Considerations:

Reference Documents

Ambient Conditions
1 Max design Temperature
2 Min design Temperature

Battery:
DC Voltage

Nominal - V
Max (+10%)
Min (-15%)

2
3
4
5
6
7
8
9
10

Battery Type
Charging time
Battery back-up time
Cell Nominal voltage
End Cell Voltage
Number of Cells
Selected Battery size
Nominal DC voltage
Cable Voltage Drop

Nos
AH
Volts

Battery Charger:
Type
2 AC Input Voltage
1

Voltage variation
Frequency
5 Frequency variation
3
4

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7

40 C
o
10 C

BEDD

110
121 V
93.5V

BEDD
Do
Do

Ni-Cd
8 Hrs
2 Hrs
1.2 V/cell
1.10 V/cell
90
600
110
5V

3481-8531-SP-0024
Do
3481-8532-70-0031
SAFT Catalogue
SAFT Catalogue
Calculated
Calculated

BEDD

Annex 1
Annex 2

Assumed

FCB Charger 2x100%

3481-8531-SP-0024
400V
Normal 5%, Transient
+10% to -20%
3481-8531-SP-0001
50Hz
Normal 2%, Transient 5% 3481-8531-SP-0001

Charging Method

Constant Voltage

3481-8531-SP-0024

Relays Power consumption:

HV Incomers & O/G feeders IPR
HV Motor Feeders
IPR
HV Bus tie
IPR
LV Incomers & Outgoing
IPR / MCU
LV Bus tie
IPR
LV Feeder control Unit
FCU
Trip Relay
86
Trip Circuit supervision
74
Auxiliary Relay

9W
15W
11.6W
9W
11.6W
9W
150W
8W
3W

Relay type 7SJ62

Relay type 7UM622
Relay type 7SJ64
Relay type 7SJ62
Relay type 7SJ64
Relay type 7SJ62
MVAJH
MVAX
MVAA

250W
125W
400W
185W
185W
440W

ABB

Power consumptions
HV closing coil
HV tripping coil
HV spring charging Motor
LV closing coil
LV tripping coil
LV spring charging Motor
LV contactor coils

Attachment

ABB
ABB
GE Power
GE Power
GE Power

Considered to be AC operated.

Annex 4
Annex 3
Annex 5
Annex 4
Annex 5
Annex 4
Annex 6
Annex 7
Annex 8

Period 2 (M2)
2nd min to 118th
0th min to 1st min
min
1min
118min
Period 1 (M1)

(W)

a)
b)
c)
d)
e)
f)
g)
h)
i)

Duration in minutes
HV (33 kV) Switchboard - 3 I/C & 2 B/T
SWB-01-2501A/B/C
Opening Coil (3 I/C and 2 B/T)
Closing Coil - I/C
Spring Charging Motor - HV CB
Relay (IPR) for the Incomers
Relay (IPR) for the Bus Tie
Lock out Relay (86)
Trip Circuit supervision Relay (96)
Auxiliary Relays (6 Nos per CB)
Indication Lamps etc (assumed LS 10W)

j)
k)
l)
m)

(A)

5
5
5
3
2
5
5
5
5

10
5
5
3
2
5
5
30
5

125.00
250.00
400.00
9.00
11.60
150.00
8.00
3.00
10.00

1.14
2.27
3.64
0.08
0.11
1.36
0.07
0.03
0.09

10

3
2
5
5
30
5

0.24
0.22
6.80
0.35
0.90
0.45

Outgoing Feeders (including spares)

Opening Coil - O/G
Closing Coil - O/G
Spring Charging Motor - HV CB O/G
Contactor Coil - HV

24
24
24

48
24
24

125.00
250.00
400.00
250.00

1.14
2.27
3.64
2.27

48

54.72

n)
o)
p)
q)
r)
s)

Relay (IPR) for the O/G Feeders - Tranformers

Relay (IPR) for the O/G Feeders - Motors HT
Lock out Relay (86)
Trip Circuit supervision Relay (96)
Auxiliary Relays (6 Nos per CB)
Indication Lamps etc (assumed LS 10W)

16
8
24
24
24
24

16
8
24
24
144
24

9.00
15.00
150.00
8.00
3.00
10.00

0.08
0.14
1.36
0.07
0.03
0.09

16
8
24
24
144
24

1.28
1.12
32.64
1.68
4.32
2.16

5
5
5
3
2
5
5
5
5

10
5
5
3
2
5
5
30
5

125.00
250.00
400.00
9.00
11.60
150.00
8.00
3.00
10.00

1.14
2.27
3.64
0.08
0.11
1.36
0.07
0.03
0.09

10

11.40

3
2
5
5
30
5

0.24
0.22
6.80
0.35
0.90
0.45

j)
k)
l)
m)

HV (33 kV) Switchboard - 3 I/C & 2 B/T

SWB-01-2502A/B/C
Opening Coil (3 I/C and 2 B/T)
Closing Coil - I/C
Spring Charging Motor - HV CB
Relay (IPR) for the Incomers
Relay (IPR) for the Bus Tie
Lock out Relay (86)
Trip Circuit supervision Relay (96)
Auxiliary Relays (6 Nos per CB)
Indication Lamps etc (assumed LS 10W)
Outgoing Feeders (including spares)
Opening Coil - O/G
Closing Coil - O/G
Spring Charging Motor - HV CB O/G
Contactor Coil - HV

39
39
39

78
39
39

125.00
250.00
400.00
250.00

1.14
2.27
3.64
2.27

78

88.92

n)
o)
p)
q)
r)
s)

Relay (IPR) for the O/G Feeders - Tranformers

Relay (IPR) for the O/G Feeders - Motors HT
Lock out Relay (86)
Trip Circuit supervision Relay (96)
Auxiliary Relays (6 Nos per CB)
Indication Lamps etc (assumed LS 10W)

38
1
39
39
39
39

38
1
39
39
234
39

9.00
15.00
150.00
8.00
3.00
10.00

0.08
0.14
1.36
0.07
0.03
0.09

38
1
39
39
234
39

a)
b)
c)
d)
e)
f)
g)
h)
i)

Continuous
Load Current in
Amps

Current drawn
in Amps

No of feeders

Current drawn
in Amps

No of feeders

Current drawn
in Amps

No of Feeders

Rated current

Rated Power

Total Number

Total Operating
breakers

Sl Description

Period 3 (M3)
119th min to
120th min
1min

11.40

3.04
0.14
53.04
2.73
7.02
3.51

3
2

0.24
0.22

5
5
3
2

11.35
18.20
0.24
0.22

0.24
0.22

5
30
5

0.35
0.90
0.45

5
30
5

0.35
0.90
0.45

0.35
0.90
0.45

24
24

54.48
87.36

16
8

1.28
1.12

16
8

1.28
1.12

1.28
1.12

24
144
24

1.68
4.32
2.16

24
144
24

1.68
4.32
2.16

1.68
4.32
2.16

3
2

0.24
0.22

5
5
3
2

11.35
18.20
0.24
0.22

0.24
0.22

5
30
5

0.35
0.90
0.45

5
30
5

0.35
0.90
0.45

0.35
0.90
0.45

39
39

88.53
141.96

38
1

3.04
0.14

38
1

3.04
0.14

3.04
0.14

39
234
39

2.73
7.02
3.51

39
234
39

2.73
7.02
3.51

2.73
7.02
3.51

Period 2 (M2)
2nd min to 118th
0th min to 1st min
min
1min
118min
Period 1 (M1)

(W)

a)
b)
c)
d)
e)
f)
g)
h)
i)

Duration in minutes
LV (400V) Switchboard - 2 I/C & 1 B/T
SWB-01-4501A/B
Opening Coil (2 I/C and 1 B/T)
Closing Coil - LV I/C & B/C
Spring Charging Motor - LV Board
Relay (IPR) for the Incomers
Relay (IPR) for the Bus Tie
Lock out Relay (86)
Trip Circuit supervision Relay (96)
Auxiliary Relays (6 Nos per CB)
Indication Lamps etc (assumed LS 10W)

j)
k)
l)
m)
n)
o)

Outgoing Feeders (including spares)

Contactor Coil - LV O/G
MCU for the O/G Feeders - Motors
IPR for normal feeders - MCCB (F1)
FCU for normal feeders - MCCB (F2+F3+F4)
Lock out Relay (86) - for Motor Feeder
Indication Lamps etc (assumed LS 10W)

4
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)

LV (400V) Switchboard - 2 I/C

ESWB-01-4501
Opening Coil (2 I/C )
Closing Coil - LV 2I/C
Spring Charging Motor - LV Board
Relay (IPR) for the Incomers
Relay (IPR) for the Bus Tie
Lock out Relay (86)
Trip Circuit supervision Relay (96)
Auxiliary Relays (6 Nos per CB)
Indication Lamps etc (assumed LS 10W)
Outgoing Feeders (including spares)
Contactor Coil - LV O/G
MCU for the O/G Feeders - Motors
IPR for normal feeders - MCCB (F1)
FCU for normal feeders - MCCB (F2+F4)
Lock out Relay (86) - for Motor Feeder
Indication Lamps etc (assumed LS 10W)

TOTAL

(A)

3
3
3
2
1
3
3
3
3

3
3
3
2
1
3
3
18
3

185.00
185.00
440.00
9.00
11.60
150.00
8.00
3.00
10.00

1.68
1.68
4.00
0.08
0.11
1.36
0.07
0.03
0.09

2
1
3
3
18
3

0.16
0.11
4.08
0.21
0.54
0.27

30
2
23
32
55

33
3
26
36
61

9.00
9.00
9.00
150.00
10.00

0.08
0.08
0.08
1.36
0.09

33
3
26
36
61

2.64
0.24
2.08
48.96
5.49

2
2
2
2

2
2
2
2

3.36

2
2
12
2

1.68
1.68
4.00
0.08
0.11
1.36
0.07
0.03
0.09

2
2
2
2

185.00
185.00
440.00
9.00
11.60
150.00
8.00
3.00
10.00

9.00
9.00
9.00
150.00
10.00

0.08
0.08
0.08
1.36
0.09

Continuous
Load Current in
Amps

Current drawn
in Amps

No of feeders

Current drawn
in Amps

No of feeders

Current drawn
in Amps

No of Feeders

Rated current

Rated Power

Total Number

Total Operating
breakers

Sl Description

Period 3 (M3)
119th min to
120th min
1min

5.04

2
1

0.16
0.11

3
3
2
1

5.04
12.00
0.16
0.11

0.16
0.11

3
18
3

0.21
0.54
0.27

3
18
3

0.21
0.54
0.27

0.21
0.54
0.27

33
3
26

2.64
0.24
2.08

33
3
26

2.64
0.24
2.08

2.64
0.24
2.08

61

5.49

61

5.49

5.49

3.36
8.00
0.16

0.16

0.16

0.16

2
2
2

2
2
12
2

2.72
0.14
0.36
0.18

2
12
2

0.14
0.36
0.18

2
12
2

0.14
0.36
0.18

0.14
0.36
0.18

0.64

0.64

0.64

0.64

0.72

0.72

0.72

0.72

505.09

45.26

375.14

45.26

Calculation of Min number of Cells and Min Cell Voltage:

Number
of Cells

Max allowable system voltage

---------------------------------------------------------------Cell voltage required for satisfactory charging
121
-----1.45

Min Cell
Voltage

83.44

90 Nos

considered

Min Battery voltage (Min system voltage + Voltage Drop)

-------------------------------Number of Cells
98.5
------90

1.094

1.1

considered

Initial Cell sizing Calculation

Period

1
2
3

Total Amp Duration

Capacity
Removed
(AH)
1
6.252
118
89.011
1
8.418

375.14
45.26
505.09
Total

Selected Initial Capacity (AH)

103.681
138 AH

Calculation for Kt factor

Selected Discharge Time t1
Time t2
(1) Amp (2) Amp
Cell size Time (t)
from data from data for time t1 for time
t2
AH
138
138
138
138

min
1
118
119
120

min
1
90
90
120

min
0
120
120
0

Amps
235
62.3
62.3
51.8

Amps
0
51.8
51.8
0

Factor
Kt1 for
time t1
0.587
2.215
2.215
2.664

Capacity Rating factor Kt = Rated capacity in AH / Discharge current in Amps.

Kt = Kt2 -

(Kt2-Kt1) x (t2-t)
----------------------(t2-t1)

Factor Kt2 Factor Kt

for time t2 for time t

0.000
2.664
2.664
0.000

0.59
2.63
2.65
2.66

Load Cycle

A1
375.14

A3

Amp

A2
45.26

505.09

Amp
1 min

Amp
118 min

1 min

Duration

Sizing Calculation worksheet

(1)

Sl

(2)

Period

(3)

Load
(Amp)

(4)

Section 1 with first period only

First period
(A1)
(A1-0)
375.14

(5)

(6)

Change in Duration
Load
of period
(Amp)
(min)

375.14

Time to
end of
section
(min)

(7)

(8)

Capacity
rating
factor at t
min rate
(Kt)

Temp
derating
factor for t
min (Tt)

(9)

(M1)

(T=M1)

(Kt)

(Tt)

0.587

(M1) (T=M1+M2)

(Kt)

(Tt)

Subtotal
2

Section 2 with first 2 periods only

First period
(A1)
(A1-0)

Second
period

375.14
(A2)

375.14
(A2-A1)

1
(M2)

(T=M2)

119

2.649
(Kt)

1
(Tt)

45.26

-329.88

118

118

2.634

(M1) (T=M1+M2+

(Kt)

(Tt)

Subtotal
3

Section 3 with first 3 periods only

First period
(A1)
(A1-0)

M3)

Second
period
Third
period
Subtotal

375.14
(A2)

375.14
(A2-A1)

1
120
(M2) (T=M2+M3)

2.664
(Kt)

1
(Tt)

45.26
(A3)

-329.88
(A3-A2)

118
(M3)

(T=M3)

2.649
(Kt)

1
(Tt)

505.09

459.83

0.587

119

Required
section
size
(3)x(6)x(7) =
Rated AH

Kt x T t x
col 4
220.29
220.29

Kt x T t x
col 4
993.79
Kt x T t x
col 4
-868.96
124.83

Kt x T t x
col 4
999.41
Kt x T t x
col 4
-873.89
Kt x T t x
col 4
270.03
395.55

Maximum section size

Design Margin (10%)
Ageing Factor (25%)
Required Cell Rating
Selected Cell Rating

(AH)

(AH)

(Max section size x DF x AF)

(AH)

395.55
1.1
1.25
543.88
600

Battery Charging Current:

Capacity of Battery
Recharging time
Battery Charging Current (Ich)

600
8
75

AH
H
A

DC UPS Output
DC UPS output Power (DCW)

Max DC UPS output

current, Idc max

[Load Current (standing Load) + Battery

Charging Current] x Vdc max

=
=
=
=

[45.26 + 75]x121
14551.46 W
16006.61 W
16.01
kW

DCW / Vdc min

=
=

16006.606 / 93.5
171.19
A

=
=
=
=

600
90
171.19
16.01

SUMMARY
Battery Capacity
No of Cells
Max DC output current Idc max
DC UPS Output Power

AH
Nos
A
kW

(Considering 10%
design margin)