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Electronics Ltd.
FEATURES
Automatic mains failure, Engine control, Generator protection, Built in alarms and warnings, Programmable analogue inputs: 4 Programmable digital inputs: 8 Programmable relay outputs: 7 I/O expansion capability, Periodic maintenance request indicator, True RMS AC measurements, Statistical counters, Event logging, Field adjustable parameters, Governor and AVR control outputs, Dual genset parallel with load sharing, Dual Genset Paralleling with the mains, Dual Genset No break transfer, Dual Genset Soft transfer, Single Genset Load capability, Automatic Start/Stop depending on load, Quick and delayed start depending on load, G-59 protections, Remote monitoring (MS-Windows based), RS-232 serial port, Software downloadable from serial port,
VERSION: 01.10
DATE: 09-05-2005
DATAKOM
TABLE OF CONTENTS
Section 1. INTRODUCTION 2. APPLICATION BASICS 3. APPLICATION VARIANTS 3.1. Dual Genset with Soft Transfer to and from the Mains 3.2. Dual Genset with No Break Transfer to and from the Mains 3.3. Dual Genset with Interrupted Transfer 3.4 Dual Genset with fixed Master and Interrupted Transfer 3.5 Dual Genset with Remote Start 4. DISPLAYS AND MODE SWITCHING 5. PROGRAMMING IN DUAL GENSET MODE 6. INSTALLATION 6.1. Serial Communication Cable 6.2. Checking the Mains Phase Rotation Direction 6.3. Checking the Genset Phase Rotation Direction 6.4. Adjusting the Governor Control Output 6.5. Adjusting the AVR Control Output 6.6. Synchronizing two Gensets 6.7. Load Sharing 6.8. Synchronizing with Mains 6.9. Automatic Master / Slave Switching 7. MAINTENANCE 8. DECLARATION OF CONFORMITY 9. TECHNICAL SPECIFICATIONS 10. CONNECTION DIAGRAMS
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1. INTRODUCTION
This manual describes the Dual Genset Synchronization specific features of the DKG-705 unit and should be considered as a supplement to the DKG-705 User Manual. Topics already emphasized the DKG-705 User Manual will not be repeated in this document.
2. APPLICATION BASICS
The DKG-705 offers a simple and cost effective solution for paralleling two gensets with load sharing. The unit allows the synchronization scheme defined in the below picture. This is the basic application with one mains input and two gensets running in parallel.
The Dual Genset application is made with standard DKG-705 units and standard software, no extra hardware or software is needed. The same DKG-705 unit is able to be used in both single genset and dual genset applications. The two gensets may be of a different rating; this will not effect the load sharing. They will share the load with equal percentage of their rated active power. For example if a 200KW genset is running in parallel with a 1000KW genset under 600KW total load, the first genset will supply 100KW and the second genset will supply 500KW. Reactive load sharing will be made the same way. One of the gensets will be selected as the MASTER one, it will determine the voltage and the frequency of the genset system. The other one will be called the SLAVE genset and will do the task of load sharing. The master/slave switching may be done in several ways: -one of the gensets may be constantly master, -manual master/slave switching, -automatic master/slave switching. Different master/slave switching applications will be explained in detail later in this document with related schematic diagrams. The load transfer between mains and gensets may be interrupted, uninterrupted or soft transfer with ramp control. Practically the unit is able to adapt to all kind of AVRs and governor controllers without additional hardware. The AVR control output is an isolated resistor with adjustable range, the governor control output is a 0-10V DC output. When a mains failure occurs, both gensets will run, synchronize and supply the load. Depending on user defined power levels and time delays, the master unit may decide to stop the slave genset. The load switching is also controlled by the DKG-705 units.
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3. APPLICATION VARIANTS 3.1 Dual Genset with Soft Transfer to and from the Mains
This configuration given in the schematic diagram 10.1 represents the most complex application of the DKG705 in Dual Genset mode. The load will be gradually transferred between mains and gensets with KW and KVAr ramp control. The features of this application are: -Both gensets able to be Master or Slave, -Both automatic and manual master/slave switching allowed, -Soft transfer to/from the mains allowed,
3.2 Dual Genset with No Break Transfer to and from the Mains
This configuration given in the schematic diagram 10.2 is similar to the one given in the schematic diagram 10.1 with the exception that there will be no need for the mains current transformers. To transfer the load, the gensets will synchronize to the mains, then close both contactors and then open the unnecessary contactor. The features of this application are: -Both gensets able to be Master or Slave, -Both automatic and manual master/slave switching allowed, -No Break transfer to/from the mains allowed,
If this transfer method is used, it is advised to make an electrical interlock between LOAD and MAINS contactors to prevent a phase to phase short circuit.
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In a dual genset system, the operating mode selection is always made on the master unit, the slave unit always switches to AUTO mode but its operation is controlled by the master unit.
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629
Emergency Backup
633
Definition Master request relay for dual Load Contactor relay for dual
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Group Param. Definition 10 A00 No Break Transfer 10 A01 Soft Transfer Enable 10 A02 GOV Control Enable 10 A03 GOV Reverse Polarity Unit -
10 10
A04 A05
1 0
10
A06
10
A07
Sec.
60
10
A08
Sec.
20
10
A09
Contactor Timeout
Sec.
0.5
10
A10
Hz
0.5
10
A11
10
A12
Deg.
10
A13
Governor Start
128
10
A14
AVR Start
160
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Group Param. Definition 10 A15 Frequency Lock Gain Unit -
10
A16
AVR Gain
64
10 10
A17 A18
KW KW/s
? ?
10
A19
KVAr Ramp
KVAr/s
10
A20
KW Gain
32
10
A21
KVAr Gain
64
10
A22
Controller ID
10
A23
Sec.
0.2
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Group Param. Definition 10 A24 Reverse Power Limit Unit KW
10
A25
Hz/Se c
5.0
10
A26
Degr.
10
10 10 10
Peak Lopping Enable Dual Genset Operation Enable Single Genset Load Enable (dual genset mode)
0 1 0
10
A33
10
A34
Dual Genset No Break Transfer to Mains Enable Dual Genset Soft Transfer to Mains Enable
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Group Param. Definition 10 A35 Dual Genset Delayed Start Power Unit %
10
A36
10
A37
10
A38
Sec
10
A39
10
A40
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6. INSTALLATION
The installation is a more complex and delicate work in a dual genset system comparing a single genset application. Before running the gensets make sure that the panel cabling is correctly applied and program parameters are set in coherence with the genset specifications. Before running tests, disable the dual genset mode via programming menu on both units. (P_A31=0)
DKG-705
DKG-705
D_SUB 9 pin male.. D_SUB 9 pins male Pin_2 connected to pin_3 Pin_3 connected to pin_2 Pin_5 connected to pin_5 (using the shield) If the cable connection is not made correctly, this will result in a COMMUNICATION FAIL alarm or warning. If Single Genset Load Enable parameter is set (P_A32=1) a warning is issued and the dual system will operate as a single genset system. If Single Genset Load Enable parameter is not set (P_A32=0) an alarm is issued and the dual system will not operate.
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7. MAINTENANCE DO NOT OPEN THE UNIT There are NO serviceable parts inside the unit.
Wipe the unit, if necessary with a soft damp cloth. Do not use chemical agents
8. DECLARATION OF CONFORMITY
The unit conforms to the EU directives -73/23/EEC and 93/68/EEC (low voltage) -89/336/EEC, 92/31/EEC and 93/68/EEC (electro-magnetic compatibility) Norms of reference: EN 61010 (safety requirements) EN 50081-2 (EMC requirements) EN 50082-2 (EMC requirements) The CE mark indicates that this product complies with the European requirements for safety, health environmental and customer protection.
9. TECHNICAL SPECIFICATIONS
The technical specifications are identical to the standard DKG-705 unit.
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