Repairing rear brake - drum brake

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Repairing rear brake - drum brake

Special tools, test and measuring equipment and aids required

Torquewrench Brakepedalload,e.g.-V.A.G1869/2-. Plasticwedge-3409Brakefillingandbleedingdevice,e.g.-VAS5234-or-ROMESSS15Hook(commerciallyavailable) BrakefluidChapter Solidlubricantpaste-G000650Note

Usebrakepedalloader,e.g.-V.A.G1869/2-,beforeremovingabrakecylinder,abrakecarrierorbefore separatingabrakelinefromthebrakecylinder. Generallytightenthebrakelinepipescrewstoatighteningtorqueof14Nm. Afterworkingontherearaxlebrake:Releasehand-brake;forcefullyactivatethebrakepedalrepeatedly. 1 - Spring cap

toremove

pushagainst pressure springand turn90 2 - Pressure spring 3 - Locating spring 4 - Pressure rod
Greasethe

contact pointswith solid lubricant paste-G000 6505 - Wedge

when

removing andinstalling thebrake drumpush upthrougha holefor wheel screws (resetbrake) Chapter 6 - Wheel-brake cylinder
checkthe

systemfor tightness Chapter

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03.03.2013

Repairing rear brake - drum brake

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Repairsnotallowed removing:

RemovethebrakeshoeChapter Usebrakepedalload Unscrewthebrakeline Removethewheel-brakecylinder

Installing:

Installthewheel-brakecylinder Screwonthebrakeline Removebrakepedalload InstallthebrakeshoeChapter BleedingBrakeSystemChapter 7 - Allan screw, 8 Nm 8 - Tensioning pin 9 - Brake carrier 10 - Cap
removetocheckbrakepadthickness

11 - Sliding block
Coverthewholecontactsurfaceofthebrakeshoewithsolidlubricantpaste-G000650-

12 - Brake shoe
removingandinstallingChapter Minimumpadthicknesswithoutsupportingshoe:1.5mm CheckthebrakeliningthicknessFabia Visualcheckingofthebrakepadthicknessthroughtheinspectionholeinthebrakecarrier

Chapter.
alwaysuseequivalentpadqualityperaxle Brakepadscanalsobesuppliedwithoutsupportingshoe

13 - Tension spring 14 - Bottom retractor spring

Greasethecontactpointswithsolidlubricantpaste-G000650-

15 - Top retractor spring 16 - Brake shoe with lever for hand-brake

removingandinstallingChapter Settingthehand-brakeChapter

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03.03.2013