InteliGen NT

Genset Controller
Standard Features
Microprocessor based Password protected settings Engine and generator protection features Real time clock with battery back up Event and performance log - Event based history with 500 events - Reason, data and time + all important values

Introduction
The InteliGen NT controller provides complete monitoring and protection for both single and mulitple gen-sets operating in standby or parallel modes. Allows for remote control user configuration, protection, and various hardware additions for complete customization.

- Test run scheduler User interface - Graphic 128 64 pixels LCD display - Multiple language capability - Set points adjustable at keypad or PC - Keypad provides tactile feedback

A built-in synchronizer and digital isochronous load share allow a total integrated solution for standby, island parallel or mains parallel application. Integration of up to 32 gensets is a standard feature. Controller is UL and CUL recognized Controller is NFPA110 compliant Large easy to read graphic LCD display LED's provide visual status information History log for rapid fault isolation Complete Engine, Alternator, Utility Line monitoring Ground fault Indication Integrated PLC programmable functions Automatic synchronizing and power control

Inputs and outputs - 3 configurable analog inputs - Magnetic RPM pick-up input - D+ preexcitation terminal EFI engine support - Engine specific CAN J1939 EFI engine support - Diagnostic messages in plain text RS-232 / RS-485, MOD Bus, CAN Interfaces

LED Indications
Utility voltage present Utility failure Generator voltage present Genset failure Generator circuit breaker on Main ircuit breaker on BUS Green LED - indicates utility available Red LED - flashes when utility failure occurs Green LED - indicates Gen voltage is present and within limits Red LED - flashes when any failure occurs Green LED - (if activated) flashes during synchronizing Green LED - indicates when voltage is present and within limits Green LED - (if activated) flashes during synchronizing

Engine Application Data

Alarm List (Wrn = Warning; Sd = Shutdown)
Events Oil Press Wrn Oil Press Sd Eng Temp Wrn Eng Temp Sd Fuel Level Wrn Fuel Level Sd Vbat Wrn AnlnlOM Wrn AnlnlOM Sd Digital IN Wrn Battery Fail Start fail Sd ParamFail Vgen <, > Sd Vgen unbl Sd Fgen <,> Sd Igen unbl Sd Overload Sd Overspeed Sd Underspeed Sd EmergStop Sd GCB fail Sd Pickup Fault Sd Stop fail Sd NextService Wrn ChrgFail Wrn RA15 fail Wrn IOM fail Sd ECU Alarm Wrn Description Oil pressure is less than setpoint. Oil pressure is less than setpoint. Water temperature exceeds setpoint. Water temperature exceeds setpoint. Fuel level is less than setpoint. Fuel level is less than setpoint. Battery volts is out of limits. AnIn condition for IG-IOM/IGS-PTM. AnIn condition for IG-IOM/IGS-PTM. Digital Input condition Wrn/Sd Batt fail during start sequence. GENSET start failed. Wrong memory checksum. Output volts is out of limits. Output volts is unbalanced. Output freq is out of limits. Output current is unbalanced. Output current exceeds setpoint. RPM exceeds setpoint. After start, RPM is less than setpoint. Emergency stop is opened. Generator circuit breaker failed. Speed sensor failed. Genset stop failed. The NextServTimer expired. Alternator failed to charge battery. Lost connection to IGL-RA15 module. Lost connection to IG-IOM/IGS-PTM. ECU alarm list is not empty.

Monitored Parameters
Generator Protection
Over/Under frequency Over/Under voltage Current/Voltage asymmetry Overcurrent/Overload Short Circuit Current detection True RMS Voltage measurement - Phase to Phase; - Phase to Neutral - PT ratio range 0.1500 True RMS current measurements - Current range 5 A - Maximal measured current 10 A - CT ratio range 15000 Power measurements - Act / React Power and Power, - Power Factor per phase - Active and Reactive Energy counter

Engine Protection
Oil Pressure Coolant Temperature Fuel Level Engine RPM Battery Condition Time to Next Service Total Operating Hours J1939 communications with ECU

Timers
Pre Start Delay Maximum Crank time Pause time between crank attempts Idle time Stabil Time, Gen voltage output stabil time Gen Circuit Breaker (GCB) Close delay Cooling Time, unloaded Genset cool time After Cool Time, run cooling pump after stop Stop Time Horn Timeout

SprinklActive Wrn Active if Sprinkler output is closed.

LowRTCBatt Wrn RTC backup battery is flat.

Integrated PLC Functions

Standard Features Description Log Function I. Log Function II. Comp Hyst Comp Win AND, OR 2 to 8 inputs, Binary output XOR, RS (flip-flop) 2 inputs, Binary output Analog input One limit + delay, Binary output Window comparator analog input, two limits analog output. Binary output is active when input is within limits Adjustable rising and falling edge delay

CAN BUS wiring interface

Electrical Isolation Maximum CAN BUS length Maximum Transmission Rate Nominal Impedence Connection Cable Type

(For use with IGL-RA15 remote alarm annunciator)

Galvanic Isolation 200m 250 Kilobaud 0 Shielded twisted pairs

Delay

Specications
Power Supply
Voltage Current Volts tolerance 8-36VDC 40-430mA depends voltage and temp 2% at 24V

Analog Inputs
Number of inputs 3 Resolution Range (jumper) Volts range -30 to +70oC -40 to +80oC IP65 95% no condensation EN 61010-1:95 +A1:97 EN 50081-1:94, EN 50081-2:96 EN 50082-1:99, EN 50082-2:97 5 - 25 Hz, 1,6mm 25 - 100 Hz, a = 4 g a = 200 m/s2 tolerance V tolerance Ohms range mA range Input impedance 10bits V, Ohm (default), mA 0-5V 0-2500 0-20mA > 100 k for V measuring 180 for mA measuring 2 % 2 of measured value 1 % 1mV of measured value

Ambient
Operating temp Storage temp Protection type Humidity Low Voltage Directive Electromagnetic Compatibility Vibration Shock

Speed Pick Up
Sensor Type Vin Minimum Vin Maximum Freq min Freq max Freq tolerance magnetic pick-up (shielded cable) 2 Vpk-pk (from 4 Hz to 4 kHz) 50 Veff 4 Hz 10 kHz (min. input voltage 6Vpk-pk) 0.2 %

Generator
Frequency Freq Tol. Current Monitor IC nominal (from CT) Load (CT Zout) CT input burden Measurement tolerance Imax from CT Ipeak from CT Imax continuous Voltage Monitor Voltage range Vmax Input Resistance Measurement tolerance Overvoltage class 0 277 VAC phase to neutral 0 480 VAC phase to phase 346 VAC phase to neutral 600 VAC phase to phase 0.6 M phase to phase 0.3 M phase to neutral 2% of Nominal III / 2 (EN61010) 5A <0.1 <0.2 VA per phase (In=5A) 2% of Nominal 10A 150 A / 1s 12 A 50-60 Hz 0.1 Hz

D+ Function
Imax output Guaranteed level for signal Charging OK 300mA 80% of supply voltage

Horn Output
Volts Current 0-36VDC 1A maximum

ANSI Protective Devices

ANSI Code 59 27 47 81H 81L Protection Overvoltage Undervoltage Voltage Assemetry Overfrequency Underfrequency Current unbalance Overload ANSI Code 5N & 64 32R 25 47 37 55 71 Protection Earth Reverse Power Synchronism Check Phase Rotation Undercurrent* Power Factor* Fuel Level

Digital Inputs/Outputs
Number of inputs Number of outputs Voltage range Input resistance Volts for open indication Max output current 12 12 0-36 VDC 4.7 k 8-36VDC 0.5A

50 & 51 Overcurrent 46 32

*Can be created using universal protections

Volts for closed indication 0-2VDC

Optional Expansion Modules and Accessories

IGL-RA15
Remote Annunciator Customizable Label 15 LED's - Can be programmed Red, Green or Yellow Lamp Test Local Horn Button Connect via Can Bus Can be used stand alone, or with an IGS-PTM and I-AOUT8

I-LB+
Communication bridge for multiple controllers for local and remote monitoring Connect via modem, Modbus, USB or direct to RS232

Paralleling Accessories IGS-NT-LSM+PMS

Hardware Key for Load Sharing and Power Management Digital load sharing Digital VAr sharing Optimize number of running engines: - Power management; kW, kVA, or % load based

I-AOUT8
8 configurable analog outputs Outputs: 0-10VDC Connects via Can Bus Can be used with IGS-PTM and IGL-RA15

IGS-PTM
I/O Extension Module 8 Binary Inputs, 8 Binary Outputs, 4 Analog Inputs, 1 Analog Output Measures PT 100 and NI 100 sensors Analog Inputs: 0-250 Ohms, 0-100mV, 0-20 mA Analog Outputs- 0-20 mA Connect via Can Bus Can be used with a IGL-RA 15 and I-AOUT8

IG-Dispaly LT GC
Remote Display Mimics the standard onboard display

IG-AVRi
AVR interface Interface between InteliGen NT controller and generator AVR

IG-AVRi-TRANS/LV
Power supply transformers for IG-AVRi Module

IG-AVRI Trans/LV Modem PC IG AVRI

IG Display LTGC

IGLRA15

IGSPTM

IAOUT8

Choose one

Up to 4 like modules can be chosen(1)

RS232

IGS-NT LSM+PMS

AVRI
Optional

IG - Display

Extension Modules CAN1

InteliGen NT GENSET Controller

Generator Control (1): Maximum allowed per module may reduce when additional extension modules are chosen. Binary Inputs Binary Outputs 10 12

Analog Inputs

Fuel

Solen

oid er Start

Baldor Electric Company FM24126

Baldor Electric Company P. O. Box 2400 Fort Smith, AR 72902-2400 U.S.A. Phone (479) 646-4711 Fax (479) 648-5792 International Fax (479) 648-5895 www.baldor.com

Printed in U.S.A. 8/12 Printshop 2000