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High Productivity Vertical Machining Center

New series of vertical machining center


High quality and efficiency derived from high productivity analysis

DNM series are compact and durable machines created with the combination of optimized function and increased rigidity to satisfy the quality goal of global class and cost-saving. The high productivity analysis is the major principle of the DNM series which have been designed with the user's needs in mind.

02

High Productivity Vertical Machining Center

New series of Vertical machining center

03

High productivity

DNM series

Basic concept structure and operation ensure its capability to get the best results of productivity regardless of any conditions and complexities

Comparison of Non Cutting Time


Previous Model

Reduced by
DNM 500
0 20 40 60 80 100%

19%
Material : Aluminum (AI6061-T6) Size : 15515550 mm
(6.16.12 inch)

No. of tools used : 14 tools

Comparison of Cutting Time


M-company

Reduced by
DNM 500

16%
20 40 60 80 100%

Material : Mold steel (HP4M) Size : 270270100 mm


(10.610.63.9 inch)

The results indicated in this catalog may not be obtained due to differences in cutting conditions.

No. of tools used : 5 tools

04

High Productivity Vertical Machining Center

Auto Tool Changer


Faster tool change time using cam increases productivity than previous model.

Rapid Traverse
Linear motion guide ways and high speed servomotors apply high rapid axis movement. This reduces non-cutting time and machining time for greater productivity.

Tool change time (T-T-T)


Previous Model

Tool storage capacity


DNM series

Rapid traverse
DNM 400/500/650 DNM 400HS/500HS/650HS X-axis Y-axis
m/min (ipm) m/min (ipm) m/min (ipm)

1.5 s

1.3 s

This value is based on the motor on-off time and 60Hz.

30 tools 40 tools

opt.

Maximum Chip Removal


100%

Z-axis

36 (1417.3) 36 (1417.3) 30 (1181.1)

48 (1889.8) 48 (1889.8) 48 (1889.8)

33%

30%

37%

80 60

Minimum thermal transformation for high accuracy


Machine units are designed minimum thermal transformation by ball screw nut with cooling jacket.

std. only DNM HS series

Previous Model

Previous Model

Previous Model

40

DNM 500

DNM 500

DNM 500

20 0

Cast Iron

SM45C

Aluminum

Ball screw nut with cooling jacket

Oil Cooler

05

Machining Capacity (DNM 500)


Provides high-productivity and high-accuracy in a variety of machining operations

Machining Accuracy
For increased repeatability and reliability

Face mill

Carbon steel (SM45C)


Machining rate

End mill

Carbon steel (SM45C)


Machining rate

80mm (3.15 in.) Face mill (6Z)

30mm (1.2 in.) Endmill (6Z)

Designed for exceptional high accuracy and minimized thermal displacement and vibration.
3

432 cm /min (26.4 in /min)


3
3

36cm /min (2.2 in /min)


3

90

Spindle speed

Spindle speed

1500 r/min 2 mm 2 mm 64 mm mm (0.08 2 mm 15 mm in.) 64 22mm 64 mm mm 64 mm Feedrate 15 mm mm 15 mm (0.08 in.) (2.52 in.) 64 mm 15 (0.08in.) in.) (0.08 in.) (2.52 in.) (0.59 in.) 15 mm (0.08 (2.52in.) in.) (2.52 in.) mm/min (106.3 ipm (0.59 in.) (2.52 2700 ) in.) (0.59 in.) (0.59 in.) (0.59
Face mill

222 r/min
Feedrate
180

80 mm/min (3.1 ipm)


Carbon steel (SM45C)
Machining rate

RTH TR3
Version 2.16

0
LS ROUNDNESS RESULTS

Gray casting (GC25)


Machining rate

U-drill

270

10m

80mm (3.15 in.) Face mill (6Z)

Roundness
3

691 cm /min (42.2 in /min)


3
3

172 cm /min (10.5 in /min)


3

Spindle speed

1500 r/min 3 mm 3 mm mm 3 mm 64 mm 3 3 mm (0.12 in.) 64 64 mm mm 64 mm Feedrate (0.12 in.) in.) in.) mm (2.52 (0.12 (0.12 in.) (0.12 in.) 64 (2.52 in.) (2.52in.) in.) (2.52 in.) (2.52 3600 mm/min (141.7 ipm)
Face mill

51 mm 51 51 mm mm 51 (2 mm in.) 51 mm (2 in.) in.) (2 in.) (2 (2 in.)

5.40 m

Model :

Spindle speed

750 r/min
Feedrate

DNM 500 : A7075F Tool : Endmill 16mm (0.6 in.) (4 blades)


Material

84 mm/min (3.3 ipm)


Tap
Tool

P- R- W- Profile leveled Filter ISO 11562 (M1) Lc / Ls = 300 Lc = 0.800 mm 2.5

0.0

Aluminum (AL6061)
Machining rate

Carbon steel (SM45C)

80mm (3.15 in.) Face mill (6Z)

[m] -2.5 Pick-up TK300 Lt = 4.80 mm Vt = 0.50 mm/s

1785 cm /min (109 in /min)


3
3

M30 x P3.5
Spindle speed

Spindle speed

Roughness
Ra 0.12 m
Spindle speed : 8000 r/min Feedrate

5 mm 5 mm mm 5 mm 641500 mm r/min (0.2 in.) 64 55mm 64 mm mm 64 mm (0.2 in.) in.) in.) 64 mm (2.52 Feedrate (0.2 (0.2 in.) (0.2 in.) (2.52 (2.52 in.) in.) (2.52 in.) (2.52 in.)

212 r/min
Feedrate

: 1000 mm/min (39.4 ipm)

5580 mm/min (219.7 ipm)

742 mm/min (29.2 ipm)


The results indicated in this catalog may not be obtained due to differences in environmental conditions during measurement and cutting conditions.

06

High Productivity Vertical Machining Center

Easy Operation Package*


These DOOSAN software packages have been customized to provide user friendly functions. Tool Table Work-Piece Set up Table Moving

Operating Console
1. Swivelling Operating Console
An easy-to-use operation panel which can swivel from 0-90

2. ATC operating button is arranged to Main Panel


Magazine : CW Magazine : CCW ATC Recovery Help Easy Parameter This can give much easier operation and maintenance for ATC.

3. Portable MPG
Portable MPG makes a workpiece setting easier for the operator.

G-code Help

M-code Help

Top cover

Easy setup
Unit : mm (inch)

835 (32.9)

Sensor Status Monitor

Tool Load Monitor

opt.

Top cover can be opened to provide easy access for loading heavy workpieces to the center of the table.
* : Only available in 10.4" Color TFT LCD

DNM 500

950 (37.4)

280 (11)

07

High Rigidity

DNM series

Stable bed and column assembles are designed for high speed and heavy duty machining.

Compact Structure
DNM 650 core machine

Travel axes
Wide machining range select according to workpiece size
Y-axis
Z-axis
X-axis Y-axis Z-axis
mm (inch) mm (inch) mm (inch)

DNM 400 762 (30.0) 435 (17.1) 510 (20.1)

DNM 500 1020 (40.2) 540 (21.3) 510 (20.1)

DNM 650 1270 (50.0) 670 (26.4) 625 (24.6)

X-axis

The one piece bed is rigid and heavily ribbed Meehanite. These castings remain stable even under the heaviest cutting conditions. Fine grained Meehanite cast iron is used for its excellent vibration absorbing characteristics. The table is fully supported by the saddle in all positions and there is no table overhang. All axes have highly rigid and precise linear motion guideways.

Static rigidity
The high rigidity structure of DNM has raised the static rigidity up by 30% more than previous model with no weak point through FEM analysis.

Dynamic rigidity
Improving the frequency response and the damping ability of vibration makes it possible to increase the high eigenfrequency 35% up on the previous model.

FEM analysis used to design a stable body. (FEM : Finite Element Method)

08

High Productivity Vertical Machining Center

High Speed

DNM series

High speed spindle of high quality and rigidity helps increase the efficiency and performance of the machine.

Spindle Head
Max. spindle speed
DNM 400 / 500 / 650 DNM 400HS / 500HS / 650HS
The spindle of DNM HS series is driven by the powerful built-in motor which has 22 kW power and 167 N.m torque.

Heated Air
This enables the thermal growth of Y-axis to be reduced by more than 40% of previous model by pulling the air heated by belt out using the FAN with standard function.

Fresh Air

Oil cooler
The refrigerated spindle cooling system circulates cooling oil to maintain a constant temperature for high accuracy, regardless of the ambient temperature or cutting conditions.
DNM HS series std. DNM series opt.

8000 r/min 12000 r/min


DNM 400 / 500

opt.

15000 r/min 20000 r/min

opt.

Spindle power-torque diagram


DNM 400 / 500
Power : kW (Hp) Torque : N.m (ft-lbs)

8000 r/min : 11/15 kW (14.8/20.1 Hp)


Torque : N.m (ft-lbs)

8000 r/min : 9/11 kW (12.1/14.8 Hp) opt.


Power : kW (Hp)
( P18) 11 (14.8) 9 (21.1) 7.5 (10.1) 15 Minutes 60 Minutes Continuous 18 (13.3) 14 (10.3) 11 (8.1) 9 (6.6) 0

DNM 650
8000 r/min : 15/18.5 kW (20.1/24.8 Hp)
Torque : N.m (ft-lbs)
18.5 kW (24.8 Hp) : 30min, S3 60%)

DNM 650
Power : kW (Hp) Torque : N.m (ft-lbs)

8000 r/min : 9/11 kW (12.1/14.8 Hp) opt.


Power : kW (Hp)

140.2 (103.5) 106 (78.2)


95.5 (70.8) 70 (51.7) 10 min 15 min Cont. 15 kW (20.1 Hp) 11 kW (14.8 Hp) : Cont. 11.25 (15.1) 8.25 (11.1) 15 min 2 min 17.6 N.m (13 ft-lbf) 0 1350 1500 6000 8000 23.8 N.m (17.6 ft-lbf) 96 (70.8) 72 (53.1)

140.2 (103.5)
114.7 (84.6) 14.8 (19.8) 11.2 (15) 29.4 N.m 23.5 N.m

117.1 (86.4)
95.5 (70.5)

15 kW (20.1 Hp) : Cont.

30 Minutes Continuous

11.0 (14.8) 9.0 (12.1) 7.5 (10.1)

(30min, S3 60%) (Cont.)

Dual contact (BIG PLUS)


17.7 (13.1) 14.7 (10.8) 10.8 (8.0) 8.8 (6.5) 0 750 6000 8000

std.

17.6 N.m (13 ft-lbs) 13.4 N.m (9.9 ft-lbs) 8000

Spindle speed (r/min)

Spindle speed (r/min)

750 1200 900

8000 6000

1500

6000

Spindle speed (r/min)

Spindle speed (r/min)

DNM 400 / 500 / 650


12000 r/min : 11/15 kW (14.8/20.1 Hp)
Torque : N.m (ft-lbs) Power : kW (Hp)

opt.

DNM 400HS / 500HS / 650HS


15000 r/min : 18.5/22 kW (24.8/29.5 Hp)
Torque : N.m (ft-lbs)
22 kW (29.5 Hp) : 15min 18.5 kW (29.5 Hp) 18.5 kW (24.8 Hp) : Cont. 15 kW (20.1 Hp) 118 (87.1) 95 (70.1) 18.5 (24.8) 15 (20.1) 17 N.m (12.5 ft-lbs) 14 N.m (10.3 ft-lbs) 12 N.m (8.9 ft-lbs) 9.5 N.m (7.0 ft-lbs) 12500 15000

DNM 400HS / 500HS / 650HS


Power : kW (Hp) Torque : N.m (ft-lbs)

20000 r/min : 11/18.5 kW (14.8/24.8 Hp) opt.


Power : kW (Hp)

Taper contact
18.5 kW (24.8 Hp) : 10min

Flange contact

106 (78.2)
95.5 (70.5) 70 (51.7)

10 min 15 min Cont.

167 (123.2)
15 kW (20.1 Hp) 11 kW (14.8 Hp) : Cont.

60 (44.3)
46 (33.9) 11 kW (14.8 Hp) 7.5 kW (10.1 Hp) 31 (22.9)

15 kW (20.1 Hp) : 30min 11 kW (14.8) : Cont. 29 N.m (21.4 ft-lbs) : 10min 24 N.m (17.7 ft-lbs) : 30min

15 (20.1) 13 (17.4) 11 (14.8) 12 N.m (8.9 ft-lbs) 9.5 N.m (7.0 ft-lbs)

15 min 2 min 17.6 N.m (13 ft-lbf) 0 1350 1500

23.8 N.m (17.6 ft-lbf)

5.5 (7.4) 3.7 (5) 12000 0

50 N.m (36.9 ft-lbs) 50 N.m (36.9 ft-lbs) 50 N.m (36.9 ft-lbs) 1060 1500 15 min 50 N.m (36.9 ft-lbs) 5000 Cont.

6000

18 N.m (13.3 ft-lbs) : Cont. 1750 4000 2300 6000

Spindle speed (r/min)

3500

7.2 N.m (5.3 ft-lbs) 6.2 N.m (4.6 ft-lbs) 5.3 N.m (3.9 ft-lbs) 7 N.m (5.2 ft-lbs) 20000 15000

The dual contact system offers simultaneous dual contact between the machine spindle face and tool holder flange face.

Spindle speed (r/min)

Spindle speed (r/min)

09

Chip Disposal

DNM series

Chip treatment from the viewpoint of productivity improvement and environmental countermeasure is important. DNM series offer a variety of chip control equipment to provide enhanced accuracy and better chip removal capabilities.

Flood coolant

Easy chip removal structure


The completely enclosed DNM series guarantee the confinement of chips and coolant to the inside of the machining area. Chips fall into the removable forward mounted chip pan for easy disposal.

Shower coolant

opt.

Through spindle coolant

opt.

Middle pressure 1.96 Mpa (284.2 psi) High pressure 6.86 Mpa (994.7 psi)

Chip conveyor

opt.

Hinge type

Scraper type

Drum filter type

Internal screw conveyor

Large capacity coolant tank with chip pan and box filter

Easy to discard chips piled up

Coolant tank capacity DNM 400 : 300L (79.3 gal) DNM 500 : 380L (100.4 gal) DNM 650 : 380L (100.4 gal)

10

High Productivity Vertical Machining Center

Optional Equipment
Operator's convenience and operability

DNM series

Interface for additional equipment


Connection example of additional 1 axis interface
Pneumatic

Automatic tool length measurement

Hydraulic

Automatic workpiece measurement


Recommandable rotary table size : DNM 400/500 : 250 mm (9.84 inch) DNM 650 : 320 mm (12.6 inch)

Electronic
Servo driven function and device

Hydraulic power unit may be additionally necessary according to rotary table specifications.

Minimum Quantity Lublication


Fixture check list (for hydraulic / pneumatic fixtures) Connection example of fixture interface
Pneumatic

Pressure source Hydraulic Pneumatic

P/T P/T

A/B A/B
Misting device

Hydraulic

Number of ports 1pair (2-PT 3/8" port) 2pair (4-PT 3/8" port) 3pair (6-PT 3/8" port) Hydraulic power unit Contact Doosan for more information Supply scope : User Doosan (Please check the below detail specification, if you want Doosan to supply.) Use Doosan standard unit Special requirement 24 L/min (6.3 gal/min) / 4.9 MPa (711 psi) L/min (gal/min) at MPa (psi)

Oil skimmer

11

External Dimensions
Top View
R7 60 (29 .9)

Unit : mm (inch)

Front View
888 (DOOR OPEN) 776 (40 TOOLS) 609 (30 TOOLS) MAIN POWER Air Conditioner (opt.) 185

Side View
96

Table
30 (1.2) 125 (4.9) 30 (1.2) 125 (4.9) 125 (4.9) 435 (17.1) 82.5 (3.2) 125 (4.9) 82.5 (3.2) 125 (4.9) 125 (4.9) 540 (21.3)

745

MAIN AIR

32 2676 (40 TOOLS) 2509 (30 TOOLS) 510 (Z-STROKE)

647

TSC FILTER (opt.) 1080 27 1 1 Chip Bucket(opt.)

1480 2245

370 2711 815

TRANSFORMER (opt.) COOLER (opt.)

1962

1900

150

460 (18.1) 920 (36.2)

460 (18.1)

1315

1317

820

910 950

381 (X/2 STROKE)

920

381 (X/2 STROKE) 772

1395

338

217.5 435 217.5 (Y/2 STROKE) (Y/2 STROKE) 596

18H8

125

95

380

15

32

Chip c/v(opt.) 75 584

975 75 2465 2615

968

522 75 1040 3655 95

506

75

1162 2615

1303

640 1969 2078

715

108 14

T-slot section

Top View
644 (25.4) TRANSFORMER MAIN AIR COOLER
R7 60 (29 .9)

Front View
774 (30.5) [40 TOOLS] 609 (24) 194 (7.6) [30 TOOLS] 1220 (48) [DOOR OPEN]

Side View

Table

MAIN POWER

749 (29.5)

2927 (115.3) 2284 (89.9)

2509 (98.8) [30 TOOLS]

TSC FILTER

2674 (105.3) [40 TOOLS]

150 (5.9) 510 (20.1) (Z STROKE)

1900 (74.8) 1080 (42.5)

1440 (56.7)

1480 (58.3) 2431 (95.7)

2625 (103.3)

815 (32.1)

2703 (106.4)

600 (23.6) 1200 (47.2) 18H8

12 600 (23.6) 125 (4.9) 543 (21.4) 32 T-slot section 12

1312 (51.7)

820 (32.3)

94 (3.7)

380 (15)

15(0.6)

772 (30.4)

[X/2 STROKE]

910 (35.8)

950 (37.4)

00 R4

1200 (47.2) 510 (20.1)

510 (20.1) [X/2 STROKE]

270(10.6) 540(21.3) 270(10.6) [Y/2 STROKE] [Y/2 STROKE]

1600 (63) 75 (3) 3200 (126)

1600 (63)

594 (23.4)

1340 (52.8)

1300 (51.2) 3200 (126)

560 (22) 535 (21.1) 75 (3) 973 (38.3)

735 (28.9)

840 (33.1)

1575 (62)

75 (3)

12

High Productivity Vertical Machining Center

External Dimensions
Top View
575 (22.6) COOLER MAIN AIR

Unit : mm (inch)

Front View
664 (26.1) 191 (7.5) [30 TOOLS] 1250 (49.2) [DOOR OPEN] 829 (32.6) [40 TOOLS]

Side View
75 (3) 210 (8.3)

Table
85 (3.3) 125 (4.9) 125 (4.9) 125 (4.9) 125 (4.9) 85 (3.3) 670 (26.4)

R7 60 (29 .9)

TRANSFORMER

818 (32.2)

2789 (109.8) [40 TOOLS]

150(5.9) 625 (24.6) [Z-STROKE]

1660 (65.4)

1960 (77.2)

1480 (58.3) 2530 (99.6) 2740 (107.9) 2815 (110.8)

TSC FILTER 2572 (101.3) 1180 (46.5)

2624 (103.3) [30 TOOLS]

3148 (123.9)

815 (32.1)

507 (20)

MAIN POWER

650 (25.6) 1300 (51.2)

650 (25.6)

1312 (51.7)

780 (30.7)

772 (30.4)

910( 35.8)

950 (37.4)

635 (25) [X/2 STROKE] 15 (0.6)

1300 (51.2)

125 (4.9)

543 (21.4)

635 (25) [X/2 STROKE]

335(13.2) 670(26.4) 335(13.2) [Y/2 STROKE] [Y/2 STROKE]

18H8 32

94 (3.7)

380 (15)

1340 (52.8) 594 (23.4) 75(3)

1600 (63) 75(3) 3200 (126)

1600 (63)

1300 (51.2) 3200 (126) 4345 (171.1)

560 (22) 75 (3)

600 (23.6) 395 (15.6) 995 (39.2) 495 (19.5) 1845 (72.6)

850 (33.5)

T-slot section

Tool Shank
BT40 Unit : mm CAT40 Unit : in. DIN40 Unit : mm
15.9 3.2 35 0.63 10 7/24 TAPER M16P2.0 44.45 2.85 2.5 2.21 63 53 22.6 7 HOLE 22.6 16.1 16.1 25 22.8 0.43 60 60 7 18.5 16.6 TAPER GAGE LINE 68.4 18.5

7/24 TAPER TAP "T" 0.67H7 1.75

63.55 50

0.9

0.98

44.45

72.3

17

17

12

0.91

3 0

0.28 0.75

23

19

23 29 4

7 HOLE

25

1.1

0.79 0.16 1.02

17

0.08

17

20 28 26 4

14

.2

8(

(DIN shape)

(DIN shape)

19

GAGE PIN

23

60 L

65.4

GE GA

PI

N) 0.63 0.13

14

2.69

THREAD "T"

0.55

M16P2.0 1 5

11.1

M16P2.0 7/24 TAPER TAPER GAGE LINE

M16P2.0

15

30

13

Machine Specifications
Features X-axis Y-axis Z-axis Distance from spdl nose to table top Distance from spdl center to column Table size Table loading capacity Table surface Max. spindle speed Spindle Taper Max. Torque mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) kg (lb) r/min N.m (ft-lbf) DNM 400 762 (30.0) 435 (17.1) DNM 500 1020 (40.2) 540 (21.3) DNM 650 1270 (50.0) 670 (26.4) 625 (24.6) 150 - 775 (5.9 - 30.5) 747 (29.4) 1300 x 670 (51.2 x 26.4) 1000 (2204.6) 5-125 x 18H8 DNM 400HS 762 (30.0) 435 (17.1) DNM 500HS 1020 (40.2) 540 (21.3) DNM 650HS 1270 (50.0) 670 (26.4) 625 (24.6) 150 - 775 (5.9 - 30.5) 747 (29.4) 1300 x 670 (51.2 x 26.4) 1000 (2204.6) 5-125 x 18H8

Standard Feature
Assembly & operation tools Ball screw nut cooling system (HS series) Coolant tank & chip pan Door interlock for safety Flood coolant system Installation parts Internal screw conveyor Operator call lamp (red, yellow, green) Portable MPG Splash guard Work light X, Y, Z Absolute pulse coder

Travel

Table

Spindle

Feedrate

Automatic tool changer

Motor Power source Tank capacity

Rapid traverse rate (X / Y / Z) m/min (ipm) Cutting feedrate mm/min (ipm) Type of tool shank Tool storage capacity ea Max. tool diameter mm (inch) Max. tool diameter without adjacent tools mm (inch) Max. tool length mm (inch) Max. tool weight kg (lb) Method of tool selection Tool change time (tool-to-tool) s Tool change time (chip-to-chip) s Spindle motor (15 min) kW (Hp) Feed motor (X / Y / Z) kW (Hp) Electric power supply (Rated capacity) Compressed air supply Coolant tank capacity Lubrication tank capacity Machine height Machine dimension (L x W) Machine weight NC system kVA MPa (psi) L (gal) L (gal) mm (inch) mm (inch) kg (lb)

Machine size Controller

510 (20.1) 150 - 660 (5.9 - 26.0) 512 (20.2) 587 (23.1) 920 x 435 1200 x 540 (36.2 x 17.1) (47.2 x 21.3) 600 (1322.8) 800 (1763.7) 4-125 x 18H8 15000 {20000} ISO #40 7/24 Taper 106 {106} 117.1 {106} 167 {60} (78.2 {78.2}) (86.4 {78.2}) (123.2 {44.2}) 36 / 36 / 30 (1417.3 / 1417.3 / 1181.1) 48 / 48 / 48 (1889.8 / 1889.8 / 1889.8) 15000 (590.6) 24000 (944.9) BT40, CAT40, DIN40 cam 30 {cam 40} 80 (3.2) {76 (3.0)} 125 (4.9) 300 (11.8) 8 (17.6) memory random 1.3 3.7 3.9 3.7 3.9 15 (20) 18.5 (25) 22 (29.5) {18.5 (25)} 1.8 / 1.8 / 2.5 4 3.0 / 3.0 / 4.0 4.0 / 4.0 / 7.0 (2.4 / 2.4 / 3.4) (5.4) (4.0 / 4.0 / 5.4) (5.4 / 5.4 / 9.4) 30 40 50 0.54 (78.3) 300 (79.3) 380 (100.4) 340 (89.8) 380 (100.4) 1.4 (0.4) 2703 (106.4) 2703 (106.4) 2815 (110.8) 2703 (106.4) 2703 (106.4) 2815 (110.8) 2092 x 2615 2284 x 3350 2572 x 3350 2092 x 2615 2284 x 3350 2572 x 3350 (82.4 x 103) (89.9 x 131.9) (101.3 x 131.9) (82.4 x 103) (89.9 x 131.9) (101.3 x 131.9) 5000 (11023.0) 6500 (14329.8) 8500 (18739.0) 5000 (11023.0) 6500 (14329.8) 8500 (18739.0) DOOSAN-FANUC i series FANUC 32i-A

510 (20.1) 150 - 660 (5.9 - 26.0) 512 (20.2) 587 (23.1) 920 x 435 1200 x 540 (36.2 x 17.1) (47.2 x 21.3) 600 (1322.8) 800 (1763.7) 4-125 x 18H8 8000 {12000}

Optional Feature
10.4" Color TFT LCD** 4th axis preparation Automatic power off Automatic tool length measurement Automatic workpiece measurement Cam ATC (40 tools) Chip conveyor & chip bucket EZ Guide i Minimum Quantity Lubrication Oil cooler & spindle head cooling system* Oil skimmer Shower coolant Test bar Through spindle coolant system
* : Standard on 12000 r/min 15000 r/min 20000 r/min ** : Standard on HS series

Design and specifications are subject to change without notice. Doosan is not responsible for difference between the information in the catalogue and the actual machine.

Note : { } are optional.

14

High Productivity Vertical Machining Center

NC Unit Specifications
DOOSAN-FANUC i series
AXES CONTROL - Controlled axes 3 (X,Y,Z) - Simultaneously controllable axes Positioning (G00) / Linear interpolation (G01) : 3 axes Circular interpolation (G02, G03) : 2 axes - Backlash compensation - Follow up - Least command increment 0.001mm (0.0001 inch) - Least input increment 0.001mm (0.0001 inch) - Machine lock all axes / Z axis - Mirror image Reverse axis movement (setting screen and M - function) - Stored pitch error compensation Pitch error offset compensation for each axis - Stored stroke check 1 Overtraval controlled by software - Absolute pulse coder INTERPOLATION & FEED FUNCTION - 2nd reference point return - Circular interpolation - Cylinderical interpolation - Dwell - Exact stop check - Feed per minute - Feedrate override (10% increments) - Helical interpolation - Jog override (10% increments) - Linear interpolation - Manual handle - Manual handle feedrate - Override cancel - Positioning - Rapid traverse override - Reference point return - Skip function SPINDLE & M-CODE FUNCTION - M- code function - Spindle orientation - Spindle serial output - Spindle speed command - Spindle speed override (10% increments) TOOL FUNCTION - Cutter compensation C - Number of tool offsets - Tool length compensation - Tool life management - Tool number command - Tool offset memory C - Tool position offset - Local / Machine coordinate system - Maximum commandable value - No. of Registered programs - Optional block skip - Optional stop - Part program storage - Program number - Program protect - Program stop / end - Rigid tapping - Sub program - Tape code - Thread cutting - Work coordinate system G52 / G53 99,999.999 mm (9,999.9999 inch) 400 ea M01 640m (2,100 ft) [256 kB] O4-digits M00 / M02,M30 G84, G74 Up to 4 nesting ISO / EIA Automatic discrimination G54 - G59

FANUC 32i-A
AXES CONTROL - Controlled axes - Simultaneously controllable axes 3 (X, Y, Z) Positioning(G00)/Linear interpolation(G01) : 3 axes Circular interpolation(G02, G03) : 2 axes - Backlash compensation - Emergency stop / overtravel - Follow up - Least command increment 0.001mm ( 0.0001 inch) - Least input increment 0.001mm ( 0.0001 inch) - Machine lock All axes / Z axis - Mirror image Reverse axis movement (Setting screen and M - function) - Stored pitch error compensation Pitch error offset compensation for each axis - Stored stroke check 1 Overtravel controlled by software - Absolute pulse coder INTERPOLATION & FEED FUNCTION - 2nd reference point return G30 - Circular interpolation G02, G03 - Dwell G04 - Exact stop check G09, G61(mode) - Feed per minute - Feedrate override (10% increments) 0 - 200 % - Jog override (10% increments) 0 - 200 % - Linear interpolation G01 - Manual handle feed 1 unit - Manual handle feedrate x1, x10, x100(per pulse) - Override cancel M48 / M49 - Positioning G00 - Rapid traverse override F0 (fine feed), 25 / 50 / 100 % - Reference point return G27, G28, G29 - Skip function G31 - Helical interpolation - DSQ1(AICC II + Machine condition selection function) 80 block preview - Thread cutting, synchronous cutting - Program restart - Automatic corner deceleration (Specify AI Contour control II) - Feedrate clamp by circular acceleration (Specify AI Contour control II) - Linear ACC/DEC before interpolation (Specify AI Contour control II) - Linear ACC/DEC after interpolation - Rapid traverse bell-shaped acceleration/deceleration - Smooth backlash compensation SPINDLE & M-CODE FUNCTION - M- code function - Spindle orientation - Spindle serial output - Spindle speed command - Spindle speed override (10% increments) - Spindle output switching - Retraction for rigid tapping - Rigid tapping TOOL FUNCTION - Tool nose radius compensation - Number of tool offsets - Tool length compensation - Tool number command - Tool life management - Tool offset memory C - Tool length measurement M3 digits S5 digits 10 - 150 % G84, G74 - Part program storage 640m (2,100ft) [256kB]m - Program number O4-digits - Program protect - Program stop / end M00 / M02,M30 - Programmable data input Tool offset and work offset are entered by G10, G11 - Sub program Up to 4 nesting - Tape code ISO / EIA Automatic discrimination - Work coordinate system G54 - G59 - Additional work coordinate system (48 Pair) G54.1 P1 - 48 pairs - Coordinate system rotation G68, G69 - Extended part program editing - Optional angle chamfering / corner R - Macro executor OTHERS FUNCTIONS (Operation, Setting & Display, etc) - Alarm display - Alarm history display - Clock function - Cycle start / Feed hold - Control axis detach - Display of PMC alarm message Message display when PMC alarm occurred - Dry run - Ethernet function(Embeded) - Graphic display Tool path drawing - Help function - Loadmeter display - MDI / DISPLAY unit 10.4 Color TFT LCD, Keyboard for data input, soft-keys - Memory card interface - Operation functions Tape / Memory / MDI / Manual - Operation history display - Program restart - Run hour and part number display - Search function Sequence NO. / Program NO. - Self - diagnostic function - Servo setting screen - Single block - External data input - Multi language display - Stored stroke check 2 OPTIONAL SPECIFICATIONS - 3-dimensional coordinate conversion - 3-dimensional tool compensation - 3rd / 4th reference return - Addition of tool pairs for tool life management 1024 pairs - Additional controlled axes Max. 5 axes in total - Additional work coordinate system G54.1 P1 - 300 (300 pairs ) - DSQ 2 80 block preview (AICC II + Machine condition selection function + Data server + 1GB) - Automatic corner override G62 - Chopping function G81.1 - Cylindrical interpolation G07.1 - Dynamic graphic display Machining profile drawing - Exponential interpolation - Interpolation type pitch error compensation - EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4 Color TFT = > When the EZ Guide i is used, the Dynamic graphic display cannot application - Tape format for FS15 - Increment system 1/10 - Figure copying G72.1, G72.2 - Handle interruption - High speed skip function - Involute interpolation G02.2, G03.2 - Machining time stamp function - No. of Registered programs 1000 ea - Number of tool offsets 99 / 200 / 400 pairs - Optional block skip addition 9 blocks - Part program storage 512K / 1M / 2M byte - Playback function - Polar coordinate command G15 / G16 - Polar coordinate interpolation G12.1 / G13.1 - Programmable mirror image G50.1 / G51.1 - Single direction positioning G60 - Tool load monitoring function(Doosan) - Tool position offset G45 - G48 - Position switch *) Pre discussion required

G30 G02, G03 G07.1 G04 G09, G61 (mode) 0 - 200 % 0 - 200 % G01 1 units x1, x10, x100 (per pulse) M48 / M49 G00 F0 (fine feed), 25 / 50 / 100 % G27, G28, G29 G31

M 3 digits

S5 digits 10 - 150 %

G40, G41, G42 400 ea G43, G44, G49 128 sets T2 digits Geometry / Wear and Length / Radius offset memory G45 - G48

PROGRAMMING & EDITING FUNCTION - Absolute / Incremental programming - Automatic Coordinate system setting - Background editing - Canned cycle - Circular interpolation by radius programming - Custom macro B - Decimal point input - Extended part program editing - I / O interface - Inch / metric conversion - Label skip

OTHERS FUNCTIONS (Operation, setting & Display, etc) - 3rd / 4th reference return - Additional work coordinate system G54.1 P1 - 48 (48 pairs) - AI APC(Advanced Preview Control) 20 block preview - Alarm display - Alarm history display - Automatic corner override G62 - Clock function - Coordinate rotation G68,G69 - Cycle start / Feed hold - Control axis detach - Display of PMC alarm message Message display when PMC alarm occurred - Dry run - Graphic display Tool path drawing - Help function - High speed skip function - Loadmeter display - Look ahead control G08 - MDI / DISPLAY unit 8.4" Color TFT LCD, keyboard for data input (small), soft-keys - Memory card interface - Operation functions Tape / Memory / MDI / Manual - Operation history display - Optional angle chamfering / corner R - Polar coordinate command G15 / G16 - Program restart - Programmable data input Tool offset and work offset are entered by G10, G11 - Programmable mirror image G50.1 / G51.1 - Run hour and part number display - Scaling G50, G51 - Search function Sequence NO. / Program NO. - Self - diagnostic function - Servo setting screen - Single block - Single direction positioning G60 - Stored stroke check 2 OPTIONAL SPECIFICATIONS - Additional controlled axes 4 axes in total - AICC (AI Contour Control) with Hardware 40 block preview - Data server - Dynamic graphic display (w/10.4 Color TFT LCD) Machining profile drawing - Ethernet function - Remote buffer - EZ Guide i (Doosan Conversational Programming Solution) with 10.4" Color TFT LCD - Tool load monitoring function(doosan)

G40, G41, G42 64 ea G43, G44, G49 T2 digits Geometry / Wear and Length / Radius offset memory

G90 / G91

G73, G74, G76, G80 - G89, G99

RS - 232C G20 / G21

PROGRAMMING & EDITING FUNCTION - Absolute / Incremental programming - Auto. Coordinate system setting - Background editing - Canned cycle - Circular interpolation by radius programming - Custom macro B - Custom size 512Kb - Decimal point input - I / O interface - Inch / metric conversion - Label skip - Local / Machine coordinate system - Maximum commandable value - No. of Registered programs - Optional stop

G90 / G91 G73, G74, G76, G80 - G89, G99

RS - 232C G20 / G21 G52 / G53 99999.999 mm (9999.9999 inch) 500 ea M01

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High Productivity Vertical Machining Center

http://www.doosaninfracore.com/machinetools

Head Office : Doosan Tower 23rd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699 Doosan Infracore America Corp.: 19 Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501 Doosan Infracore Germany GmbH : Hans-Bckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany. Tel : ++49-2173-8509-0 Fax : ++49-2173-8509-60 Doosan Infracore Yantai Co., LTD : 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

i-ser

EX 1102SP

Design and specifications are subject to change without prior notice.

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