . LCD Unit Parts Listing . . . . . . Service Tools . . . . . . . . . Notices . . . . . . . . . . . Trademarks . . . . . . . . .
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this is suspected, clear the error log and run the test again. Do not replace any FRUs if log errors do not reappear. Be careful not to replace a non-defective FRU.
What to Do First
The servicer must include the following in the parts exchange form or parts return form that is attached to the returned FRU: 1. Name and phone number of servicer 2. Date of service 3. Date when part failed 4. Date of purchase 5. Failure symptoms, error codes appearing on the display, and beep symptoms 6. Procedure index and page number in which the failing FRU was detected 7. Failing FRU name and part number 8. Computer type, model number and serial number 9. Customers name and address Before checking problems with the computer, determine whether or not the damage applies to the warranty by referring to the following: Note for Warranty: During the warranty period, the customer may be responsible for repair costs if the computer damage was caused by misuse, accident, modification, unsuitable physical or operating environment, or improper maintenance by the customer. The following list provides some common items that are not covered under warranty and some symptoms that may indicate that the system was subjected to stresses beyond normal use: The following is not covered under warranty: v LCD panel cracked by applying excessive force or from being dropped v Scratched (cosmetic) parts v Cracked or broken plastic parts, broken latches, broken pins, or broken connectors caused by excessive force v Damage caused by liquid spilled into the system v Damage caused by the improper insertion of a PC Card or the installation of an incompatible card v Damaged or bent PC Card eject button v Fuses blown by attachment of a non-supported device v Forgotten computer password (making the computer unusable)
v Sticky keys caused by spilling liquid onto the keyboard The following symptoms might indicate damage caused by non-warranted activities: v Missing parts might be a symptom of unauthorized service or modification. v Hard disk drive spindles can become noisy from being subjected to excessive force or from being dropped.
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5. Replace the keyboard. 6. Power on the computer and wait until POST ends. 7. Verify that the password prompt does not appear. v Supervisor and hard disk drive passwords: The Supervisor Password and hard disk drive password are security features that are used to protect the system and the hard disk drive data from unauthorized access. No overriding capability is provided, so they cannot be replaced if they are forgotten. If the customer forgets the Supervisor Password, the system board must be replaced. If the customer forgets the hard disk drive password, the hard disk drive must be replaced.
Product Overview
The following shows an overview of the system features of the ThinkPad s30 and s31 series.
Feature Processor Bus architecture Memory Description Intel Mobile Pentium III 600 MHz, 128 KB L2 cache PCI Bus 128 MB SDRAM onboard 32 MB, 64 MB or 128 MB DIMM card (max. 256 MB) BIOS ROM Video up to 512 Kbytes v 10.4inch, 16M colors, 640x480 or 1024x768 pixel TFT color LCD v 20bit stereo D/A and 18bit stereo A/D audio v Internal stereo speakers Hard disk drive s30 v 10/20 GB, 2.5inch, IDE interface s31 v 15/30 GB, 2.5inch, IDE interface I/O ports v External monitor (mini-plug) v Headphone/line-out v Microphone-in v USB v RJ-11 v RJ-45 Internal Ethernet/modem PC card (PCMCIA) 56 Kbps (depends on the model) One Type II CardBus support Mini-PCI card AC Adapter Mini-PCI Type-IIIa 56Watt type
Audio
Fn Key Combinations
The following table shows the Fn key and function key combinations and their corresponding functions. The Fn key works independently of the operating system. The operating system obtains the status through the system management interface to control the system.
Fn + F3 Result LCD off
Fn + F4 F7 F12 Insert Delete Backspace Home End PgUp Spacebar (s31 only)
Result Suspend mode Switch between the LCD, the external monitor, and both the LCD and external monitor. Hibernation mode Increases the volume Decreases the volume Mutes the internal speaker Increase brightness Decrease brightness Toggle ThinkLight on/off Enables the FullScreen Magnifier
Note: Some models use the three volume control buttons to adjust the volume. The volume control buttons are located above the keyboard, next to the ThinkPad button.
Status Indicators
The system status LED indicators show the current computer status. The following shows the location of each indicator symbol and the meaning of each indicator.
Meaning Enough battery power remains for operation. The battery pack needs to be charged. The battery pack is being charged. The battery pack is being charged and is almost fully charged. The computer is in suspend mode. The computer is entering suspend mode. Data is being read from or written to the hard disk drive. Do not enter hibernation mode or power off the computer when this indicator is on. The numeric keypad on the keyboard is enabled. You enable or disable the keypad by pressing and holding the Shift key, and pressing the NumLk key. For details, see the Users Reference. Caps Lock mode is enabled. All alphabetic characters (A-Z) are entered in capital letters without the Shift key being pressed. You enable or disable the Caps Lock mode by pressing the Caps Lock key. Scroll Lock mode is enabled. The Arrow keys can be used as screen-scroll function keys. The cursor cannot be moved with the Arrow keys. Not all application programs support this function. You enable or disable Scroll Lock mode by pressing the ScrLk key. The computer is operational. This indicator is always on when the computer is on or in suspend mode.
Green
Green
Green
Green
(7) Power on
Green
3. A menu will appear stating Your computer originally included a Product Recovery program...Reinstall the Product Recovery Program? (Y/N). Note: If the hard-disk drive contains any partitions, you will not receive this menu-go to step 1. 4. Enter Y and the Service Partition will be created and loaded with D2D files. Note: If you do not want to create the Service Partition, press N, and then go to step 8. 5. Press Enter at the next window to continue. The Service Partition is created. The system automatically reboots during this process. The recovery process copies some files to the Service Partition and, PKUNZIPs others. Follow the prompts-you may be prompted to change CDs. The system reboots when the process is complete. Continue to step 6 to install the preloaded system. Install the preloaded system from the CD. 6. Boot with the Recovery CD (and the boot diskette if required). 7. If the hard disk drive is blank, a menu will appear stating Your computer originally included a Product Recovery program...Reinstall the Product Recovery program? (Y/N) To install the Service Partition, go to step 4. To preload the hard disk drive without installing the Service Partition, press N. 8. If a menu appears asking which operating system to install, highlight the proper operating system and press ENTER. 9. A menu will appear stating Full Recovery:. Press ENTER to select. 10. Enter Y at the three windows which follow. 11. Follow the prompts to complete Recovery.
3. At the prompt, press F11. (The option to press F11 appears for only a few seconds. You must press F11 quickly). The Product Recovery program main menu appears. 4. If you are using Windows 2000 Professional, you will be prompted to select the appropriate operating system setting. This menu does not appear for Windows 98 SE. 5. Select System Utilities from the main menu. Press Enter. 6. Select Create a Recovery Repair diskette. Press Enter. 7. Follow the on-screen instructions. 8. When the process is completed, label the diskette as the Recovery Repair diskette and save it for future use.
Checkout Guide
Use the following procedure as a guide for computer problems. Note: The diagnostic tests are intended to test only IBM products. Non-IBM products, prototype cards, or modified options can give false errors and invalid system responses. 1. Obtain the failing symptoms in as much detail as possible. 2. Verify the symptoms by attempting to recreate the failure by running the diagnostic test or by repeating the same operation. Note: To run the diagnostics, refer to Running the Diagnostics on page 27. 3. Use the following table with the verified symptom to determine which page to go to. Search the symptoms column and find the description that best matches your symptom; then go to the page shown in the Go to column.
Symptoms (Verified) Power failure. (The power-on indicator does not go on or stay on.) POST does not complete. No beeps or error codes/messages are indicated. POST beeps, but no error codes are displayed. POST detected an error and displayed numeric error codes.
Go to Power System Checkout on page 14, then use table in Power-Related Symptoms on page 23. Symptom-to-FRU Index on page 19, then use table in No Beep Symptoms on page 22. Symptom-to-FRU Index on page 19. Symptom-to-FRU Index on page 19, then use table in Numeric Error Codes on page 19. Running the Diagnostics on page 27. Symptom-to-FRU Index on page 19. Use the customer-reported symptoms, and go to Symptom-to-FRU Index on page 19.
The diagnostic test detected an error and displayed a FRU code. Other symptoms (such as LCD display problems). Symptoms cannot be recreated (intermittent problems).
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Note: The pull-down menu differs depending on the model. 4. Run the applicable function test. 5. Follow the instructions on the screen. If there is a problem, PC-Doctor shows some messages. 6. Reseat the cable or connector of the detected FRU and run the test again. If the error recurs, replace the FRU that caused the error. Note: With some FRUs, especially the system board, the problem may be caused by peripheral FRUs. Verify that each peripheral FRU, such as the flexible cable, has no problem by doing the following: a. Replace each peripheral FRU one at a time, and run the test again. b. If the peripheral FRUs have no problem, replace the main FRU itself. 7. To exit the test, select Quit Exit Diag. To cancel the test, press Esc. The following table lists the options on the test menu.
Diagnostics v Run Normal Test v Run Quick Test v CPU/Coprocessor v Systemboard v Video Adapter v Fixed Disks v Diskette Drives v Other Devices v Memory Test Full v Memory Test Quick Note: In Keyboard test within Interactive Tests, the Fn key is scanned only once. Each key should be pressed for at least 2 seconds; otherwise, it cannot be sensed. Interactive Tests v Keyboard v Video v Internal Speaker v Mouse v Joystick Test v Diskette Test v System Load v Stereo Speaker
Note: (s30 only) The testing of 802.11b requires an Access Point properly prepared prior to conducting the test. When testing 802.11b with PC-Doctor DOS, please confirm the following points: 1. An OBIs Access Point is located about 3 meters from the system. 2. The encryption is disabled on the Access Point.
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If the distance between the Access Point and the system is too far, the test may report failure even if the device is properly working. If the encryption is enabled on the Access Point, the test program cannot properly communicate with the Access Point to test the device, and will report failure. Due to the nature of wireless connection, the test may report failure with No LinkTest response received error message in the log, even if the device is working properly. When the test failed with this error, please repeat the test for a few times. The device may be working properly unless the same error persists.
Audio Checkout
Do as follows: 1. Boot from the diagnostics diskette and start the program. 2. Go to Interactive Tests on the main menu and select the Internal Speakers test. 3. If no sound is heard, replace the speakers.
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1. Replace the keyboard. 2. Replace the system board. The following auxiliary input devices are supported for this computer: v Numeric keypad v Mouse (USB-compatible) v External keyboard (USB-compatible) If any of these devices do not work, reseat the cable connector and repeat the failing operation. If the problem does not reoccur, replace the device and then the system board.
Memory Checkout
DIMM are available for increasing memory capacity.
Onboard (MB) 128 128 128 128 Slot (MB) 0 32 64 128 Total Memory (MB) 128 160 192 256
Memory errors might stop system operation, show error messages on the screen, or hang the system. Use the following procedure to isolate memory problems: 1. Turn off the computer and remove any installed DIMM from its slot. 2. Boot from the diagnostics diskette and start the program. 3. Go to Diagnostics on the main menu and select Memory Test. If an error appears, replace the system board. 4. Turn off the computer and reinstall the DIMM; then turn on the computer. Verify the memory size; then test the memory. If an error appears, replace the DIMM. Note: Make sure that the DIMM is properly installed into the connector. A loose connection can cause an error.
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1. Boot from the diagnostics diskette and start the program. 2. Go to Diagnostics on the main menu and select Other Devices. 3. Follow the description in the window. 4. If the test detects a problem, replace the board.
Pin 1 2
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If the voltage is within the range, do the following: v Replace the system board. v If the problem is not corrected, go to Undetermined Problems on page 25. Note: An audible noise from the AC Adapter does not always indicate a defective adapter.
Note: Signal lines, not used in these steps, are used for communications between the system and the battery.
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3. If the voltage is less than 10.6V, the battery ASM has been discharged, recharge the battery ASM. If the voltage is still less than 10.6V, replace the battery.
TrackPoint Checkout
If the external mouse is connected, the TrackPoint does not work. In this case, please detach the external mouse to check the TrackPoint. If this does not correct the TrackPoint problem, continue with the following: After you use the TrackPoint, the pointer drifts on the screen for a short time. This self-acting pointer movement can occur when a slight, steady pressure is applied to the TrackPoint pointer. This symptom is not a hardware problem. No service actions are necessary if the pointer movement stops in a short period of time. If a click button problem or pointing stick problem occurs, do the following: 1. Boot from the diagnostics diskette and start the program. 2. Go to Interactive Tests on the main menu and select Mouse. 3. Follow the instructions in the message window. If either the pointing stick or the click button does not work, do the following actions one at a time to correct the problem. Do not replace a non-defective FRU. 1. Reseat the keyboard Touchbutton cables. 2. Replace the keyboard. 3. Replace the system board.
Standby Mode
In standby mode, the following occurs: v The LCD backlight turns off. v The hard disk drive motor stops. Events that cause the computer to enter standby mode: v Standby mode requested by the Fn key (Fn+F4). The computer exits standby and resumes operation when any key is pressed.
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Suspend Mode
In suspend mode, the following occurs: v The LCD is powered off. v The hard disk drive is powered off. v The CPU stops. Events that cause the computer to enter suspend mode: v Suspend mode requested by the Fn key (Fn+F4). v The Lid is closed. v The specified time has elapsed. v Battery low occurs and hibernation conditions are insufficient. Note: When battery is low, the battery status indicator blinks orange. Note: In the IBM BIOS Setup Utility, the computer can be set to suspend when the lid is closed. The following events cause the computer to resume operation from suspend mode: v The Lid is opened. v The real time clock alarm is signaled. v The ring indicator (RI) is signaled by a PC Card device or the internal modem. v The Fn key is pressed. v Power switch is pressed. The computer also exits suspend mode when the battery is critically low or timer conditions are satisfied for entering hibernation mode.
Hibernation Mode
Note: Before using hibernation mode, you need a hibernation file. In hibernation mode, the following occurs: v The system status, RAM, VRAM, and setup data are stored on the hard disk. v The system is powered off. Events that cause the computer to enter hibernation mode: v Hibernation mode requested by function key (Fn+F12). v Timer conditions are satisfied in suspend mode when hibernate by timer is enabled. v A critically low battery condition occurs. v The power switch is pressed. (BIOS Setup) ThinkPad s30, s31
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The computer exits hibernation mode and resumes operation when the power-on switch is pressed. When power is turned on, the hibernation file in the boot record on the hard disk drive is read and the system status is restored from the hard disk drive. The power switch must be pressed to cause the computer to resume operation from hibernation mode. How to Create the Hibernation Function: Do as follows: v Turn off the computer. v Connect the USB diskette drive to the computer. v Insert the hibernation utility diskette into the diskette drive (you can create the diskette using the Diskette Factory). v Turn on the computer. v Follow the instructions on the screen. Note: If you change the memory size, you need to recreate the hibernation file or partition. For partition-based hibernation, use the hibernation utility to delete the partition first before creating a new one.
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Symptom-to-FRU Index
The Symptom-to-FRU Index lists the symptoms and errors and the possible causes. The most likely cause is listed first. Note: Perform the FRU replacement or actions in the sequence shown in the FRU/Action columns. If a FRU replacement does not solve the problem, put the original part back in the computer. Do not replace a non-defective FRU. This index can also be used to help you decide the next possible FRUs to be replaced when servicing a computer. Numeric error codes show the errors detected in POST or system operation (runtime). In the following error codes, X can be any number. If no codes are available, use narrative symptoms. If the symptom is not listed, go to Undetermined Problems on page 25. Note: For IBM devices not supported by diagnostic codes in this ThinkPad computer, see the manual for that device.
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Symptom/Error 0212 Keyboard Controller Failed 0213 Keyboard locked Unlock key switch 0220 Monitor type does not match CMOS Run Setup 0230 Shadow RAM Failed at offset:nnnn 0231 System RAM Failed at offset:nnnn 0232 Extended RAM Failed at offset:nnnn 0250 System battery is dead 0251 System CMOS checksum bad Default configuration used 0260 System timer error 0270 Real time clock error 0280
FRU/Action in Sequence Go to Keyboard and Auxiliary Input Device Checkout on page 12.
System board
System board
System board
1. Run BIOS Setup Utility to reconfigure the system, then reboot the system. 2. System board 1. Run BIOS Setup Utility to reconfigure the system, then reboot the system. 2. System board 1. Load Setup Defaults in the BIOS Setup Utility.
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Symptom/Error 0281 Memory size found by POST differed from CMOS 02D0 System cache error Cache disabled 02F0 CPU ID: 02F5 DMA Test Failed 02F6 Software NMI Failed 02F7 Fail-Safe Timer NMI Failed
FRU/Action in Sequence 1. Load Setup Defaults in the BIOS Setup Utility. 2. DIMM 3. System board System board
System board
Error Messages
Symptom/Error Device Address Conflict FRU/Action in Sequence 1. Load Setup Defaults in BIOS Setup Utility. 2. System board Allocation Error for: device 1. Load Setup Defaults in BIOS Setup Utility. 2. System board Failing Bits: nnnn 1. DIMM 2. System board Invalid System Configuration Data I/O device IRQ conflict System board
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FRU/Action in Sequence 1. Check that the operating system has no failure and is installed correctly. 2. Enter IBM BIOS Setup Utility and see whether the hard disk drive and the diskette drive are properly installed. 3. Diskette drive 4. Hard disk drive 5. System board
No Beep Symptoms
Symptom/Error No beep, power-on indicator on, LCD blank, no POST FRU/Action in Sequence 1. Ensure every connector is connected tightly and correctly. 2. DIMM 3. System board No beep, power-on indicator off, LCD blank during POST No beep, power-on indicator on, LCD blank during POST 1. Battery ASM 2. AC Adapter 3. System board 1. Reseat DIMM. 2. System board
LCD-Related Symptoms
Symptom/Error LCD backlight not working LCD too dark LCD brightness cannot be adjusted LCD screen unreadable Character missing pels Screen abnormal Wrong color displayed LCD has extra horizontal or vertical lines displayed. FRU/Action in Sequence 1. Reseat the LCD connector. 2. LCD FPC ASM 3. LCD inverter 4. LCD 5. System board 1. Reseat the LCD connector. 2. LCD FPC ASM 3. LCD inverter 4. LCD 5. System board 1. LCD FPC ASM 2. LCD inverter 3. LCD 4. System board
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Keyboard-Related Symptoms
Symptom/Error Keyboard (one or more keys) doesnt work. FRU/Action in Sequence 1. Reseat the keyboard cable. 2. Keyboard 3. System board
Indicator-Related Symptoms
Symptom/Error Indicator incorrectly remains off or on, but system runs correctly. FRU/Action in Sequence 1. Reseat the keyboard connector. 2. Reseat the LCD-to-system-board connector. 3. System board
Power-Related Symptoms
Symptom/Error Power shuts down during operation. FRU/Action in Sequence 1. Battery 2. AC Adapter 3. System board The system will not power on. 1. Battery ASM 2. AC Adapter 3. System board The system will not power off. Battery cant be charged. System board 1. Battery 2. System board
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Speaker-Related Symptoms
Symptom/Error Speakers make noise or no sound comes from system. In DOS or Windows multimedia programs, no sound comes from the computer. FRU/Action in Sequence 1. Speakers 2. System board 1. Speakers 2. System board
Peripheral-Device-Related Symptom
Symptom/Error External display does not work correctly. USB does not work correctly. FRU/Action in Sequence 1. CRT adapter 2. System board 1. Power board ASM 2. System board
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Symptom/Error
FRU/Action in Sequence
IEEE 1394 does not work 1. IEEE 1394 cable correctly 2. Card-to-system board cable 3. IEEE 1394/LAN card ASM 4. System board Modem does not work correctly 1. Modem cable 2. Modem card ASM 3. System board Ethernet does not work correctly 1. Card-to-system board cable 2. LAN/1394 combo card ASM 3. Base cover ASM 4. System board Wireless LAN does not work correctly (s30 only) Print problems 1. Wireless card ASM 2. System board 1. Run printer self-test. 2. Printer driver 3. Printer cable 4. System board
Note: If you cannot find a symptom or an error in this list and the problem remains, see Undetermined Problems.
Intermittent Problems
Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a hardware defect, such as cosmic radiation, electronic discharge, or software errors. FRU replacement should be considered only when a recurring problem exists. When analyzing an intermittent problem, do the following: 1. Run the diagnostic test for the system board in loop mode at least 10 times. 2. If no error is detected, do not replace any FRUs. 3. If any error is detected, replace the FRU shown by the FRU code. Rerun the test to verify that no more errors exist.
Undetermined Problems
You are here because the diagnostic tests did not identify which adapter or device failed, which installed devices are incorrect, whether a short circuit is suspected, or whether the system is inoperative. Follow these procedures to isolate the failing FRU (do not isolate non-defective FRUs).
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Verify that the power supply being used at the time of the failure is operating correctly. (See Power System Checkout on page 14.) 1. Power off the computer. 2. Visually check for damage. If any problems are found, replace the FRU. 3. Remove or disconnect all of the following devices: a. Non-IBM devices b. Printer, mouse, and other external devices c. Battery ASM d. Hard disk drive e. DIMM f. PC Cards (PCMCIA) 4. Power on the computer. 5. Determine if the problem has changed. 6. If the problem does not recur, reconnect the removed devices one at a time until you find the failing FRU. 7. If the problem remains, replace the following FRUs one at a time. Do not replace a non-defective FRU. a. System board b. LCD panel ASM
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Important Notice This computer uses special nylon-coated screws with the following characteristics: v They maintain tight connections. v They do not easily come loose, even with shock or vibration. v They need additional force to tighten. v They should be used only once. Do the following when you service this computer: v Have a screw kit (10L1956) available. v Always use new screws if you are instructed. v Use a torque screwdriver (U.S. only) if you have one.
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Reverse the steps described above when installing a new battery pack.
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4. Disconnect the keyboard connector from the system board and remove the keyboard.
Size Step 1 2 (Quantity) M2.0 x 7L (4) N/A Head & Color Flat head, black N/A Torque 2.5 kgf-cm 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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32
2. Disconnect the IDE connector from the system board and remove the hard disk drive.
For the s31 series To remove the hard disk drive ASM: 1. Slide and lift the drive bracket as shown to remove the bracket.
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4. Disconnect the IDE connector from the system board and remove the hard disk drive.
Size Step 2 (Quantity) M2.0 x 4L (1) Head & Color Flat head, black Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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35
Note: Make sure you use the correct screw for replacement.
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2. Lift the modem card to disconnect it from the system board. 3. Disconnect the cable from the modem card.
Size Step 1 (Quantity) M2.0 x 4L (2) Head & Color Flat head, black Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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2. Disconnect the LAN cable from the card. 3. Disconnect the card-to-system board cable from the card. 4. Carefully release the latches on both sides of the card. 5. Remove the IEEE 1394 card.
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3. Disconnect the card-to-system board cable from the system board, then remove the cable.
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2. Turn the computer over, then remove the upper cover assembly as shown.
Size Step 1 1A (Quantity) M2.5 x 5L (1) M2.0 x 4L (1) Head & Color Flat head, black Flat head, black Torque 2.5 kgf-cm 2.5 kgf-cm
Note: Make sure you use the correct screw for replacement.
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2. Remove the four screws securing the speakers and remove the speakers.
Size Step 2 (Quantity) M2.0 x 4L (4) Head & Color Flat head, black Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Size Step 1 (Quantity) M2.0 x 2.5L (3) Head & Color Flat head, silver Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Warning: The fan ASM FRU includes a small pad of thermal rubber. The thermal rubber has adhesive and protective paper on both sides and must be fixed onto the fan ASM before reassembly. To fix the thermal rubber onto the fan ASM: 1. Remove the protective paper from one side of the thermal rubber. 2. Press the thermal rubber firmly in place on the fan ASM. 3. Remove the protective paper from the other side of the thermal rubber.
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Protective paper
Thermal rubber
Size Step 1 1A (Quantity) M2.0 x 7L (3) M2.0 x 9L (1) Head & Color Flat head, black Flat head, black Torque 2.5 kgf-cm 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Note: The following steps 2 and 3 only apply to the s31 series. If you are servicing the s30 series, skip to step 4. 2. Remove the screw from the HDD/FPC bracket.
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4. Disconnect the FPC connector from the system board. 5. Grip firmly at the sides of the PCMCIA slots, then lift up to remove.
Size Step 1 1A 2 (Quantity) M2.0 x 7L (2) M2.0 x 4L (1) M2.0 x 4L (1) Head & Color Flat head, black Flat head, black Flat head, black Torque 2.5 kgf-cm 2.0 kgf-cm 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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2. Disconnect the FPC connector from the system board. 3. Remove the system board.
Size Step 1 (Quantity) M2.0 x 4L (1) Head & Color Flat head, black Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Note: Make sure you use the correct screw for replacement.
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Size Step 2 (Quantity) M2.5 x 3L (4) Head & Color Flat head, black Torque 2.5 kgf-cm
Note: Make sure you use the correct screw for replacement.
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2. Remove the screw from the inverter card, then remove the rear cover ASM.
Size Step 1 2 (Quantity) M2.5 x 3L (2) 2.0 M x 4L (1) Head & Color Flat head, black Flat head, black Torque 2.5 kgf-cm 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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3. Disconect the FPC cable from the inverter card, then remove the inverter card.
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5. Lift the two sides of the FPC connector as shown. 6. Disconect the FPC cable from the inverter card. 7. Disconnect the FPC cable from the LCD panel, then remove the LCD FPC ASM.
Size Step 1 (Quantity) M2.0 x 4L (1) Head & Color Flat head, black Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Size Step 1 (Quantity) M2.5 x 4L (4) Head & Color Flat head, silver Torque 2.0 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Size Step 1 (Quantity) M2.5 x 5L (3) Head & Color Flat head, black Torque 2.5 kgf-cm
Note: Make sure you use the correct screw for replacement.
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Size Step 1 (Quantity) M2.5 x 5L (3) Head & Color Flat head, black Torque 2.5 kgf-cm
Note: Make sure you use the correct screw for replacement.
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a b c
Note: Each FRU is available for all types or models, unless specific types or models are given.
Index a d 1 2 Description See MISC PARTS list PALM REST ASM SPEAKER ASM FRU Number 26P9299 26P9412 26P9298
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Index 3
Description KEYBOARD ASM KEYBOARD ASM (i-Series) KEYBOARD ASM US for s31 KEYBOARD ASM Traditional Chinese for s31 KEYBOARD ASM Korean for s31
HARD DISK DRIVE ASM 20 GB for s30 (includes HDD bracket, see MISC PARTS - b) HARD DISK DRIVE ASM 15 GB for s31 (includes HDD bracket, see MISC PARTS - b) HARD DISK DRIVE ASM 30 GB for s31 (includes HDD bracket, see MISC PARTS - b)
08K9691
08K9689
MODEM CARD ASM for s30 MODEM CARD ASM for s31
08K3137 26P8219 26P8100 08K3309 12P3639 26P9297 26P9302 26P9339 84G6536 26P9300 27L0647 26P8048 26P8049
7 8 9
SYSTEM BOARD ASM PIII600/300, 128 MB PCMCIA SLOT BASE COVER ASM (WW) w/ RJ-45 BASE COVER ASM (WW) w/o RJ-45
10 11 12 13 14
TRACKPOINT CAP FAN ASM HARD DISK DRIVE FPC ASM POWER BOARD ASM SUSPEND BOARD
Description AC Adapter 56W (2 PIN) Delta for s30 AC Adapter 56W (2 PIN) Sanken for s30 AC Adapter 56W (3 PIN) Delta for s31 AC Adapter 56W (3 PIN) Sanken for s31 SCREW KIT TELEPHONE CABLE US 32 MB DIMM 64 MB DIMM 128 MB DIMM 6-CELL BATTERY for s30 6-CELL BATTERY for s31
FRU Number 02K6548 02K6554 02K6550 02K6555 26P9301 27L0478 20L0263 20L0264 20L0265 02K6786 02K6895
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Description 9-CELL BATTERY for s30 9-CELL BATTERY for s31 POWER CORD (Japan 2 PIN) CABLE PACK (RJ-11 cable, suspend board cable) COMBO CABLE PACK (IEEE 1394 cable, card-to-system board cable) MISC PARTS (a) UPPER COVER (b) HDD BRACKET (c) HDD/FPC BRACKET for s31 (d) PCMCIA DUMMY (e) ANTENNA HOLDER - R (s30 only) (f) FPC HOLDER (upper) (g) FPC HOLDER (lower) (h) ANTENNA HOLDER - L (s30 only) SCREW SHEET (LCD) INSULATION SHEET THERMAL PAD
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e f g
Index eh 1
Computer See MISC PARTS list LCD BEZEL ASM LCD BEZEL ASM (i-Series)
FRU Number 26P9299 26P9303 26P9509 26P9308 26P9306 05K9937 27L0693 26P9304 26P8050 26P9305 26P9307
2 3 4 5 6 7 8 9
HINGE-R w/o antenna ASM HINGE-R w/ antenna ASM (s30 only) LCD UNIT-TFT 10.4-inch LCD FPC CABLE ASM LCD REAR COVER ASM INVERTER CARD ASM HINGE-L w/ antenna ASM (s30 only) HINGE-L w/o antenna ASM
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Service Tools
Description Diagnostic Diskette CE Utility Diskette Recovery CD Japan Win2K for s30 (2639-4WJ, 42J) Recovery CD Japan WinME for s30 (2639-43J, 4AJ) Recovery CD Japan XPHome for s31 (2639-RAJ, R3J, RRJ, R5J) Recovery CD English ASEAN, Hong Kong XPHome for s31 (2639-53A, 53H) Recovery CD T/C Taiwan XPHome for s31 (2639-54T) Recovery CD T/C Hong Kong XPHome for s31 (2639-53B) Tri-Connector Wrap Plug PC Test Card Audio Wrap Cable Screwdriver Kit USB Parallel Test Cable Torque Screwdriver (U.S. only) 5 mm Socket Wrench Screwdriver FRU No. N/A N/A 46P4410 46P4414 46P6979 32P6298 46P6364 46P6366 72X8546 35G4703 66G5180 95F3598 05K2580 05K4695 05K4694 27L8126
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Notices
References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Any reference to an IBM product, program, or service is not intended to state or imply that only IBM product, program, or service may be used. Subject to IBMs valid intellectual property or other legally protectable rights, any functionally equivalent product program, or service may be used instead of the IBM product, program, or service. The evaluation and verification of operation in conjunction with other products, except those expressly designated by IBM, are the responsibility of the user. IBM may have patents or pending patent applications covering subject matter in this document. The furnishing of this document does not give you any license to these patents. You can send license inquiries, in writing, to: IBM Director of Licensing IBM Corporation 500 Columbus Avenue Thornwood, NY 10594 U.S.A.
Trademarks
The following terms are trademarks or service marks of IBM Corporation in the United States and other countries: IBM PS/2 ThinkPad TrackPoint TrackPoint IV The following terms are trademarks or service marks of other companies as follows:
Intel Mylar PCMCIA Pentium Intel Corporation E.I. Du Pont de Nemours and Company Personal Computer Memory Card Interface Association Intel Corporation
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