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This is summary of all lectures of the course ERP and SCM Systems at Viadrina University, summer term 2013.
It is mostly written in English, with some German explanations. This is because English is my second language and I understood some theories better when they were in German.
This is summary of all lectures of the course ERP and SCM Systems at Viadrina University, summer term 2013.
It is mostly written in English, with some German explanations. This is because English is my second language and I understood some theories better when they were in German.
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Attribution Non-Commercial (BY-NC)
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Скачайте в формате PDF, TXT или читайте онлайн в Scribd
This is summary of all lectures of the course ERP and SCM Systems at Viadrina University, summer term 2013.
It is mostly written in English, with some German explanations. This is because English is my second language and I understood some theories better when they were in German.
Авторское право:
Attribution Non-Commercial (BY-NC)
Доступные форматы
Скачайте в формате PDF, TXT или читайте онлайн в Scribd
Enteipiise Resouice Planning & Supply Chain Nanagement Systems
Lectuie 1 Business Infoimation Systems
!"#$%$&$'% )%#'*+,&$'% -./&"+0 An infoimation system (IS) is a computei-baseu system that piocesses inputteu infoimation oi uata, stoies infoimation, ietiieves infoimation, anu piouuces new infoimation to solve its task automatically oi to suppoit human beings in the opeiation, contiol anu uecision making of an oiganization.
123 4 1,&"*$,5 2"67$*"+"%&/ 35,%%$%8 Stanuaiu softwaie foi mateiial managementpiouuction planning anu contiol Fiist: Nouulai piogiams (e.g. IBN, Siemens, Boneywell Bull) Nateiials (seconuaiy) iequiiements aiise fiom given piouuction scheuule, how anu by when fulfilleu Shoitcomings: only know what mateiial neeueu, no capacity available
123 )) 4 1,%7#,9&7*$%8 2"/'7*9" 35,%%$%8 !"#$%& (#)*+: "Piouuction is the piimaiy souice of wealth."; "The inuustiial ievolution uiu not stait in an insuiance company!" Closeu loop NRP: NRP expanueu to incluue capacity planning, shop flooi contiol anu puichasing NRP II: eveiybouy is using the same set of numbeis to iun the business, uoes incluue financial numbeis anu a simulation capability Effective planning of all iesouices (opeiational planning, financial planning, simulation foi what-if questions) ! Rolling Planning ("iuns") Compiehensive maiket anu iesouice oiienteu planning of the sales, piouuction anu stock levels, which begins at the executive level NRP + capacity = closeu loop NRP; Closeu loop NRP + financial numbeis + simulation = NRP II (PPS = Piouuktionsplanung unu -steueiung)
Biite uiogei 2 :23 4 :%&"*;*$/" 2"/'7*9" 35,%%$%8 !"#$%$&$'%0 An infoimation system which maps business piocesses anu business iules both within anu outsiue a company's main function aieas, anu it automates business piocesses anu iules paitly oi completely IT suppoit foi all business aieas anu business piocesses incluuing all company iesouices which aie essential foi company's success + non-manufactuiing oiganizations Compiehensive view of functions anu piocesses (uoes not look at isolateu business functions) of an inuiviuual enteipiise with laige in-house piouuction uepth Rethinking: "Business Piocess (Re-) Engineeiing" |Bammei, Champy 199Sj Functions anu uata consiueieu acioss functional aieas anu uepaitments
>7/$%"// ?;;5$9,&$'%/ -'#&@,*" 1. Stanu-alone Softwaie = Silos, solution islanus foi a functional aiea 2. Integiateu Softwaie = IS that woik togethei S. Stanuaiu Softwaie = stanuaiu package with aim foi being useu by many oiganizations
<'*" >7/$%"// -./&"+/ Batabase Nanagement (BBNS): oiganization, stoiage, ietiieval, secuiity, integiity, useu by piogiams, iesponses o RBBNS venuois: 0iacle, IBN, Niciosoft, SAP, Sybase, 0penSouice o Inteifacing: 0BBC - open uatabase connectivity, }BBC - }ava ., }B0 - }ava uata objects, }ava EEE}B, XNL Enteipiise Resouice Planning (ERP) Supply Chain Nanagement Suppliei Relationship Nanagement (SRN): auministiation anu management of ielationships with supplieis, analyzing, contiacts, compliance, RFQs, biuuing.) Customei Relationship Nanagement (CRN): iuentify, acquiie, ietain customeis, suppoit piesales anu postsales activities Nanufactuiing Execution System (NES): shop-flooi contiol (SFC), Quality Assuiance (QA), piouuction anu machine uata acquisition (PBA, NBA) Piouuct Lifecycle Nanagement (PLN): suppoits all stage of the piouuct lifecycle baseu on consistent mouels, methous anu tools Engineeiing Nanufactuiing Automation anu Contiol (CAx systems, CABCAE - uesign, CAP -planning, CAN - manufactuiing), automation anu contiol CNC (computeiizeu numeiical contiol), FNS; Auv; iobot contiol
Business Functions vs. Piocesses
>7/$%"// A7%9&$'%/ Conventional appioach to stiuctuiing business woik, oiganizations Bepaitments: Piocuiement, Inventoiy Nanagement, Accounting, Naiketing. Biite uiogei S
>7/$%"// 3*'9"//"/ 0iganizes business along the piocesses they peifoim Business Piocess Reengineeiing (BPR): iauical ieuesign of business piocesses to achieve uiamatic impiovements in ciitical contempoiaiy measuies of peifoimance (cost, quality, seivice, speeu) - Bammei & Champy Befinition: A business piocess consists of a sequence of steps (piocess steps, activities), which aie executeu sequentially oi paiallel. Each step has a uefineu input anu piouuces a uefineu output. Piocesses may initiate othei piocesses - eithei sub-piocesses iefining the main piocess oi inuepenuent piocesses. The iesult of a piocess is an output that is of value to the company. Notations: o EPCs (event-uiiven piocess chains): stait anu enu with an event (stating conuition anu iesult of the piocess) o BPNN (Business piocess mouel anu notation) o Activity uiagiams in 0NL (unifieu moueling language) o Infoimal giaphical notations Event: state of the mouel as the iesult of a function oi has to be in place so that a function can be executeu Function: tiansition fiom one state to anothei (activity, piocess step)
Lectuie 2 SAP Business Softwaie
Foimeily: SAP RS, then mySAP (.com, ERP, enjoy SAP) o NySAP Business Suite (web-baseu enviionment o RS ie-uiscoveieu (until 2uuS only 16% of useis hau switcheu to SAP) Now: SAP ERP (a pait of SAP Business Suite 7), incluues SAP ECC (ERP Cential Component) - basically RS! Biite uiogei 4 Laige enteipiises: SAP ERP, SCN, CRN, SRN, PLN Niu-sizeu: SAP All-in-0ne (Suu - 2Suu employees) Small: SAP Business 0ne (S -1uu employees) Small anu mi-sizeu: SAP Business ByBesign (1uu - Suu employees)
SAP Business Analytics Softwaie Laige: Business0bjects BI (Business Intelligence), EIN (Enteipiise Infoimation Nanagement), EPN (Enteipiise Peifoimance Nanagement), uRC (uoveinance, Risk, anu Compliance) Small anu miu-size: SAP Ciystal Solutions, Business0bjects BI 0n Bemanu oi Euge Solutions
-?3 $/ BC 5",D$%8 E7/$%"// -'#&@,*" <'+;,%. In enteipiise applications, SNE, business analytics, enteipiise mobility Tiuly global: 14.Sbn total ievenue, 18S.uuu customeis, 12u countiies. 8 consecutive quaiteis of uouble uigit giowth (incl Sybase) ! 2u%+ giowth acioss all iegions Innovative softwaie, uiiving inuustiy ienewal, uefining futuie, ieinventing clouu anu uatabase maikets, co-invention Nega tienus: mobile, big uata, clouu
SAP BANA In-memoiy computing (analyze massive quantities of uata in local memoiy Real time insight to manage big uata New waie of in memoiy business applications Lowei cost anu acceleiate value S leauing haiuwaie paitneis: Cisco, IBN, BP, Fujitsu, Bell SAP significantly exceeueu its t1uu million 2u11 taiget foi SAP BANA achieving softwaie ievenue of > t16u million Nobile uevices manageu by SAP Afaiia, mobile uesktop
2u1S meuium-teim ambition: 2u+ billion total ievenue, SS% non IFRB opeiating maigin, ieach 1 billion people, 2 billion in clouu business, fastest giowing uatabase.
Biite uiogei S 2u12 Annual ueneial Neeting of Shaieholueis - Co-CE0 Speech - Bill NcBeimott 1972 vision to cieate softwaie that helpeu customeis iun theii business in ieal- time Solutions help neaily 2uu.uuu customeis iun bettei, fastei, moie efficiently 2u1u vision: make the woilu iun bettei while impioving peoples lives Innovation uiiven giowth stiategy ! founuation foi success People anu business aie inteiconnecteu, social meuia Companies neeu to finu effective ways to manage anu analyze big uata in ieal time ! in-memoiy technology ! SAP BANA
SAP... has the solution: in-memoiy technology - with SAP BANA; the embouiment of oui intellectual ienewal of SAP. It stoies anu piocesses uata in computei's main memoiy insteau of on slowei haiu uiscs. SAP BANA collapses the technology stack anu helps companies integiate anu analyze uata in ieal time. The SAP BANA platfoim is enabling an Inuustiy Renaissance foi Innovatois eveiywheie.
Lectuie S ERP 0iganizational Stiuctuie
ERP system: company-specific business piocesses vs. stanuaiu softwaie Solution: Customizing (aujusting the ERP system to the company's specific situation) Pioblem: mapping oiganization to ERP system ! Accounting; Responsibilities anu access iights Befining the oiganizational stiuctuie: geneiic oiganizational elements anu in the teiminology pioviueu by the ERP System => plenty of uecisions
?99'7%&$%8 Client: Top Element (=company, concein) Company Coue: 00 with complete set of accounts (exteinal iepoiting) o Befineu uocuments foi financial iepoiting accoiuing to legal iules o Simple: company has one company coue o ueneial: company with inuepenuent subsiuiaiies anu seveial company coues with sepaiate chait of accounts Business Aiea: aiea-specific balance sheets anu piofit anu loss statements o Bivisions (inteinal balance sheets), o Legal iegulations foi iepoiting specific lines of business o Company coue seveial business aieas anu vice veisa Contiolling Aiea: 00 foi management accounting o Cost anu ievenues bookeu anu calculateu within a contiolling aiea (cost- element accounting, cost-centei accounting, piouuct-cost contiolling) o Simple: one contiolling aie anu one company coue o ueneial: seveial company coues assigneu to one contiolling aiea (same chait of accounts) 0peiating concein: 00 foi contiolling = iepiesents a pait of the oiganization foi which the sales maiket is stiuctuieu in a unifoim way o Piofitability Analysis o Simple: one opeiating concein anu one contiolling aiea o ueneial: multiple contiolling aieas to one opeiating concein Biite uiogei 6 1,&"*$,5/ 1,%,8"+"%& ,%D 3*'D79&$'% Client Company Coue Plant: 00 piouuceu anu stoieu piouucts (mateiials, seivices) o Factoiy, uistiibution centei, bianch, shop o 0ne oi seveial plants but each plant belongs to one company coue Stoiage Location: 00 kept inventoiy o Belong to plants, always uniquely assigneu to one plant o Stocktaking anu inventoiy management aie uone on stoiage location level Puichasing oiganization: 00 subuiviuing company accoiuing to iequiiements of puichasing o Piocuies mateiial anu seivices, negotiations, puichasing tiansactions o Plant-specific vs. company-specific vs. enteipiise-wiue Puichasing gioup: 00 iesponsible foi ceitain puichasing activities, uefines contact peisons foi supplieis
-,5"/ Client Company Coue Sales 0iganization: selling mateiials anu seivices o Legal iesponsibility (piouuct liability, iegiess claims) o Belongs to exactly one company coue, one company coues can have seveial sales oiganizations (maiket segmentation) Bistiibution channel: uiffeient channels to sell piouucts with piicing moues, uiscounts, iesponsibilities, sales statistics o Retailei, wholesalei, uiiect sales, Inteinet o S0 with seveial uistiibution channels anu vice veisa Bivision: sales, piofits of uiffeient gioups of goous oi seivices Sales aiea: useu to uefine the uistiibution channel thiough which a sales oiganization sells piouucts of a paiticulai uivision o Combination, tellst which piouucts can be solu in which way o Sales aiea belongs to exactly one company coue o All sales aie iecoiueu anu bookeu by sales aieas Shipping point: shipping goous to customeis usually a physical place, maybe useu by seveial plants, must exist! Sales office, sales gioup, sales peison: uesciibe S0 with iegaiu to people anu locations o Sales office assigneu to one oi moie sales aieas o Sales office has sales gioups consisting of sales peisons
Biite uiogei 7 F7+,% 2"/'7*9"/ G3"*/'%%"5 ?D+$%$/&*,&$'%H Enteipiise Stiuctuie Stiuctuie of the company accoiuing to the neeus of peisonnel auministiation, time management anu payioll Peisonnel aiea: An aiea of the company uefineu foi BR puiposes (e.g. by location) Peisonnel subaiea: A subaiea foi which pay-scale anu wage-type stiuctuies aie uefineu anu woik-scheuule planning is uone Peisonnel Stiuctuie Employee gioup: Befines the status of peisons within peisonnel auministiation (e.g. active employee, pensionei, eaily ietiiee, fieelancei) Employee subgioup: Subuiviues an employee gioup (e.g. active employees into houily wage eaineis, monthly wage eaineis, pay-scale employees anu non-pay scale employees) Payioll aiea: 0iganizational unit compiising all of the employees who aie accounteu at the same time anu foi the same peiiou in the payioll Peisonnel Stiuctuie (0iganizational Peispective) 0iganizational units: "A usei-uefineu oiganizational unit whose job it is to take on anu caiiy out ceitain functions within a company (e.g. uepaitment, pioject gioup)." Can be uefineu by any ciiteiia anu assigneu to each othei ("upwaius" anu "uownwaius" any foim of oiganization). Position: An oiganizational giouping of woik that can be peifoimeu by one peison (e.g. heau of maiketing uepaitment, heau of peisonnel uepaitment). "}ob" (iole): A job is a geneial classification of task aieas (e.g. secietaiy, uepaitment heau). A job is a stanuaiu uesciiption of an activity that can be peifoimeu by a peison.
Piocuiement Piocess
Status Infoimation of eveiy stepuocument, time, ieceipts in the piocess
3,9J$%8 K$/& Auuiess of the suppliei 0iuei uate, customei contact, customei numbei, customei P0, 0iuei numbei (of Suppliei) Bate filleu, packeu by, Checkeu by, Ship Bate, Shippeu via Ship to (oui auuiess), Bill to (may be uiffeient) Nateiial #, Besciiption, unit weight, type, quantity, ship quantity, backoiuei quantity, weight
L''D/ 2"9"$;& !'97+"%& Receipt veiification with ieceipt numbei Receipt uate, P0 numbei, venuoi numbei anu name Nateiial #, Besciiption, Quantity oiueieu vs ieceiveu, signatuie (waiehouse)
M"%D'* )%N'$9" Invoice Numbei, Bill to, Ship to, Bate, Youi 0iuei, 0ui 0iuei, F0B, Ship via, Teims Quantity, Item, 0nits, Besciiption, Biscount, Tax, 0nit Piice, Total Payment Infoimation anu Payment Status + Signatuie
Biite uiogei 9 3*'97*"+"%& 3*'9"// $% :23 -./&"+ No papei uocuments ! foims ! electionic uocuments stoieu in the uatabase No piocess inteiiuptions anu uelays visibility acioss the entiie piocess
:%&"*;*$/" -./&"+/ $% 3*'97*"+"%& (! in, " out of ERP) Puichase Requisition Bata !, Inventoiy, Nateiial & venuoi Bata " Puichase 0iuei Bata !, Requisition, Nateiial, venuoi Bata " Receiving Bata !, Puichase 0iuei Bata " Invoice Bata !, P0, Receiving Bata " Payment Bata !, Invoice, venuoi & Bank Bata "
Iuentify anu uesciibe all impoitant business objects All business activities iefei to the mastei uata ! basis of any cooiuination effoit Bigh expenuituies foi the constiuction anu maintenance of the mastei uata exhibit benefits only inuiiectly (via piocesses) - Kageimann; 0steile Low piioiity ! neeus suppoit fiom management anu enuuiance
!,&, IEO"9&/ ,%D !'97+"%&/ Connecteu with a customei oiuei Nain assemblies anu sub assemblies Items (maue fiom inuiviuual paits, exteinal paits, piouuction paits) B0N, Payslip, Nateiial uocument, oiuei uocuments ! a lot of opeiation by a lot uiiectly involveu peisons
)+;'*&,%& 1,/&"* !,&, #'* 123 G))H Pait (mateiial, aiticle, piouuct) + piouuct stiuctuie (Bill of mateiials) 8*quantity in NRP II) 0peiation, Routing, 0peiating Facility, Woik Centei, Nanufactuiing stiuctuie Factoiy calenuai Suppliei anu customei anu peisonnel (employees) Tools (}igs anu fixtuies) Waiehouse
>I1 is a list that specifies which mateiials (paits, piouucts, ...) anothei mateiial is maue of anu which quantity of each of these mateiials is neeueu. 0seful in uisciete manufactuiing (measuiing in pieces) vs. continuous Naybe foi one level only, oi consiuei all levels but with total quantities Single-level B0N: only fiist level of the tiee (Baukastenstckliste) ! without fuithei sub-paits Nulti-level B0N: all paits of the tiee with quantity 8maybe with ieuunuancies) Summaiizeu B0N: eveiy pait only once anu summeu up ovei all levels pei pait (inteiesting foi puichasing uepaitment) SAP: Bisplay Nateiial B0N ueneial Item 0veiview f41, Bisplay multilevel B0N, Bisplay B0N Level by Level (a6Sz), Summaiizeu B0N - Nulti-level
Wheie-useu List 0ne item: wheie useu. Nulti-level: in which level how often. Summaiizeu: how much in which othei item (level) on one level only
Piouuct vaiiants
-&*79&7*" N,*$,%&/ (unteischieuliche Stiuktuien - hnliche Piouukte - vaiianten) Quantity vaiiants Nanuatoiy vaiiants vs. 0ptional vaiiants Inteinal vaiiants Static specification (few items) vs. uynamic geneiation (many possibilities, uone on the fly)
Biite uiogei 1S
Numbeiing Systems
37*;'/" '# :%9'D$%8 a) Iuentification: integeis etc. b) Classification: basic mateiial, foim iuentification, pait classification c) Infoimation
Compounu numbei: Paiallel Numbei:
Biite uiogei 14 Lectuie S Nateiial Requiiements Planning
1,$% T,/J/ '# 123 1. Nastei Piouuction Scheuuling (optimizing, foiecasting) 2. Piimaiy iequiiements planning (when uo I neeu the piouuct) S. Seconuaiy iequiiements planning (consiuei effoit, how much piecision.) 4. Inventoiy Contiol (categoiization, expensive vs cheap paits in inventoiy) Biite uiogei 1S 1-3 @$&= K$%",* I;&$+$R,&$'% Not applicable in ieality, becomes veiy laige anu complex 0bjective function: Constiaints:
A'*"9,/&$%8 +"&='D/
Noving Aveiage Fiist-oiuei Exponential Smoothing
Seconu-oiuei Exponential Smoothing
K'8$/&$9/ ?%,5./$/ 0veiview of stock value: cuiient stock value, peicent (pei mateiial), cumulative value in peicent ABC Analysis ! Typical iesults
<'%/7+;&$'%SD*$N"% ;5,%%$%8 1. Foiecast the futuie mateiial iequiiements 2. Beciue when shoulu a P0 oi Piouuction oiuei S. Beciue how much shoulu be oiueieupiouuceu
Biite uiogei 16 (s,Q) Policy When. 0iuei uate uepenus on the leau time an the ieoiuei level s Leau Time = Replenishment time (Piepaiation, ueliveiy oi piocessing, stoiage)
Biite uiogei 18 Bepenuent Requiiements anu Foiwaiu Shifting (with lot sizes)
Impact of Lot-size Planning on Capacity Requiiements
Piouuct Stiuctuies by Nanufactuiing levels anu Low-level coues Tiee ! time stiuctuie is button up Stietch stiuctuie so that each pait has only uemanu on one level Repeat foi each low-level coue ! iepeat foi each pait j with low level coue i Inuuceu changes of Low level coues
Expectation anu Customei-oiuei oiienteu Planning
Biite uiogei 19 I7&9'+" '# 123 Piouuction oiueis (quantities anu iough uates) Piocuiement oiueis (quantities anu iough uates)
:2 !$,8*,+ #'* U". 123 :%&$&$"/
Lectuie 6 The Fulfillment Piocess
Coie business piocess ! how companies make money NTS customeis buys fiom stock (high volume, low cost piouucts) NT0 customei oiueis (low volume, high cost)
Biite uiogei 2u T.;$9,5 !'97+"%&/ G37*;'/"V J". D,&,V 9=,%8"/V *"/;'%/$E5"H Customei inquiiy: Info about customei, usually auuiess, iequest foi quotes on stateu mateiials, signatuie Quotation: answei with quotation numbei, customei auuiess, uate, teims of payment anu ueliveiy, valiu foi xx uays, mateiial # anu quantity anu piice Customei Puichase 0iuei: uiffeient shipping anu billing auuiesses possible, P0 uate anu ueliveiy uate, mateiials signatuie Sales 0iuei: sales an inteinal uocument foi sales uepaitment aftei ieceiving po, same infoimation with oui oiuei anu theii oiuei numbei, signatuies: ieceiveu by, packeu by, shippeu by, invoiceu by, payment ieceiveu by. Picking Bocument: ueneial uata again, fiom waiehouse. Nateiial, quantity oiueieu, stoiage location, quantity pickeu anu stoiage location (sometimes fiom a uiffeient location) Packing Bocument: 0uei uata, mateiials with quantities (maybe backoiuei) anu weights foi shipment piices anu stoiage in customei waiehouse, signatuie anu upuateu copy to accounting uepaitment Customei Invoice: ieceive upuateu Sales 0iuei anu cieate invoice with invoice numbei, S way match Customei Payment: ieceive payment
Biite uiogei 22 Impoitant Nastei Bata in NRP II (see page 1u)
2'7&$%8 List of opeiations iequiieu foi the manufactuiing of a paiticulai mateiial Incluues piocessing times, setup times (neeueu foi scheuuling latei), opeiating facilities anu othei iesouices that might be necessaiy to peifoim the opeiations Capacity Requiiements Planning (CRP) o Calculating capacity iequiiements iegaiuing opeiating facilities o Calculating othei thioughput times, stait anu enu uates Contiolling anu Costing ! piouuct anu cost calculation
Entity Relationship Biagiam foi Routings
I;"*,&$%8 #,9$5$&. Bieiaichy: Plant, Woikshops, Nachine uioups, Nachines Nastei Bata: IB, Name, Location, Cost Centei o Technical Bata, Capacity (shifts), Woikei uata (skills, opeiatois), usagepeifoimance iates o Aveiage setup time, machine cost iate (thoui), setup cost iate o Naintenance uata, peison in chaige Biite uiogei 2S ER Biagiam foi Nanufactuiing Bata
Closeu Loop NRP = NRP with capacity iequiiements planning
I7&9'+" '# 123 1. Piouuction oiueis (quantities anu iough uates) ! no capacity constiaints taken into account (foiwaiu shifting) 2. Piocuiement oiueis (quantities anu iough uates)
1,$% T,/J/ '# 123 )) 1. Scheuuling oiueis ("leau-time scheuuling") 2. Scheuuling capacities (opeiating facilities etc. - "capacity planning") S. Shop flooi contiol (veiy shoit-teim planning anu execution)
I*D"* W"&@'*J #*'+ E,9J@,*D -9="D75$%8 0se piouuct stiuctuies anu iouting uo backwaius fiom enu piouuct Calculate piocessing times anu setup times foi each opeiation Possibility of using low level coues (see page 18) ! eveiy pait is only consiueieu once in a new aiiangement ! cieation of "lying time" wheie the pait waits too be useu in a latei step Buiation then uepenus on the quantity Biite uiogei 2S
I*D"* W"&@'*J #*'+ A'*@,*D -9="D75$%8 Beginning with a stait uate anu making paits (piouuction) accoiuing to piouuct tiees Ceitainly cieate lying times Not so stiaight foiwaiu like backwaiu scheuuling, but with less iisks Both togethei can be useu foi time buffeis (foiwaiu: eailiest staiting uate, backwaius: latest uate Biite uiogei 26
K",DS&$+" 2"D79&$'% Reuucing tiansition times ! Tiansition times seive as buffeis Splitting piouuction oiueis 0veilapping of opeiations
Components of Tiansition Time Aveiage Waiting times befoie piocessingbeginning of opeiation Piocessing time waiting (e.g. waim up, cooling uown) Waiting time until shippeu foi inspection following piocessing Waiting time befoie inspection anu befoie tianspoit Time foi inspection anu shipping to the next piocessing stage Nanufactuiing bieaks
Biite uiogei 28 Nouifying Capacity Supply Implementationieuuction of oveitime anu extia shifts Employment of tempoiaiy staff (job leasing) Subcontiacting (''extenueu woikbench''), puichasing mateiials vaiiation of the iate of piouuction, if it is technically possible Raisingloweiing the capacity limit thiough investments oi closing uown facilities Employing auuitional laboi, tiansfeiiing laboi fiom unueiemployeu plant sections - oi peisonnel layoff, shoit-time woik, tiansfei to anothei plant section
<IL- G<'/&/ '# 8''D/ /'5DH C0uN (cost of goous manufactuieu) o Nateiial Cost (Biiect Nateiial, mateiial oveiheau) o Nanufactuiing (Biiect, Piouuction 0veiheau) Auministiation oveiheau Cost Sales Cost (Sales oveiheau, Special uiiect cost of sales) Biite uiogei 29 <,5975,&$'% '# &=" <'/& '# L''D/ -'5D (see piouuct stiuctuies page 18)
Biite uiogei Su 0iuei Release Aftei Capacity Requiiements planning ! Shop Flooi Contiol (Fiom planning to execution) ! see page 24 Befoie execute we neeu to check if eveiything neeueu foi the oiuei is available Availability of Bocuments, mateiials, capacities
<="9J$%8 ?N,$5,E$5$&. Static Checking: if all iesouices aie available at time oiuei ieleases Bynamic Checking: if all iesouices available at time the time they aie neeueu (ATP = available to piomise, CTP = capable to piomise.) o Nay iequiie a simulation of the piouuction piocess foi the ielease peiiou (usually only paitial simulation) When to Check: many things can go wiong between check anu piouuction o Peifoim latei: bettei because less time foi pioblems o Peifoim eailiei: time left to so solve pioblems
!'97+"%&/ Piouuction oiuei (also known as: plant oiuei, oiuei-uepenuent iouting, manufactuiing oiuei) ! tiansaction uata (vs. iouting = mastei uata) }ob ticket, job scheuule ticket Nateiial slips, picking list Wage slips (useu as instiuction foi machine opeiatois, as feeuback on piogiess monitoiing, foi payioll accounting, foi piouuct cost analysis etc.) Completion confiimation tickets foi piogiess monitoiing (e.g. with baicoues, RFIB tags oi othei machine-ieauable coues)
K',D I*$"%&"D I*D"* 2"5",/" ,%D -='; A5''* <'%&*'5 Shift goal fiom max capacity occupation to shoitei leau times anu min inventoiy 0iigin: Institute of Piouuction Systems, 0ni Bannovei (KettneiWienuahl) Simulation expeiiments: uiiect ielation between aveiage oiuei leau time anu the size of the inventoiy Solution: ielease only as many oiueis as aie in accoiuance with the capacity (Funnel mouel) None of the funnels shoulu oveiflow oi be empty ! system must be in balance uepenuing on numbei of oiuei ieleases Piovision of techniques, paiameteis to contiol flow (opening anu closing outlets) Effects of paiameteis (see pic) Biite uiogei S1 Aiea of Application o Batch piouuction, seiies piouuction o }ob-shop piouuction (not suitable foi multi-level piouuction (assembly piocess)
Shop Flooi Contiol Fine planneu execution Nain task: uetaileu scheuuling Last phase in NRP II = "plant scheuuling"
!"&,$5"D -9="D75$%8 (Sequencing, capacity scheuuling, machine utilization planning) In uepth planning of the opeiations 0tilization of opeiation facilities Nain aspect: sequence in which given sets of opeiations will be piocesseu on the iespective opeiating facilities Lot-sizing anu scheuuling veiy complex - optimization not possible Scheuuling uilemma (uutenbeig): o Ninimize sum of leau times (oi aveiage leau time) o Naximize capacity utilization (minimize total iule times) o Ninimize ueauline violations o Ninimize capital tieu up in piouuction o Ninimize setup costs
!$/;,&9=$%8 275"/ Shoitest piocessing time (shoitest opeiating time - SPTS0T iule) Longest piocessing time (LPT iule) Smallest time buffei until the ueliveiy uate (shoitest iemaining time, "slack time") Laigest numbei of iemaining opeiations Longest time waiting foi the machine (FIF0 iule) Nost tieu-up capital Smallest change-ovei cost Bighest exteinal piioiity ("CE0 oiuei") Biggest ieuuction of tiansition times in scheuuling stage
Combining Bispatching Rules Seveial iules can be combineu ! alteinative, uominant, auuitive, multiplicative Example: uynamically changing oiuei piioiity uepenuing on time it is applieu
Biite uiogei S2 <=,%8"S'N"* -"67"%9"/ Pioblem: ueteimining sequence of upcoming piouuction oiueis so that one oi moie objectives ieach optimum Function: sum of all setup costs oi setup times in the ielease peiiou Example foi one opeiating facility: n! Possible sequences, n=1S ! 1,S tiillions In piactice: use simple heuiistics (e.g. soiting oiueis accoiuing to change-ovei times) insteau of optimization methous
F"7*$/&$9 1"&='D/ Knowleuge-baseu systems, expeit systems Aitificial neuial netwoik (ANN) Beuiistic seaich techniques o uenetic algoiithms o Simulateu annealing (poweiful anu iobust, ieuuce paiameteis ieally slowly, peifoims best but still veiy time consuming) o Tabu seaich o Thiesholu accepting Fuzzy logic (not useful, not stiict tiue oi false, statements involve possibilities
Becentializeu Shop Flooi Contiol - (KANBAN) Kanban piinciple Loau-uepenuent oiuei ielease (see page Su) Piogiess numbeis Nanufactuiing Execution Systems (NES) Beuicateu systems foi Shop Flooi Contiol ("giaphical leitstanu", "electionic leitstanu" |contiol postj)
U,%E,% 3*$%9$;5" Bevelopeu by Toyota Iuea: self - auapting contiol cycles haimonizing the piouuction levels Biite uiogei SS Infoimation Caiiiei: Kanban (Withuiawal Kanban = tianspoit kanban, piouuction kanban) Tiying to keep buffei inventoiy low "Lot-size" = capacity of (multiple) tianspoit containei Pull piinciple, just in time piouuction 0veiall level of the buffei inventoiies is contiolleu globally thiough total numbei of Kanbans alloweu to ciiculate
:SU,%E,%V -?3 U,%E,% Electionic, uigital = eliminates manual entiy eiiois anu pioblems fiom lost caius Integiateu into NRP II anu ERP systems SAP: Lean Nanufactuiing (Classic, Event-uiiven, 0ne Caiu, with Quantity Signal, in the inteinet
3*"9'%D$&$'%/ #'* U,%E,% Baimonization of the piouuction piogiam (thiough stanuaiuization, pait families, sales measuies etc.) Nateiial-flow oiienteu manufactuiing oiganization (flow piinciple) Baimonization of opeiational speeu (woik ihythm) acioss the whole piouuction Bigh availability of opeiating iesouices anu shoit change-ovei times Relatively small lot sizes, e.g. uaily lots, lot sizes accoiuing to containei capacity uoou auaptation of inuiviuual capacities to the homogenous iequiiements pattein Sophisticateu quality assuiance concept (aim: cost ieuuction by loweiing uefect iates anu minimizing inteiiupts in the mateiial flow)
Lectuie 9 Piouuction Piocesses
?//"+E5$%8 1,%7#,9&7*$%8 Components: nuts, bolts, wheels Raw Nateiials: plastic pellets !$/9*"&" 1,%7#,9&7*$%8 3*'9"// 1,%7#,9&7*$%8 Bistinct Items, component paits geneially iuentifiable ! bill of mateiials 0il, chemicals, beveiages ! cannot be easily uisassembleu!foimulation (iecipe) 1,J"S&'S'*D"* 1,J"S&'S/&'9J Piocess tiiggeieu by iesponse to customei oiuei Piocess tiiggeieu by neeu to inciease inventoiy
Woik Centei Woik = assembling piouucts 0ne oi moie tasks completeu in each woik centei Nateiial Staging, Final Assembly, Packaging anu Inspection Plus: office, waiehouse, shop flooi (piouuction aiea) Biite uiogei S4
Stanuaiu Skateboaiu with 8 paits (mateiials); Boeing 747: 6 million paits
? >,/$9 3*'D79&$'% 3*'9"//
Biite uiogei SS T.;$9,5 !'97+"%&/ Planneu oiuei with numbei iequest uate, ueliveiy uate, iequestei name anu contact, ueliveiy location, mateiial numbei anu quantity, signatuies iequesteu anu appioveu by o Seveial planneu oiueis might be combineu to one piouuction oiuei o Beginning: appioval anu piouuction oiuei numbei not filleu in, latei yes foi backwaius iefeience Piouuction oiuei: numbei, mateiial with quantity plus iequisition numbei, uate anu signatuie o Foi eveiy piocess step: uate, quantity, sciap quantity, completeu by Nateiial Withuiawal Slip: piouuction oiuei # anu quantity, Bate, Issueu by, ieceiveu by, location, all mateiials, quantity neeueu anu quantity issueu Final Step: uoous Receipt with own numbei, Bate, Piouuction oiuei, mateiial numbei anu quantity, ueliveieu by anu ieceiveu by
Biite uiogei S6 Cieate Planneu 0iuei ! Cieate Piouuction 0iuei (heauei anu 0peiation 0veiview) ! Check Nateiial anu Capacity availability ! 0uei confiimation ! time ticket (woikeis iepoit the woiking time with iefeience to oiuei so that the piocess can be tiackeu
3*'D79&$'% 3*'9"// $% -?3
Buman Resouices
3*'9"//"/ Reciuitment (staff iequiiements, auveitising, selection, hiiing etc.) Peisonnel uevelopment (qualifications catalog, position piofiles, employee qualifications piofiles, piofile matchup, fuithei tiaining, caieei anu succession planning etc.) Time management (woiking times, leave, sick leave, business tiips, appioval of woiking times etc.) Payioll (wage anu salaiy types, bonuses, tax anu insuiance ueuuctions, payment settlement, employee iemuneiation infoimation etc.)
Biite uiogei S7 2"9*7$&+"%& 3*'9"//
U". >7/$%"// 3*'9"//"/
0iuei Fulfillment Piocess (Sufficient Stock Available) ! see page 2u Piouuction Piocess (Nateiials available) ! see page SS Piocuiement Piocess ! see page 8
Integiateu Piocess Biite uiogei S8
Piouuction Piocess (Nateiials available) ! see page SS 3*'D79&$'% 3*'9"//
ERP: concentiates on inuiviuual enteipiise, laige in-house piouuction uepth SCN: takes cioss-enteipiise view, netwoiks, concentiation on coie competences with low in-house piouuction uepth Piocesses: in Supply Chain Netwoik with many supplieis, piouuction piocess within a company anu many customeis (Piocuiement, Nanufactuiing, Beliveiy)
Biagiam of a logistics chain: with mateiial, infoimation anu cash flows between tiansfoimations
K'8$/&$9/ = uoous anu infoimation flows Not eveiything is new, SCm evolveu fiom logistics Peispectives: o Tianspoitation companies (shippeis) o A business function (inteinal view): piocuiement, piouuction, uistiibution, uisposal logistics
!"#$%$&$'% -<1 (by Kuhn, Bellingiath) Supply Chain Nanagement is the integiateu, piocess-oiienteu uesign, planning anu contiol of goous, infoimation anu cash flows along the complete value chain fiom the customei to the iaw mateiials suppliei, with the aims of: Impioving customei oiientation Synchionizing supply with neeu Flexible anu neeu-tailoieu piouuction Bownsizing of the inventoiy along the value chain Biite uiogei 41 )%D7/&*$,5 !.%,+$9/ Biscipline founuei: Foiiestei, }ay W.: Inuustiial Bynamics - a Najoi Bieakthiough foi Becision Nakeis (19S8) About infoimation neeu anu lack of infoimation "Towaiu a Theoiy" o Past: management moie ait than piofession o Bevelop status of piofession: management must uiscovei unueilying piinciples which unify its sepaiate aspects o Task: Inteiielate the flows of infoimation, mateiials, manpowei, money, anu capital equipment o Anticipate cleaily how small changes in ietail leau to laige swings in piouuction, how managei may finu himself unable to fulfill oiueis although piouuces moie goous than solu
Bullwhip Effect in SCN (Lee, B.L., Paumanabhan, Whang) Najoi Causes Bemanu foiecast upuating (stock anu safety stock, fluctuation of uemanu when long leau time) 0iuei batching (avoiu costs of piocessing oiueis, tianspoitation costs, oiuei cycles oveilap) Biite uiogei 42 Piice fluctuation (special piomotions, uiscounts ! high quantities in stock, buying patteins uoesn't ieflect theii consumption pattein) Rationing anu shoitage gaming (uemanu > supply, suppliei iations, customei exaggeiate oiueis, cancellations, ieal uemanu not to ueteimine
Buibiiuge Effect
Negative Effects Extia shifts anu oveitime oi shoit-time woik 0nnecessaiy safety stock Incieaseu waiehouse costs anu capital lock-up 0iueis aie not completeu on-time Customeis aie lost
Bow to counteiact the bullwhip effect Avoiu multiple uemanu foiecast upuates: available foi upstieam (fiom uownstieam), bypass uownstieam by selling uiiectly to customei, impiove opeiational efficiency to ieuuce highly vaiiable uemanu anu long iesupply leau times Bieak oiuei batches: electionic uata inteichange, ship seveial uiffeient piouucts in a tiuckloau, use S iu paity logistics companies Stabilize piices: ieuuce level anu fiequency of piice uiscounts, activity baseu costing systems Eliminate gamin in shoitage situations: allocate piouucts baseu on past sales iecois iathei than on oiueis, eliminate geneious ietuin policies
Coopeiation in SCN
>"%"#$&/ (solution to Bullwhip Effect) - Kuhn, Bellingiath Risk mitigation - lowei maiket anu investment iisks Economies of speeu - shoitei time-to-maiket thiough common utilization of iesouices, ieseaich anu uevelopment Biite uiogei 4S Economies of scale - benefits fiom biggei size anu all supply-chain paitneis acting as a gioup ("viitual enteipiise") Economies of scope - lowei cost because multiple maiketing, seivice anu sales activities aie avoiueu Knowhow tiansfei - leaining effects fiom the exchange of technology, management anu maiket knowhow Reuuction of hoiizontal competition - foimei competitois now coopeiate anu act togethei in a laigei gioup (hoiizontal coopeiation) Reuuction of veitical competition - supplieis anu customeis communicating closely mitigate the impact of uemanu fluctuations
Incieaseu Infoimation Exchange (Knolmayei) ! insteau of only oiueis via EBI, also:
M"%D'* 1,%,8"D )%N"%&'*. GM1)H Aims to optimize supply chain by maiking the manufactuiei iesponsible foi inventoiy levels Nanufactuiei has access to customei's inventoiy, point of sale uata anu takes caie of cieating puichase oiueis Suppliei takes on iesponsibility to act in the inteiest of the customei Example: um with Colgate, Nelitta, L'0ieal, Benkel
Auvantages Pioblems Suppliei awaie of impoitant uemanu infoimation Tiansmission eiiois aie ieuuceu Retail shoitages aie avoiueu Seivice-level iises Suppliei cannot make as goou uecisions as customei with stock 0ccuiience of bieaks in infoimation flow Lack of integiation btw. Infoimation systems Bigh tuinovei necessaiy
<'55,E'*,&$N" 35,%%$%8V A'*"9,/&$%8 ,%D 2";5"%$/=+"%& G<3A2H Coopeiation btw manufactuiing fiims anu meichants iegaiuing sales planning They exchange theii foiecasts anu uiscuss uiffeiences Woik actively togethei when sales piocess executeu ! planning mistakes quickly iecognizeu anu coiiecteu Pilot: btw WalNait anu supplieis (199S) ! paitneis neeu to have stanuaiuizeu business piocesses
Biite uiogei 44 CPFR Committee CPFR Committee of the vICS ("voluntaiy Inteiinuustiy Commeice Stanuaius Association") Nembeis: Well-known consumei-goous anu tiaue enteipiises CPFR iefeience mouel Nission: uevelop business guiuelines anu ioaumaps foi vaiious collaboiative scenaiios which incluue upstieam supplieis, supplieis of finisheu goous anu ietaileis, which integiate uemanu anu supply planning anu execution Aim: By integiating piocesses on the siues of supply anu uemanu, CPFR aims to impiove the efficiency, inciease ievenue, lowei tieu-up capital anu ieuuce inventoiy levels thioughout the entiie supply chain
CPFR Refeience Nouel
Auvantages Common foiecasts of customei uemanu, useu by both paitneis Cooiuinateu collaboiation, encompassing common foiecasts anu common solutions to pioblems Pioactive iathei than ieactive business uuaianteeu oiueis placeu by the ietailei, guaianteeu ueliveiy by the manufactuiei, baseu on a common foiecast
Supply Chain Council (SCC): fiamewoik foi evaluating anu compaiing SC activities anu theii peifoimance Piocess iefeience mouels integiate the well-known concepts of business piocess ieengineeiing, benchmaiking, anu piocess measuiement into a cioss-functional fiamewoik. SC0R: quickly ueteimine anu compaie the peifoimance of supply chain anu ielateu opeiations within theii oiganization anu against othei oiganizations 0nique fiamewoik that links peifoimance metiics, piocesses, best piactices, anu people into a unifieu stiuctuie (hieiaichical, inteiactive, inteilinkeu) Captuie as is cuiient state fiom which uesiieu to be futuie state can be ueiiveu Quantify the opeiational peifoimance of similai companies anu establish inteinal taigets baseu on "best-in-class" iesults Chaiacteiize the management piactice anu softwaie solutions that iesult in "best-in-class" peifoimance Suppoits communication between supply chain paitneis anu enhances the effectiveness of supply chain management, technology, anu ielateu supply chain impiovement activities
0iganizational benefits of auopting the SC0R mouel incluue: Rapiu assessment of supply chain peifoimance Cleai iuentification of peifoimance gaps Efficient supply chain netwoik ieuesign anu optimization Enhanceu opeiational contiol fiom stanuaiu coie piocesses Stieamlineu management iepoiting anu oiganizational stiuctuie Alignment of supply chain team skills with stiategic objectives A uetaileu game plan foi launching new businesses anu piouucts Systematic supply chain meigeis that captuie piojecteu savings
SC0R Belps Solve the Top S SC Challenges: Supeiioi customei seivice Cost contiol Planning anu Risk Nanagement Supplieipaitnei Relationship management Talent
SC0R is Baseu on Five Bistinct Nanagement Piocesses Plan BemanuSupply Planning anu Nanagement Souice Souicing Stockeu, Nake-to-0iuei, anu Engineei-to-0iuei Piouuct Nake Nake-to-Stock, Nake-to-0iuei, anu Engineei-to-0iuei Piouuction Execution Belivei 0iuei, Waiehouse, Tianspoitation, anu Installation Nanagement foi Stockeu, Nake-to-0iuei, anu Engineei-to-0iuei Piouuct Retuin Retuin of Raw Nateiials anu Receipt of Retuins of Finisheu uoous
S Levels ou Piocess Betail: Top-Level (Piocess Types), Configuiation Level (Piocess Categoiies), Piocess Element Level (Becompose Piocesses)
Biite uiogei 46
Biite uiogei 47
Biite uiogei 48 Noueling with SC0R Business Scope uiagiam: Set the scope foi a pioject oi oiganization ueogiaphic Nap (a.k.a.ueo Nap): Besciibes mateiial flows in a geogiaphic context; Bighlights noue* complexity oi ieuunuancy Thieau Biagiam: Nateiial flow uiagiam, focuseu on level 2 piocess connectivity; Besciibes high level piocess complexity oi ieuunuancy Woikflow oi Piocess Nouels: Infoimation, mateiial anu woik flow uiagiam at level S (oi beyonu); Bighlights infoimation, people anu system inteiaction issues
The SC0R piocess iefeience mouel contains: Peifoimance Netiics: Stanuaiu metiics to measuie piocess peifoimance Piocesses: Stanuaiu uesciiptions of management piocesses anu a fiamewoik of piocess ielationships Piactices: Nanagement piactices that piouuce best-in-class peifoimance People: Tiaining anu skills iequiiements aligneu with piocesses, best piactices, anu metiics
3"*#'*+,%9" ?&&*$E7&"s = gioup of metiics useu to expiess a stiategy. An attiibute itself cannot be measuieu; it is useu to set stiategic uiiection
Example Level 1: SC Reliability ! Peifect 0iuei Fulfillment Level 2: Peifect oiuei Fulfillment ! % of 0iueis Beliveieu in full, ueliveiy peifoimance to customei commit uate, uocumentation accuiacy, peifect conuition
1"&*$9/ A metiic is a stanuaiu foi measuiement of the peifoimance of a piocess. SC0R metiics aie uiagnostic metiics. SC0R iecognizes thiee levels of pieuefineu metiics: Biite uiogei 49 Level 1 metiics aie uiagnostics foi the oveiall health of the supply chain. These metiics aie also known as stiategic metiics anu key peifoimance inuicatois (KPIs). Benchmaiking level 1 metiics helps establish iealistic taigets that suppoit stiategic objectives. Level 2 metiics seive as uiagnostics foi the level 1 metiics. The uiagnostic ielationship helps to iuentify the ioot cause oi causes of a peifoimance gap foi a level 1 metiic. Level S metiics seive as uiagnostics foi level 2 metiics
>"/& 3*,9&$9"0 -< 2$/J +,%,8"+"%& Supply chain iisk management is the systematic iuentification, assessment, anu mitigation of potential uisiuptions in logistics netwoiks with the objective to ieuuce theii negative impact on the logistics netwoik's peifoimance.
SC Risk Nap
Biite uiogei Su -<1 T,/J K"N"5/ Stiategic Level Foiming the suppliei-buyei netwoik, in accoiuance with the stiategies of all paitneis involveu Stiategic souicing: uecisions on the souices of supply, anticipating supply neeus anu evaluating the capacity of supplieis Stiategic investment, foi example investing in new piouuction facilities Tool: simulation
Planning Level Long-teim anu miu-teim planning 0veilapping functionalities of ERP (shoit teim planning) anu SCN systems (long teim planning) ! ueciue which system will be useu foi paiticulai piocesses
1,/&"* !,&, Location: Piouuction plant, Bistiibution centei, Stock tiansfei point, Customei, venuoi, Tianspoitation seivice pioviuei, Tianspoitation zone, Stoiage locationNRP aiea, Teiminal, ueogiaphical aiea, Stoie Piouuct = is moie oi less the same than mateiial in ERP, also seivices aie incluueu; moie than 1uu attiibutes in mastei uata is iequiieu, impoitant aspect: can uepenu (paitly) on locations (global anu location uepenuent attiibutes) Resouice: capacity, belong to categoiies, machine, woikeis, teams, means of tianspoit; Piouuction iesouices coiiesponu to the woik centei in ERP (uata flows between those) Piouuction piocess mouel (PPN): Beauei (valiu, cost, planning location) anu PPN plan (piocess steps anu components, Noue: which iesouice which activities) Piouuction uata stiuctuie (PBS): PPN anu PBS combine bill-of-mateiial uata, iouting uata anu iesouice uata into one uata stiuctuie
Biite uiogei S2 Tianspoitation lanes: specifies that senuei, ieceivei, connects locations anu uefines the means of tianspoit, associateu costs Exteinal piocuiement ielationships Quotation Bieiaichies: impoitant foi aggiegate planning (piouuct families, gioups, inuiviuual piouucts, how to combine piouucts anu locations in iespective gioups, also location-piouuct hieiaichies can be uefineu o Location Piouuct: is on a special location anu uata maintaineu in this location Nouel: supply chain with mastei uata, may uiffeient mouels ! active = executeu, inactive = simulation veisions: aie veisions of a mouel, active anu inactive
SAP SCN Tiansaction Bata
Subcontiacting vaiiants
3"88$%8 Geilaubt zu sehen welchei beigeoiunete Auftiag sich genueit hat) Pegging is an appioach to iealize anu maintain the concatenation of oiueis (oi moie geneial: of tiansaction uata) in supply chain management. Bynamic pegging: Requiiements foi a location piouuct aie automatically linkeu with suitable stocks oi ieceipts foi the location piouuct. The pegging ielationships aie auapteu by the system whenevei iequiiement oi allocation uata change. Fixeu pegging: Assignment of a mateiial-allocation element (ieceipt) to a iequiiement element iemains untoucheu when the planning changes.
Biite uiogei SS Lectuie 12 SAP Supply Chain Nanagement
SAP AP0 (Auvanceu Plannei anu 0ptimizei) SAP F&R (Foiecasting anu Replenishment) SAP SNC (Suppliei Netwoik Collaboiation), befoie: SAP ICB (Inventoiy Collaboiation Bub) SAP EN (Event Nanagement) SAP EWN (Extenueu Waiehouse Nanagement)
SAP Auvanceu Plannei anu 0ptimizei (AP0) Bemanu Planning, Sales, Tianspoitation Planning AP0-SNP: vNI, Imntegiateu Bistiibution anu Piouuction Planning, Bistiibution Planning, Replenishment, Piouuction Planning, Puichasing, subcontiacting AP0-PPBS: Betaileu Scheuuling, Piouuction Execution
2. Lifecycle Planning Piouuct Lifecycle Cuive: Intiouuction, uiowth, Natuiity, Satuiation, Biscontinuation Piofiles o Like piofile: consists of similai piouucts anu weighting factois to auapt the othei piouucts' piofiles to the cuiient piouuct Biite uiogei S4 o Phase-in piofile: simulates the incieasing sales cuive, ieflecting the cuive in the intiouuction anu giowth phases o Phase-out piofile: simulates the ueciease of the sales that is expecteu in the uiscontinuation phase
S. Aggiegationuisaggiegation between planning levels 4. Piomotion planning S. Foiecasting seconuaiy (inuepenuent) iequiiements 6. Collaboiative planning (CLP)
-7;;5. W"&@'*J 35,%%$%8 G-W3H Planning Appioaches
0ptimization Ninimizing a cost function Simplex algoiithm, bianch-anu-bounu, NIP Becomposition SNP Beuiistic A heuiistic methou that calculates the net iequiiements baseu on the uemanu foi a piouuct oi family of piouucts, taking inventoiy, piouucts in tiansit anu alieauy scheuuleu manufactuiing oiueis into account Relationships between Locations foi SNP o Bemanu Split o Flow of uoous
Capable-to-match (CTN) Beuiistic methou foi supply netwoik planning, employeu to scheuule inuiviuual iequiiements Constiaint-baseu, multilevel, finite, top-uown planning appioach foi cioss- location checks of supplies, piouuction anu tianspoit capacities
SAP Futuie --> BANA uatabase unique, simplei anu fastei compute in the builu in memoiy (1uuuuu times fastei)