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No Running Costs Very Quiet Operation Steady Spare Part Supply Appropriate Technology Easy to Install Minimal Service Required
info@meribah-ram-pump.com www.meribah-ram-pump.com
Contents
Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 / 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 / 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 / 29 Page 30 Page 31 / 32 Page 33 Page 34 Page 2 Contents How A Ram Pump Work Abbreviation & Explanation Introduction Required Data Of Sizing The Pump Site Methods Of Measurement Site Survey And Measurement Details Site Survey Data Pipe Length Chart Liters Per Day Chart Site Survey Water Source Ram Pump Selection Chart Additional Parts For The Installation Collection Tank Foundation For The MRP Drive Pipe (PL) Delivery Pipe (DPL) Valve Combination Start & Restart the MRP Power & Efficiency Adjustment Snifting Valve FAQ To Do Manual & Cleaning Maintenance (Waste Valve) Maintenance (Check Valve) Our Products (MRP / MPFRP/ MSFRP) Our Products (MBSF/ MPC) Contact
When the waste valve is opened, water flows Water Ram from the source (collection tank), through the water inlet pipe (drive pipe), and out of the waste valve. After a short time, the velocity of the flow is high enough to force the waste valve closed. The water, due to its inertia, wants to continue moving past the valve. The pressure inside the ram pump will rapidly increase enough to force the check valve open. This forces some water into the pressure vessel, compressing the vessels air bubble. The pressurized bubble forces that water through the delivery pipe to the point of use. For example a ram pump pumping 20 liters per minute (29.000 liters a day), and cycling 60 times per minute, each cycle pumps about 330 ml. The compressed air in the pressure vessel helps smooth out the flow on the delivery pipe of the ram pump, so the flow tends to be more continuous, rather than a small spurt during each cycle of the ram pump Soon after the check valve has opened, the pressure surge (generated by the waste valve closing) is spent. Flow will try to start backwards, but the check valve will close, preventing this from happening. At about this time, the pressure in the drive pipe will be low enough so that the waste valve can open again, allowing water to start flowing from the source (collecting tank) to the ram pump, beginning a new cycle. The cycle that the ram pump goes through can occur 30 to 120 times per minute, depending upon conditions such as head, flow, and the size of the ram pump.
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Montgolfiers
MRP MSFRP MPFRP MPC Water source Supply Pipe Collection Tank Consuming Tank PL H DPL DH Gate Valve Stop Valve Delivery Water Waste Water
Meribah Ram Pump (2) Meribah Steel Fitting Ram Pump (1 & 2) Meribah PVC Fitting Ram Pump (1) Meribah Pipe Clips (1/2, 1 & 2) source of water redirected into the supply pipe pipe between the water source and the collection tank reservoir filled from the supply pipe and flow off into the drive pipe tank for the delivered water Drive Pipe / Drive Pipe Length (Propelling Length) pipe between collection tank and pump Head / Drive Pipe High high distance between the collection tank and the pump Delivery Pipe / Delivery Pipe Length pipe between the pump and the consuming tank Delivery High high distance between the pump and the consuming tank security valve to close the drive pipe (see page 17) a useful valve to stop the pump for adjustment or in case of need (see also page 16) the amount of water you get for the consumption is needed for the drive of the pump and could be ascribe back into a stream or something
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Introduction
For proper operation, the Meribah Ram Pump (MRP) and the drive pipe (PL) must operate as one unit. The drive pipe (PL) and associated pipes form half of the MRP. Successful operation depends upon you constructing a suitable drive pipe (PL) and correctly installing it. The drive pipe (PL) determines the size of the water hammer effect to allow the best operation of the MRP (water is uncompressible, like hydraulic oil; the interplay of forces like water and air made it possible to get a high pressure for the operation of the ram pump). The use of steel pipes is recommended wherever possible. The MRP comes fully assembled and with an Installation CD for all your needs. For the drive pipe (PL) connection we have a 30 degree angle and a flange. The default adjustment of the delivery pipe (DPL) is 45 degrees upwards. The waste valve bolt position is adjusted at around 10 mm opening distance. Inclusive is the basement fixation, spare parts and an in case of need package. Ideally you are handy about working with concrete, pipes and fittings. We recommend for the MRP installation an embankment with a supply pipe to feed the collection tank. After that you feed the MRP with the drive pipe (PL) and deliver the water into an consuming tank with the delivery pipe (DPL). MRPs are easy to install when instructions are followed closely. There are many different ways ram pumps can be installed, depending mainly on the lay and character of the ground and other local conditions. If your conditions are different from those described here or elsewhere in this Installation Manual, please write/phone to us and giving full details and pictures of your conditions. We will advise you in the proper method of installing the MRP.
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For the right understanding and dispose of the parameter use the graphic and the explanation shown on page 4 / 5 and page 9 / 10 / 13!
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Most important on the pump site you choose there must be a slope from the water source to the ram pump. After that, check the amount of water from the source (check the flow rate in liters per minute The high difference between water source and the place of the pump (this should be precisely in meters). The length from the water source to the pump (also in meters). How high is the point of your storage tank you want to pump up the water? How far is the distance to the storage tank? Also important is the amount of water you want to get for your collection tank.
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check list
data we need for the right pump and site calculation in liters per minute
high difference between the water source and the pump (H) length between water source and the pump (PL)
in meters
in meters
high difference between the pump and the storage tank (DPL) length between the pump and the storage tank (DH)
in meters
in meters
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angle of 30
for choosing the pipe length. DH Delivery High 20 m 30 m 40 m 50 m 60 m 70 m 80 m 90 m 100 m 125 m 150 m 175 m 200 m 300 m 400 m DPL Delivery Pipe Length 40 m 60 m 80 m 100 m 120 m 140 m 160 m 180 m 200 m 250 m 300 m 350 m 400 m 600 m 800 m
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LPD liters per day 1440 2880 4320 5760 7200 8640 10080 11520 12960 14400 15840 17280 18720 20160 21600 28800 43200 57600
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Site Survey
The most important step in deciding if a MRP is for you, is a site survey. Normally you have done this step before you get our MRP. This will ensure that you have the flow and head required to operate a MRP. Once this has been determined, build the MRP to supply the water. With our MRP theres no reason not to use one, if you have a location that meets the requirements.
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Water Source
Usually the water source is a stream or a river. The water from a stream can be diverted into a supply pipe (see first picture below) or a channel, or a supply pipe can be placed in the stream. Ideally you built a small embankment (see second & third picture below) to force water into the pipe. The supply pipe is used to get water to a suitable height above the pump, for example following around the bank above the stream. Supply pipes must be large enough to carry sufficient water with little loss of high, for example for the 1 inch models use a PVC supply pipe not smaller than 2 inch, for the 2 inch MRP use a PVC supply pipe not smaller than 4 inch. It is also recommended to use a strainer (see fourth picture below) at the source end to keep out refuse from the supply pipe.
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Embankment:
If you built an embankment, you will need some concrete, sand, stones, steel for reinforced concrete and some planks for the shuttering framework. Also dont miss to fix your required supply pipe connection into the embankment. A 2 PVC pipe for the 1 ram pumps and a 4 PVC pipe for the 2 MRP.
Supply pipe:
Your supply pipe could be PVC (or any pipe which is cheap and supply sufficient water) and you just need some glue, a saw and a spirit level to get a little incline before you reach the collection tank.
Collection tank:
You will need some concrete, sand, stones, steel for reinforced concrete and some planks for the shuttering framework for the basement of the collection tank. And also a minimum of 2 cement rings (see Page 12) with a diameter of about 1.20 meters (47 inch) and a high of about 0.50 meters (20 inch) to be fixed on top of the basement.
Consuming tank:
For the consuming tank we havent any special advices except for protecting against dirt, leaves and so on. One thing more to do is to fix the DPL on top of your consuming tank for a better performance of the MRP.
Teflon PVC glue Pipe claws (1 & 2) Open-end wrenches SW 27 Parts for mixing concrete
Collection Tank
The easiest way is building a basement of concrete (see first pictures below). After drying use at least 2 standard cement rings with a diameter of about 1.20 meters (47 inch) and a high of about 0.50 meters (20 inch) each (see second picture below). A drain valve hole on the ground for drain the tank is also needed as well as a hole for the PL (see third picture below) and additional one hole for the overflow (see fourth picture below). Be sure all is leak proof done. At least cover the collection tank to protect against leafs and dirt.
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Valve Combination
The installation of a valve and union combination (see picture below) after the pressure vessel from the MRP, for the DPL, is a great convenience for cutting off the water when it is necessary to adjust the efficiency or stop the pump for cleaning the
tanks.
1 inch MRP 1/2 inch bow 45 1/2 double nipple 1/2 t-junction 1/2 ball valve 1/2 union 1/2 fitting
2 inch MRP 1 inch bow 45 1 inch double nipple 1 inch t-junction 1 inch ball valve 1 inch union 1 inch fitting
Amount 1 4 1 2 1 1
For the MSFRP you need one more double nipple in the size of the delivery pipe. In case of the MPFRP all could be PVC and additional a 1/2 fitting with male thread.
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No. 1
No. 2
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Count the strokes with the initial adjustment per minute (the pump is pre-adjusted with around 10 mm opening distance) Stop the MRP and close the gate valve (see page 23) Kick start the MRP once more till all water is out of the PL To increase (see picture No.1) the delivery volume (and delivery height) open the nuts on top of the bolt with the delivered screw wrenches and turn them upwards to increase the opening distance inside the valve tighten the nuts properly To decrease (see picture No.2) the waste water volume, open the nuts on top of the bolt and turn them downwards to decrease the opening distance inside the valve, tighten the nuts properly The final distance (adjustment) could be measured by counting the strokes per minute or measure the distance from the nut to the bolt guide in mm. Now you can start the MRP again (see page 23) and measure the delivery and waste water for the efficiency calculation.
No. 1
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No. 2
Snifting Valve
The pressure vessel is really important for improving the efficiency of the process by allowing delivery water flow to continue after the delivery valve has closed, it is also essential to cushion the shocks of the water hammer (over pressure). If the air chamber fills with water completely the efficiency decrease but what is even more dangerous, the ram pump body, the drive pipe or the pressure vessel itself can be damaged by the resulting water hammer. Since water can dissolve air, especially under pressure, there is a tendency for the air in the pressure vessel to be depleted by being carried away with the delivery flow. Different ram pump designs overcome this problem in different ways. The simplest solution requires the user to stop the ram pump occasionally and drain the pressure vessel by opening two taps, one to admit air and the other to release water. To avoiding such damages and to make it more simple is, to include a so-called snifting valve which automatically allows air to be drawn into the base of the pressure vessel when the water pressure momentarily drops below atmospheric pressure. Its position is usually on the side of the t-junction towards the pressure vessel. It is important to make an occasional check to see that the snifting valve has not become clogged with dirt and is working properly.
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FAQ
The MRP stops after a few hours / days : Check if the supply water is sufficient enough for the MRP operation. You didnt get enough supply water after installing the MRP : You should adjust the waste valve bolt with the nuts of the MRP (see page 24). The MRP works only a few strokes: Check if enough water is supplied in the supply tank, all valves are in the right position and all connections are waterproofed tightened. You have sufficient water, but the waste valve will not close : check if the gate valve is complete opened. And maybe there are some leaves or dirt in the drive pipe (PL) and the MRP. Try to flush out the MRP (see page 23). Air bubbles in the delivery pipe (DPL) : In case the DPL goes over the top of a hill and down into a valley on its way from the MRP to the consuming tank, a small Air Release Valve or Pet Cock should be installed in the DPL at the highest point to release accumulations of air from time to time. Otherwise, accumulated air will restrict the free flow of the water. The delivery water is less then it used to be : investigate the H, the DH and DPL and compare it with the details on our webpage. Also check about elbows in the DPL. If the MRP just dont work after you check the instructions above : investigate the correct construction in this Manual of the MRP.
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Open all 8 bolts and nuts from the waste valve Remove the waste valve from the pump
Open the 2 nuts on the top Take of the plastic distance and check it for wear and tear (if necessary replace it) Now remove the assembled valve bolt downwards from the waste valve
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Remove the splint below the 2 nuts from the valve plate fixation Unlock the 2 nuts Remove the steel cone Check the plastic valve plate for wear and tear and if necessary replace it Now reassemble the valve bolt First with the plastic plate, then the steel cone, the 2 nuts which has to be fixed properly and then secure it with the splint Put the valve bolt back in place Dont forget the plastic distance on top Then adjust the valve to the old adjustment Put the whole waste valve back to the pump Lock the 8 bolts and nuts properly
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Open all 8 bolts and nut from the check valve Remove the pressure vessel from the valve plate
On top of the chrome hole plate flange you will see the plastic valve plate Check the plastic valve plate for wear and tear and if necessary replace it
After the plastic plate is back in place put the pressure vessel on top Be sure the o-ring is in place and the plastic plate is in the middle
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Our Products
2 MRP
2 inch Meribah Ram Pump with a 2 drive pipe and a 1 delivery pipe
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Our Products
1 MPFRP
1 inch Meribah PVC Fitting Ram Pump with a 1 drive pipe and a 1/2 delivery pipe
1 MSFRP
1 inch Meribah Steel Fitting Ram Pump with a 1 drive pipe and a 1/2 delivery pipe
2 MSFRP
2 inch Meribah Steel Fitting Ram Pump with a 2 drive pipe and a 1 delivery pipe
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Our Products
MBSF
The Meribah Bio Sand Filter for daily use and up to 80 liters drinking water. Easy to use, self contained maintenance and developed over 20 years. The lifetime is at least 10 years. Filters are available with your own logo of your company, club or any individual.
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