Demag Dedrive Compact frequency inverters

Smooth inverters for arduous applications up to 18.5 kW motor output

Dedrive Compact frequency inverters so that motors do what they are meant to do perfectly
industry.

38105-6 Tool-changing carriage in the metal-working

38138-3

Dedrive Compact frequency inverters enable motors to meet the most specific requirements and achieve unmatched operating characteristics and maximum reliability. For example processes can be adapted exactly loads on motors and gearboxes can be reduced goods can be handled gently (e.g. sensitive devices and components) mechanical elements can be protected (including crane girders and runways)

starting currents can be limited motors can be used more efficiently (87 Hz operation)

And precise operation is particularly simple. For example travel characteristics are independent of the load smooth acceleration and gentle braking ensure careful handling and load sway typical for crane operation is reduced a wide variable speed range with fine control provides high travel speeds together with high positioning accuracy

In addition to the competitive price-to-performance ratio, the system also provides greater efficiency. As only electrical braking is usually necessary, there is less wear and a lower maintenance requirement. Thanks to higher speeds at constant torque, greater performance is achieved for a given motor frame size. Lower starting currents and braking torques compared to line-fed motors mean that the power supply and mechanical components are subject to lower loads and can be designed more efficiently.

Load sway is virtually eliminated, enabling loads to be positioned quickly and accurately.

Smooth pick-up and precise deposit of 38138-5 sensitive loads.

38882-1

Outstanding benefits already from 0.75 to 18.5 kW output

Dedrive Compact frequency inverters feature outstanding characteristics. You benefit from decisive advantages for lifting and lowering, turning, travel and slewing applications. Unmatched functionality goes hand in hand with maximum reliability. High overload capability Just imagine your car had twice the performance at the press of a button. Dedrive Compact provides drives with performance reserves of 150 % for 60 seconds and 200 % for 10 seconds. This means that drives can be rated more efficiently. Great resilience Dedrive Compact is highly resistant to shaking and vibration, even if the operating conditions are arduous, or whether the load sways, etc. At the same time, it can protect your installation from harmful vibration by suppressing specific frequency ranges.

37400-21 Roller conveyors with exact speed settings.

60 s

10 s
Considerably higher output can be achieved for short periods.

Fast commissioning Dedrive Compact frequency inverters can be put into service very easily and in only a short time. When the motor brake is applied, the parameters are identified fully automatically as soon as the rating plate information is entered. Integrated line filter Dedrive Compact units are supplied with line filters as standard and protect the supply system against conducted interference as laid down in relevant regulations. Advanced diagnostics Comprehensive actual-value displays facilitate exact process monitoring, possible errors are reported in good time before a failure can occur. Tailored solutions Our specialist engineers configure Dedrive Compact frequency inverters by programming the specific parameters for the given applications, if required.

Exactly controllable picking facility.

36524

37132-6

37121-5

Comprehensive features hardware and software overview

Smooth feed to final 38132-13 acceptance.

Hardware Overload capability Mechanical strength to IEC 68 CE and cULus listed Integrated line filters in all frequency inverters up to 7.5 kW Integrated braking transistor Plug-in control terminals Master/slave capable Motor overtemperature protection, optional PTC thermistor evaluation Freely selectable control according to drive application Removable operating unit for programming parameters Parcom Compact PC user interface for convenient parameter programming Communication modules for field bus networks and point-to-point connections (optional) Supplementary modules to extend control inputs and outputs, speed encoder evaluation (optional) Motor potentiometer via operating unit (optional) Nominal voltage range from 380 480 V +10/-15%

Removable operating unit, integrated communications and expansion modules.

38884-1

38884-5 38884-7

38132-20 Drive of a turning mechanism with smooth acceleration and braking.

Software Intelligent current limits Overload protection Motor circuit-breakers Line failure bypass Motor chopper function Programmable start-up and run-out characteristics S-ramp Four data records Parameter identification when motor is at standstill Pre-programmed input assignment for SOST and SOSP Auto-acknowledgement following errors Field-oriented control with/without speed encoder, technology controller Timer functions Jerk-free speed and torque switchover Positioning Index and position control Self-test Average and peak value memory Warning message Error message memory Load spectrum calculation ProHub function
38883-3

Technical data DIC-4-002 to 040 frequency inverters

38885-1 Freely programmable control interface inputs and outputs for all Demag Compact frequency inverters.

X210A

+24 V supply 0 V digital (Masse/GND) Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5
X210B

38881-1

Dedrive Compact frequency inverter range from 0.75 to 18.5 kW.

X10

Digital input 6 GND 24 V Digital output 1 Multi-function output +10 V supply Multi-function input GND 10 V

Relay output up to 5 A

Size Current code Motor-side output Recommended motor shaft output Output current Output voltage Overload capability Protection Rotating field frequency Switching frequency Line-side input Line current Line voltage Line frequency Fuse links Mechanical equipment Dimensions Weight (approx.) Type of enclosure Connecting terminals Mounting arrangement HxWxD m A mm kg mm 3 ph / PE
2)

1 DIC-4-... 002 003 004 006

2 007 009 014

3 017 025 032

4 040

P I U f f

kW A V Hz kHz

0.75 2.4

1.1 3.2

1.5 3.8

2.2 5.8

3.0 7.3

4.0 9.0

5.5 14

7.5 16.5

11 25

15 32

18.5 40 1.2 for 60 sec.; 1.5 for 10 sec.

3 x 0 ... Line voltage 1.5 for 60 seconds; 2.0 for 10 seconds Short circuit/earth fault resistant 0 ... 300 depending on modulation frequency 2 ... 16

3 ph / PE

I U f I

A V Hz A

2.4

2.8 1)

3.3 1)

5.8

6.4 1)

7.8 1) 14.2 1) 14.5 1) +10/-15%

26

28.2 1)

35.6 1)

3 x 380 up to 480

50 / 60 +/-10% 6 10 16 35 50

190x60x180 1.3

250x60x180 1.7

250x100x200 2.7

250x125x200 3.8

IP20 (EN60529) 0.2 ... 1.5 vertical

1) Line reactor required 2) Line current with relative line impedance 1 %

0.2 ... 6

0.2 ... 16

Complete industrial drive solutions from wheels to inverters

21564 21568-1

Demag conical-rotor brake motors forincreased requirements such as extremely high switching frequencies and braking operation for line-controlled drives; outputs ranging from 0.37 to 42kW

Demag microspeed units with conical-rotor brake motors; for high speed stages and positioning with high stopping accuracy; speed ratios up to 500:1

38881-1

38956-2-1-1

36633

37429

Demag geared motors with cylindrical-rotor motors forgeneral drive applications; outputs ranging from 0.18 to 45 kW; asD helical geared motors for 90 to 5800 Nm, as W angular geared motors for 120 to12000 Nm and as A offset geared motors for torques from 130 to 11500Nm

Demag travel unit components modular systems for integration into materials handling and general engineering installations and devices featuring complete travel units without the need for any additional design work and production; forwheel sets, wheel blocks, travel drives and travel units ready for installation for wheel loads up to 60 t, with many possible connections

Demag Dedrive Compact and Dedrive Pro frequency inverters for infinitely variable speed control of series three-phase motors as single or groups drive for stopping and starting applications; motor shaft outputs up to 500 kW, current load from 2.4 to 40 A or from 4.2 to 544 A.

37371-1

Demag Compact Line DCL designed for currents up to 200 A; fitted with up to 7 conductors, as required; both for supplying mobile consumers with power as well as for transferring control signals
Not liable for errors or omissions. Subject to change. Printed in Germany DOM/300704/5H

Demag Cranes & Components GmbH P.O. Box 67 58286 Wetter/Germany Telephone (+49/2335) 92-0 Telefax (+49/2335) 92-7298 E-Mail drives@demagcranes.com www.demagcranes.com

300704 EN/DE

213 108 44

701 IS 922