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Content Engine Protection Partner AS- Schaller Automation repair & service centre Our services The VISATRON oil mist detector systems VN 115/87 VN 116/87 VN 215/87 Technical data Dimension Terminal plan Technical data The parts on a oil mist detector Routine maintenance schedule Fault indication on LED display LED 14 blinking and ready is off LED 13 blinking and ready is off LED 12 blinking and ready is off LED 11 blinking and ready is off LED 10 blinking and ready is off LED 9 blinking and ready is off LED 8 blinking and ready is off LED 7 blinking and ready is off LED 6 blinking and ready is off LED 5 blinking and ready is off LED 4 blinking and ready is off LED 3 blinking and ready is off LED 2 blinking and ready is off LED 1 blinking and ready is off All LED are off- no light The pipe system Pipe system for VN 115/87 and VN 116/87 Pipe system for VN 215/87 The siphon block Sampling funnels Installation guide for options Installation of heating element for measuring head Installation of scavenging air set Spare part list Spare parts for VN 115/79 & VN 115/87 Spare parts for VN 116/82 & VN 116/87 Spare parts for VN 215/82 & VN 215/87 Parts in the service box Contact person/ contact information page 1 page 2 page 4 page 6 page 6 page 6 page 7 page 7 page 8 page 9 page 10 page 14 page 16 page 16 page 17 page 17 page 17 page 18 page 18 page 18 page 19 page 19 page 20 page 20 page 20 page 20 page 21 page 21 page 22 page 23 page 24 page 25 page 26 page 27 page 28 page 29 page 30
The information in this document is the property of Engine Protection Partner AS and may not be copied, or communicated to a third party, or used, for any purpose other than for which it is supplied without the express written consent of Engine Protection Partner AS
Step 2: After the change of defect components, all sensor functions are calibrated after own calibration procedure.
Step 3: When calibrations, electronically and mechanically repair is done, all units have to be tested in 2 hours by a simulated computerized vibration tester.
Step 4: The last test before the repairs is finished, is the climate chamber test. This is a long time test who least in over 19 hours. The climate test is simulating extreme temperature conditions from minimum 5 and up to 70 degrees Celsius.
Our services:
Sale of new systems: Engine Protection Partner AS deliver new Visatron oil mist detectors VN 115/87 CE, VN 116/87 CE and VN 215/87 CE. All new detectors can be delivered with heating element for measuring head housing, scavenging air system and Visatron pressure regulator as standard, and the delivery time is only one day.
Sale of second- hand systems: Engine Protection Partner AS offer secondhand systems. We have a stock for VN 115/79, VN 115/87 EMC / CE, VN 116/82, VN 116/87 EMC / CE, VN 215/82 and VN 215/87 EMC / CE. All second- hand systems are delivered with heating element for measuring head housing, scavenging air system, Visatron pressure regulator and 12 mount warranty. We also sell second- hand main parts as electronic modules and measuring head housings.
Sale of spare parts: Engine Protection Partner AS guarantee that all types of spare parts are on stock at all times. The delivery time is never longer than one (1) day. Order the one day- get the parts delivered the next day.
Installations: Engine Protection Partner AS delivers complete installation kit for all three models. The installation kit consist of main pipe system, engine wall connections, sampling funnels or Siphon blocks and oil mist detector bracket. Engine Protection Partner AS has trained personnel to do the installation at customers location. Service on vessels: At Engine Protection Partner AS we have our own service engineer crew for doing service and repairs at vessels location. In the same time, all existing oil mist detector pipe systems are tested and necessary adjusted before the job is completed.
Our service department: Engine Protection Partner AS is the only authorized repair centre for Schaller Automation. We handle between 700 and 1.000 repairs yearly. All types of repairs are done by us, and it takes never longer than 4 days to get your systems finished and certificated. Our repair centre is well-known world wide for the extremely high quality and excellent service. The repair centre is open 24 hours- 7 days a week.
Service agreements: Engine Protection Partner AS offer service agreements for the marine marked. Please take contact for more specific information. Our service and technical information phone: We have 24 hours open phone where vessel crew can call directly to us regarding questions about technical information and trouble shooting. You are always welcome to take contact with us.
Technical data:
Dimension:
Terminal plan:
Technical data:
Operating voltage: 24 V DC +/- 25%, with reverse battery protection Power consumption: Maximum 3 A Electromagnetic compatibility: Wiring failures: 50 Hz to 10 kHz, 3 V eff./10 kHz to 50 kHz, 1 V eff. Electromagnetic fields: 30 kHz to 200 MHz, field strength 10 V/m, Damped oscillation: 1 MHz, 1 kV, 400 pulses per second, High- energy pulses: 0,5 joule, 5 rV, Ri= 500 Ohm. Electromagnetic fields: 30 kHz to 1 GHz with 10 V/m, Acc. to IEC 801-3 (ambient class 3, 10 V/m, 30 kHz- 16 Hz ) Fast transients ( bust ): Acc. to IEC 801-4, ( ambient class 3 ) Electrostatic discharge: Acc. to IEC 801-2 Negative pressure measured: At least 60 mm, maximum 80 mm W.G. in measuring unit Driving air for air jet pump: 0,3 to 0,5 bar Air consumption: Dependent on the number of suction points, however, max. 1 normal m3 /h Protection: IP 44 Admissible operating temperature range: 0 C to + 70 C Admissible oil mist temperature range: Maximum + 70 C. Admissible storage and transport temperature range: - 25 C to + 80 C. Humidity: Max. 90% relative humidity Vibration: Max. acc. 6,0 G. Weights: VN 115/87 = 7,5 kg. VN 116/87 = 9,4 kg. VN 215/87 = 9,6 kg.
Pipe for scavenging air set LED indicator ALARM lamp TEST lamp READY lamp Sensitivity switch LED indicator
Measuring head
VN 115: Tube connection VN 116: Valve box device VN 215: Valve box device Oil mist pipe from engine input
Ejector output Ejector input Connection socket Main cable for mea. Head
x o x
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Procedure 1.
Change Scavenging air filter and Circlip for scavenging air filter (part no. 10042 & 10041)
Procedure 2:
put the 5% test glass (part no. 10039) between the infra- red sensor track (the TEST lamp will light up)
push the RESET button (LED no. 14 start to blink) close the inspection cover
fill up the u- tube manometer (part no. 10055) to the middle with slacked water
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Procedure 3:
clean the infrared sensor glasses with cotton stick & alcohol... close the inspection cover.
Procedure 4:
Remount the connector case on the base plateunscrew the vibration plate
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install the measuring head at the vibration plate open the inspection cover
change the screw & seal for inspection cover close the inspection cover
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Procedure 5:
Unscrew the measuring head housing with electronic modulereplace this with new exchange unit.
Send the defect OMD unit back to Engine Protection Partner AS. The measuring head and electronic module have to be re- calibrated, sensors and the main cable at the measuring head housing will may be changed.
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fill up water to the middle of the scaleturn up the pressure until it reaches 60 mm. at the scalethe LED 14 shall stop blinking, and the OMD shall go back to ready mode. If this does not help, do as follows..
Open the inspection coverreplace both scavenging air filter and circlips (do not clean the filters!!)close the inspection cover. If this does not help, do as follows..
use the cleaning needle and put it into the hole at the right side
close the inspection cover. If this does not help, do as follows.. Replace the measuring head & electronic module.
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check the seal for measuring head, If damaged, change the seal
check both flexible bellows under the vibration damp plate. If it is damaged, change the flexible bellows.
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Close the inspection cover. If this does not help, do as follows Replace measuring head housing and electronic module.
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Check if the reset button is blockedeliminate blocking. If this does not help, do as follows Replace measuring head housing and electronic module.
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Fault: LED number 3 & 2 is blinking and the ready light is off.
electronic module defective.
measure the voltage between pin 1 & 2 (18- 26 Vdc) remove the measuring head housing
replace the fuse (2A) If this does not help, do as follows Replace measuring head housing and electronic module.
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The pipe size used for VN 115/87 and VN 116/87 should be: Header 22 * 2 mm. ( i. d. 18 mm), max length: 9 meters. Suction pipes 10 * 2 mm. ( i. d. not less than 6 mm ). The pipe size used for VN 215/87 should be: Header 14 * 2 mm. ( i. d. 10 mm). All pipe laying for pipe systems without typhoon block needs to have at least a gradient of 2- 6%
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Sampling funnels.
If you have too much oil in the pipe system, you need to check if there is sampling funnels installed in the crankshaft room on every suction point. A sampling funnel is an oil labyrinth, where the oil droplets are filtered away, and just the oil mist is passing (see drawing to the right). It is also necessary to install sampling funnels if the pipe system does not have the 2-4 % of an angel (see drawing below). There is two different main types of sampling funnels: the short type (normally used for new engines) and long type sampling funnel (normally used for engines with age over 8 years).
1. Sampling funnel
2. Suction pipes. 3. Header pipe. 4. Drain pipe (leading the oil back to the engine).
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plug the hole where the old element has been installed
use the same contact as used for the old heating elementset the RESET plug into the connector againturn up the air supply to 60 mm. water column.
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install the air block on the right side of the measuring head
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10202. 10922. 10051. 10052. 10604. 10206. 10033. 10049. 10019. 10054. 10083. 10088. 10042. 10041.
Connecting Casing VN 115/87 Connecting casing VN 115/79 Heating element for base plate Cable clip for heating element Base plate (lower VN part) Seal Connecting socket Valve box seal Measuring head suspension button Cap seal Screw plug R Cover for measuring head Scavenging air filter Circlip for scavenging air filter
14. 14. 15. 16. 17. 18. 19. 24. 25. 26. 26. 27. 28.
10601. 10920 10023. 10018. 10022. 10208. 10209. 10084. 10085. 10603. 10921. 10043. 10087.
Measuring head for VN 115/87 Measuring head for VN 115/79 Expansion bellows Measuring head suspension top Measuring head seal Screw plug Screw plug seal Protecting cover for el. module Fastening screw for el. module Electronic module VN 115/87 Electronic module VN 115/79 Fuse 2A Fuse cap.
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10302. 10923. 10051. 10671 10052. 10604. 10306. 10033. 10307. 10305. 10019. 10083. 10082. 10088. 10042. 10041.
Valve box VN 116/87 Valve box VN 116/82 Heating element for base plate Heating element for measuring head Cable clip Base plate (lower VN part) Oil reflux seal Connecting socket Oil mist seal Seal for valve box Measuring head suspension button Screw plug R Seal for item 10 Cover for measuring head Scavenging air filter Circlip for scavenging air filter
15. 15. 16. 17. 18. 19. 20. 21. 22. 24. 25. 26. 26. 27. 28.
10706. 10923. 10023. 10018. 10022. 10208. 10209. 10312. 10313. 10084. 10085. 10707. 10924. 10043. 10087.
Measuring head for VN 116/87 Measuring head for VN 116/82 Expansion bellows Measuring head suspension top Measuring head seal Screw plug Screw plug seal Pipe connection Seal for connecting casing Protecting cover for el. module Fastening screw for el. module Electronic module VN 116/87 Electronic module VN 116/82 Fuse 2A Fuse cap.
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10402. 10928. 10051. 10671 10032. 10052. 10406. 10033. 10407. 10405. 10019. 10409. 10083. 10082. 10088. 10408.
Valve box VN 215/87 Valve box VN 215/82 Heating element for base plate Heating element for measuring head Base plate (lower VN part) Cable clip Oil reflux seal Connecting socket Oil mist seal Seal for valve box Measuring head suspension button Clamp plate for pipe connection Screw plug R1/4 Seal for item 11 Cover for measuring head Pipe connection left
15. 16. 17. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 26. 27. 28.
10042. 10041. 10801. 10931. 10023. 10018. 10022. 10430. 10412. 10411. 10084. 10085. 10802. 10934. 10043. 10087.
Scavenging air filter Circlip for scavenging air filter Measuring head for VN 215/87 Measuring head for VN 215/82 Expansion bellows Measuring head suspension top Measuring head seal Pipe connection- right Drain plug for pipe connection Rubber sleeve for pipe connection Protecting cover for el. module Fastening screw for el. module Electronic module VN 215/87 Electronic module VN 215/82 Fuse 2A Fuse cap.
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10024. 10053. 10054. 10031. 10002. 10018. 10019. 10020. 10030. 10034. 10155. 10035. 10135. 10036. 10040. 10037. 10038. 10039.
Manual Quick connection for u- tube manometer Gasket Wrench mounting of electronic module Filter for pressure regulator Suspension bottom Suspension top Flexible clamp ring for distance bolt Lower spring for suspension Lower distance bolt for suspension Oil return gasket Alcohol Cleaning needle Cotton stick Slacked water Screw driver for mounting of mea. head Screw driver for adjustm. of alarm level 5 % glass
19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.
10041. 10042. 10023. 10043. 10406. 10044. 10407. 10412. 10411. 10045. 10156. 10047. 10157. 10048. 10049. 10050. 10409. 10046.
Circlip for fresh air filter Fresh air filter Flexible bellow Fuse 2A Oil return gasket Hexagon wrench for valve box Oil mist gasket valve box Lock plug for valve box Rubber plate for tube connection Mount piece for cigarette burner Ring box end wrench Hexagon wrench Screw drive 4 mm Pliers for mounting circlip for air filters Gasket for valve box Plastic bag Clamp plate for tube connection U- tube manometer
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Contact information
Engine Protection Partner AS O. J. Brocks gate 16 A- 2nd floor P. O. Box 2668 Mohlenpris 5836 Bergen- Norway (+47) 55 30 19 00 (+47) 55 30 19 01 (+47) 55 30 19 00/ (+47) 946 32 220 www.epp.no yngve@epp.no- Technical questions, spare parts orders ect. Nordea Bank Norge ASA. 6001 Aalesund- Norway NO21 6550 05 16482 NDEANOKK 6550. 05. 16482 976 683 560
Office phone: Office fax: 24 hour phone: Home page: E- mail addresses: Bank details: Bank address: IBAN code: Swift code: Account number: Org. no/ VAT number:
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