Вы находитесь на странице: 1из 24

VW 01J

33010ba

33010b

ill.
N.I.

DesCriPTion
QTy. year
masTer oVerHaUl KiTs (WiTH sTeels)
VW 01J ....................................................................................................................

ParT no.

ref. no.

02-Up

33006B

N.L.

02-Up

33004B

N.L.

02-Up

33002B

N.L.

1
1
7
6
7
6
1
1

02-Up
02-Up
02-Up
02-Up
02-Up
02-Up
02-Up
02-Up

33010B
33010BA
33108B
33110B
33128B
33130B
33400BT
33495B

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
01J-CVT DG
N.L.

less sTeel KiTs


N.I.

VW 01J ....................................................................................................................

N.I.

VW 01J ....................................................................................................................

oVerHaUl KiTs (W/ rings & seals)


misCellaneoUs ComPonenTs
010
010
108
110
128
130
400
495

Filter, 01J (Deep) .....................................................................................................


Filter, 01J (Shallow) .................................................................................................
Friction, Forward ......................................................................................................
Friction, Reverse ......................................................................................................
Steel, Forward..........................................................................................................
Steel, Reverse .........................................................................................................
Tech Manual 01J (ATSG) .........................................................................................
Filter Tube ................................................................................................................

01J

noTes

640

VW 01J
noTes

01J

641

VW 02E (DCT)
070

574

142

577
576

235

102

122

232

a
Input
Flange

Front Seal
(Cover)

582

265

7302

252

Upper Pinion
Shaft

Small
Hub

Large Hub

1-3-5 Input Clutch

703K

702-3
702-1 702-5

704

584

2nd-4th
Synchro

2nd Gear

255 256

254

253 583-1

4th Gear

3rd Gear

701K
703

701-5 701-3 701-1

581
250

251

266

C
3rd-1st
Synchro

670A

260

258 257

1st Gear

287

583-2

D
Input Hollow

3rd Gear

585-2

670B

Input Solid

5th Gear

02e (DCT)

709K

263

730-1

Lower Pinion
Shaft

262

705K

709-3
706
587 709-1 709-5

Reverse
Gear

586

259

6th
Gear

Rev-6th
Synchro
264

Reluctor

25
642

261

585-2

705

5th
Synchro

5th
Gear

VW 02E (DCT)

140

120

998

550
100

980

970

960

Cooler

2-4-6 Input Clutch

Clutch Drum
715
750

841

677-1

1-3 Fork

076

Axle
Stub

845

Differential
283

819

R-6 Fork

999

844

Reverse
Idler
5th Fork

842

438
2-4 Fork
Bell Housing
Cooler
Filter
013

077

ISS

677-2
301

Axle
Stub
760

766

740

02e (DCT)

Valve Body Cover

Valve Body
520

010

Case

759

500
671

Pump

530

510

J
End
Cover

25

Filter

643

VW 02E (DCT)

25300

ill.
N.I.

25010

DesCriPTion
QTy. year
masTer oVerHaUl KiTs (WiTH sTeels)
02E (DCT) ................................................................................................................

ParT no.

ref. no.

03-Up

25006

N.L.

03-Up

25004

N.L.

03-Up

25002

N.L.

03-Up

25001

N.L.

1
1

03-Up
03-Up

25010
25013

02E-325-429D
02E-305-051C

1
1
1

03-Up
03-Up
03-Up

25070
25076
25077

02E-301-205B
02T-409-189C
02M-301-189B

5
4
1
1
1
1
1
1
1
1
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

25100
25102
25701-1
25701-3
25701-5
25702-1
25702-3
25702-5
25703
25704
25705
25706
25709-1
25709-3
25709-5

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

5
6

03-Up
03-Up

25122
25120

N.L.
N.L.

less sTeel KiTs


N.I.

02E (DCT) ................................................................................................................

N.I.

02E (DCT) ................................................................................................................

oVerHaUl KiTs (W/ rings & seals)


sUb KiTs
N.I.

Clutch Sub Kit ..........................................................................................................

filTers
010J
013I

Filter, Main ...............................................................................................................


Filter, Cooler Return .................................................................................................

meTal ClaD seals


070A
076G
077I

Front (Front Cover) (Bonded) ..................................................................................


Axle (Right) (Bell) .....................................................................................................
Axle (Left) (Case) .....................................................................................................

100F
102A
701C
701C
701C
702B
702B
702B
703C
704B
705E
706E
709E
709E
709E

K2 (2-4-6 Input) (Small) ...........................................................................................


K1 (1-3-5 Input) (Large) ...........................................................................................
Synchronizer, 1st (Inner) ..........................................................................................
Synchronizer, 1st (Center) .......................................................................................
Synchronizer, 1st (Outer) .........................................................................................
Synchronizer, 2nd (Inner).........................................................................................
Synchronizer, 2nd (Center) ......................................................................................
Synchronizer, 2nd (Outer) ........................................................................................
Synchronizer, 3rd .....................................................................................................
Synchronizer, 4th .....................................................................................................
Synchronizer, 5th .....................................................................................................
Synchronizer, 6th .....................................................................................................
Synchronizer (Reverse) (Inner)................................................................................
Synchronizer (Reverse) (Center) .............................................................................
Synchronizer (Reverse) (Outer) ...............................................................................

02e (DCT)

friCTion PlaTes

sTeel PlaTes
122A
120F

K1 (1-3-5 Input) (Large) ...........................................................................................


K2 (2-4-6 Input) (Small) ...........................................................................................

PressUre PlaTes
Prefix Key: D = OEM, A = Aftermarket New, U = Quality Inspected
142A
140F

K1 (1-3-5 Input) (Large) ...........................................................................................


K2 (2-4-6 Input) (Small) ...........................................................................................

N.I.

Valve Body Kit ..........................................................................................................

N.I.

Sealing Ring Kit .......................................................................................................

1
1

03-Up
03-Up

25142
25140

N.L.
N.L.

03-Up

25165

N.L.

03-Up

25175

N.L.

ValVe boDy reCalibraTion KiTs


sealing rings

644

VW 02E (DCT)
ill.

DesCriPTion

QTy. year

232A
N.I.

Hub to Drum.............................................................................................................
input Shim ................................................................................................................

235A
283H
283H
287D

Hub to Hub Clutch Drum ..........................................................................................


Reverse Idler Gear (Front) .......................................................................................
Reverse Idler Gear (Rear) .......................................................................................
Input .........................................................................................................................

250C
251C
252B
253B
254B
255B
256B
257D
258D
259E
262E

1st Driven Gear ........................................................................................................


1st Driven Sleeve .....................................................................................................
2nd Driven Gear.......................................................................................................
3rd Driven Gear .......................................................................................................
3rd Driven Sleeve ....................................................................................................
4th Driven Gear........................................................................................................
4th Driven Sleeve.....................................................................................................
5th Driven Gear (Front) ............................................................................................
5th Driven Gear (Rear) ............................................................................................
6th Driven Gear........................................................................................................
Reverse Driven Gear ...............................................................................................

ParT no.

ref. no.

THrUsT WasHers
1
1

03-Up
03-Up

25232
25249

N.L.
N.L.

1
1
1
2

03-Up
03-Up
03-Up
03-Up

25235
25283
25283A
25287

N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

25250
25251
25252
25253
25254
25255
25256
25257
25258
25259
25262

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

25260
25261
25263
25264
25265
25266

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

03-Up

25301

02E-321-371E

03-Up

25400T

VW DSG 02E

1
4
2
2
1
2
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

25428
25430
25432
25435
25438
25439
25444
25446

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

THrUsT bearings

CageD bearings

ball / TaPereD bearings


260D
261D
263E
264E
265B
266C

Input (Front) .............................................................................................................


Input (Rear) ..............................................................................................................
Pinion Bearing, Lower (Front) ..................................................................................
Pinion Bearing, Lower (Rear)...................................................................................
Pinion Bearing, Upper (Front) ..................................................................................
Pinion Bearing, Upper (Rear)...................................................................................

gasKeTs & o-rings


N.I.

Gasket, Valve Body Cover .......................................................................................

N.I.
DG

Diagnostic Guide......................................................................................................

TeCHniCal manUals

eleCTriCal ComPonenTs
Solenoid (Open Coil)................................................................................................
Solenoid (3 Bolt Holes) ............................................................................................
Solenoid (Linear)......................................................................................................
Solenoid (45 Degree Bracket)..................................................................................
Sensor, Input Speed (ISS) .......................................................................................
Solenoid (90 Degree Bracket)..................................................................................
Case Connector Plate w/ TCM & Sensors ...............................................................
Case Connector Plate w/ Solenoids ........................................................................

HarD ParTs
Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured, U = Quality Inspected

02e (DCT)

N.I.
N.I.
N.I.
N.I.
438I
N.I.
N.I.
N.I.

PUmPs
500J
510J
520J
530J

Pump Assembly .......................................................................................................


Pump Body ..............................................................................................................
Pump Cover .............................................................................................................
Pump Gears .............................................................................................................

1
1
1
1

03-Up
03-Up
03-Up
03-Up

25500
25510
25520
25530

N.L.
N.L.
N.L.
N.L.

1
1
1
1

03-Up
03-Up
03-Up
03-Up

25550
25574
25576
25577

N.L.
N.L.
N.L.
N.L.

DrUms & ClUTCH HUbs


550F
574A
576A
577A

Drum, Dual Clutch....................................................................................................


Hub, Input Flange ....................................................................................................
Hub, Small Clutch ....................................................................................................
Hub, Large Clutch ....................................................................................................

645

VW 02E (DCT)
ill.

DesCriPTion

670D
670D
677G
677I
730E
730B
671J

Input (Hollow) ...........................................................................................................


Input (Solid)..............................................................................................................
Axle Bell ...................................................................................................................
Axle Case.................................................................................................................
Lower Pinion ............................................................................................................
Upper Pinion ............................................................................................................
Pump........................................................................................................................

740I

Valve Body ...............................................................................................................

sHafTs

QTy. year

ParT no.

ref. no.

1
1
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

25670A
25670B
25677-1
25677-2
25730-1
25730-2
25671

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

03-Up

25740

N.L.

1
1
1
1

03-Up
03-Up
03-Up
03-Up

25750
25760
25766
25759

N.L.
N.L.
N.L.
02E-315-141A

03-Up

25715

N.L.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

25581
25582
25583-1
25583-2
25584
25585-1
25585-2
25586
25587
25701K
25703K
25705K
25709K
25819
25841
25842
25844
25845
25860K
25960
25976
25980
25998
25999
25999-1
25999-2

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

ValVe boDies
Cases & HoUsings
750G
760I
766I
759J

Bell Housing .............................................................................................................


Case.........................................................................................................................
Cover, Valve Body ....................................................................................................
Cover, End (Bonded) ...............................................................................................

DifferenTials
715G

Differential ................................................................................................................

02e (DCT)

misCellaneoUs ComPonenTs
581C
582B
583B
583D
584B
585D
585E
586E
587E
701C
703B
705E
709E
819H
841G
842H
844H
845G
N.I.
960F
970F
980F
998F
999H
999H
999H

646

Gear, 1st Driven .......................................................................................................


Gear, 2nd Driven ......................................................................................................
Gear, 3rd Driven.......................................................................................................
Gear, 3rd Drive.........................................................................................................
Gear, 4th Driven .......................................................................................................
Gear, 5th Driven .......................................................................................................
Gear, 5th Drive .........................................................................................................
Gear, 6th Driven .......................................................................................................
Gear, Reverse Driven ..............................................................................................
Synchronizer Kit, 1-3................................................................................................
Synchronizer Kit, 2-4................................................................................................
Synchronizer Kit, 5th ................................................................................................
Synchronizer Kit, Rev-6 ...........................................................................................
Gear, Reverse Idler ..................................................................................................
Fork, 1-3...................................................................................................................
Fork, 2-4...................................................................................................................
Fork, 5th ...................................................................................................................
Fork, Rev-6 ..............................................................................................................
Snap Ring Kit (16 Snap Rings) ................................................................................
Piston, K2 (Small Clutch) (Bonded) .........................................................................
Return Spring (Small Clutch) ...................................................................................
Balance Piston, K2 (Small Clutch) (Bonded) ...........................................................
Cooler .....................................................................................................................
Standpipe, Fluid Level .............................................................................................
Lube Tube (Large) ...................................................................................................
Lube Tube (Small)....................................................................................................

VW 02E (DCT)
noTes

02e (DCT)

647

VW 09D,TR60SN

59300

ill.
N.I.

DesCriPTion
QTy. year
masTer oVerHaUl KiTs (WiTH sTeels)
VW 09D (TR60SN) ..................................................................................................

ParT no.

ref. no.

03-07

59006

N.L.

03-07

59004

N.L.

03-07

59002

N.L.

03-07

T59165

SK 09D

1
1
1
1
1

03-07
03-07
03-07
03-07
03-07

59010
59300
59400
P59740-1
P59740-2

N.L.
N.L.
N.L.
N.L.
N.L.

PAGE

ILL.

less sTeel KiTs


N.I.

VW 09D (TR60SN) ..................................................................................................

N.I.

VW 09D (TR60SN) ..................................................................................................

oVerHaUl KiTs (W/ rings & seals)


ValVe boDy reCalibraTion KiTs
N.I.

Shift Kit, 09D (04-07 Touareg, 03-06 Porsche Cayenne) (Transgo) ...................

misCellaneoUs ComPonenTs
N.I.
N.I.
N.I.
N.I.
N.I.

VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8

Filter .........................................................................................................................
Pan Gasket ..............................................................................................................
Tech Manual VW 09D (TR60SN) .............................................................................
Valve Body (Premium) (w/ Pressure Switches) .......................................................
Valve Body (Premium) (w/o Pressure Switches) .....................................................

SONNAX PRODUCTS
Accumulator Piston Kit (Can be used in any valve body location) ...........................
K1 Clutch Control Valve Kit (T-F-25741-TL25 & T-VB-FIX req) ...............................
K2 Clutch/B1 Brake Control Valve Kit (T-F-25741-TL5 & T-VB-FIX req) .................
K3 Clutch Control Valve Kit (T-F-25741-TL8 & T-VB-FIX req) .................................
Lockup Clutch Control Valve Kit (T-F-25741-TL29 & T-VB-FIX req) ........................
O-Ringed End Plug Kit (9mm) .................................................................................
O-Ringed End Plug Kit (11mm) ................................................................................
Pressure Regulator & End Plug Kit O.S. (F-25741-TL & T-VB-FIX req) ..................
Secondary Regulator Valve Kit (T-F-25741-TL11 & T-VB-FIX req) ..........................
Solenoid Modulator Valve Kit (T-F-25741-TL18 & T-VB-FIX req) ............................

09D,Tr60sn

noTes

648

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.

PART NO.
S39927K
59741H-7KA
59741H-7KB
59741H-7KD
S59741C-1K
S39741-6BK
S39741-6AK
S59741PK
S59741PAK
S59741LBK

SONNAX NO.
15741-14K
25741-25K
25741-05K
25741-08K
25741-29K
15741-35K
15741-36K
25741-01K
25741-11K
25741-18K

VW 09D,TR60SN
noTes

09D,Tr60sn

649

VW 09G, TF60SN
500
510
530

070

548

962

520

972

854

124

104

209

a
Stator

B1 Piston

B1 Clutch

Pump Body
148

592

582
238

108

241
231

241

554

964

128 984

974
231

b
Front Planet

624

Front Ring Gear

713

652

705
797

798

K1
Piston

K1 Clutch

K1
Drum

584

594

251

251

246

614

246

Support
140

09g, Tf60sn

Ring
Gear

Output
Gear

100

Rear Planet
Sprag

120
980

Rear
Sun Gear

970

960

555
231

D
K2 Piston

K2 Clutch
154

114

134

K2 Drum
977

967

15
650

B2 Clutch

B2 Piston

VW 09G, TF60SN
622

144

551

965

126
975

146

106

985

612

238

f
Front
Sun Gear
K3
Drum

K3
Piston

K3 Clutch

750
712

279

281

076
715
291
289

Transfer
Gear

Differential
698

760

Bell Housing

077

445

Large
Case
Connector

Small
Case
Connector

Case

010

300

i
Valve Body

765

OSS
ISS

740

Filter

436
438

09g, Tf60sn

445

Pan

15
651

VW 09G, TF60SN

15300

ill.
N.I.
N.I.
N.I.
N.I.

15010a

15010

DesCriPTion
QTy. year
masTer oVerHaUl KiTs (WiTH sTeels)
09G (TF60SN) (w/ Pistons) (With .067 K1 Friction)................................................
09G (TF60SN) (w/ Pistons) (With .059 K1 Friction) (2.5L Jetta).............................
09K (TF62SN) (w/Pistons) .......................................................................................
09M (w/Pistons) .......................................................................................................

ParT no.

ref. no.

1
1
1
1

03-Up
05-Up
03-Up
06-Up

15006
15006A
15006B
15006C

N.L.
N.L.
N.L.
N.L.

1
1
1
1

03-Up
05-Up
03-Up
06-Up

15004
15004A
15004B
15004C

N.L.
N.L.
N.L.
N.L.

1
1
1

03-Up
03-Up
06-Up

15002
15002B
15002C

N.L.
N.L.
N.L.

1
1
1
1
1

03-Up
03-Up
05-Up
06-up
06-up

15010
15010A
15010B
15010C
15010D

09G-325-429
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1
2
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

15030
15036
15034
15046
15053A
15053B
15052
15064
15064X

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1

03-Up
03-Up
03-Up
05-Up
03-Up
05-Up

15070
60072
89076
15076A
89076
15076A

N.L.
91209-612-003
N.L.
N.L.
N.L.
N.L.

4
6
5-6
5
3-5
3-5
4
3

03-Up
03-Up
03-Up
05-Up
03-Up
03-Up
06-Up
03-Up

15104
15114
15108
15108A
15100
15100A
15100B
15106

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

less sTeel KiTs


N.I.
N.I.
N.I.
N.I.

09G (TF60SN) (w/ Pistons) (With .067 K1 Friction)................................................


09G (TF60SN) (w/ Pistons) (With .059 K1 Friction) (2.5L Jetta).............................
09K (TF62SN) (w/Pistons) .......................................................................................
09M (w/Pistons) .......................................................................................................

oVerHaUl KiTs (W/ rings & seals)


N.I.
N.I.
N.I.

09G (TF60SN) .........................................................................................................


09K (TF62SN) ..........................................................................................................
09M (TF60SN) .........................................................................................................

filTers
010I
010I
010I
010I
010I

09G (Flat Inlet) .........................................................................................................


09G (Raised Inlet) ....................................................................................................
09K ..........................................................................................................................
09M .........................................................................................................................
Mini Cooper .............................................................................................................

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.

Bushing Kit ...............................................................................................................


Stator .......................................................................................................................
Pump........................................................................................................................
K3 Drum ...................................................................................................................
Rear Planet (Front) ..................................................................................................
Rear Planet (Rear) ...................................................................................................
Forward Sun Gear ...................................................................................................
Case.........................................................................................................................
Case (Oversized) (req T-90330) ..............................................................................

070A
N.I.
076G
076G
077H
077H

Converter .................................................................................................................
Manual Lever ...........................................................................................................
Axle, Right (Bell) (09G) ............................................................................................
Axle, Right (Bell) (09K) ............................................................................................
Axle, Left (Case) (09G) ............................................................................................
Axle, Left (Case) (09K) ............................................................................................

09g, Tf60sn

bUsHings

meTal ClaD seals

friCTion PlaTes
104A
114E
108B
108B
100C
100C
100C
106F

652

B1.............................................................................................................................
B2.............................................................................................................................
K1 (.067) .................................................................................................................
K1 (.059) .................................................................................................................
K2 (55T) (.067) .......................................................................................................
K2 (60T) (.059) .......................................................................................................
K2 (60T) (.067) .......................................................................................................
K3.............................................................................................................................

VW 09G, TF60SN
ill.

DesCriPTion

QTy. year

124A
134E
128B
120C
126F

B1.............................................................................................................................
B2.............................................................................................................................
K1.............................................................................................................................
K2.............................................................................................................................
K3.............................................................................................................................

ParT no.

ref. no.

sTeel PlaTes
3
5-6
5-6
3-5
3

03-Up
03-Up
03-Up
03-Up
03-Up

15124
15134
15128
15120
15126

N.L.
N.L.
N.L.
N.L.
N.L.

PressUre PlaTes
Prefix Key: D = OEM, A = Aftermarket New, U = Quality Inspected
144F
154E
148B
140C
146F

B1.............................................................................................................................
B2.............................................................................................................................
K1.............................................................................................................................
K2.............................................................................................................................
K3.............................................................................................................................

N.I.

Shift Kit, TF60SN (09G) (Transgo) .....................................................................

1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up

15144
15154
15148
15140
15146

N.L.
N.L.
N.L.
N.L.
N.L.

03-Up

T15165

SK 09G

03-Up

15175

N.L.

1
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

15200
15209
15238A
15238B
15251A
15251B

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1
2
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

15241A
15241B
15289
15289A
15291
15291A
15281
15279
15246A
15246B
15231A
15231B

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1

03-Up
05-Up
06-Up
03-Up
03-Up

15300
15300A
15300B
15310
15311

N.L.
N.L.
N.L.
N.L.
N.L.

1
1

03-Up
03-Up

15400
15400T

VW09G/09M
TF60-SN

1
2
1
4
1
1
1
1
1

03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up
03-Up

15410
15421A
15431
15431A
15431E
15436
15438
15445A
15445B

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

ValVe boDy reCalibraTion KiTs


sealing rings
N.I.

Sealing Ring Kit .......................................................................................................

THrUsT WasHers
N.I.
209A
238F
238B
251A
251B

Thrust Washer Kit ....................................................................................................


Stator .......................................................................................................................
Front Planet (Front)..................................................................................................
Front Planet (Rear) ..................................................................................................
Rear Planet (Front) ..................................................................................................
Rear Planet (Rear) ...................................................................................................

bearings & raCes


241B
241B
289G
289G
291G
291G
281G
279G
246C
246C
231B
231B

Front Ring Gear (Front) ...........................................................................................


Front Ring Gear (Rear) ............................................................................................
Final Drive Bearing Rear (exc Awd) .........................................................................
Final Drive Bearing Rear (Awd) ...............................................................................
Final Drive Bearing Front (exc Awd) ........................................................................
Final Drive Bearing Front (Awd) ...............................................................................
Output Drive Bearing ...............................................................................................
Transfer Gear Bearing .............................................................................................
Rear Sun Gear (Front) .............................................................................................
Rear Sun Gear (Rear)..............................................................................................
K1 Drum (Rear)........................................................................................................
K2 Drum (Rear)........................................................................................................

gasKeTs & o-rings


Gasket, Bottom Pan (09G) (8 Bolt) (Molded Rubber) ..............................................
Gasket, Bottom Pan (09K) (7 Bolt) (Molded Rubber) ..............................................
Gasket, Bottom Pan (09M) (9 Bolt) (Molded Rubber) ..............................................
Gasket, Pump ..........................................................................................................
O-Ring, Pump ..........................................................................................................

09g, Tf60sn

300I
300I
300I
N.I.
N.I.

TeCHniCal manUals
N.I.
N.I.

Technical Manual .....................................................................................................


Diagnostic Guide (09G, 09M, TF60-SN) ..................................................................

eleCTriCal ComPonenTs
410
421
431
431
431
436I
438I
445I
445I

Switch, MLPS...........................................................................................................
Solenoid, Shift (On/Off) ............................................................................................
Solenoid, PCS (Black Connector w/o Stripe) ...........................................................
Solenoid, PCS (Black Connector w/ Stripe) .............................................................
Solenoid, PCS (Grey Connector w/ Stripe) ..............................................................
Sensor, Output Speed (OSS)...................................................................................
Sensor, Input Speed (ISS) .......................................................................................
Harness w/ Small Connector (09G exc Mini Cooper) ..............................................
Harness w/ Large Connector (09G exc Mini Cooper) ..............................................

653

VW 09G, TF60SN
ill.

DesCriPTion

QTy. year

ParT no.

ref. no.

HarD ParTs
Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured, U = Quality Inspected
PUmPs
500A
510A
520A
530A

Pump Assembly (w/ Integral Cooler)........................................................................


Pump Body ..............................................................................................................
Pump Cover .............................................................................................................
Pump Gears (9T Inner) ............................................................................................

1
1
1
1

03-Up
03-Up
03-Up
03-Up

15500
15510
15520
15530

N.L.
N.L.
N.L.
N.L.

1
1
1

03-Up
03-Up
03-Up

15551
15554
15555

N.L.
N.L.
N.L.

1
1
1
1

03-Up
03-Up
03-Up
03-Up

15582
15584
15592
15594

N.L.
N.L.
N.L.
N.L.

1
1
1
1

03-Up
03-Up
03-Up
03-Up

15612
15614
15622
15624

N.L.
N.L.
N.L.
N.L.

03-Up

15652

N.L.

1
1
1
1

04-E04
04-E04
L04-Up
L04-Up

P15740-1
P15740-2
P15740-3
P15740-4

N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1

03-Up
03-Up
03-08
03-08
03-08
03-08

15750
15760
15765
15765B
15765C
15765D

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1

03-Up
03-Up

15715A
15715B

N.L.
N.L.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

03-08
03-08
03-08
03-Up
03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08

15548
15705
15712
15713
15797
15798
15854
15960
15960K
15962
15964
15965
15967
15970
15972
15974

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

DrUms & ClUTCH HUbs


551F
554B
555D

K3.............................................................................................................................
K1.............................................................................................................................
K2.............................................................................................................................

PlaneTs
582B
584C
592B
594C

Planet, Front (5 Gear) ..............................................................................................


Planet, Rear w/ Sun Gear (8 Gear)..........................................................................
Ring Gear, Front w/ Shaft ........................................................................................
Ring Gear, Rear .......................................................................................................

sUn gears, sHells & sUPPorTs


612F
614C
622F
624C

Sun Gear, Front (44T) ..............................................................................................


Sun Gear, Rear (Forward) (30T, 28 Spline) .............................................................
Shell, B1...................................................................................................................
Shell, Sun Gear........................................................................................................

652C

Low (One Way Clutch) .............................................................................................

sPrags
ValVe boDies
740I
740I
740I
740I

Valve Body (Premium) w/ Switches (Case Cooler) (04-06/04) ................................


Valve Body (Premium) w/ Switches (Remote Cooler) (04-06/04) ............................
Valve Body (Premium) No Switches (Case Cooler) (07/04-Up) ...............................
Valve Body (Premium) No Switches (Remote Cooler) (07/04-Up) ..........................

Cases & HoUsings


750G
760H
765I
765I
765I
765I

Bell Housing (w/ Integral Cooler) .............................................................................


Case (w/ Integral Cooler) .........................................................................................
Pan (09G) (8 Bolt) (Corner Stand Pipe) ...................................................................
Pan (09K) (7 Bolt) (Center Stand Pipe) ...................................................................
Pan (09M) (9 Bolt)....................................................................................................
Pan (Mini-Cooper) (8 Bolt) .......................................................................................

09g, Tf60sn

DifferenTials
715G
715G

2wd (58T Ring Gear) ...............................................................................................


Awd ..........................................................................................................................

misCellaneoUs ComPonenTs
548A
705C
712G
713C
797C
798C
854A
960D
N.I.
962A
964B
965F
967E
970D
972A
974B

654

Apply Ring, B1 .........................................................................................................


Gear, Output (Drive) (53T Outer, 77T Inner) ............................................................
Gear, Transfer w/ Pinion (15T / 48T) ........................................................................
Support, Drive Gear .................................................................................................
Gear Support Lock ...................................................................................................
Gear Support Nut .....................................................................................................
Cushion, B1 .............................................................................................................
Piston, K2 (Bonded) .................................................................................................
Piston Kit (Bonded) ..................................................................................................
Piston, B1.................................................................................................................
Piston, K1.................................................................................................................
Piston, K3.................................................................................................................
Piston, B2.................................................................................................................
Return Spring, K2 ....................................................................................................
Return Spring, B1 ....................................................................................................
Return Spring, K1 ....................................................................................................

VW 09G, TF60SN
ill.
975F
977E
980D
984B
985F
N.I.
N.I.
N.I.
N.I.

VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8

DesCriPTion
QTy. year
MISCELLANEOUS COMPONENTS (Cont.)
Return Spring, K3 ....................................................................................................
Return Spring, B2 ....................................................................................................
Retainer, K2 (Balance Piston) (Bonded) ..................................................................
Retainer, K1 (Balance Piston) (Bonded) ..................................................................
Retainer, K3 (Balance Piston) (Bonded) ..................................................................
Stand Pipe, Oil Level (White, 1.953 Overall Length) (09G) ....................................
Stand Pipe, Oil Level (Dark Brown, 1.408 Overall Length) (09G) ..........................
Stand Pipe, Oil Level (Red) (09K)............................................................................
Stand Pipe, Oil Level (Blue, 1.615 Overall Length) (Mini-Cooper) .........................

SONNAX PRODUCTS
Fits BMW 6F21WA & VW/Audi 09G, 09K, 09M
Accumulator Piston Kit (Can be used in any of 5 locations) ....................................
B1 Brake Control Valve Kit (T-F-15741-TL22 & T-VB-FIX req) ................................
C1 Clutch Control Valve Kit (T-F-15741-TL25 & T-VB-FIX req) ...............................
K2 Clutch Control Valve Kit (T-F-15741-TL5 & T-VB-FIX req) .................................
K-2 Clutch Seal Ring Sleeve Kit ..............................................................................
K3 Clutch Control Valve Kit (T-F-15741-TL8 & T-VB-FIX req) .................................
Lockup Clutch Control Valve Kit (T-F-15741-TL29, -TL29PL, T-VB-FIX req)...........
Manual Valve O.S. (T-F-15741-TL41 & T-VB-FIX req).............................................
O-Ringed End Plug Kit (11mm) ................................................................................
O-Ringed End Plug Kit (9mm) .................................................................................
Pressure Regulator & Boost Valve Kit O.S. (T-F-15741-TL & T-VB-FIX req)...........
Secondary Regulator Valve Kit (T-15741-TL11 req) ................................................
Solenoid Modulator Valve Kit (T-F-15741-TL18, -TL29PL & T-VB-FIX req).............

1
1
1
1
1
1
1
1
1

03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08
03-08

PAGE

ILL.

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.

ParT no.
15975
15977
15980
15984
15985
15999
15999A
15999B
15999C

PART NO.
S39927K
S15741H-1K
39741H-7KA
15741H-7KB
15741H-7KC
15741H-7KD
S39741C-1K
S15741MK
S39741-6AK
S39741-6BK
S15741PK
S15741PAK
S39741LBK

ref. no.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

SONNAX NO.
15741-14K
15741-22K
15741-25K
15741-05K
15759-01K
15741-08K
15741-29K
15741-41
15741-36K
15741-35K
15741-01K
15741-11K
15741-18K

noTes

09g, Tf60sn

655

VW AG4

ag4

75
656

VW AG4

ag4

Deluxe Kit ---------------------- 008


Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit -------------------- 030
Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400
Pump Part ---------------------- 507
Valve Body Parts ------------ 741
Case Parts -------------------- 761
Note: Not all items are available for
all transmissions

75
657

VW AG4

75300a

ill.
006H
006H
006H
006H
006H
006H
006H

75300C

75300D

75300e

75010a

75010C

DesCriPTion
QTy. year
masTer oVerHaUl KiTs (WiTH sTeels)
w/ Molded Pistons, AG4-095, AG4-096 ...................................................................
w/ Molded Pistons, AG4-096 (01M) .........................................................................
w/ Molded Pistons, AG4-096 (01M) (uses 1 sided K3 Frictions)..............................
w/ Molded Pistons, AG4-097....................................................................................
w/ Molded Pistons, AG4-097 (01N)..........................................................................
w/ Molded Pistons, AG4-098....................................................................................
w/ Molded Pistons, AG4-098 (01P) ..........................................................................

ParT no.

ref. no.

1
1
1
1
1
1
1

90-E94
L94-Up
00-Up
91-E94
L94-Up
92-E94
L94-Up

75006AAP
75006ABP
75006ACP
75006CAP
75006CBP
75006DAP
75006DBP

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1
1
1
1
1

90-E94
L94-Up
00-Up
91-E94
L94-Up
92-E94
L94-Up

75004AAP
75004ABP
75004ACP
75004CAP
75004CBP
75004DAP
75004DBP

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1
1

90-Up
91-Up
92-Up

75002A
75002C
75002D

N.L.
N.L.
N.L.

1
1

90-E95 75011A
L95-Up 75011C

N.L.
N.L.

1
1

90-E95 75010A
L95-Up 75010C

095-325-429D
01M-325-429

1
1
1
1
1
4
4

90-Up
90-Up
90-Up
90-Up
90-Up
90-Up
90-Up

75030A
75030B
75034A
75037A
75060A
75050B
75050A

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
2
2
1
1
1

90-Up
90-Up
90-Up
90-Up
90-Up
90-Up

75070A
65076A
65076B
75076
75080
75081

095-321-243D
020-301-189M
016-409-399B
097-409-399A
097-321-073A
097-321-491A

4-6
4-6
7
6
1
5-6

90-95
96-Up
00-Up
00-Up
00-Up
90-Up

75100A
75100AB
75100B
75120B
75140B
75104A

095-323-941A
095-323-941C
N.L.
N.L.
N.L.
095-323-465D

less sTeel KiTs


004H
004H
004H
004H
004H
004H
004H

w/ Molded Pistons, AG4-095, AG4-096 ...................................................................


w/ Molded Pistons, AG4-096 (01M) .........................................................................
w/ Molded Pistons, AG4-096 (01M) (uses 1 sided K3 Frictions)..............................
w/ Molded Pistons, AG4-097....................................................................................
w/ Molded Pistons, AG4-097 (01N)..........................................................................
w/ Molded Pistons, AG4-098....................................................................................
w/ Molded Pistons, AG4-098 (01P) ..........................................................................

oVerHaUl KiTs (W/ rings & seals)


002H
002H
002H

095, 096 (01M) (w/o Pistons) ...................................................................................


097 (01N) (w/o Pistons) (Combo) ............................................................................
098 (01P) (w/o Pistons) ...........................................................................................

filTer KiTs
011D
011D

Filter Kit (Round Inlet, Oval Outlet) (90-1/95) ..........................................................


Filter Kit (Round Inlet, Round Outlet) (2/95-Up).......................................................

filTers
010D
010D

Filter (Round Inlet, Oval Outlet) (90-1/95)................................................................


Filter (Round Inlet, Round Outlet) (2/95-Up) ............................................................

ag4

bUsHings
030H
030H
034A
037B
060D
N.I.
N.I.

Bushing Kit ...............................................................................................................


Bushing Kit w/ Washers ...........................................................................................
Pump Body ..............................................................................................................
Forward Drum To Stator ...........................................................................................
Sun Gear..................................................................................................................
Nylon Insert, E Drum (.650 Wide) ........................................................................
Nylon Insert, E Drum (.770 Wide) ........................................................................

meTal ClaD seals


070A
076D
076D
077D
080
081

Front.........................................................................................................................
Axle (Both Sides) (095, 096, 01M) ...........................................................................
Axle (Both Sides) (098, 01P) ...................................................................................
Axle (Right) (097,01N) .............................................................................................
End Cap, Output / Pinion Gears (097,01N) .............................................................
End Cap, End Cover (097,01N) ...............................................................................

friCTion PlaTes
100C
100C
100C
120C
140C
104A

658

3-4 Clutch (K3) (3.75 OD) .......................................................................................


3-4 Clutch (K3) (4.00 OD) .......................................................................................
3-4 Clutch (K3) (1 Sided Friction, Internal Teeth) 01M.............................................
3-4 Clutch (K3) (1 Sided, External Teeth) 01M ........................................................
3-4 Clutch (K3) (1 Sided, External Teeth) 01M (Pr. Plate) .......................................
Intermediate (B2) .....................................................................................................

VW AG4
ill.
108B
110E
114G
114G

DesCriPTion
FRICTION PLATES (Cont.)
Forward (K1) ............................................................................................................
Reverse (K2) ............................................................................................................
Low/ Reverse (B1) (Smooth) ...................................................................................
Low/ Reverse (B1) (Grooved) ..................................................................................

QTy. year

ParT no.

ref. no.

4-5
4-5
4-6
4-6

90-Up
90-Up
90-Up
90-Up

75108A
75108A
75114A
75114B

095-323-241A
095-323-241A
095-323-231A
N.L.

3-5
3-5
3-4
3-4
5-6
AR
AR
AR
4-5
4-5
5
5
5-6

90-95
96-Up
96-Up
96-Up
90-Up
90-Up
90-Up
90-Up
90-95
96-Up
90-Up
90-95
96-Up

75120A
75120AA
75120AB
75120AC
75124A
75124AA
75124AB
75124AD
75128A
75128AA
75128A
75134A
75134AA

N.L.
N.L.
N.L.
N.L.
097-323-463
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
095-323-227
N.L.

sTeel PlaTes
120C
120C
120C
120C
124A
124A
124A
124A
128B
128B
130E
134G
134G

3-4 Clutch (K3) (.079) (3.75 OD) ...........................................................................


3-4 Clutch (K3) (.057) (4.00 OD) ...........................................................................
3-4 Clutch (K3) (.063) (4.00 OD) ...........................................................................
3-4 Clutch (K3) (.079) (4.00 OD) ...........................................................................
Intermediate (B2) (.079)..........................................................................................
Intermediate (B2) (.089)..........................................................................................
Intermediate (B2) (.098)..........................................................................................
Intermediate (B2) (.118) ..........................................................................................
Forward (K1) (.079) ................................................................................................
Forward (K1) (.057) ................................................................................................
Reverse (K2) ............................................................................................................
Low/ Reverse (B1) (.079)........................................................................................
Low/ Reverse (B1) (.057)........................................................................................

PressUre PlaTes
Prefix Key: D = OEM, A = Aftermarket New, U = Quality Inspected
140C
140C
141C

Pressure Plate, 3-4 Clutch (Top) (K3) ......................................................................


3-4 Clutch (K3) (1 Sided, External Teeth) 01M ........................................................
Apply Plate, 3-4 Clutch (Bottom) (K3) ......................................................................

1
1
1

90-Up
00-Up
90-Up

75140A
75140B
75141AK

N.L.
N.L.
N.L.

1
1
1

95-04
90-Up
90-Up

T75165
S75174
S75174A

SK VW 01M
SC-096/097/098
01M/01N/01P

90-Up

75175A

N.L.

1
1
1

90-Up
90-Up
90-Up

75030B
75211A
75229A

119905-01K
095-323-345
095-323-345

1
1
1
1
1
1
1
1
1
1

90-Up
90-E95
L95-Up
90-Up
90-Up
92-94
95-Up
90-L94
E95-Up
90-Up

75300A
75300C
75300E
75300D
75304A
75304B
75304C
75310A
75310B
75311A

095-321-371
097-321-371
01N-321-370
098-321-370
096-321-488
N.L.
N.L.
095-321-385A
N.L.
095-321-386

1
1

90-Up
90-Up

75400A
75400D

PASSAT
VW01M

1
1
1
5-6
1-2
2
1

90-E94
L94-97
98-Up
90-Up
90-Up
90-Up
90-Up

75410
75410A
75410B
75421A
75431A
75438
75436A

N.L.
095-919-823B
095-919-823F
119952-01
119954-01
N.L.
N.L.

ValVe boDy reCalibraTion KiTs


174H
174H
174H

Shift Kit, VW 01M (95-04) (Transgo) ..................................................................


Sure Cure Kit (096, 097, 098) (T-F-119940-TL6, -TL7, TL8 & T-VB-FIX req) ..........
Sure Cure Kit (01M, 01N, 01P) (T-F-119940-TL3, -TL4, -TL5, -TL6, T-VB-FIX) ......

175H

Ring Kit ....................................................................................................................

sealing rings
THrUsT WasHers
200H
211A
229E

Bushing Kit w/ Washers ...........................................................................................


Stator To Reverse Drum (Plastic) ............................................................................
Rev Clutch Drum To Forward Clutch Drum (Plastic # 3) ..........................................

gasKeTs & o-rings


Gasket, Bottom Pan 095, 096 (01M) .......................................................................
Gasket, Bottom Pan 097 (01N) ................................................................................
Gasket, Bottom Pan 097 (01N) ................................................................................
Gasket, Bottom Pan 098 (01P) ................................................................................
Gasket, End Cover (Bonded) (095, 096) .................................................................
Gasket, End Cover (Bonded) (098) .........................................................................
Gasket, End Cover (Bonded) (098) .........................................................................
Gasket, Pump ..........................................................................................................
Gasket, Pump (1/95-Up) ..........................................................................................
O-Ring, Pump ..........................................................................................................

ag4

300D
300D
300D
300D
304H
304H
304H
310A
310A
311A

TeCHniCal manUals
400H
400H

Technical Manual (Exc. 01M Passat) .......................................................................


Diagnostic Guide (01M) ...........................................................................................

eleCTriCal ComPonenTs
410
410
410
421
431
438D
438D

Switch, Multi Function (PRNDL) (7 Prong Square) ..................................................


Switch, Multi Function (PRNDL) (7 Prong Round) ...................................................
Switch, Multi Function (PRNDL) (7 Prong 90) ........................................................
Solenoid, Shift ..........................................................................................................
Solenoid, Electric Pressure Control (EPC) ..............................................................
Sensor, Output (Same as 75438) (Also Input Sensor All Applications)....................
Sensor, Output (Longer than 75438) .......................................................................

659

VW AG4
ill.
446
446
446
446
446

DesCriPTion
QTy. year
ELECTRICAL COMPONENTS (Cont.)
Wire Harness, Internal (Retros 096, 097, 098 USA, 01M, 01N, 01P USA) .............
Wire Harness, Internal w/ Connector 095, 096 (15 Long Harness) ........................
Wire Harness, Internal w/ Connector 01M (18.500 Long Harness) ........................
Wire Harness, Internal w/ Connector 097, 01N .......................................................
Wire Harness, Internal w/ Connector 098, 01P (USA) .............................................

ParT no.

ref. no.

1
1
1
1
1

90-Up
90-94
93-Up
91-Up
92-Up

75446
75446A
75446B
75446C
75446D

N.L.
119957
119957A
119957B
119957C

1
1
1
1
1
1

90-94
94-96
97-98
99-Up
90-Up
90-Up

P75740-4
P75740-1
P75740-2
P75740-3
75741G-6K
75741F-6

N.L.
N.L.
N.L.
N.L.
119940K
N.L.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

90-Up
90-94
94-Up
90-94
95-Up
90-94
95-Up
90-Up
90-Up
90-Up
90-Up
90-Up
90-Up
90-E94
L94-Up
90-E94
L94-Up
L94-Up
90-Up
90-E94
L94-Up
L94-Up
90-Up
90-Up
90-Up

75496K
75500
75500A
75550A
75550B
75554A
75554B
75556A
75584
75622B
75624A
75630A
75654AA
75960AK
75960BK
75961
75961A
75961B
75962
75964
75964A
75964B
75966
75967
T-7500

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1696655
N.L.
N.L.
095-323-927A
095-323-927G
095-323-977C
095-323-531B
095-323-217B
095-323-217G
095-323-257
095-323-121E
095-323-479
N.L.

PAGE

ILL.

ValVe boDies
740D
740D
740D
740D
741D
741D

Valve Body (Premium) (095, 096) (Kidney Shaped Filter Area)...............................


Valve Body (Premium) (Lock-Up) ............................................................................
Valve Body (Premium) (Lock-Up) ............................................................................
Valve Body (Premium) (Lock-Up) ............................................................................
Kit, Bore Plug (7 Push In Plugs) ..............................................................................
Plug, Pressure Adjust (Threaded) ............................................................................

496
500A
500A
550F
550F
554B
554B
556E
584G
622C
624C
630G
654G
960F
960F
961F
961F
961F
962A
964B
964B
964B
966E
967G
Tool

Kit, Cooler Adapter (095) .........................................................................................


Pump Assembly, AG4, 095-098 (4 Hole Stator) (Damper Type) ..............................
Pump Assembly, 01M, 01N, 01P (10 Hole Stator) (Lock-Up Type)..........................
Drum, 3-4/Direct w/ Hollow Shaft (4 Clutch) ............................................................
Drum, 3-4/Direct w/ Solid Shaft (4 Clutch) ...............................................................
Drum, Forward w/ Hollow Shaft (5 Clutch)...............................................................
Drum, Forward w/ Solid Shaft (5 Clutch) .................................................................
Drum, Reverse (5 Clutch) (095-098, 01M)...............................................................
Planet, Rear (096)....................................................................................................
Shell w/ Sun Gear (24T) ..........................................................................................
Hub, Drive w/ Hollow Shaft ......................................................................................
Center Support w/ Sprag .........................................................................................
Roller Clutch, Low ....................................................................................................
Piston Set (Bonded) (5 Piston Trans) ......................................................................
Piston Set (Bonded) (7 Piston Trans) ......................................................................
Piston, 3-4 Clutch (K3) (Bonded) .............................................................................
Piston, 3-4 Clutch (K3) (Bonded) .............................................................................
Piston Retainer, 3-4 Clutch (Bonded) ......................................................................
Piston, 2-4 Clutch (B2) (Bonded) .............................................................................
Piston, Forward (K1) (Bonded) ................................................................................
Piston, Forward (K1) (Bonded) ................................................................................
Piston Retainer, Forward Clutch (Bonded) ..............................................................
Piston, Reverse Clutch (K2) (Bonded) .....................................................................
Piston, Low/ Reverse (B1) (Bonded) .......................................................................
Pinion Shaft Remover Kit (095, 096, 01M) ..............................................................

misCellaneoUs ComPonenTs

ag4

UNIT
096-98
096-98
096-98
096-98
096-98
096-98
096-98
096-98
096-98

UNIT
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P

660

SONNAX PRODUCTS (096, 097, 098)


Boost Regulator Valve Kit (T-F-119940-TL7 & T-VB-FIX req) ..................................
Bushing & Thrust Washer Kit (T-119905-TL1, -TL2, -TL5 Recommended) .............
Main Pressure Regulator Valve Kit (T-F-119940-TL8 & T-VB-FIX req) ....................
Manual Valve Operating Rod ...................................................................................
Ratcheting End Plug (T-119940-TL9 req) ................................................................
Remote Transmission Cooler Adapter Kit ................................................................
Solenoid - EPC, all units, TCC - Phase 2 Units only................................................
Solenoid Regulator Valve Kit (F-119940-TL6 & T-VB-FIX req) ................................
Sure Cure Kit, Phase 0 & 1 (T-F-119940-TL6, -TL7, -TL8 & T-VB-FIX req).............

SONNAX PRODUCTS (01M, 01N, 01P)


Aluminum Shift Cup Large ....................................................................................
Aluminum Shift Cup Medium ................................................................................
Aluminum Shift Cup Small ....................................................................................
Aluminum Shift Cup Kit ............................................................................................
Boost Regulator Valve Kit (T-F-119940-TL5 & T-VB-FIX req) ..................................
Bushing & Thrust Washer Kit (T-119905-TL1, -TL2, -TL5 Recommended) .............
Check Ball Springs (10 per bag) ..............................................................................
Main Pressure Regulator Valve Kit (T-F-119940-TL3 & T-VB-FIX req) ....................
Manual Valve Operating Rod ...................................................................................
Ratcheting End Plug (T-119940-TL9 req) ................................................................

138
138
138
138
138
138
138
138
138

PAGE
138
138
138
138
138
138
138
138
138
138

9
N.I.
7
N.I.
8
N.I.
3
4
N.I.

ILL.
5c
5a
5b
5
9
N.I.
N.I.
7
N.I.
8

PART NO.
S75741FK
75030B
S75741PK
S75994
S75741F-6
75496K
S75741F
S75741H-1
S75174

PART NO.
75741G-6KA
75741G-6KB
75741G-6KC
75741G-6K
S75741FAK
75030B
75741-3
S75741PAK
S75994
S75741F-6

SONNAX NO.
119940-07K
119905-01K
119940-08K
119940-23
119940-22
119814-01K
119954-02
119940-06K
SC-096-98

SONNAX NO.
119940-12
119940-10
119940-11
119940K
119940-05K
119905-01K
119940-20
119940-03K
119940-23
119940-22

VW AG4
ill.

DesCriPTion

UNIT

SONNAX PRODUCTS (01M, 01N, 01P) (Cont.)

01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P
01M-1P

Remote Transmission Cooler Adapter Kit ................................................................


Solenoid - EPC, all units, TCC - Phase 2 Units only................................................
Solenoid Regulator Valve Kit (T-F-119940-TL6 & T-VB-FIX req) .............................
Sure Cure Kit, Phase 2 (T-F-119940-TL3, -TL4, -TL5, -TL6 & T-VB-FIX req)..........
TCC Boost Valve Kit ................................................................................................
TCC Regulator Valve Kit O.S. (T-119940-TL4 req) ..................................................
TCC Regulator Valve Spring (5 per bag) .................................................................

QTy. year

ParT no.

ref. no.

PAGE

PART NO.

SONNAX NO.

138
138
138
138
138
138
138

ILL.
N.I.
3
4
N.I.
1
2
6

75496K
S75741F
S75741H-1
S75174A
S75741CK
S75741CAK
75741Q-3

119814-01K
119954-02
119940-06K
SC-01M/N/P
119940-01K
119940-04K
119940-19

noTes

ag4

661

VW JF404E

83300gf

ill.
006

83010g

83010ga

DesCriPTion
QTy. year
masTer oVerHaUl KiTs (WiTH sTeels)
JF404E.....................................................................................................................

ParT no.

ref. no.

99-Up

83006G

N.L.

99-Up

83004G

N.L.

99-Up

83002G

N.L.

1
1

99-Up
99-Up

83010G
83010GA

N.L.
N.L.

less sTeel KiTs


004

JF404E.....................................................................................................................

002

JF404E.....................................................................................................................

oVerHaUl KiTs (W/ rings & seals)


filTers
010
010

Type A (L Shaped)....................................................................................................
Type B (Square Shaped) .........................................................................................

banDs
Prefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined)
020

2-4 ............................................................................................................................

030

Bushing Kit ...............................................................................................................

99-Up

83020G

N.L.

99-Up

83030G

N.L.

1
2

99-Up
99-Up

98070
83076G

97031954
N.L.

3
5
2
5

99-Up
99-Up
99-Up
99-Up

83106G
83108G
83110G
83114G

N.L.
N.L.
N.L.
N.L.

5
5
2
4

99-Up
99-Up
99-Up
99-Up

83126G
83128G
83130G
83134G

N.L.
N.L.
N.L.
N.L.

1
1

99-Up
99-Up

83300GF
83311B

N.L.
94385709

1
1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

83421A
83421B
83421C
83422A
83422E
83422A
83422E

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

99-Up

83658G

N.L.

bUsHings
meTal ClaD seals
070
076

Pump........................................................................................................................
Axle ..........................................................................................................................

106
108
110
114

Direct........................................................................................................................
Low ..........................................................................................................................
Reverse....................................................................................................................
Low/ Reverse ...........................................................................................................

friCTion PlaTes

sTeel PlaTes

Jf404e

126
128
130
134

Direct........................................................................................................................
Low ..........................................................................................................................
Reverse....................................................................................................................
Low/ Reverse ...........................................................................................................

gasKeTs & o-rings


300
311

Gasket, Pan .............................................................................................................


O-Ring, Pump ..........................................................................................................

421
421
421
421
421
422
422

Solenoid A (Type A) (Green Connector) ................................................................


Solenoid B (Type A) (Beige Connector).................................................................
Solenoid C (Type A) (Blue Connector) ..................................................................
Solenoid D (Type A) (Grey Connector) ..................................................................
Solenoid E (Type A) (Red Connector) ...................................................................
Solenoid (Type B) (Group) (A, B, C, D, F) ...............................................................
Solenoid (Type B) (Group) (F) .................................................................................

658

Sprag, Low ...............................................................................................................

eleCTriCal ComPonenTs

sPrags

662

VW JF404E
noTes

Jf404e

663

Вам также может понравиться