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AFIT/GSO/ENP/ENS/89D-5
A MODEL OF TEMPERATURE EFFECTS IN PULSED AND CONTINUOUS WAVE CO2 LASERS AND OPTIMIZATION USING RESPONSE SURFACE METHODOLOGY
THESIS
Presented to the Faculty of the School of Engineering of the Air rorce Institute of Technology Air University In Partial Fulfillment of the
B.S.
December 1989
distribution unlimited
including the effects of temperature change throughout the laser pulse. wave (CW) The second purpose is to build a continuous
The two models will complement the lasers, for the aids. The
each other for the study of trends in simulation of laser systems, last purpose of this study is response surface methodology
and as instructional
using
Throughout the model building process Major Stone, advisor, gave me invaluable help, guidance,
my
of experience. advisor,
and to Major Bauer for guidance with RSM. My greatest thanks, however, is due my wife, Angela, was my for who
expected nothing but the best from my efforts, greatest encourager, many weeks.
ii
Table of Contents Page Preface ................................................ ii vii xi xii I ..................... ............... . ............. ... . . . . . . .................. . . 2 3 3 6 6 6 10 11 12
.
.
List of Figures..................... List of Tables .......................................... Abstract T. ........ .............. ............ ................. ............
INTRODUCTION
Background ................... Statement of the Problem ........... Objectives of the Research ......... . . . Scope and Limitations-. Assumptions. ............... II. LITERATURE REVIEW ............
..................
Overview .................
.......................
................. The Lasing Process ................ ... ............... Pumping the Laser ........... Description of a Pulsed TEA CO2 Laser Gilbert's Model of a CO 2 Pulsed Laser
Description of a
..
.......
..
.......
12
............. Gilbert's Assumptions ....... Gilbert's Rate Equations ........... of a Pulsed CO 2 Laser .. ........ Stone's Mo,_ ............. Stone's 4odifications ....... Calculation of the Laser Output ....... Temperature Effects in the Laser ... .......... ................. Reduced Gain ............ ................ Power Limitation .......... ............ Reduced Optical Quality .......
13 i5 16 16 18 19 19 21 22
........
iii
Page Temperature Dependent Parameters ... .......... Thermal Populations of the Upper and Lower Vibrational Levels ....... ............ Thermal Population of the Rotational Levels Relaxation Rates .......... ............... .................. Line Width ............. Gas Density ............. .................. Heat Capacity ........... ................. Temperature Rise During Lasing ..... Energy Balance Equations ..... ........... ........... 23 23 24 26 27 29 29 30 31
III.
33
Developing the Model ........... ................ Rate Equations ........... ................ Energy Balance to Calculate the New Temperature Recalculation of the Temperature Dependent Parameters ........... ................ Summary of Model Development ... ......... Verification and Analysis ....... ............. Verifying the Temperature rise .. ........ Verifying the Effect of Temperature on Peak Gain. Verifying the Effect of Temperature on Peak Pow.er and Pulse Shape ....... ............. Verifying the Effect of Temperature on Energy Verifying the Effect of the Thermal Equilibrium
Populations of the Excited States .
.
33 33 39 41 42 42 43 45 53
54
..
Verifying the Effect of the New Equation for nb Verifying the Overall Computer Code ...... Validat] ,n and Analysis ....... .............. Valiating the Power and Energy vs Temperature Validat.ing the Temperature Rise ... ........ Validating the Pulse Shape ... .......... Summary of Validation ....... ............. Limits of the Model ............ ................ Four-level Model .......... ............... Point Model ............. .................. Fast Vibrational and Rotational Relaxation Sparsely Populated Excited States ....... iv
55 56 57 57 59 59 69 69 70 71 72 74
.... ..
Page Practical Limits Found During Validation Limits Imposed by Equations and Data ..... Summary of Model Limitations ... ......... IV. CONTIOUOUS WAVE CO 2 MODEL, Overview .................
.
76 76 77 79 79
79
80 80 82
83
Developing the CW Laser Model ............ ........... Assumptions ................. .................. Calculations ............ ................. Verification and Analysis ........... .............
84
93
.
.
97 97
104
.............
..
116 117 117 119 120 120 122 122 122 124 130 130 132 137 140
Limits to the CW Model ......... ............... Limits Imposed by Assumptions ... ......... Practical Limits Found During Validation Limits Imposed by Valid Range of Equations Summary of Limits to Model ...... .......... V. OPTIMIZING THE CW MODEL USING RSM ..... ..........
Overview ................. ...................... Response Surface Methodology (RSM) ... ......... Developing the CW RSM Model ...... ............ Validation ............... ..................... Optimization ............... .................... Results and Analysis ......... ................ Conclusions ................ .................... VI. CONCLUSIONS ............. .. .................... . .....
Strengths of the Pulsed CO2 Model ....... Limits of the Pulsed CO ........... 2 Model ..... Strengths of the Continuous Wave CO 2 Model v
Page Limits of the Continuous Wave Model .... ........ Strengths of the RSM Model ....... ............. Limits of the RSM Model ........ .............. VII. RECOMMENDATION....... ................... 142 143 143 145 145 146 148 ............ 149 154 158 161
Pulsed CO2 Model ............. .................. Continuous Wave CO2 Model ........ ............. RSM Modeling and Optimizatizn ...... ........... Appendix A: Appendix B: 3ibliography Definition of Terms .............. RSM ANOVA Tables ......... .................. ..............
...................... ..........................
Vita ........................
vi
1.
CO 2 Laser Vibrational
Energy Levels
Figure 2. Figure 3.
Rotational Distribution as a Function of ................ Temperature .......... Comparison of 7a Cdlculated by Witteman and Wutzke, as a Function of ................. Temperature .......... Peak Gain vs Initial Temperature Temperature
Initial
25
27 43 46 47 48 49 49
Figure 4.
Ficrlire 5.
......
..........
................
Lctt Pulse Shape vs Initial Temperature at Constant Pressure of 1 atm .. ....... Laser Pulse Shape vs Initial Temperature at Constant Number Density ......... Temperature Laser Pulse Shape vs Initial ......... at Low Pressure (100 torr) ... Temperature Laser Pulse Shape vs Initial .......... at High Pressure (4 atm) ... Calculated Temperature Rise During the Laser Pulse for the Rising Temperature Pulse (Pulse 1) in Figure 11. ...... ........ Comparison of Laser Pulse Shapes, Rising . Temp (Pulse 1), Const Temp (Pulse 2) Populations of the Upper Vibrational Level, na, and the Lower Vibrational Level, nb, for the Rising Temp (Pulse 1) and the Const Temp Pulses (Pulse 2) in Figure 11.. .............. ................. Total Energy in the Laser Pulse vs Initial Temperature ...... ............ Upper and Lower Vibrational Populations, ............. na and nb, at 600 0 K ........... vii
. .
50
. 51
52 53 54
Page Figure 15. Upper and Lower Vib Pops, na and nb, Calc by Old Eqn for nb, arid New Eqn for
nb Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. Figure 22.
Figure 23.
56 58
Peak Power and Total Pulse Energy vz ............ Temperature ....... Initial
Pulse Shape vs Pump Energy from Manes' Study ...................................... 61 Calculated Pulse Shape as a Function of Pump Energy ............... ................ Pulse Shape vs Pump Energy from Manes' Study ................ ................... Calculated Pulse Shape as a Function of Pump Energy . . . . . . . . . . . . . Pulse Shape vs Gas Mix from Manes' Study ............ . . . . . ... Calculated Pulse Shlape as a Function of
Gas Mix . .. Pump Pulse and Lazer Pulse
. . .
62 63 .4 ..
Experimental
67
Figure 24.
Calculated Laser Pulse and Gain from Witteman's Pive-Level Model, Duplicating the Conditions of the Experimental Laser ................. in Fiqure 23 ......... Calculated Z.dser Pulse and Gain using Four- Level Model, Duplicating the Conditions of Figure 23 .... ............. Ca2cu].ted Vibrational Temperature Witteman's Five-Level M-Iodel ... from .
,.$
Figure 25.
71
Calculated and Experimental Vibrational Temperatures of the Upper Vibrational Level (CO2 001) as a Function of Pump Energy . . . . . . . . . . . . . . . . Calculated Vibrational Temperatures CO2 001 vs Pump Energy .......... of
. 5
Figure 28.
viii
Page Figure 29. Comparison of* c at 500'K vs Pressure. Calculated using Doppler, Pressure, and Quasi-Voigt Line Shapes .... .......... Laser Pulse from the Quasi-CW code .. CW Power vs Reflectivity ....... .......... .....
88 94 97
Comparison of Beverly's Experimental Output and Author's Calculated Output vs PumD Power . . . . . . . . . . . . . . CW Laser Power vs Temperature and .......... Pressure from Mitsuhiro
Calculated CW Laser Power vs Temperature
Figure 33.
Figure 34.
and Pressure Figure 35. Figure 36. Figure 37. Figure 38.
Small-Signal Gain vs Temperature and Electron Number Density from Fowler Small-Signal Gain vs Temperature and Pump Power . . . . . . . . . . . . .
. .. . . . . ..
Saturation Flux Calculated by Fowler and Author's Model . . . . . . . . . . . .. Calculated Saturation Flux from Douglas-Hamilton and Author's Mce1 vs Temperature . . . . . . . . . . . . . Optical Power Density, Is*Go, vs Temperature and Electron Number Density from Fowler ............ ................... Calculated Optical Power Density, Is*Go, vs Temperature and Pump Power ... ....... Small-Signal Gain and Satuiation Flux vs Total Gas Pressure from Fowler .. ........ Calculated Small-Signai
Saturation Flux vs Total
Figure 39.
110 I.1
112
Gain and
Gas Pressure
Small-Signal Gain and Optical Power Density vs Gas Mix from Fowler .. .......
..
114
ix
Page Figure 4, F:gure 45. Figure 46. Figu3re 47. Calculated Small-Signal Gain vs Gas Mix. ........ Same conditions as Figure 43 ... Calculated Optical Power Density vs Gas .................... Mix ................ Residual Plot from the Second CW RSM Experimental Design, Second-Order Model from the Fourth CW RSM Residual Plot Design, hird--Order Experimental . . . . . . . High-Resolution Model CW Output Power as a Function of and Temperature, and % N2 and Reflectivity. 10 torr and 4% CO2 % N......
. .
....
Figure 48.
List of Tables
Table I. II. III. Gain vs Temperature ........................... Experimental and Calculated CO2 CW Laser .................... Output .............. Summary of CW RSM Models ..... ..........
xi
AFIT/GSO/ENP/ENS/89D-5
Abstract
The purpose
that
and gain of
derived
from tfe
based on a
point model
of a continuous small-signal
gain,
and saturation
and extensively
with good results. Finally, laser this study explored the optimization found an operating and 4% CO 2. are included for upgrading the of the CW
point for
recomyrendations
xii
I.
INTRODUCTION
Background Since the invention of the carbon dioxide (C0 2 ) laser in 1964, CO 2 lasers have proven superior in many applications They are (laser
system as an integral part of the Strategic Defense Both continuous wave (CW) and pulsed C02 lasers
Initiative.
would be part of such a system. Many researchers have worked to optimize both the CW and pulsed C02 laser, Major Stone, and several have built computer models. built a model of a pulsed C02 laser on trends, model a CO,
AFIT/EN,
Statement of the Problem While Major Stone's current pulsed laser computer model is is good, difficult it has limitations. to optimize, It cannot simulate a CW laser,
density of the active medium and the change width. in in Temperature needs to be accounted
the rotational
the thermal
population of the vibrational levels, the heat capacity of CO2. the Runge-Kutta
In
addition,
Oblectives of the Research This thesis will expand the current computer model of the C02 laser through three objectives. The first objective of the research is to write an model
algorithm to be incorporated
of a pulsed CO2 laser to model the temperature change of the active medium and to iteratively calculate the temperature dependent parameters. The second objective friendly, is to build a simple, user-
the CW laser model and to evaluate the pulsed laser model. Scope and Limitations.
consider temperature efrects on the gas kinetics and photon interaction in the active medium of the pulsed CO2 laser. like the mirrors,
on the optical quality or frequency of the laser beam will not be considered. The CW model will also only consider the reaction kinetics of the active medium that produce the laser beam. (flowing or the physics of
This study will not include fluid dynamics systems), heat transfer, resonator modes,
electron beam pumping. Assumptions. Both the pulsed and CW models in this
study rest on the assumption that Gilbert's four-level point model is adequate. Gilbert assumes that the vibrational and
processes and the excited states of CO 2 and N2 are sparsely populated. The following processes are assumed by Gilbert effect and are icnored: the
dissociation of C0 2 , the relaxation of the CO2 001 vibrational radiative level directly to the ground state, and the all of
Thus,
the rate
assumed to be
much faster than the relaxation of either N, or CO(11:2524-26). in Gilbert's assumptions are further enumerated
the literature review. This study also adopted some of Stone's assumptions.
He assumes that only one fourth of the CO 2 molecules that relax from the upper vibrational level (001) add to the Stone also
population of the lower vibrational level assumes that the laser operates in
(100).
This study added the assumption that only one fourth of the CO 2 molecules that leave the upper laser level by stimulated emission also add to the population of the lower vibrational level.
This study made three additional assumptions while building on Gilbert's and Stone's models. temperature effects in The model of the
pump that does not appear as molccular vibrational laser energy is addition,
assumed to change
significantly with temperature over the operating range of tne laser. The CW laser model ircluded all and is the above assumptions
modeled as a four-level point model at steady state. photon density, and temperature are No
assumed to be constant throughout the laser cavity. specific accounting of the heat remoial system is it is assumed that the cooling system is the laser.
included;
third-order polynomial
adequate to fit
II.
LITERATURE REVIEW
Overview This literature pulsed CO 2 laser, laser. follows, review describes and analytical the lasing process, CO 2 a
on the lascr
for the temperature dependent the energy balance of a laser equations during
parameters required
Last,
The
Lasing Process The foundation of the CO 2 laser is the vibrational and their simplified and
The following
the first
vibrational
vibrational
asymmetric stretch
/C02 i001
N2 v=l
CO 2
' CO 2 C-
iO. 6um
S0202
100 pump
010 1
" "
Energy
000
ground state
Figure 1. collisional
Energy
Levels
(>i
At room temperature, in
(000).
normally produced by a cathode and anode at high voltage, used to excite the molecules to the different vibrational energy levels. This process is called pumping.
Nitrogen is (the
efficiently than CO 2 and very readily transfers vibrational energy to the CO2, level. The 001 level, called the upper vibrational pumping it
up to the 001
level, (in
will
emit a photon with a wavelength of 10.6 microns infrared spectrum) and leave the molecule in level. If
the far
stimulate the second molecule to emit a photon direction and in phase with the first. However, if in This is
in
the same
called
a process called
100 level,
photon and be raised to the 001 level. A complete state participate levels, description of the CO 2 moiecule's energy energy levels, which also
must include the rotational in the lasing process. number, levels, levels.
Rotational
eneray
described by a "j"
can have only one vibrational the complete description = 19, and the lower laser of
and one rotational the upper laser level and is CO 2 laser is 100,
Thus, 001, j
This is
transition, The
the normal
lasing transition
because
the most
level
the active medium of the laser output of photons in the upper (100, for the laser laser j=20).
level
level
This unnatural
affairs
is
absolutely
necessary
After a molecule is
collisionally by transferring
vibrational energy to It
can also relax radiatively by emitting a photon that carries away the vibrational and rotational energy the molecule loses. The quantum efficiency ot the CO2 laser can also be deduced from the energy level diagram. It is the ratio of
the energy -- r'led away by the emitted photon to the energy stored in the CO 2 molecule at the 001 level. 38% and is This is
approximately laser. In
for the
summary,
the electron beam pumps some of the CO 2 up (either directly or through the N2 ) to The excited CO2 molecule producing a 10.6 micron the 100, j = 20
This molecule then relaxes through the 020 and 010 giving up the excess vibrational it can be pumped up to
As mentioned previously,
the laser
pumped by applying a high voltage across the anode and the laser cavity. The pruduct of the voltage and Pin = E ICI and IC is the
cathode in
The current is
proportional to the electron number Net and is is No, often held fairly
however,
produces an average electron energy of about 2 eV, the most efficient for pumping N2 (24:67). Witteman,
which
is
According to
electrons with less than 0.3 eV of energy heat the states of CO,
electron energy,
Pin =
(E/No)
No Ic a
(E/No)
No Ne
(1)
10
If
also
Description of a Pulsed TEA CO2 Laser A Transversely Excited Atmospheric laser is (TEA) pulsed CO 2
capitalize on the lasing process described above. operate at high pressure (up to several In
capable of very high energy output. configuration of a TEA laser, long cavity
the cavity so that the electrons flow through the active medium transversely to the axis of the cavity. During operation, pulse of electrons the active medium is pumped with a
(the pump pulse) which flow from the This pulse )f electrons excites a The number of until
11
begins to exit is
the laser
it
forming and is
completely
Gilbert's
Model
of a CO 2 Pulsed
Laser is
Stone's
based on the
particularly by Stone
model are
model the
model
A point
model
poculation
limits the rate at which the photons can leave the cavity, and it also limits the round trip gain - length pnoduct of
applies only to a short laser or low gain lasers. A four-level in four energy 1. 2. point model keeps track of the populations Gilbert chose the four levels to be: level; level
levels.
plus levels
12
3. 4.
N2 (v=l),
the first
and the ground states of CO 2 and Nd. assumption for a four-level model is
The foundational
that the relaxation rate between the 100 and 020 vibrational levels of CO2 is rates, much faster than the other relaxation in
and so the 100 and 020 levels are always roughly Using Witteman's rate equations, is
at
equilibrium.
1.2x1C3
3iLC
is
2.05x10 6 ,
and
a is
8.6x10
per sec
(24:164).
Other authors,
separate CO 2
however,
thz
(100)
from CO 2 (020
of my four-level model
(derived from Gilbert's rodel see page 70. In addition to the asscis adequate,
point model
Gilbert
-a'
reach equilibrium much faster than the other processes the laser. The second assumption is
actual
13
simplifying assumption is
vibrational and rotational modes reach equilibrium faster than other laser processes. The vibrational and rotational
modes reach equilibrium very quickly because the CO2 molecule can exchange vibrational or rotational energy every few collisions, and the time between colli-ions is the laser. very
This -. as
who reported the lifetime of the CO2 while the time between (24:63). At
nigher pressures,
seconds, 10is
Each vibrational and rotational distribution in equilibrium by frequent collisions which allows the
thus maintained
sparsely populated led Gilbert to assert that the relaxation rates are independent of the concentration states, of the excited
the ground state population stays essentially and the pumping efficiency of C02 does not vary
constant,
14
This assumption of sparsely populated excited states also means that the lowest excited levels above ground state contain almost all assumes that all the excited molecules. This model
the CO 2 excited by the electron beam is 010, 020, and 001 levels, and all the level
the first
N2 vibrational
following processes are assumed by Gilbert to be slow or have little effect and are ignored: the dissociation of C0 2,
the relaxation of the 001 level directly to the ground state, In and the radiative relaxation of the excited states. the rate of energy exchange between excited N 2
addition,
and CO 2 is
Gilbert to model the very complex CO2 laser as a four-level system, 27) . Gilbert's Rate Equations. The heart of the Gilbert's rate equations which described by four coupled rate equations (11:2523-
15
describe the rate of change of the upper vibrational the lower vibrational in level, the excited N2 ,
level,
dna /dt
dnbl/dt dnc dI/dt /dt
= I c c(nb,
= = = I
na)
nbl) 7co
7a na -a
+-I,(n - n.)
7b nb+ wb
+ w,
(2)
(3) (4)
ac
(n. +
nc) I
na -
yc(na -7o
nc + w -
c(na
nrb,)
na ws
(5)
where n, is is
the number density of the ith excited level, -y is the relaxation rate from the ith The
level,
(11:2525). appendix A.
Stone's Model of a Pulsed CO2 Laser Stone took Gilbert's model, modified it, and wrote the on a personal
demonstrate the trends of a pulsed CO 2 laser. Stone's Modifications. Gilbert's model Stone's modifications to
16
assumptions,
and using
Witteman's line width and relaxation rate equations. The first change is that the lower vibrational level
actually interacts with the laser photon, Gilbert's lower vibrational excited levels, is level,
equilibrium
with the
Stone changed Gilbert's the above assumptions, separating the rates is still
rate
equations
and Thus
between a
model,
but the
dna /dt
= I
a c(gu/gl n. - na)
7'a na +
-- Yc,2
Yco2
nc
(6) + Wb (7)
na + wa
7b nb
dnb /dt
= I c c(na = 7cn2
gu/gl nb)
-y
n,/4-
na
7co2 nc + wc
(8)
I/rcav
= I a c(na -
gu/gl nb)
+ n,
w.
(9)
where nb is degeneracy
C02, 7cn 2 is
level,
gu/gl is
the
the rate
lifetime in
the cavity.
The divisor of 4 in
the equation
17
for nb accounts for the assumption that only one fourth of the CO 2 (001) molecules that relax to the lower vibrational the other three fourths enter the which are roughly in
double 020 levels and the 010 level, equilibrium with the 100 level. relaxation of N2, 7co nC,
was dropped from Equation 4 because the N2 relaxes through the CO2
one laser cavity mode and on the center Thus, in only the rotational levels Although Gilbert
line shape.
lasing.
mentioned that the point model does not limit the number of cavity modes that can exist inside the cavity (11:2523-27),
Stone assumes one longitudinal cavity mode only. Calculation of the Laser Output. differential The coupled
modified by Stone
Stone's computer model with a fourth-order Runge-Kutta integration algorithm to calculate the laser output over time. Stone's Accounting of Temperature. coupled rate equations, temperature is In solving the Stone's model used to
used in
18
the laser.
Av,
is
is
related to temperature by
width at
AV = Avo*(300/T)
where Lv
the line
temperature T, temperature in
6vo is
the
"K, assuming constant pressure. calculated using the ideal gas The density and mix of
No = P/kT.
Temperature Effects in
the Laser
Althou-h Stone's computer model accounted for two temperature dependent parameters, the effects of temperature. it did not account for all
medium greatly affects the power output of a CW laser and the total energy and shape of the pulse from a TEA laser. The greatest effects are reducing the gain, potential power, laser output. limiting the
of temperature on a C02 laser. Reduced Gain. is reduced gain. The first effect of increased temperature
mechanisms:
19
G =
(na
Cu -
nb
CL
gu/gl)
(n.
nb)
(10)
illustrates
inversion,
increasing the population of the lower vibrational nrb, and increasing the relaxation rate of the upper na, (24:3, 71).
level,
vibrational level,
population inversion and thus reduce the gain of the laser. Increasing temperature will also increase the line width and decrease the population of rotational level j = 19, of which decrease the radiative cross section, reduce the gain. an,:! thus both
to reduce the number density in the gas (at constant pressure), and thus reduce the number of CO 2 molecules
available to be excited and lase. Fowler found that the small-signal gain drops off to nearly zero at temperatures of 500 to 700 0 K. is, His conclusion
important properties that a CO 2 laser plasma can have" (10:3484-86). One exception to the rule, however, Deutsch. was highlighted by
relaxation at higher temperatures can result in an increase of the saturation parameter and can partially compensate for the decrease of gain with temperature" (6:947). In spite of
20
temperature of the cooling jacket was raised from -60 +90'C (6:974). The second effect of increased Witteman found,
to
limited power.
like Deutsch,
that the power decreases with increasing temperature. According to Witteman, since the quantum efficiency is 18%,
at least 62% of the power introduced by the pump is eventually converted to heat. which limits the power output. power begins to decrease. away the generated heat, joules/liter (J/l) This heat reduces the gain, At about 150 0 C (423 0 K) , the
Without active cooling to carry the maximum pump energy is 40 J/l 300 (24:3).
types of active cooling that have been designed into many lasers. In the first type, the gaseous medium is cooled by
conduction through the walls of the laser cavity to a water (or other coolant) jacket. The second cooling technique is cool gas by flowing the gas Taking this technique one
to replace the hot gas with new, through the laser cavity (24:3).
step further, Mitsuhiro studied a fast flowing CW CO2 laser operated below room temperature and found a 50% increase in power at 200 0 K. He also found the pump efficiency increased
21
increase in at 200 0 K.
He found the heat created during the pulse increased the lower
pulse before the upper vibrational (8:974). Reduced Optical Quality. temperature in
*rhese inhomogeneities arise when a temperature change causes the density and refractive index of the gas to change. CW and pulsed TEA lasers are vulnerable to temperature variations. Witteman calculated the temperature profile in Both
the medium of a CW laser and found the temperature varied from 290 0 K at the cavity wall to over 800 0K at the center for an input energy of 500 watts/meter (24:91). The
resulting density gradient acts like a diverging lens to spread the beam and distort its intensity profile.
The heat introduced to the medium of a pulsed laser also changes its density and optical properties. Milonni 25
calculated a temperature
microseconds during the pulse forming process of a highpower laser (15:3595). rise in Fedorov calculated approximately 15 microseconds the
same temperature
22
of 250 J/l.
pressure wave wYeh non-uniform density which travels through the laser cavity at the local speed of sound. time of the pressure wave, pulse time, (9:629-30). however, is The transit
Temperature Dependent Parameters Of the three major effects of temperature, reduced gain and power limitation -two --
parameters are the thermal populations of the vibrational levels, levels the thermal population of the rotational energy (j levels) of the C02 molecule, the relaxation rates the line
of the vibrational enerqy levels of the molecules, width, the gas density,
Thermal Populations of the Upner and Lower Vibrational Levels. The first temperature dependent parameter is levels the
Ni = No exp(-Ei/k T)
(11)
23
where N, is level, No is
and E, is the energy difference between the grc-..id and the ith vibrational level. levels is the
The thermal population of the vibrational distributed exponentially. exponential term is lower vibrational
At low temperatures
very small and the population of the is small. At higher temperatures 2.0% at 500 0 K and 6.2%
level
Thermal Population of the Rotational temperature dependent parameter is the rotational levels. rotational level is
Levels.
The second
= C
(2j+l)
exp(-F(j)
h/k T)
(12)
where C F(j)
=
2 h B B, j(j
,/k
T,
a normalization (Hz)
factor
+ 1) + D, j (j+l)'
Bv,Dv =
different (24:16)
for each
24
and where f. is
in
n, J is
= number of molecules in
level,
transition
temperature T,
and is
used in ao
-SrFuCtc~ [0
7e~me'r-
_-
LJ
2j~(A.
IQ
20
30
43
Figure 2. Temperature.
Function
of
expected,
dependent parameters are the relaxation rates According to Witteman, function of pressure, collision partners, the time constant
T (1/-y)
time constant for the relaxation to ground state from the upper vibrational level (001) is approximated by:
73 =
r 3o (T
exp[h(V 3
V2 -
1)
V T - ki
(1 )
where
T3o =
(P(Z Vi Ki))I,
for the particular pressure and gas mix the rate constant for gas component i.
and K. is is
the frequency of emission for the CO2 100, respectively. have proposed different models
however,
for the temperature dependence of the time constants. Douglas-Hamilton used the relation r = l/(2(Q P is the fraction of a component and k The rate constant, k is is kj)), where
that component.
inverse of the cube root of the temperature, and is displayed in graphical form (7:7-10).
other hand,
26
-y = sum (K,
Ki
= A'x
2
N1 ) C'x
2
(14)
+
exp(-B'x
D'x
(15)
where
-r is
the relaxation
rate,
Ki are fitted
rate
constants gas
N. is
and A'-D'
constants
(2 5: 100-115) .
Figure calculated 14 and 15. 3 shows a comparison between the relaxation Equation 13, and Wutzke, rates
by Witteman,
Equations
3ax-i~C
Ptea~
iU
ch
o------
<tItCItr.
Ifl 400
20
3O
Boo
IX
Figure 3. Comparison of 7a Calculated by Wittenan an3 Wutzke, as a Function of Temperature. Pressure = 10 torr; Mix = 10% CO2, 10% N2, 80% He. Line Width. The line width is Line width is the fourth te-perature described by two
dependent parameter.
27
different equations,
At the line
(pressure-broadened),
Lorentzian line width has been measured by several researchers. Brimacombe measured the half width at half (cm" ) at the P(16) and P(32) lines and
At constant pressure:
1-n
LL
= P/760[E (0
a) ](300/T)
(17)
where a, are linear functions of the rotational the exponential term, n, equals 0.42+ 0.06
number and
The value of n compares favorably with the value measured by Pack and quoted by Brimacombe as 0.38 for helium broadening (4:1671-72). In addition, Gross measured the
self-broadened
found n to be 0.7
28
line width
(Hz)
as
+ 0.730N2 + 0.640He)P(300/T)
(18)
Line Width.
Doppler broadening.
(Hz)
ALd =
v[(in2)
2 k T/M c 2 ]
(19)
where v is
the
The line widths are used to calculate the radiative cross sections, au and aL, where a is inversely proportional
to the line width. Gas Density. is gas density. The fifth temperature dependent parameter calculated
the gas does not change during the laser pulse Heat Capacity. parameter is
29
molecular vibrational
absorbing of the
energy that would otherwise increase the temperature gas. (010) laser's Of all the gases used in is the CO2 laser,
vibrational level
operational temperatures
only the heat capacity of CO2 varies significantly with temperature and is described by Vincenti as
Cv =R (5/2 +
[(hk
ifhh
jJ 2)(0
where Cv is
(23:136).
the constant volume heat capacity of CO2 The next paragraphs will discuss the calculation rise in the laser medium during
Temperature Rise During Lasing Since the temperature of the lasing medium has such a large effect on the laser output, "it is therefore
imperative to determine the kinetic gas temperature" (25:116). The gas temperature may be determined by the energy that is introduced into the The electron beam the N2 , and
gaseous medium by the electron beam pump. energy is divided into exciting the CO 2,
30
Anywhere from 5% to 20% of the electron beam and no more than 38%
approximately constant over the time span of 25 microseconds (15:3595). A well-designed CO 2 laser can have an overall
of 10% 20%.
energy efficiency
can be used to calculate the amount of energy that is introduced as heat and raises the temperature of the gas. An equation that accounts for nearly all the energy
q =
(W -
Re)
- Rst + Rvt + R v
(21)
where q W Re
Rst=
= = =
rate thermal energy is rate total energy pump rate into all
rate energy is lost
is
vibrational levels
to stimulated radiation
R,,
rate energy is
rate energy is
31
The
first
(W -
Re),
accounts
for
Each of the terms presented above has been calculated explicitly by Wutzke (25:49-50, 116-119) for each of the
the heat added to the gas comes from the vt reactions. addition, dT/dt is he expands q to be q = the change in (dT/dt)[Z(Oi C,)] where ip is
the
fraction of the various gas components, capacity of each gas component (25:50).
the heat
energy transported through the cavity walls must equal the thermal energy created, reached. and a steady-state temperature is
formed and gone so quickly that none of the heat is conducted away during the pulse; raise its temperature. it all stays in the gas to
32
III.
Overview In this chapter, the development of the temperature henceforth referred to as is discussed in (internal tests) and
and practical,
Developing the Model This model incorporates pulsed CO 2 model: vibrational four major changes to Stone's
thermal populations of the excited thermal populations of the upper and another divisor of four in the rate (nb), and a
states,
equation for the population of the lower laser level an energy balance to calculate the new temperature,
recalculation of the temperature dependent parameters. Rate Equations. first The rate equations incorporate the The thermal populations of the levels, nae and nbe, are included
The fraction of CO 2
33
molecules in
incorporated into the radiative cross sections cu and oL. These temperature dependent parameters are calculated hy Equations 11 and 12. equa iun f,, The extra divisor of four in e o the rate
;b.-- disc_'S=",,
d(na)/dt
I c(gu/gl CL nb
cn2
(22)
d(nb)/dt
ya(na
cn2 na
hae)/4
7co2
yb(nbe - nb)
+ Wb
(23)
(24)
d(nc)/dt d(I)/dt
= = I
nc + wc
-
I/Tcay + na ws
(25)
where nie are thermal equilibrium number densities of CO2 001 and 100 levels, and au and cL are the effective radiative
cross sections of the upper and lower laser levels. The thermal population of N2 was not included because no direct relaxation term (similar to 1a) was found. The extra divisor of four in level,
is
stimulated emission enter the 100 level to increase nb. Stone assumed that only one fourth of the CO 2 molecules that relax from the upper vibrational level (001) enter the
34
100 level.
and then very quickly thermalize to the other three vibrational 020, levels in equilibrium with it (100, the other
and 010). St-r-ontin'ipd to assume, however, that All of the CO 2 level by This caused a
molecules that leave the upper vibrational stimulated emission enter the 100 level. problem in the energy balance,
only one fourth of the CO 2 molecules that leave the upper vibrational level by stimulated emission enter the 100 level These CO2 molecules from stimulated are thermalized very (the 100, two 020, Equation
four levels
Energy Balance to Calculate the New Temperature. third major change to Stone's model is
The
balance equations to calculate the energy that goes into heating the gas, As explained in temperature is and the corresponding temperature the literature review (pages 19), detrimental to the laser, rise. high
the temperature of the active medium to increase due to the transfer of vibrational energy to translational energy level (100) relaxes to
35
calculate
the increasing
temperature are derived using the The principle the total of enervy input
of energy principle.
equal to the sum of the energy and translational (photon energy). "bins" and
the laser
for energy
six different
them to keep the total plus total energies (heat) Pump Energy. out. of na, energy. The first
nb,
and
enorgy is
bin is
pump energy.
In
fraction
directly energy is
equations:
W =
((Wc
+ Wa)h
V3 + 4 Wb h
'i)
(1
fh)
(26)
TotPumpE(j)
= TotPumpE(j-l)
+ W At
(27)
where W is fh is
the rate
energy is
medium,
gas,
step j,
36
cavity lifetime.
The next three energy bins At each time step the total
vibrational energy of the excited populations over and above the thermally excited populations of C02 and N2 were also calculated as follows:
NaEng =
(na
nae) nb)
nce)
(28) (29)
(C'
level added by the pump. NbEng accounts for C02 vibrational Assuming that
two 020,
equilibrium and
then the sum of the vibrational energy equal to four times the energy stored in
photon
calculate by
Energy(j)
= Energy(j-!)
+ Power(j)
nt
(31)
37
where Energy(j)
is
(J/m
3)
at
The sixth and last energy bin is The pump energy that does
(translational) energy.
not appear as photons or vibrational energy appears as heat in the laser medium and is calculated as follows:
TotHeatE(j)
= TotPumpE(j) + NbEng(j)
(N2Eng(j)
+ NaEng(j)
+ Energy(j))
(32)
T = Tinit + TotHeatE(j)
(N 0 )) 0 k Z(i C-,
(33)
Tini
is
the and
(25:49). Recalculation of the Temperature Dependent Parameters. The fourth major change to Stone's model is recalculation the Once
38
is
calculated,
(described in
Chapter II)
These temperature dependent equations were placed inside the integration loop of the computer code to be recalculated each time step. A review of the five sets of temperature the computer code follows. Levels. the The
Thermal Population of Excited Vibrational The first set of temperature dependent equations is
states.
thermal equilibrium population of an excited vibrational level at temperature T is described by Equation 11. Levels. The
second set of temperature dependent equations that are recalculated are the populations of rotational and j = 20. Equation 12 is levels j = 19 the
rotational level 20 for the lower vibrational Because the model assumed lasing in line center only,
39
in
-Y
W2
V/1)t
o
1 oj
(34)
7o=-b'
2dl
(35)
36
(37
7rcn2
7co2
7cn 2 ,
= 7co2l
where -yi is
vibrational
rate of
is
the relaxation
rate at 30'JD
relaxation rates are assumed to be infinite. The fourth temperature dependent Witteman's equation for line to a constant
number density line width as opposed to Witteman's constant pressure line width equation.
using the ideal gas law,
The modification
.
,.as derived
P = NokT
density is
is Equation
Substituting
term to (T/300)
as follows:
(38)
40
where P is
pressure.
The
Brimacombe's constant
between
equations. Heat Capacity. dependent parameter is The fifth and last temperature of
C0 2 , calculated
to Stone's model
conditions,
time step.
calculates
Using the constant volume heat the model then At the the
medium. recalculates
and then begins the energy balance calculations find the next new temperature
41
Verification and Analysis Verification model is is a set of internal tests to confirm the
functioning as expected.
only the three major changes to Stone's model and that those changes interacted correctly with the overall model. verification occurred in 1. First, the following five steps: Thus
rise monotonically throughout the laser pulse. 2. Next, the adverse effects of the temperature rise power, and total energy in the pulse were
thermal equilibrium populations. 4. Fourth, this study verified that changing the rate
equation for nb did change the pulse shape and the excited populations. 5. Last, this study verified that the overall computer
code functioned correctly with the new changes. In the following paragraphs, each verification step is
presented and then analyzed. Verifyina the Temperature rise. The study first
verified that the temperature did rise during the pump pulse and the laser pulse. The energy balance equations
42
rise
page 56)
that
is
on Peak Gain.
Next,
of temperature
on peak gain
initial
the increase
Pea< Gain
vs
lnKt
Te m
14w I
Co't t 1
ConSt
No
21
40 C
100
200 Initial
300 T
400 rriperture, K
500
F-
Peak Gain vs Initial Temperature. Const P = 1 atm; Const No = 2.44xi0 24 ; Mix = 10% C0 2, 10% N2 , 80% He; Pump Eff = 0.2; Length = 1 m; Refl = 71.6%; Pump Pulse 200 nsec, square; Losses = 0. Figure 4.
43
temperature rise occurs after the gain and power peak. Figure 4 shows the gain does not decrease monotonically, peaks at about 3000K. This local maxima in the gain curves may be due to three the populations -a and t, and but
competing factors that influence the gain: na and nb; their relative relaxation rates, the radiation cross secticn, c.
the populations and the radiative cross section, the gain with increasing temperature,
relaxation rates tends to help the gain at higher temperatures. These competing effects may be seen in equation, Equation 10, where the gain is the gain
directly the
proportional to the population difference and a, radiative cross section. As the temperature
possibly increasing
population difference and thus the gain and power. as the temperature
increases above 300 0 K, both populations decreasing the addition, the radiative The
na and nb decrease through relaxation, potential population difference. cross section decreases, following table illustrates relaxation rates, a, In
44
Table I.
Temperature -Y/ a
Gain vs Temperature
a Gain (%/m)
12 18 24 42 54
11.5 x10" 24
10.2 x10"24 8.9 x10" 2 4 5.5 x10" 24 3.7 x10-24
The difference between the peak gain at constant pressure and constant number density at low temperatures (shown in Figure 4) is probably a function of the total
number density.
relaxation rates and radiative cross section overpower the effect of total number density. Verifying the Effect of Temperature on Peak Pcwer and Pulse Shape. The study then verified the effect of Figure 5 shows
temperature on peak power and pulse shape. the peak power, density,
which also reach a maximum at an intermediate (about 350 0 K). This behavior was not expected the literature. and observing
temperature at first,
Since power is
however,
Peak
120
Power vs
Init Temp
100
80
60
20
100
200
300
400 K
5C3
-L
inrti~l Te~r~prture,
Figure 5. Temperature.
of
Initial
(constant number
the temperature has a much greater At temperatures below 300 0 K, the higher for the constant pressure
effect on the peak power. number density of CC2 is case, and the power is
higher.
At temperatures
the pressure for the constant number density case is than 1 atm, are higher.
so the relaxation rates and the number density These higher relaxation rates may enhance the the
46
temperature
on the shape and timing of the laser pulse over the temperature range of 200 to 600 0 K for both constant pressure
400 K
60
50
N
2U0 K
500 K
40
L
0
30
20 600 K 10,
01i
0 200
III
400
600
800
1000
,2'D
Tiv in narcsonC3
Laser Pulse Shape vs Initial Figure 6. Mix = 10% C0 2, Constant Pressure of 1 atm.
Pump Eff = 0.2;
200 nsec,
80
500 K
300 K 60-
40
0
200 K
200
400
500
800
1000
2.
;-0
LJJ
Tim in nnoseconds
Figure 7. Laser Pulse Shape vs Initial Temperature at Constant Number Density. No = 2.44x102 5 /m 3 , Pressure = latm*(Temp/300). Other conditions same as Figure 6. Again, the effect of temperature is much more pronounced for
the constant number density case. Figures 8 and 9 show the effect of initial temperature
on the shape and timing of the laser pulse at both low and high pressures. 48
Pulse Snape vs
35
Init Temp at
1o00
orr
350K 3 0
400K I
i50
_ C 200K
300K
i1
600K1
05
200
400
600 Tin[
800
1000
1200
1400
1600
18C0
2C0
narosecor*
Temperature at Low Figure 8. Laser Pulse Shape vs Initial Other conditions same as Figure 6. Pressure (100 torr).
Pulse Shape vs
300 300K
Init Temp a:
S300 200
43 50
20C
100
T,
na noseconrjs
Figure 9.
Temperature
at High
Pressure
(4 atm).
rising temperature during the laser pulse decreases energy in the tail
portion of the pulse and causes the pulse Figure 10 shows the calculated Figure
11 compares a constant temperature laser pulse against the rising temperature pulse.
Temperature
60C
4CC
200
400
600 Time
800
1000
1200
1'-
n rzno5econcts
Calculated Temperature Rise During the Laser Figure 10. Pulse for the Rising Temperature Pulse (Pulse 1) in Figure 11.
50
Pu1se STipe ,e
20C
Pulse 2, 177 X 150
-cjst
Tp
Ps
Terip
100
Pulse I
so
200
400
600 7 i f-
800
-1000
1200
140C
IEi'
IS 302
I~ rnnonosec on
Comparison of Laser Pulse Shapes, Rising Temp Figure 11. (Pulse 1), Const Temp (Pulse 2). P = 1 atm; T = 300"K; Mix = 17% C02 1 33% N2 , 50% He; Pump Eff = 0.4; Length = 1.0 m; Refl = 71.6%; Pump Pulse = 200 nsec, square; Losses = 0%.
in
which drains the energy out of the upper na, and reduces the height and length of Figure 12 shows the
effect of the temperature rise on the excited CO2 populations, na and nb.
51
ExciteO Populations,
Na
&
t,
Pulse 2
50401
C
0
30-
200
400
600 Tinf in
Boo
1000
1200
1.40
1E C
E1E.
ZZ
mnosecorns
Figure 12.
Populations of the Upper Vibrational Level, na, and the Lower Vibrational Level, nb, for the Rising Temp (Pulse 1) and the Const Temp Pulses (Pulse 2) in Figure 11.
Although the absolute populations of the upper and lower vibrational levels, na and nb? are affected immediately the gain is not. The gain in both
the constant temperature and the rising temperature pulses are nearly identical out to about 2000 nanoseconds, where
the increasing temperature begins to shut down the gain of the rising tempe:ature pulse. The increased temperature
shuts down the gain by rapidly draining n. and increasing the thermal population of nb-
52
Verifying the Effect of Temperature on Energy. laser parameter to be affected by temperature of the laser pulse. energy in is
The last
the laser pulse does not peak at an intermediate but decreases steadily with temperature as This was expected, and occurs because
temperature, shown in
Figure 13.
Total
181
Puise
Energy
vs semr>_e
1
14
Cor t P
~12
SCC~
8
6
4:
150
200
250
300
350
400
450
5C0
5o
6CC
Terprature In rOerees K
Figure 13. Total Energy in the Laser Pulse vs Initial Temperature. Const P = 1 atm, Const No = 2.44x10 25/m 3 ; Mix = 10% CO2 , 10% N2, 80% He; Pump Eff= 0.2; Length = 1.0 m;
Refl = 71.6%; Pump Pulse = 200 nsec, square; Losses = 0%.
the number of CO2 molecules available to lase decreases with temperature at constant pressure. density of CO 2 is still held constant, Even when the number the total laser energy temperature as shown
in
Figure 13.
in
level drains out faster through relaxation at higher temperatures and is unavailable for lasing.
Verifyinq the Effect of the Thermal Equilibrium Populations of the Excited States. that this study verified is equilibrium populations, The third major change
This effect
12
50
150 0
ISW
2000
2SC0
z3
Upper and Lower Vibrational Populations, na Figure 14. and nb, at 6000K. P = 1 atm; Mix = 10% CO2 , 10% N2, 80% He; 0.2; Length = 1.0 m; Refl = 71.6%; Pump Pulse Pump Eff = = 200 nsec, squ-re; Losses = 0%. 54
nb starts
at its
thermal population for 600K After the pump thermal population the laser (about
and is
The laser- spike barely effects nb and it (6xi0' 6/cc) for the current na,
remains at
thermal population
temperature hand, It is
thermal population of
about 0.7x10 6/cc at the end of the run. Verifying the Effect of the New Equation for n,. The
fourth major change to Stoie's model that this study verified is term in adding the divisor of four to the photon equation for n,. flux
the differential
This equati--
will be referred to as the new rate equation for n. (Equation 23). in As expected, the additional divisor of four
peak power and the populations of na and nb after the oower peaks. It was not expected, however, that there would be no
nb throughout the laser pulse for both the old and new equation for nbThe populations na and nb are much lower after the pulse spike using the new equation. This occurs because only one
55
Excitea Populations,
25.
Na & voD
02
503
1000 T~T
1500
2000
2520
7-
in nanos~conr
Figure 15.
n8 and n.,
=
Calc by
=
P 1 atm; T Old Eqn for nrb, and New Eqn for nb. Mix 10% C0 2, 10% N2, 80% He; Pump Eff = 0.2; L Refl = 71.6%; P.P. = 200 nsec, sqr; No Loss. stimulated emission enter 100. fourth it's n, is Thus,
300K;
1.0 m;
that respond to stimulated emission add to the laser spike and increase the peak power 77%. The gain, however, is nearly identical in each case. identical
The gains for the old and new equation are nearly because the gain is difference, proportional to the population
(Figure this
15).
Finally,
study verified that the overall computer code functioned correctly with the new changes. 56 This was done by varying
all
ten input parameters and observing the resulting laser temperature change, na and nb. In and the upper and lower laser each case, the results were
pulse,
populations,
Validation and Analysis Validation involves a set of external tests to compare the calculated output with actual other CO2 laser models. laser output and with
the model: power and energy vs temperature, rise, and the pulse shape.
This
validated the relationship of power and energy (Figure 16). Witteman stated that the pulsed
above about 450 0 K (24:3).
vs temperature
laser's
in
Fowler found that the po.er drops (500 - 700 0 K). Since the laser
its
power and total energy should also drop off Figure 16 shows both the
power and total energy of this pulsed model decrease sharply toward zero at 600+ K. The power and energy of the pulse decrease with temperat- re because the number density decreases, the
57
Energy
CC
S
200 250
I 30D 30
initial
Teffl!erat~re,K
Figure 16. Peak Power and Total Pulse Energy vs Initial P = 1 atm; Mix = 10% C0 2, 10% N2 , 80% He; Temperature. Pump Eff = 0.2; Length = 1.0 m; Refl = 71.6%; Pump Pulse = 200 nsec, square; Losses = 0%. relaxation rates increase, decreases. and the gain substantially
the laser shuts down. At low temperatures (200 0 K) , the power should increase (13:68).
Drobyazko showed that at 200 0 K, the total pulse energy increased 50% for a pulsed laser (8:29). Figure 13 on page total pulse
53 shows my model calculated a 62% increase in energy at 2000K at constant pressure, constant number density. The increase
constant pressure and low temperature accounts for most of the increase in the total pulse energy. 58 At constant aumbe-
density,
probably account for the small increased total energy. Validating the Temperature Rise. validated the temperature rise. This study next
model included an energy balance and he calculated a 'inear temperature rise from 300 0 K to 5000K in during the pump pulse (15:3695). 25 microseconds
the same linear temperature rise during the pump pulse (9:630). This study duplicated Fedorov's conditions and mix of 3:2:1 He:N2:CO2) (a 30
and
obtained a linear temperature rise from 300 to 550)K during the pump pulse. Validating the Pulse Shape. Last, this study validated Manes used
a five-level model of a TEA pulsed C02 laser to calculate pulse shape for different initial sets of three runs each. length to 0.48 meter, second set, In conditions. He made three
the first
he set the cavity length to 2.5 meters and For the last set of runs, he kept
the pump energy and cavity length constant and varied the gas mix. He compared his model with the output from an puised CO2 laser and found "good agreement" He did not include the rise in temperature in
experimentai (14:5077).
59
effect
(14:5075).
In duplicating
rise to be 125 0 K, and the average to be 70 0 K. Throughout the nine test initial conditions, runs duplicatirg Manes' peak power and delay time calculated output.
the change in
Manes'
each of the Figures showing the calculated pulse pulse shapes, P.E. is
shapes for comparison against Manes' the pump energy for that pulse, in J/l.
60
(C)
166 MW/I
I[V
erg! Cm2 see
LMAX
Ne 296.10) c,-3
Iv
ergs cm2 see 03 L 4
o"1J1
(6)
MAX
Iv
cm2 see
2
in 'Usec
Figure 17.
from Manes'
Study.
Length = 0.48 m; Pressure = 1 atm; Temperature = 3000 K; Mix = 10% CO 2 , 10% N2 , 80% He; Ref! = 74%; Pump Pulse = 1 4sec, sin shape; Losses = 0%. Reprinted from (14:5074)
61
0.48 M
80 PRE
06
0 17'5
02
500
1000
1500
Time~ in nanoseconds
Calculated Pulse Shape as a Function of Pump Figure 18. Same conditions as Resonator Length = 0.18 mn. Energy. Figure 17.
62
401013
2
Peak Power
22 MW/i
RON was
L MAX Ne] 63-10' cmn-3
Iv
500 *sec/d
2.0-10"13
Peak Power 11
1V
MAX No-074'l0' crmi
2 5
MW/i
500S soc/d.,
09-1013
________.________,M-X
MAX.
cmZsoc
(C)
200 -c/di, 0 I 2 in '.sec 3 4
Study. Figure 19. Pulse Shape vs Pump Energy from Manes' Length = 2.5 m; Pressure = 1 atm; Temperature = 300 K; Mix = 10% C0 2, 10% N2 , 80% He; Refl = 70%; Pump Pulse = 1 asec, Reprinted from (14:5074) sin shape; Losses = 0%.
63
25-
P E
= 0 22
20
c-
~15
k P E. = 0.1
RE
a=06C
CC
Tac t
CC
CY
Timr- in n r,.c
64
erg$
fi.ssoc/dlh 0 1
t in alsec
GAS MIXTURE,[1:2:8)
C0 2 -N 2 -He
1.71'013
Peak
2
Po;;er
79 MW/i
MAX No-2 22-101 cm-3
ergs
50 0 . j oc Id , ,
CO2 -N 2 -H*
0,,0"[ S
Peak
MAX
2
Power
19
MW/i
IV
erg$
NO=163.101 c",3
00 . %*c /d..
Figure 21.
Pulse
Shape
vs
Gas
Mix
from
Manes'
Study.
Length = 0.48 m; P = 1 atm; T = 300K; Refl = 74%; Pump Pulse = 1 Asec, sin shape; Losses = 0%. Reprinted from (14:5075)
65
Calculated Pulse s5 r
vs Gas Mix
100
MiX -- 1"
C02:
N2
He
2'
8
5,
a
Mix = 1: 0 80
S~40
22
20 1 14
500 T71n in
1000 rk-nocorn
100
Figure 22. Calculated Pulse Shape as a Function of Gas Mix. Resonator Length = 0.48 mn. Same conditions as Figure 21.
66
Thus, model in is
under Manes'
initial
conditions,
the author's
the shape and delay of the laser pulse. in power between Manes'
difference model's is
about 69%,
and occurs during the set of runs varied. The largest difference in
This study also validated the pulse shape against Witteman's experimental and model data, both of which
shown in
current
output
202 A/div.
67kW/di.
0.2
0.4
06
08
1 Time [ usec]
Figure 23. Experimental Pump Pulse and Laser Pulse. P = 1 atm; T = 300K; E/N = 5.2x10 16 V-cm.; Active L = 13 cm;
Elctrd Gap = 0.56 cm; Optical L = 24 cm; Mix = 20% C0 2 , 20%
N2,
Reprinted
from (24:167)
The calculations of output power and gain from ;citteman's five-level model -re shown in Figure 24. then varied
This study duplicated Witteman's conditions, Iurp efficiency to match the peak power and
!ela-iy time of
67
zI
-6x2
aser pulse 2DX1O'
'E
4
--
/
I
1.5 Gain Et
S2
/0.5
0.2
0.4
0.6
0.8
Pulse and Gain from Figure 24. Calculated Laser Witteman's Five-Level Model, same conditions as the Reprinted from (24:168) Experimental Laser in Figure 23.
Qa cu'Iated Power
160
ar rc!
040
100
200
7
300
t in1
400
500
600
n~n,,,C*eorncS
Figure 25. Calculated Laser Pulse and Gain using FourLevel Model, Duplicating the Conditions of Figure 23.
Pump pulse = 2%. = 200 nsec, sin shape; Pump Eff = 0.1; Losses
the experimental
laser in
Figure 23. 68
model's calculated power and gain. The shape and timing of this model's calculated power and gain curves are very close to Witteman's calculations. However, the absolute value of Witteman's peak power and laser or this an error
however,
level model very closely under the conditions Figure 23. Summary of Validation. In
each validation,
the trends
calculated a linear temperature rise during the pump pulse, and correctl, predicted the change in power and energy c_ Last, the model
the laser pulse as the temperature changed. correctly calculated the change in power and delay time,
pulse shape,
both peak-
Limits of the Model This pulsed CO2 laser model is intended to show: trends,
and Gilbert's original assumptions introduce an error factor of about two compared to actual laser output. incorporated somewhat. is that in The chanaes
the author's model may have improved theAt limitation to the author's model then,
The first
building the
59
model.
Gilbert's
assumptions that
limit
the author's
model
inherent in
the four-level
model,
vibrational
equilibrium,
excited molecular
Four-level Model. is
The first
limit to this thesis model The foundational that the relaxation levels of CO2 is
rate between the 100 and 020 vibrational very fast, roughly in and that the 100, two 020,
equilibrium and equally populated. however, stated that the 100 and 020 levels
Witteman,
are not equally populated throughout the laser pulse and that a five-level model is laser (24:68). necessary to model a pulsed C02
Witteman built a five-level model and calculating the vibrational Figure 26).
temperature of each level throughout the pulse In Figure 26, T, (100) and T2 (020)
A25 K
Those vibrational of of laser these the 2.9% and 100 and 1.0%, 020 are
populations populations
T'herefore, Juring
not equal
r-eak of "he
However, a'e shape of
_er.c mn
laser pulse
model 1 itteman's tt
mA I
2000 -
000
7,5
1500 750
"1000o
Su~e
F
3U
Soo .
250
o0.
0'8
Figure 26. Calculated Vibrational Temperature from Witteman's Five-Level Model. T, = Vib Temp of CO2 100, T2 = Vib Temp of CO conditions are same as Figure 23. 2 020, Reprinted from (24:168) The shape and timing of the pulse produced by this fourlevel model is very close to the pulse produced by under the conditions of Figure
The four-level model was also compared against Manes' five-level model. In discussing his five-level CO2 model,
Manes found that his output was very sensitive to the relaxation rate between the 100 and 020 levels (14:5077).
Although Manes found this sensitivity to the 100 to 020 rate, in this four-level model correctly calculated every trenA
runs.
I'he author's model agreed quantitatively with his to in both peak power a-d pulse delay. Point _Model.
_..e. use :f
22>-
>,
the
po
r. .
homogeneous
gain should be
and the output mirror reflectivity to greater during validation of the pulse shape the author's model accurately
However,
against Manes'
calculations,
calculated the pulse shape for a 2.5 m laser with a peak gain of 91%/m. In addition, the model very accurately
calculated the pulse shape for a 0.24 m cavity with a peak gain of 150%/m while validating against Witteman's data (page 67). In both cases the output mirror reflectivity was Perhaps, then, a better limit on the gain
Fast Vibrational and Rotational Relaxation. limit to this thesis model is vibrational and rotational forming process occurs in
The third
relaxation.
of fast vibrational relaxation will not be violated because the vibrational relaxation takes tenths of nanoseconds. For rotational relaxation (exchange), Drobyazko
calculated the effect on the pulse shape for both infinite (fast) and finite rotational exchange. He found at 114 tnrr
that the pulse peaked abouL 50% lower for a finite rotational exchange rate vs a "fast" rate, and tke finite
72
rate pulse matched the experimental (8:28). The reason there is a difference
in
the two exchange rates is CO, molecules in laser level is If the rate is
a function of the rotational exchange rate. assumed to be infinite, then the population
of j = 19 is
instantly replenished by collisions as lasing and the j = 19 population (f.). however, the
finite,
not instant,
and the
replenishment by collisions and depletion by lasing. Replenishment vibrational requires that a CO 2 molecule in the upper energy is one
rotational
altered to j = 19.
population faster
at higher pressures and higher temperatures because collisions occur more frequently, rotational exchange '
The consequence
fast
es better.
fast rotational
*xch
of assuming
__le
is
that the author's model may overestimate the peak p:wer Ly up to 50% at low (100 torr) pressures (8:28).
73
excited states allows simplification of the relaxation and pump rates (page 14). This assumption can be violated under
certain initial
concentrations of CO 2 which cause the upper vibrational level to become heavily populated. Smith studied the vibrational temperature population) of the upper vibrational level (a measure as a of
(CO2 001)
function of pump energy and found that the 001 level can become saturated at high pump energy 001 level becomes heavily populated, (Figure 27). the rate of When the
depopulation through super-elastic collisions becomes equal to the pump rate, (18:1038) This study duplicated the conditions of Figure 27 ana calculated the resulting vibrational temperature of n, (001 level) at peak gain, shown in Figure 28. (low end of the curve) and the population stops increasing
While na is
sparsely populated
both curves have the same slope and show a linear dependence on the pump energy. curve of Figure 28) the curves diverge. When excited CO2 (shown on the upper exceeds 20% of the total CC,, hob;ever, Since the author's model contains no collisions, nor does it account
74
2500
2000
z
0
20
600 En (JV
1100 aim- )
1
Figure 27. Calculated and Experimental Vibrational Temperatures of the Upper Vibrational Level (CO2 001) as Mix = 13% CO 2, 9% N2 1 78% He. a Function of Pump Energy. Reprinted from (18:1038) (c) 760 torr, 100 nsec pump. VibractionaI
4500
4000 15/
Temperature of
300
000vE7
ri
350
=76
H1300 L
1
D0 1TV
Rel
0
t tt]
1,3 t
Figure 28. Calculated Vibrational Temperatures of O2 001 vs Pump Energy. P = 760 torr; T = 300OK; Mix = 10% CO2, 10% N21 30% He; L = 1.0 m; Refl = 71.6%"! Pmp = 200 nsec, sqr; No Loss. Lower Curve Extracted from (18:1038)
75
it
10% N2 ,
80% He), is
then,
(fraction of
populations to 20% or less. Practical Limits Found During Validation. to limits imposed by assumptions of the model, practical limits found during validation. In addition
there may be
limit found during validation was the limit to pump efficiency (fraction of N2 pumped into v=l) imposed by the The pump
the population of the excited states to 20% or less. Otherwise, the model performed better than the theoretical
limits imposed by the above assumptions. Limits Imposed by Equations and Data. The last set of
limits to the model are imposed by the range of validity of the equations used. The pressure and temperature are limited .;d the
by the valid range of thQ line width equation relaxation rate equations. The pressure
is limited to the range of 0.1 atm to 10 Below about 0.1 atm, the
76
line width ceases to be purely pressure-broadened becomes more Doppler-broadened. assumption that the gases in breaks down, width is Above 10 atm, the
and
The temperature
the line width and relaxation rates were extractea from Witteman, but he did not include a temperature range over Other authors, however used
relaxation rate data that was good from 200 to over 1000 0 K (25:105)(21:30) Summary of Model Limitations. In summary, the model is
limited by the assumptions and by the valid range of the equations used. The point model assumption limits the
product of the gain and the length to less than 200% and the output mirror reflectivity to greater than 50%, while the
assumption of fast relaxation rates limits the laser pulse length to about 10 nanoseconds or greater. The assumption
of sparsely populated excited states limits the pump efficiency to 0.2 or less when the mix contains 10% N2. however, model. The assumption that a fotur-level mode) 10% CO, and is adequate,
does not appear to place any limitations on the The last set of limits are imposed by the valid
77
equations,
and
the temperature
to 200 to 700 0 K.
78
IV.
CONTINUOUS
WAVE CO 2 MODEL,
METHODOLOGY
AND ANALYSIS
Overview This chapter describes continuous wave several models of such, model, (CW)
C02 lasers,
validation against
Description of a CW Laser CW C02 lasers are used in many applications in and science, cmn be sealed and come in many sizes and types. industry
The cavity
(closed off) or open with the active medium it. In a flowing system, the gases can flow.;
flowing through
transverse to the laser axis or longitudinally laser axis). Excitation of a flowing system is
an electron beam,
79
Steady-State
Conditions.
Neglecting starting and shutdown conditions, photon flux, populations, and temperature
the laser do not change significantly. Although the steady-state values of photon flux, pump
energy,
time,
they can
For example,
most stable
resonators produce a Gaussian laser beam which has the greatest intensity in the center of the beam and very small In the laser the center
intensity 6n the outer edge of the beam. cavity, therefore, the beam is
most intense in
excited populations can also vary with radial position, depending on the type of CW laser.
Survey of Previous Models of CO, CW L?ars Since the conditions and configuration, in a CW lase- depend on its type
a model is
configuration of CW laser.
complexity of most CW CO2 models compared to the author's model. Reviewing these other models also provides a basis in calcu'lated
80
calculated the temperature as a function of radial position. He modeled the electron beam pump and the photon flux as functions of radial position, excited population. and determined the resulting he found the
Solving iteratively,
temperature as a function of pump energy and radial position. The temperature in the center of a sealed laser (24:78-
2.
with a six-temperature model and found very good agreement with experiment 3. (25:i,ii). flow axial
model
calculated the steady-state excitea populations as a function of axial position and included the effect of gas hea~ag 4. (1:26,27) Parazzoli successfully modeled a smiall, sealed C0,
Laser excited by radio frequency energy. excited populations as a function of x, the rectangular cavity. wave guide effects, cavity, y,
the rectangular
81
non-flowing,
he
set the rate equations to zero and iteratively solved the resulting non-linear equations. Parazzoli obtained a (16:479-488).
laser of the fast-flow transverse type. eight different vibrational vibrational temperature,
(13:677-680).
levels of N2 . pressure,
6.
sealed,
lc,
output coupling,
(6:972-975).
jacket temperature,
7.
Finally,
He constructed
Developinqthe CW Laser Model The assumptions used in nearly developing this CW modeI i:-
model,
Lhe
P2
laser. Although the assumptions are similar, calculations are different, simultaneous including:
many of the
signal gain and saturation flux. Assumptions. The assumptions for the CW model are
almost identical to the assumptions used for the onIsed model because the same model framework was used. notable exception is conditions.
ihe
laser are assumed to be constant during operation. steady-state conditions differential flux in the laser means that the
Assuming
equations describing the populations a1J Ehcton can be set equal to zero,
bluelnrq
(Equations 22 to 25)
four non-linear,
Model.
The
exchange rates among the rotational l00 and 020 vibrational that i' -our-level model
ievels of CO . is adequate
for a c;
33
under steady-state conditions, equilibrium with the 020 level Point Model.
in
that a
A point model
The pump energy and photon flux completely uniformly fill the laser cavity.
and
2.
The excited populations are not a function of time (steady-state) or of position in the cavity.
3.
The temperature
the cavity. as in different
is
No radial
Witteman's or Parazzoli's
models.
temperature changed
4.
Finally,
many of the required calculations are different pulsed model. i The six differences are: the line shape,
state equations,
84
In addition,
state conditions mean the temperature does not change, the energy balance calculations are not used. Solving the Equations of State.
simultaneous non-linear equations of state derived from those rate equations (Equations 22 to 25). Under the the differential yielding:
steady-state conditions of the CW laser, rate equations can be set equal to zero,
(29)
d(nb)/dt = 0 = I c(a.
n,
+ y%(n
n ,),/4
('' Q0)
d(nc)/dt = 0 = 7cn2 na -
Y02 nc + wC
(41)
d(I)/dt
= 0 = I
I/(c
42)
The spontaneous term kna ws) equation for flux (Equation 25) co7npared to the steady-state
flux.
85
failed to solve the above four simultaneous Newton's method was used. As described by
inv(J(X)) X = X + Y
F(X)
(43) (44)
where
X F(X)
=
(na,
nb,
nc,
(d(na)/dt,
The computer model solved the matrix equation for Y, Equation 43, written in using the lower-upper decompouition method (17:35-37) and translated into
FORTRAN by Press
are considered solved cind the iterations are complete when the solution to the equations converge to the tolerance set by the modeler. Quasi-Voigt Line Shape. from the pulsed to the CW model is The second major change the use of the quasiline shape. can
86
pressure domain than either the Doppler or pressure line shapes. The Doppler line shape is most prominent at
and the pressure line shape takes Many CO 2 CW lasers operate neither a
(24:59-61).
between these pressures where the line shape is Doppler or pressure line shape. The true line shape in is
a result of both Doppler and pressure effects and the The true Voigt line equation
that cannot be solved analytically; Voigt line shape is line center is used.
tcie quasi-
described in
following equation:
Sv =
((in2/7r)
/2
Avd + AVP7)
(-'d2
P)
(45)
where Sv
AL/d Zp
half half
(Hz) (Hz)
Pressure
line width,
87
then calculated by
au = fu A Sv c2 /
8 ir v2
(46)
where fU is
in
rotational level,
Figure 29 shows a
comparison between Ladiative cross sections calculated using' Doppler, pressure, and quasi-1Toigt line shapes.
1 e
0 a
_4
F
0 05
1
I
15
I
2
T-T
LOG of PrsJ2"e
in to'rr
Figure 29. Comparison of a. at 500'3K vs Piessure. Calculated using Doppler, Pressure, and Quasi-Voigt Line Shapes. Gas Mix = 10% C02, 10% N2 , 80% He. 88
The next
the calculation of the threshold gain and Whereas the pulsed model incorporated the CW model
the cavity losses into the integration steps, includes the losses in gain is the threshold gain.
The threshold
the gain required to balance both the ravorable and The threshold gain is also
(4c
-..here Gc is
k = 1
N ,
the output
coupling; R is
the unfavorable losses in the cavity per round trip; and L is the optical resonator length (7:56). The gain during lasing, Equation 10. (Equation 42) however, is calculated by
Solving the state equation for the photon flux for the gain reveals that the gain, Gc. This is G, is
cavity flux has increased to the point where the gain equals
89
and has
reached steady-state. Smaall-Signal Gain. calculated in parameter in Small-signal howewer, it gain was not is an important the
According to Witteman,
the gain of the active medium when the Small-signal gain, Go, is the It
zero (24:62).
maximum possible gain for the given pumping conditions. is calculated by the following equations:
Go = nao oo - n
nao = nae +
no = nb + (Wa (-a
CL
gu/gl Ya + 4 wb)/4 Yb
(48) (49)
(50)
+ w')/
nae + wa + we
for
the flux equal to zero and solving for na. found from Equations
proportional to
the ratio of the pump terms to the relaxation terms. Saturation Flux. saturation is Like the small-signal gain, the pulsed model, the but
The saturation
flux,
90
(10:3480).
flux
as the flux required to cause the laser deactivation of the upper laser level to be equal to the collisional deactivation (7:68). Using Douglas-Hamilton's definition, equal to the collisional when
I c
Cu na = ya na
(51)
Is=
Ya /
c
3
(U 52)
where Is
is
the saturation
Is
flux in
photons/mr.
7 a (W/m 2) ,
Witteman
for the
= h v /
saturation flux for steady-state conditions, time constant for the collisional (24:62). T can be set to
1
where 7 is
the
/ya
when -y is If
Equations
Witteman's are converted to the same units, then the two equations are identical. If, however, r is
and T
b,
then the
Is
= h
2 -
Ti
T2,/T21)
(53)
91
level to the ground state T, = time constant for the relaxation of the upper laser
time constant
however,
Tr
/_1b
,T
/ Y
and
T=.,
so Verdeyen's equation reduces to Equation 52 and the accurate under all conditions.
simpler equation is
Although Douglas-Hamilton's definition of saturation flux was used to derive Equation 52, the resulting model
does not conflict with Fowler's definition of saturation flux; when the gain equals one half the small-signal gain (Fowler's definition), the cavity flux is equal to the
saturation flux and the laser deactivation of the upper vibrational level is equal to the collisional deactivation. The final addition to the CW It relates all the
the gain,
(7:68)(24:62).
92
G = Go
(1 + I/Is)
(54)
in
and G by Equation
cavity
analytically
found by flux
the found
always equal
to the cavity
by Newton's method, I,
can be related
Douglas-Hamilton.
Pout = I
f h v c/L
(55)
where Pout = the Power out in f I = (k (-.5) ln[(l-a) flux in Watts per m3 of active medium (1-k) ]/[k(l-a)] the cavity (photons/m 3) (7:53)
= photon
Verification
comparison with a quasi-CW code constructed code. The quasi-CW code was constructed
93
code at
designed
to produce a quasi-steady-state model was run with a and populations after If the initial the laser
The pulsed
100 microsecond
spike and before the pump shut off. steady-state before the pump shuts
reaches
down,
Figure 30. Laser Pulse from the Quasi-CW code. P 0.1 atm; T = 300 0K; Mix =10% CO 2, 10% 'N 80% He; Re t = 2, 71.63%, Length =1.0 m; Pump Pulse = 100 asec, squaire; Losses = 3%. verified the CW output with quasi-CW output.
.erification
(pressure,
temperature,
mix,
.)
one at a time.
The laser
power from the CW code was always slightly larger than the power from the quasi-CW code. the baseline Using the CW code's output as power was 46%, the
ne~t largest difference was 16%, differed by 10% or less. within 20%.
There are two possible reasons for the differences. First, the quasi-CW pulse may have not really reached Under some conditions, the laser flux -.. as for scverai
steady-state.
time steps
A second reason for the differences may be due to the different line shapes used in each code. The pulsed code but the CW the CW
used a pressure-broadened
this,
Although the excited populations changed about 5%, did not change significantly. A second test reflectivity. of verification was the effect of there iu
an optirum
output coupling,
a function of reflectivity,
95
Nopt = (Go a)
(20:79)
(56)
100%
reflectivity yields
Ropt = I/[exp(Nopt
2 L)
(57)
Figure 31 shows the calculated output as a function of reflectivity at two different pump powers and two levels of losses. The calculated optimum reflectivity is also
displayed on the figure. Because the CW output was only slightly different than the quasi-CW output and matched its trends, and the model the CW code is
96
CW Power
vs
Ref
ectiviY,
15 40
01
Figure31. 40 CWPowervs
Refectivty 100 70 KG
6P1
81tr
Figure 31.
CW
Power
vs
Reflectivity.
=18. 1
tort
72.4%
13.8% N 2,
Validation and Analysis After verification, experimental the CW code was validated against
lasers and other CW models. CW Lasers. The CW model The its and an
results reported
sealed CO 2 laser operated at low pressure and pumped very strongly. The pressure was 18.8 torr and the gas mix 18.6% N2 , 63.8% He, 3.2% Xe, and nor
consisted of 13.3% Ca 2,
1 10- H20.
the reflectivity,
This study ran the CW code under the same conditions, except an additional 3.2% He was substituted In addition, for the Xenon. the
temperature was assumed to be 300K (approximately temperature), and the losses to be 3%.
room
The temperature inside such a strongly pumped laser, however, will not be room temperature, so the code was run and the
again at 500K With the pressure at 31.3 torr, output was calculated to be 0.91 kW/l. based on Witteman's temperature profile
pressure was chosen to keep the number density constant inside the constant volume, code's output is 0.546 kW/l. sealed cavity. At 6000K the CW
The calculated output agrees very well with the actual output considering the actual temperature, losses were unknown. reflectivity, the The and
98
gas mixture may have caused some error because the CW model does not include xenon as a possible gas. Another contribution to the error is point model for the CW code. uniform pumping, cavity, however, flux, the use of the
very high at the center of the cavity and much lower along the radial wall. Because the CW code assumes uniform pumping it will
prohably always overestimate the power output of an actual laser (19). Validation Against Wutzke. The second validation
run compared the CW model against a laser described by Wutzke. Wutzke operated a large, high-pressure, fast-flow the
(25:i,ii). The CW model code duplicated Wutzke's conditions for the flowing medium) and assumed 71% reflectivity. 9.77 kW/l, which is (except At
99
the reflectivity between 50% and 90% only changed the caIculated output by approximately 20%. Validation Against Beverly. The third validation Like Wutzke,
Beverly also reported the results of fast-flowing CO2 CW laser, except Beverly's operated at low pressure and low Figure 32 compares Beverly's actual output and
pump power.
the model's calculated output as a function of pump power. The input parameters were specified as follows: 20.2 torr; mix was 4% CO2, 40% N2 , and 56% He; pressure was
reflectivity
CN
Poe>er
v3
Pump
Pzue"
0 25
02
I
0 2
0 25 0 0 15 4 0 45 05 0 55
.
3 15
Figure 32. Comparison of Beverly's Experimental Output and Author's Calculated Output vs Pump Power. P = 20.2 torr; T = 293 0 K; Mix = 4% CO 2, 40% N2 , 56% He; Refl = 48%; Losses 1%. Experimental Values Extracted from (1:37)
100
was 48%;
losses were
1%;
kW/l-atm);
for the fourth comparison with a CO2 low pressure, sealed laser
13.8% N2 ,
69.2% He,
The
0.0814 kW/l at 300K and 0.0426 kW/1 at 4000K and 21.2 torr (to keep the number density constant). Summary of First Four Validation Runs. The
following table summarizes the validation of the CO2 CW model against the previous four actual CO2 CW lasers.
101
Table II.
(kW/l)
Model
Predictions
1.20 at 300'K 0.91 at 500'K 9.77 at 300'K 5.96 at 400'K 0.347 at 293'K 0.0814 at 300 0 K 0.0426 at 400K
In
the fifth
this study compared the model against Mitsuhiro characterized a flowing, cooled
Mitsuhiro's work.
CW laser by varying the temperature and pressure and recording the laser output. Figure 33 compares his predictions.
His experimental conditions were as follows: gas mix = 80% He, 10% C0 2, 10% N2 ; reflectivity = 90%; losses = 1%; pump
was determined using his information that the efficiency was 20% at 220 0 K for an output of 450 watts (13:679-80).
The pump power for the model was a function of number density: Pump Power = 4.687 (Press/100 torr)(220/Temp).
The pressure was varied from 20 to 100 torr and the temperature spanned 200 to 300 0 K. 102 Figure 34 shows the
1000
C031"I Ime 10;10190Q iw .1 )6- IO0cWs
B0o'.
P. 100 lorr 60 20
: ----
:-o
t heory too.
CL -600
W
200 -,A
A 6A
-0-0 h
200
220
2NO
20
200
300
Figure 33. CW Laser Power vs Temperature and Pressure from Mitsuhiro. Lines are Theoretical Calculations, Reprinted from (13:680) Markers are Experimental Values.
CW Power vs
S400
200
P = 20
tortr
I 200 210
I 220
I 230
I 240
I 2S0 260
I 2?0 290 ci
TeMV.I&tUre Ifn K
and
same conditions.
The agreement with Mitsuhiro's very good; the relative position and and the absolute In
experimental values is
values are closer than Mitsuhiro's model calculations. addition, both graphs demonstrates the interaction of the CO 2 CW laser. Fowler
CW laser which describes the behavior of the small-signal gain, the saturation flux, and the optical power density as temperature, pressure, and gas
(10:3485). Small-Signal Gain vs Temperature and Pump Power. Fowler first described the parametric behavior of the small-
signal gain as a function of the temperature and pump power. The pressure was constant at 10 torr, C02, 10% N2 , and 80% He, the gas mix was 10%
and the average electron energy w.:as in terms of electron No equation for
1.5 eV.
number density and average electron energy. small-signal gain was given (10:3482).
Figure 35 shows
Fowler's graph of small-signal gain vs pump power and temperature, and Figure 36 shows this model's calculated
104
10 4 3
CURVE 1 23 3
"
0.1
0.01-
300
450 TgK
600
750
Figure 35. Small-Signal Gain vs Temperature and Electron Number Density from Fowler. Gas Mix = 1 torr CO2f 1 torr N2 , 8 torr He; Reduced Ave Elec Energy = 1.50 eV. Reprinted from (10:3482)
Smal I-Signal
Gain,
Go
00
300
400
500
600
700
800
S00
lOfl
Temo-erature
In K
and the
Pump Pump
105
this study
matched his conditions and varied the pump power to benchmark Fowler's curve number 1 at 3000 K. The power required
to produce a small-signal gain of 0.4 %/cm was 0.05 kW/l at 300 0 K. To keep the average electron energy constant, E/N, must be kept the
accomplished by keeping the pump power At constant pressure, 0.05 kW/l (300/temp). in the
proportional to the number density. the pump power for curve number 1 is For curves 2, 3, and 4,
same proportion as the corresponding electron density and also varied inversely with temperature. The results in Figures 35 and 36 show that this CW model The shape, slope, and
intercept of the curves match well except at a high pump power of 1.5 kW/l, of five too high. This difference may be due to the high populations of At pumped and 001. where the small-signal gain is a factor
the excited states under the heavy pump of 1.5 kW/l. 300 0 K and 1.5 kW/l pump power, into the upper vibrational This completely 59% of all the CO2 is 020, 100,
levels of 010,
sparsely populated excited states and demonstrates a limit of the author's model. Fowler's model accounts for the high
106
population by including both the excitation of molecules by electrons (10:3481). second flux, Is,
Fowler's
three different
(10:3483).
temperatures
a factor of 37). It
(dashed curve
does,
how;ever,
1000
CURVE no - cm-3 3 1
'
1
2
109 1010
E 100
300
450
Tg
OK
600
750
Figure 37. Saturation Flux Calculated by Fowler ani Author's Model. Dashed Curve is Author's Model. Gas Mix
= 1
torr
CO 2,
torr
N 2 ? 8 torr
He;
Reduced
= 1.50 eV.
Reprinted
from
(10:3483)
107
for saturation
flux
(Equation
52)
from Verdeyen's equation which contains no to the pump power (24:62) (22:167). In addition, (7:68) 38
include a dependence
Figure
flux calculated by
Douglas-Hamilton
A,
"5
Figure 38. are extracted He: N 2 :C0 2 . Calculated Saturation
"re
Flux P =
from
DouglasM[: (
=
Dashed Curves
from Douglas-Hamilton.
at7;
108
and Pump
Power.
Figure 39,
of the optical power density as a function of the temperature and pump power (10:3484). Fowler defines the
maximum available optical power density as the product of the smal)-signal gain and saturation flux from the Rigrod equation as Is Go (10:3481) G derived
I G + Is
1.0 -ne
3 x 10
10
cm"
ne
1 I
lolO o
M-
01
-0
0.01
600 gOK
750
Figure 39. Optical Power Density, Is*Go, vs Temperature and Electron Number Density from Fowler. Gas Mix = 1 torr CO torr N2 , 8 torr He; Reduced Ave Elec Energy = 1.50 2, 1 eV. Reprinted from (10:3484) Figure 40 shows this model's calculated optical power Jensity as a function of temperature and pump power.
Comparing Figures 39 and 40 reveals a good agreement between Fowler's output and the author's model. 109 The shape
Optical
Power
Density,
-n
. P, n
-0
-1 5
-2
30e)
400.
C 7 -rrpe r
8OC
De
C, ay
Figure 40.
Calculated Optical Power Density, Is*G0, vs Temperature and Pump Power. Same conditions as Figure 39. Pin is the Pump Power in kW/l. and trends match very well. of high pump power is seen in Once again, however, the effect which does
not drop off until 900K. According to Fowler, this abrupt drop in power density
nb, w*.Yill
nj,
level,
110
Small-Signal Gain and Saturation Flux vs Pressure. In his fourth parametric study, Fowler graphed the small-
signal gain and saturation flux as a function of pressure at a constant temperature of 450 0 K. curves, Figure 41 shows Fowler's
t10
-to04
3 -10
TOTAL PRESSURE-torr
Total Flux Saturation Small-Signal Gain 41. Figure Co2 10% = vs Gas Mix 0 = 4500 T and Gas Pressure from Fowler. 10% N 80% He; Reduced Ave Elec Density = 1.50 eV; ne/P Reprinted from (10:3484) ixl0 cm -torr'. The calculated pump power in proportional this case, however, is
ne/P,
constant to keep the ratio of 1.5 eV electrons to molecules constant (10:3485). Therefore the pump power varies as the
iii
Go and
5
Is
vs Pressure
0.5 Log of
1 ssLr-e
15 in Tor
2 5
Figure 42. Calculated Small-Signal Gain and Saturation Flux vs Total Gas Pressure. Same conditions as Figure 41. square of the pressure as follows:
(58)
The agreement between this model and Fowler's graph is good (Figures 41 and 42): this model shows the same trends for small-signal gain and saturation flux as the pressure is increased. The behavior of the smail-signal gain over tlie pressure range is determined by the pressure effect on both the
radiative cross section and the population inversion (Equation 48, Go z a (nao
-
nt)
).
112
the population inversion increases with At low pressures, Doppler-broadened however, the radiative cross
At low pressures,
therefore,
increases proportionally with pressure. At higher pressures, section is pressure. however, the radiative cross
pressure-broadened
This cancels the proportional pressure dependenc'-_ and the small-siginal gain
remains constant with pressure. Small-Signal Gain and Optical Power Density vs Gas Mix. The last rplation Fowler studied was the effect of gas Go, and optical power density, and
Figures 44 and 45 show this model's curves of small-signal gain and optical power density vs gas mix. gain calculated by this model is Small-signal
Fowler's and the trend at low number densities of CO2 is incorrect. Figure 44 shows the author's calculated small-signal gain vs gas mix. Thiq incorrect trend for the small-signal gain at low number densities of CO2 is of the author's model. an excellent example the limits
113
0.50.4-
E
0.3
\0.05 1.5
tOrf
2.0
1.0 P(C02)
-
0.5
torr
Small-Signal Gain and Optical Power Density Figure 43. vs Gas Mix from Fowler. Total P = 10 torr; T = 4500 K; Mix 8 torr He; Reduced Ave Elec Density = 1.50 eV; ne (10:3486) Reprinted 'from, 1x101 cm.
2-
2 11
6165
10
12
14
16
0WC-nt N2
Figure 44. Calculated Small-Signal Gain vs Gas Mix. Same conditions as Figure 43. Numbers on the Curve are the % Dashed curve is of C0 2 Pumped into Excited States. Fowler's Small-Signal Gain from Figure 43. 114
violated under the conditions of Figure the percent of CO 2 pumped into all the (010, 020, 100,
The author's model diverges from Fowler's at 7% or less of CO2 where Fowler's small-signal gain peaks and begins to decrease. This divergence occurs when about 20% of the CO,
Optical
0 14
0 12 -
Power
Density
:J
0.c
0 04
0,0
PC~ent N2
1s
0i
Dest
Ga
Calculated Optical Power Density vs Gas Mix. Figure 45. Same Conditions as Figure 43. has been pumped into all the excited states. The percentage of CO2 in the excited states increases the author's model
because for a given cavity configuration, constant at the threshold gain. constant, constant.
and nb become a larger percentage of the total CO2 . This model's maximum optical power density however, 45). still compares very well with Fowler's (Is*Go),
(Figures 43 and
states below 7% CO2 under the conditions of Figure 43. Fowler says that the optical power density continues to increase after small-signal gain begins to decrease because the increasing number density of N2, coupled with the very more than makes up
for the decreasing gain and number density of CO2 (10:3486). Summary of Validation. In summary, the author's model
was compared to five very different experimental CO2 CW lasers with good agreement. laser run, 23% to When compared against a single
the author's model calculated the laser output (depending on the temperature) than the
)3% higher
experimental output.
pressure and temperature at 200 to 300 0 K, and yielded good agreement with the experimental torr, 5% at 20 torr). values (+10% to -40% at 100
116
In
this
study found very good prediction of the effects of temperature, gain, case, pressure, pump power, and mix on small-signal In each and
saturation flux,
The author's model also correctly predicted the effect of gas mix on smdll-signal gain and optical power density except at low CO2 number densities.
Limits to the CW Model Like the pulsed model, assumptions, the CW model is limited by its and
discuss the limits imposed by the assumptions of point model, the four-level model, fast vibrational and rotational
relaxation,
Point Model.
model greatly simplifies the calculation of the CW laser output, it leads to an overestimation the experimental temp, (about 50%) This is of the because
laser.
and the model may only accurately predict the the center of the cavity.
117
In
addition,
greater than 50% for the point model to be valid. Four-Level Model and Fast Relaxation. The and
rotational relaxation do not impose any limits because the CW laser operates at steady-state. Since the CW laser the populations of
"pulse" i4 infinitely long and steady, CO2 020 and 100 actually are equal,
are "fast" compared to the "pulse" forming process. Sparsely Populated Excited States. The assumption
of sparsely populated excited states can be invalidated for the CW model at high pump powers and/or low number density of CO2 and/or N2 . The pumping process can be viewed as a
C02 + e
C002
+ e
(59)
where e* is molecule
an energetic electron,
CO2* is and e is
rate of the forward reaction minus the rate of the reverse reaction.
[C0 2 ][e ]7
[CO 2 ][e]-
(60)
118
where
[]
molecule or electron,
approximately equal to
[CO2 Jfe*]7r
and
populations only. If, however, the number density of the CO2 (say, 20%) reaches a
significant portion
reverse reaction (super-elastic collisions) becomes appreciable. As the number density of CO2 . increases, the
energy further will not increase the excited population appreciably. This is called saturation.
Although Smith described this phenomenon of saturation for the pulsed case (Figure 27, applies to the CW model. page 81), the concept also however, does
output when the percent of CO2 pumped into excited states exceeds 20%. Practical Limits Found During Validation. The first
practical limit found during validation was related to the phenomenon of saturation. The assumption of sparsely
populated excited states was violated during validation %.:hen the ratio of pump power (kW/l) to the product of the partial exceeded approximately 5.0
119
kW/l-torr
The second practical limit found during validation was the pressure range, pulsed model, Unlike the pressure line shape in the
to greater than one torr by the number of CO2 molecules available to lase, rates. and to less than 300 torr by relaxation
found during the literature search was 280 torr. Limits Imposed by Valid Range of Equations. limit to the CW model is the equations used. temperature is The last
the relaxation rates. Summary of Limits to Model. model is In summary, although the
assumptions of the point model and sparsely populated excited states. The CW model will overestimate the laser
power output by about 50% based on the simplifications introduced by the point model. In addition, the ratio of
pump power to product of the partial pressures of C02 ani N2 is limited to less than 5.0 kW/l-torr2 by the requirement of
120
If
this limit is
the model will overestimate the power output does not account level, for saturation of the upper Finally, the model is limited
CO 2 (001) .
to a temperature
121
V.
Overview The purpose of building a Response Surface Methodology (RSM) model of the CW laser model is two-fold. First is to
use RSM to characterize the laser model and to find the optimum operating point to maximize power output. second purpose is The and
optimizing the pulsed CO 2 laser model. This chapter briefly describes RSM and the development of the CW RSM model, and briefly describes the different
experimental designs that were tried and lessons learned from each. The validation and optimization of the resulting then covered. The Results and Analysis
RSM models is
section compares a third-order RSM model with a secondorder model. Finally, this chapter discusses the for further study.
(RSM)
"Response surface methodology comprises a group of statistical techniques for empirical model building and (2:1) RSM was developed to empirically and can be applied to
model exploitation."
122
stochastic or deterministic processes. laser models are deterministic, curve-fitting exercise. The object is the Taylor series,
based on
that will accurately predict the response For this study, the
of the system over the region of interest. the system is output power. model, terms,
The predictor variables are selected pressure, gas mix, etc.) that
(temperature,
have been transformed and/or coded. The great benefit of the RSM model is that this using For
polynomial equation can be optimized analytically calculus or Newton's Method instance, optimized, the pulsed C02 (described on page 85).
optimize analytically,
robustness of the optimum point can also be determined (2:329-330). In addition, an RSM model of the CO2 pulsed
code could run very quickly (as opposed to the actual pulsed code) because it consists of only one polynomial equation. might give
Finally,
123
insight into the physical relations between the input variables of the laser.
Developing the CW RSM Model The CW RSM model is most, based on the assumption that, adequate to fit at
a third-order polynomial is
the data
frcm the CW laser model. Four iterations of CW RSM experimental designs were required to find the predictor variables and parameter space that contained the maximum operating point for the CW laser model. Each RSM model of the CW laser model was constructed
using the following six steps. Choose the Experimental developing the RSM model design. is Design. The first step in
their range,
The input parameter space was chosen based on the probable operating regime of the CW laser and the operating regimes found in the literature. The first experimental design
(temperature,
124
the variable of pressure was dropped and an appropriate pump power chosen for 10 torr. The second and third experimental designs expanded the range of %N2 and reflectivity to capture the optimum point. The third design also included four levels of reflectivity to improve the fit. The improvements in incorporated the second and third designs were
into the fourth and final experimental design, 425 0 K, percent N2 = 20% 95%, each varied over four
levels.
power fixed at 0.3 kW/l to keep the model within valid limits (excited CO2 at 20% or less and the optimum The losses were held the lowest, and 1%
losses help bring the optimum reflectivity up to 50% or greater. Since the resonator length and reflectivity the resonator was This also
allowed the optimum reflectivity predicted by the RSM model to be compared with the optimum reflectivity calculated by the CW model. Finally, the fraction of CO2 was held
constant at 4% with N2 and helium making up the remaining 96% of the gas mix.
125
became
clear that the optimum value for CO2 would be zero because of a shortcoming in the CW laser model. Neither the
saturation of the upper vibrational level nor the ground state of CO 2 are accounted for (explanation on page 115) As a result, the CW model calculates higher output power for Therefore, %CO 2 was
not used as a predictor variable and was held constant at 4% (the lowest fraction found in the literature).
The CW laser model does not calculate a higher output power at high concentrations of CO 2 because CO2 very effectively depopulates the upper vibrational the photon flux is low, as in a CW laser, level. When
depopulate much of the upper vibrational be stimulated by the photons; therefore, of CO2 are desirable.
low concentrations
The fourth experimental design was also run at a pressure of 50 torr and a pump power of 8.0 kWi'l to W
determine the effect of pressure on the location of the optimum point. Obtain the Data. model is design, The second step of developing the RSM
temperature,
126
levels spanning their ranges, was recorded. Fit the Data. model is to fit
coefficients is
predictor
variables can be removed to reduce the complexity of the RSM model if the goodness of fit is not substantially reduced. the
difference between the actual power calculated by the CW laser model and the fitted model. value calculated by the CW RSM
The residuals were checked for both dbsoluce error Figure 46 shows the residual design, the evidence
127
'2
/
S-
/532
2.0
\+2
+ 2
+ +
+ 22 + + 22+
2+
2+
2
+
++
2+
-2.0
+2
3
++
-
2
++ '
\ -6.0
I
+ +2 ++
+ /
i*
2
+
22 ++'
I I
1.5
4.3
CW
RSM
without substantially decreasing the goodness of fit. A measure of the goodness of fit
2 adjusted R
is
the
adjusted R 2 = 1 -
(n (n
(61)
128
where n is
(runs),
p is
the
deterministic, all
no stochastic If a
predictor variable can be eliminated from the model without increasing the SSE, then the adjusted R2 increases,
indicating a better fit. By removing sums of squares predictor variables with small individual (ISS), the complexity of the model can be
defined as ISS/SSTO less than 0.0001. developing the RSM model is achieved to
Finally,
repeat steps 3 to 5 until the desired balance is between a small, (good fit).
In the fourth and final iteration of RSM the author selected three CW RSM high-resolution model
experimental designs,
with two third-order terms and three third-order interactions; a middle-resolution model with one thirdlow-resolution model.
129
Validation Validation tests CW laser model in the CW RSM model against the original the regions between the four levels where and compares the residual error with The residual error is calculated
during the linear regression at the four experimental levels. The validation error, however, is the difference
found during the validation runs between the four experimental equal, levels. If the two errors are approximately
then the RSM model should be good over the whole was fit.
Nine validation runs were performed for the highresolution and the low-resolution CW RSM models. The largest
validation error for the high-resolution CW RSM model was 2%, and the average was 1.2%, compared with the largest
The largest validation error for and the average was These errors are
optimization Optimization consists of finding the stationary points of the polynomial point is for the CW RSM model, and then determining determining if it is if that
a maximum,
within the
130
First, the polynomial was differentiated with respect to each of the predictor variables, set equal to zero. and the resulting equations
equations was then solved Lo find the stationary points. For the second-order polynomial, one matrix operation: the solution consists of
Xs
B1 b
(62)
where Xs is
the vector of predictor variables for the B is the matrix of coefficients for the for
stationary point,
and b is
order terms.
differential equations are non-linear. The next step is stationary point is model, to determine if a maximum. the resulting
the eigenvalues of the matrix of second-order (B) were all negative, indicating a global the
coefficients
For the third-order RSM model, (used in If Newton's method) the matrix is a maximum. is
evaluated at
negative-definite, A third-order
131
polynomial,
however,
so both must
both stationary points were found and evaluated; points are tabulated on page 134. The final optimization step is
was evaluated at several points around the stationary points of each RSM model, and the actual maximum was found close to This
technique verified the maximum point and revealed that the output power was fairly robust around the maximum. determining if the stationary point is Finally,
space simply involves decoding the predictor variables and comparing their value with the original range of the input variables. range, If the maximum had not been within the parameter
then the parameter range could be selectively or the edges of the parameter space explored to
expanded,
Results and Analysis The fourth and final experimental design provided the RSM models that are analyzed here. The range of the
predictor variables and accuracy provided by four levels was sufficient to locate the maximum operating point for the CW laser model. In addition, the residuals (Figure 47) did not
132
Finally,
the
result of adding the fourth level was an adjusted R2 of 0.998 and a maximum residual error of 0.6% for the thirdorder high-resolution model, which is excellent.
R4 X 10E-4 8.0
+
,,0.6% error
+
++
3.0
+
+
+
+
+ +
+ + + ++
+
+
++
++
+ +++
+
2+2
+
2 + +
+
22 ++
-2.0
+
+ +
+ + +
++
2+
+
-7.0
II I
0.78
1.06
Figure 47.
CW
RSM
Experimental Design,
The residuals for each CW RSM model showed no visual evidence for lack of fit a third-order fit is which supports the assumption that Even the second-order model for
adequate.
The following table presents the results from each of the CW RSM models constructed from the fourth experimental
133
design.
by removing the predictor variables with the smallest individual sum of squares.
Table III.
Model
Adj
R
Third Ordr 0.998 High Res Third Ordr 0.992 Med Res Scnd Ordr Low Res Actual CW Model 0.964 N/A
Stationary N2 Temp 2300K 2130K 185K 220 0 K 63% 65% 65% 66%
Point
N
71%
at a total pressure of 50 torr and a pump power of 8.0 kW/l. The stationary points predicted by the 50 torr CW RSM models were the same as the 10 torr models (within 2%), actual maximum point was exactly the same: and 65% reflectivity. and the
change much over a small pressure range. An interesting result found in all three RSM models is a
strong interaction between temperature and reflectivity which was not readily apparent temperature and reflectivity do, 134 in the CW laser model. however, The
interact through
greatly
determines,
Not only did the RSM models reveal the temperaturereflectivity interaction, but they also correctly The reflectivity predicted
of the maximum
point compares very well with the optimum reflectivity calculated by the CO 2 CW code reflectivity model is 71%, at (Equation 57, page 96) . The
CW code at difference
0.1%. Although the location of the predicted optimum points were close, there is some error. Box and Hunter describe
the calculation of a confidence region for the location of the actual maximum point if the error is due to the is ignored no error in
observations and the error due to lack of fit (3:192). For this RSM model, however,
there is
(the output power from the CW laser model); lack of fit. Therefore, a confidence
region cannot be calculated using Box and Hunter's method, but the error in the location of the maximum can be compared The two third-order RSM
135
models come much closer to predicting the true maximum point than the second-order RSM model. Although the second-order model is eigenvalues at it's point. not as accurate, the
.00146,
-. 00096.
is
negative
Their small
absolute value means that the region around the stationary point is fairly flat and insensitive to changes in the
predictor variables.
and 10% N2 around the actual maximum point. so flat, a small error in
the slope there by the RSM model can cause a large locating the maximum point. Figure 48 graphically
for
shows the location and robustness of the maximum power the CW laser model at 10 torr.
136
Function 10 tort
of N2 and and 4- C 0,
conclusions
There are two possible figures of merit for judging the
RSM models.
if
medium-resolution model is
however, found.
the best.
point is
of merit,
iq
high-resolution model hod the and predicted a but was the most
lowh-resolution model,
237
however,
predicting the actual maximum point. The accuracy of prediction of the stationary point depends on several factors. First, the stationary point
must be within the space covered by the predictor variables. The stationary point for the second experimental 170 0 K, 40% N2 , and 51% reflectivity, which is design is
moderately
Second,
expanding the range of the predictor the chance of catching the stationary The second
experimental design has an adjusted R2 of 0.997 and a residual error of 3%, while the third experimental design has an adjusted R2 of 0.977 in error can be a
This increase
compensated for by adding a fourth level and fitting third-order model. four levels and it's The fourth experimental
design includes
predictor variables. One of the shortcomings to dropping predictor variables from the RSM model is RSM model. that it limits the useful range of the from the fourth
138
experimental design are useful only at 10 torr, pump power, 4% C02, etc. Thus,
0.3 kW/l
be chosen carefully with the final purpose of the RSM model in mind. Since the final purpose of the CW RSM model was to explore the usefulness of RSM for characterizing the CW CO2
laser model and for finding the optimum operating point, that purpose was accomplished. The third-order, high-
resolution CW RSM model can predict the output power for the CW model to within 2% and correctly predicted the operating point for maximum power. Finally, both laser models should be upgraded before There is an optimum mix for it can
be found.
In
addition,
139
VI.
CONCLUSIONS
Both the pulsed and continuous wave CO 2 laser models were successfully verified, and extensively validated. Both the
models met the goal of correctly predicting trends in output based on input parameters. model was optimized using RSM. Finally,
the CW laser
Strencfths of the Pulsed CO2 Model The author's model was compared against two five-level models over a wide range of pump powers, configurations, and gas mixes. In cavity
of the peak power and timing of the laser spike to 60% or better. The model also correctly calculated a linear The
temperature rise during the pump pulse to within 10%. model was very useful in temperature and gain, the laser pulse shape.
peak power,
140
Limits of the Pulsed CO 2 Model In summary, the model is limited by the assumptions and The point model
assumption limited the product of the gain and the length to less than 200% and the output mirror reflectivity to greater than 50%. The assumption of fast relaxation rates limits
the laser pulse length to about 10 nanoseconds or greater. The assumption of sparsely populated excited states limits 10%
the pump efficiency to 0.2 or less when the mix contains CO2 and 10% N2 . adequate, The assumption that a four-level model is
however,
does not appear to place any significant The last set of limits are
imposed by the valid range of the line width and relaxation rate equations, atm, and they limit the pressure to 0.1 to 10
Strengths of the Continuous Wave CO2 Model In summary, the author's model was compared to six very CO 2 CW lasers with good agreement. the author's model (depending on In the
different experimental
calculated the laser output 23% to 63% higher the temperature) than the experimental output.
141
to 300 0 K, values In
study found very good prediction of the effects of temperature, pressure, and pump power on small-signal gain, In each case, and at
saturation flux,
the author's model correctly predicted the trends, low pump power,
The author's model also correctly predicted the effect of gas mix on small-signal gain and optical power density except at low CO 2 number densities.
Limits of the Continuous Wave Model In summary, although the model is not limited by the
assumptions of the four-level model or of fast relaxation rates, it is limited by the assumptions of the point model The CW model will
over estimate the laser power output by about 50% based on the simplifications addition, introduced by the point model. In
the ratio of pump power to the product of the limited to less than
If
model will overestimate the power output because account for saturation of the upper vibrational
does not CO 2
level,
142
(001).
Finally,
the model is
limited to a temperature
range
of 200 to 700 0 K by the valid range of the relaxation equations, practical and the pressure is limits.
rate
Strengths of the RSM Model Although the RSM model of the CW laser model was limited in its application, it was optimized and provides the basis The third-order, high-resolution
CW RSM model can (within limits) predict the output power for the CW model to within 2% and correctly predicted the operating point for maximum power. order RSM model is Although the third-
more complex and required Newton's method it is more accurate than the
Finally,
preparation
for optimizing it
RSM could be used to both characterize and optimize the pulsed laser model.
Limits of the RSM Model The greatest limit to the RSM model is constraints of the CW laser model. only be optimized over temperature, mix, the limiting
The CW laser model could percent N2 in the gas The gas mix
143
model does not account for saturation of the upper vibrational Finally, which it not lie level of the C0 2 , or it's any RSM model is In ground state.
valid only over the region to if the maximum point does then a
was fit.
addition,
144
VII.
RECOMMENDATIONS
Pulsed CO2 Model The following recommendations are provided for the guidance of follow on work to the pulsed CO2 model. 1. Construct a five-level model. This would require routine for
the Runge-Kutta
Explicitly account for the thermal population and the 010 vibrational level. Currently the model
energy in
assumes that the population and energy of the 010 level is equal to the 100 level. 3. (power, Include a graph routine to display output data energy, populations, and gain) in graphical form in
addition to the present tabular form. 4. Validate the pulse shape and peak power as a (Figures 6 to 9). This behavior was
the literature.
Incorporate a program to more accurately model the An AFIT thesis completed by David Honey (GEP-
pump pulse.
145
89D)
analytical tool to optimize the computed output of the pulsed model. No such effort was found in the literature.
Continuous Wave CO 2 Model The following recommendations are provided for the guidance of follow on work to the CW CO2 model. 1. Explicitly account for the population of CO2 010 and This is in
preparation for Recommendation Number Two. 2. Empirically model the pump rates. Currently, the
regardless of the population of the ground state or the vibrational level population. elastic collisions, Page 119 discusses superand a
specifying the number density of the electrons and E/N for the pump, and including equations for the ground populations
146
3.
For
q = KT A AT
(63)
where q is
(J/sec),
(J/sec-m
KT is
2
the the
-OK) , A is the
2 ), (mi
and AT is
temperature difference between the bulk gas temperature and the cooling jacket.
conditions,
Additionally,
for steady-state
.
q = pump power -
output power
KT,
in
the and
then iteratively solve for the gas temperature and resulting output power. Once the heat transfer has been modeled, validated against data provided by Deutsch. it might be
Deutsch varied
the input power and reflectivity to find the optimum combination, and the results appear to be a function of the (6:974).
147
5.
analytical tool to optimize the computed output of the CW model. No such effort was found in the literature.
RSM Modelinct and Optimization The following recommendations are provided for the guidance of follow on work to the RSM modeling and optimization. 1. Before proceeding any further with RSM, both the
pulsed and CW laser models should be upgraded according to the previous recommendations. 2. RSM should be used to both characterize and optimize Characterizing might require a but it could
produce an RSM model that can be used to quickly calculate the peak power and total energy of the pulsed CO 2 laser. 3. After the CW laser model is upgraded, an optimum
fraction of CO 2 and the optimum pump power or pressure may be found. 4. When building the RSM models, use a fouror five-
third-order polynomials.
148
Definition of Terms
number density
(number/m 3)
[1
ys
Rate Equations: = number density of the upper vibrational level CO 2 3 (001) (number/mr ) nb, = number density of the lower vibrational level CO2 (100 + 020 + 010) (number/m 3 ) nb = number density of lower vibrational level CO2 (100) (number/mr 3 ) nc = number density of the excited N, (v=l) (number/m 3 ) nae = thermal equilibrium number density of CO2 (001) (number/mr) nbe = thermal equilibrium number density of CO2 (100) (number/mr) gu/gl = degeneracy ratio of the upper vibrational level to the lower level I = photon flux in the cavity (photons/mr3) G = effective radiative cross section of CO2 (M) = effective radiative cross section of the upper laser 3) level CO 2 (001, j=19) (Mi aL = effective radiative cross section of the lower laser level CO 2 (100, j=20) , (m3) = relaxation rate from CO 2 (001) level to 100 level ya (1/sec) from CO 2 (100) level to ground state = relaxation rate -b (1/sec) -Yc = energy transfer rate between CO 2 (001) level and N2 (v=l) (1/sec) = energy transfer rate from N2 (v=l) to C02 (001) Yc02 (1/sec) from CO 2 (001) to N2 (v=l) rate = energy transfer fcn2 (1/sec)
fCO = relaxation rate of excited N2 to ground state
(1/sec)
149
Wa Wb
we
= pump rate into CO2 (001) level from ground state (number/mr -sec) = pump rate into (100) level from ground state (number/m -sec) = pump rate into excited N2 (v=l) from ground state (number/m 3 -sec) = mirrors spontaneous emission rate into the axis of the (photons/m 3 -sec) = photon lifetime in the cavity (sec)
rcav
Laser Cavity and Gain Parameters: = number density of the gas (number/m3n = gas pressure = temperature (0K) =1 -R = optimum output coupling = reflectivity of the output mirror = output mirror reflectivity that provides the optimum output coupling a = the unfavorable losses in the cavity per round trip L = the resonator length (m) G = gain of the laser (%/m) Gc = threshold gain (fraction/m) Go = small-signal gain (%/m) no 3 = number density of CO (001) under zero flux conditions (number/m) nbo number density of CO3 (100) under zero flux conditions (number/m) f = relates cavity flux to output flux Is = satur,.tion flux (photons/mrn Pout = the laser power out in Watts per mi of active medium T1 = time constant for the relaxation of the lower laser level to the ground state T = time constant for the relaxation of the upper laser level to the ground state T21 = time constant for the relaxation of the upper laser level to the lower laser level No P T k Nopt R Jopt
Boltzmann Distributions: N El number of molecules in the ith vibrational level (number/m 3 ) = energy difference between the ground and the ith vibrational level (J)
=
150
f. nvi
nv
C F(j)
= fraction of molecules in vibrational level v that are in rotational level j = number of molecules in rotational level j and vibrational level v (number/m3) = number of molecules in vibration level v (number/m3 ) = 2 h B , /k T, a normalization factor = B, j(j + 1) + D, j 2 (j+l) 2 (Hz)
constants, different for each vibrational
B,,Dv = rotational
line number
Relaxation Rates: Yi = temperature dependent relaxation rate of level i (1/sec) = relaxation rate at 300 0 K (1/sec) = frequency of emission for the 100 level = frequency of emission for the 010 level = frequency of emission for the 001 level = energy of the ith vibrational level (J)
= i/Ya, time constant for relaxation
2 V3 h
T3
of the upper
T3o Ki T Ki N x
A'-D'
= = = = = =
vibrational level as a function of temperature (P(Z O Kj)) , time constant at To for the particular pressure and gas mix involved (sec) fraction of gas component i rate constant for gas component i (l/torr-sec) base line temperature (OK) fitted rate constant for gas component i number density of gas component i T -I/3
constants
= fitted
Line Shapes: Sv !Ld = quasi-Voigt line shape at line center (sec) = Doppler-broadened line width, half width at half maximum (Hz) Vp = pressure-broadened line width, half width at half maximum (Hz)
1iv a a
2
a3
= pressure-broadened line width, half-width at half maximum (cm- 1) from Brimacombe's ejuation 4 (-j) = 9.2x0for CO. (cm /atm) = 0.1149 0.0794 4.3x10 4 (-j) for N2 (cmlnatm) = 0.0598 - 2.8x10" (-j) for He (cm /atm)
2fraction of C0 2 in the gas mix CO2 = fraction of N 2 in the gas mix NHe = fraction of He in the gas mix V = frequency at line center (Hz) M = molecular weight of the lasing molecule (Kg/kgmol) fu U fraction of CO 2 001 molecules in the j=19 rotational level = fraction of CO 2 100 molecules in the j=20 rotational fL level A = Einstein coefficient
= laser
frequency
in
Hz
of CO22K) (J/kgmol3 = rate of thermal energy added to the gas (W/m ) = rate of total energy added to the medium by pump (W/m3)
= rate = rate = rate of energy pumped into all
levels (W/m )
(W/m 3 )
of energy
lost
to stimulated to heat
of energy converted
vibrational energy exchanges between molecules (W/m3) Wi = rate molecule (i) is pumped into an excited vibrational state (number/m 3 -sec) f = fraction of pump energy that directly heats tha gas TotPumpE(j) = cumulative pump energy at step time step 1 3) (J,/m
it = time step size in units of laser cavity
= = = =
TotFleatE(j) = Cv, =
lifetime 'sec) the energy density of the corresponding vibrational level (J/m 3 ) (not including that added by thermal energy) 3 cumulative photon energy (J/m ) at the jth time step current laser light power (W/m3 ) initial temperature at time 0 of the laser (K) cumulative thermal energy added to medium up to time j (J/m3) constant volume heat capacity of constituent (degrees of freedom) 152
KT=
(J/sec-m
A AT
= area available for heat transfer (m = temperature difference between the bulk gas temperature and the cooling jacket
Newton's Method:
X
F(X)
J(X)
d(n,)/dt,
dI/dt)
RSM Equations: adjusted R n p SSE SSTO XS B b Constants: c h k R = = = = m/s) (3x0l speed of light J-sec) Planck's constant (6.62xi0 J/ K) (1.38xi0"23 constant Boltzmann's universal gas constant (8314 J/kgmol-K)
2
measure of goodness of fit number of observations (runs) number of predictor variables sum of squares of the error total sum of squares. vector of predictor variables for the stationary point = matrix of coefficients for second-order terms order terms = vector of coefficients for first = = = = = =
153
Appendix B:
The following pages contain the coefficient and ANOVA tables for the third-order, medium-resolution; RSM models. 10 torr. The coded variables were calculated in manner: the following high-resolution; third-order,
low-resolution CW
X1 = X2 =
(Temperature (%N2 -
20 15
312.5)
75
50)
/ /
X3 = (N
72.5)
Xij = Xi * Xj Xijk = Xi * Xj
* Xk
, etc.
where Temperature %N 2
= =
= 200K to 425 0 K in
steps of 750K
154
Coefficient and ANOVA Tables for the Third-Order. UNWEIGHTED PREDICTOR VARIABLES CONSTANT X1 X2 X3 XiI X22 X33 X13 X222 X333 X112 X113 X331 LEAST SQUARES High-Resolution CW RSM Model
COEFFICIENT 1.0309E-01 -2.9006E-03 1.5364E-03 9.4213E-04 -1.2738E-03 -1.4582E-03 -3.3511E-03 1.7262E-03 4.0294E-04 -1.5378E-03 -1.3483E-04 3.1596E-04 -1.7186E-04
STD ERROR 7.5825E-05 4.5523E-05 1.0730E-04 1.0730E-04 3.1794E-05 3.1794E-05 3.1794E-05 2.5435E-05 4.7396E-05 4.7396E-05 2.8438E-05 2.8438E-05 2.8438E-05
STUDENT'S T 1359.52 -63.72 14.32 8.78 -40.06 -45.86 -105.40 67.87 8.50 -32.45 -4.74 11.11 -6.04
P 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
STEPWISE ANALYSIS INDIVIDUAL SS 5.8347E-01 7.7645E-04 3.8505E-04 2.6365E-04 1.0384E-04 1.3609E-04 7.1872E-04 2.9799E-04 4.6760E-06 6.8106E-05 1.4543E-06 7.9862E-06 2.3628E-06 3.2995E-06 CUM DF
SOURCE CONSTANT Xl X2 X3 XII X22 X33 X13 X222 X333 X112 X113 X331 RESIDUAL
CUMULATIVE SS
1 2 3 4 5 6 7 8 9 10 11 12 63
7.7645E-04 1.1615E-03 1.4252E-03 1.5290E-03 1.6651E-03 2.3838E-03 2.6818E-03 2.6865E-03 2.7546E-03 2.7560E-03 2.7640E-03 2.7664E-03 2.7697E-03
7.7645E-04 5.8075E-04 4.7505E-04 3-8225E-04 3.3302E-04 1 .9730E-04 3.8311E-04 3.3581E-04 3.0607E-04 2.7560E-04 2.5128E-04 2.3053E-04 4.3963E-05 0
0.2687 0.4003 0.4903 0.5217 0.5668 0.8460 0.9643 0.9656 0.9936 0.9941 0.9975 0.9985
CASES INCLUDED DEGREES OF FREEDOM OVERALL F ADJUSTED R SQUARED R SQUARED RESID. MEAN SQUARE
0.0000
155
Medium-Resolution
UNWEIGHTED LEAST SQUARES PREDICTOR VARIABLES CONSTANT Xl X2 X3 XiI X22 X33 X13 X333
COEFFICIENT 1.0309E-01 -3.1154E-03 2.1939E-03 1.3371E-03 -1.2738E-03 -1.4582E-03 -3.3511E-03 1.7262E-03 -1.5378E-03
STD ERROR 1.7877E-04 6.7046E-05 6.7046E-05 2.3868E-04 7.4960E-05 7.4960E-05 7.4960E-05 5.9968E-05 1.1174E-04
STUDENT'S T 576.64 -46.47 32.72 5.60 -16.99 -19.45 -44.71 28.79 -13.76
STEPWISE ANALYSIS INDIVIDUAL SS 5.8347E-01 7.7645E-04 3.8505E-04 2.6365E-04 1.0384E-04 1.3609E-04 7.1872E-04 2.9799E-04 6.8106E-05 1.9779E-05 CUM DF
CUMULATIVE SS
1 2 3 4 5 6 7 8 63
CASES INCLUDED DEGREES OF FREEDOM OVERALL F ADJUSTED R SQUARED R SQUARED RESID. MEAN SQUARE
0.0000
156
UNWEIGHTED LEAST SQUARES PREDICTOR VARIABLES CONSTANT X1 X2 X3 XiI X22 X33 X13
STD ERROR 3.7345E-04 1.4006E-04 1.4006E-04 1.4006E-04 1.5659E-04 1.5659E-04 1.5659E-04 1.2527E-04
STEPWISE ANALYSIS INDIVIDUAL SS 5.8347E-01 7.7645E-04 3.8505E-04 2.6365E-04 1.0384E-04 1.3609E-04 7.1872E-04 2.9799E-04 8.7885E-05 CUM DF
CUMULATIVE SS
1 2 3 4 5 6 7 63
CASES INCLUDED DEGREES OF FREEDOM OVERALL F ADJUSTED R SQUARED - SQUARED RESID. MEAN SQUARE
0.0000
157
Bibliography 1. Beverly, R. E. III. " Kinetic Modelling of a FastAxial-Flow CO 2 Laser," Optical and Quantum Electronics, 14: 25-40 (January 1982). Box, Georqe E.P. and Norman R. Draper. Model-Building and Response Surfaces. Wiley and Sons, 1987. Empirical New York: John
2.
3.
Box, George E.P. and J.S. Hunter. "A Confidence Region for the Solution of a Set of Simultaneous Equations with an Application to Experimental Design," Biometrika 41: 190-199 (1954). Brimacombe, Robert K. and John Reid. "Accurate Measurements of Pressure-Broadened Linewidths in a Transversely Excited CO 2 Discharge," IEEE Journal of Quantum Electronics, QE-19: 1668-1673 (November 1983). Burden, Richard L. and J.D. Faires. Numerical Analysis (Third Edition). Boston: PWS-Kent Publishing Co., 1985. Deutsch, Thomas F. et al. "Life and Parameter Studies on Sealed CO2 Lasers," IEEE Journal of Quantum Electronics, QE4: 972-976 (November 1968). Douglas-Hamilton, D. H. and R.S. Lowder. Carbon Dioxide Electric Discharge Laser Kinetics Handbook, 2 July 1973 to 30 June 1974. Contract F29601-73-C-0116. Everett, MA; AVCO Everett Research Laboratories, Inc., April 1975 (AD-AO08650). Drobyazko, S. V. and L.G. Zhuraskii. "Emission Characteristics of a Pulse-Periodic CO2 Laser Utilizing an Air-CO2 Mixture," Soviet Journal of Quantum Electronics, 9: 26-30 (January 1979). Fedorov, S. V. and M.S. Yur'ev. "Numerical Analysis of Thermal Self-Interaction in the Active Medium of Electron-Beam-Controlled CO2 Lasers," Soviet Journal of Quantum Electronics, 13: 629-632 (May 1983). Fowler, Michael C. "Influence of Plasma Kinetic Processes on Electrically Excited CO 2 Laser Performance," Journal of Anplied Physics, 43: 34803487 (August 1972). 158
4.
5.
6.
7.
8.
9.
10.
11.
Gilbert, J. et al. "Dynamics of the CO2 Atmospheric Pressure Laser with Transverse Pulse Excitation," Canadian Journal of Physics, 50: 2523-2535 (June 1972). Gross, Larry A. and Peter R. Griffiths. "Pressure and Temperature Dependence of the Self-Broadened Linewidths of the Carbon Dioxide Laser Bands," Applied Optics, 26: 2250-2255 (June 1987). Iyoda, Mitsuhiro et al. "Theoretical Analysis of a Transverse Discharge CW CO 2 Laser Operated Below Room Temperature," ProceedinQs of the International Conference on Lasers '85. 677-680. Virginia: STS Press, 1986. Manes, R.K. and H.J. Seguin. "Analysis of the CO2 TEA Laser," Journal of Applied Physics, 43: 5073-5078 (December 1972). Milonni, P.W. "Density and Temperature Variations in Pulsed Discharge Lasers," Journal of Applied Physics, 54: 3595-3597 (June 1983). Parazzoli, Claudio G. and Kuei-Ru Chien. "Numerical Analysis of a CW RF Pumped CO2 Waveguide Laser," IEEE Journal of Quantum Electronics, QE-22: 479-499 (March 1986). Press, W.H. et al. Numerical Recipes. Cambridge University Press, 1986. New York:
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Smith, A.L.S. and J. Mellis. "Operating Efficiencies in Pulsed Carbon Dioxide Lasers," Applied Physical Letters 41: 1037-1039 (December 1982). Stone, Major David H. Personal interview. AFIT, Wright-Patterson AFB OH, 21 September 1989. Tarasov, 1983. L.V. Laser Physics. Moscow: Mir Publishers,
Taylor, R.L. and S. Bitterman. "Survey of Vibrational Relaxation Data for Processes Important in the CO 2 - N2 Laser System," Reviews of Modern Physics 41: 26-47 (January 1969). Verdeyen, Joseph T. Cliffs, New Jersey: Laser Electronics. Englewood Prentice-Hall, Inc., 1981.
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159
23.
Vincenti, W.G. and C.H. Physical Gas Dynamics. Publishing Co., 1977. Witteman, W. J. Springer-Verlag,
24. 25.
Wutzke, S. A. et al. CW Pin Discharge Laser, 15 March 1973 to 30 September 1974. Contract N00014-73-C-0318. Pittsburgh,PA; Westinghouse Electric Corporation Research Laboratories, November 1974 (AD-A014 649).
160
Vita
Captain Thomas B. Melancon was born on 18 April 1955 in El Paso, Texas. He graduated from high school in Spokane,
Washington in in Pullman,
1973 and attended Washington State University He graduated summa cum laude with a Chemical Engineering. Upon the
Washington.
1980,
Maine to serve as a KC-135 pilot for three years in After a PCS move to
Permanent address:
161
UNCLASSIFIED
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Distribution unlimited
5. MONITORING ORGANIZATION REPORT NUMBER(S)
AFIT/GSO/ENP/ENS/89D-5
6a. NAME OF PERFORMING ORGANIZATION 6b. OFFICE SYMBOL (If applicable) 7a. NAME OF MONITORING ORGANIZATION
School of
Engineering
AFIT/ENP/ENS
7b. ADDRESS (City, State, and ZIP Code)
WRDC
Bc. ADDRESS (City, State, and ZIP Code) AFB,
I AARI
10 SOURCE OF FUNDING NUMBERS PROGRAM PROJECT TASK NO NO. ELEMENT NO. WORK UNIT ACCESSION NO.
Wright-Patterson
OH 45433
A Model of Temperature Effects in Pulsed and CW CO 2 Lasers and Optimization Using Response Resurface Methodology
12. PERSONAL AUTHOR(S)
Thomas B.
M.S.
Melancon,
B.S.,
FROM
Captain, USAF
TO
_
Thesis
1.
PAGE COUNT
161
17.
COSATI CODES
18. SUBJECT TERMS (Continue on reverse if necessary and identify by block number)
FIELD
09
GROUP G3
SUB-GROUP
Thesis Advisor:
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21
UNCLASSIFIED
22b TELEPHONE (Include Area Code) 22c OFFICE SYMBOL
David H. Stone,
DD Form 1473, JUN 86
Assistant Professor
ENP