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PROSPECTUS
(Revised Syllabus as per DGS Circular no.7 of 2012 dated 19th Jan 2012) FOR
2013
Department of Marine Engineering
The Syllabus for the 4year B.Tech (Marine Engineering) is according to the requirements of STCW conventions as amended of IMO and that of the Directorate General of Shipping, Government of India for competencies required for Officer in charge of an Engineering Watch.
INDEX
Sr. No
Subject Code
Subjects
Teaching and Examination Scheme Semester I Mathematics I Engineering Science Industrial Chemistry Communication skills Elements of Mechanical Engineering Elements of Electrical Engineering Semester II Mechanics of solid Computer Programming Engg.Mathematics _II Elements of Civil Engg Engineering Graphics Workshop practice-I Semester III Workshop Technology Seamanship & Survival at Sea Ship Structure & Construction Applied Thermodynamics I Electrical Machines Engineering Mechanics Strength of Material Workshop Practice II General Performance Semester IV Alternators & Motors Ship Fire Prevention & Control Maths- III Engineering Materials Mechanics Of Machines Applied Thermodynamics II Fluid Mechanics & Hydraulics Machine Design and Drawing Workshop Practice III General Performance
Page No. i to iv 06 07 09 11 13 15
1. 2. 3. 4. 5. 6. 7.
2HS101 2EC 101 2MR 101 2HS103 2ME101 2EE 101
17 19 21 22 24 26
28 29 31 33 35 36 38 40 41
23. 24. 25. 26. 27. 28. 29. 30. 31. 32.
2MR401 2MR402 2MR403 2MR404 2MR405 2MR 406 2MR407 2MR408 2MR409 2MR410
42 44 46 48 50 51 52 54 56 57
33. 34. 35. 36. 37. 38. 39. 40. 41. 42.
2MR501 2MR502 2MR503 2MR504 2MR505 2MR506 2MR507 2MR508 2MR509 2MR510
Semester V Marine Internal Combustion Engine I Marine Auxiliary Machines I Naval Architecture I Dynamics Of Vibration Marine Electro Technology Electronics Marine Heat Engines Marine Power Plant Operation I Workshop Practice IV General Performance Semester- VI Refrigeration & Air Cond. Marine Control Engineering I Marine Internal Combustion Engine II Marine Auxiliary Machines II Naval Architecture II Marine Boilers &Steam Engineering Marine Engineering Drawing Marine Power Plant Operation II General Performance Semester VII Elective Watch keeping & Engine Room Management Marine Control Engineering II Simulator and Control Laboratory IMO & Conventions Principles of Management &Economics Advanced Marine Technology Ship Operation &Management Marine Machinery Design Project & Technical Paper General Performance Semester- VIII Afloat Training Voyage Report Project n Seminar Viva voice
58 60 62 64 66 68 70 71 72 73
74 75 77 79 81 82 84 86 87
52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62.
2MR701 2MR702 2MR703 2MR704 2MR705 2MR706 2MR707 2MR708 2MR709 2MR710 2MR711
106-107
Pool of Elective Subjects Maritime Law Transport & Logistic Management CAD,CAM Advanced Marine Heat Engines Oceanography Advanced Material Science & Surface Coating Engineering Quality Management
General Performance Marks Award of General Performance Marks Distribution of General Performance Marks ( Group A,B and C) Distribution of Performance Marks for defaulters ( Group A)
Tu Hrs 01
Prac. Hrs 00
Examination Scheme ( Marks) Theory Sem. End Practica Total Int. l / TW Total Asse Mark Hrs ss s 04 30 70 3 100
Lectures (Hours) 10
Topics Differential Calculus: Review of the prerequisites such as limits of sequences and functions, continuity, uniform continuity and differentiability. Successive differentiation, Leibnitzs theorem, Taylor's & Maclaurin's expansions, Indeterminate forms. Mean value theorems: Rolles theorem, Lagranges Mean value theorem, Cauchys Mean value theorem. Partial differentiation and its applications: Partial and total differential coefficient, Eulers theorem, Transformations, Geometrical interpretation of partial derivatives, Tangent plane and Normal line, Jacobians, Taylors expansion for two variables, Errors and approximations, Maxima and Minima of functions of two variables ,Lagranges method of undetermined multipliers to determine stationary values. Matrix Algebra: Elementary transformations & rank, inverse by Gauss-Jordan Method, normal form of a matrix, consistency of system of linear equations, Linear dependent and Linear independent vectors. Eigen values and eigen vector. Infinite Series: Definition, Comparison test, Caucheys integral test, ratio test, root test, Leibnitz rule for alternating series, power series, range of convergence, uniform convergence. Analytical Solid Geometry: Coordinate system, Cartesian, Cylindrical Polar and Spherical Polar (Transformation from one to another system), Quadric Surfaces and their equations Total Reference Books: (1) Higher Engineering Mathematics by Dr. B. S. Grewal (2) Higher Engineering Mathematics Vol. I & II by Dr. K. R. Kachot. (3) Calculus and analytical geometry by G. B. Thomas and R. L. Finney (4) Higher Engineering Mathematics by G. C. Patel, Dr. T. A. Desai, P.A.Patel
10
15
5 54
Unit No.
Topics Thermal Physics: Introduction, Joule-Thomson Effect, Thermometry, Conduction, Convection, Radiation, Thermal Conductivity of material, Concept of heat and work, Laws related to thermodynamic radiation, Entropy Optics: Introduction, Different theories based on the properties of light, Reflection, Refraction, Dispersion, Absorption, Lasers and Fiber Optics- Introduction and applications, Photoelectric Effects and its applications Acoustics: Introduction, Parameters associated with sound wave, Doppler effects, Introduction to Ultrasonic and its applications Magnetics: Introduction, Magnetic dipole moment, Magnetic field, Classification of magnetic materials, Ferromagnetism, Diamagnetism, Application of magnetic materials Modern Physics: Introduction, Nucleus, Introduction to cosmic rays, Introduction to X- rays and Its applications, Introduction to Nano-technology and Nano-materials, Its properties and application,Introduction and Applications of Plasma Physics, Superconducting material Semiconductors and Diode Theory: Conductors, Semiconductors, silicon crystals, intrinsic semiconductors, doping, types of semiconductors, biasing, Breakdown, energy levels and hill, barrier potential, biasing of diode, diode approximations, trouble shooting, up down circuit Analysis, reading a data sheet, resistances of diode Diode Circuits: Half wave rectifier, transformer, full wave rectifier, bridge rectifier, choke input filter, capacitor input filter, Peak inverse voltage and surge, other power supply topics, trouble shooting, clippers and limiters, Clampers, voltage multipliers Bipolar Transistors: Transistor construction, transistor operation, unbiased transistor, biased transistor, transistor currents, CE configuration, base curve and collector curves, transistor approximation, reading data sheets, Trouble shooting, transistor testing Total REFERENCE BOOKS: (1) Modern Engineering Physics by A.S.Vasudeva Pub: S. Chand (2) Fundamentals of Physics by Halliday, Resnik, Walker Pub: Willey
Lectures (Hours)
13
12
8 72
(3) A Text book of Engineering Physics by M.N. Avadhanuly, P.G.Kshirsagar Pub: S.Chand (4) Modern Physics by G. Aruldhas, P.Rajagopal Pub: PHI Pub. (5) University Physics by Harris Benson Pub: Willey Pub. (6) Electronics Principles by A.P. Malvino (TMG) (7) (7)Modern Physics by G. Aruldhas & P. Rajagopal (PHI)
Lect. Pract. Total Int. Tu. Theory Pr/TW Total (Hrs.) (Hrs.) (Hrs.) Asses. 03 00 02 05 03 01 04 30
Unit No. 1.
Topic
Water Treatment : Hard Water and soft water- Types of hardness of water and its units- Salts producing hardness of water- Method to express the hardness of water- Scale and sludge formation and its prevention- Priming and foaming and its prevention- Caustic embrittlement and its prevention- Corrosion and its prevention- Chemical reactions involved in permutit and regeneration of permutit- Chemical reactions involved onexchange process and regeneration of acidic and basic resins- 11 Purification of water by screening, sedimentation, co-adulation and filtration- Sterilization/ Disinfection of water by boiling and chlorination by using chlorine and Bleaching powder. Concepts of Electro chemistry : Introduction- Arrhenius theory of ionization- Degree of ionization - Factors affecting the degree of ionization - Definition of pH - pH of acid, base and neutral solution - pH calculations of acid, base and salt solution at - Impotence of pH in various fields different concentration - Definition of buffer solution - Buffer Action & Types of buffer solution - Application of buffer solutions - Electrolytes and non- electrolytes Types of electrolytes - Constriction and working of electrochemical cell - Standard condition - Nernst theory of single electrode potential & Nernst equation - 11 Electrochemical series, galvanic series - Electrolysis, Faradays laws of electrolysis Industrial application of Electrolysis - Conductance of solution - (a) Conductivity (b) Specific Conductivity - (c) Equivalent conductivity (d) molar Conductivity. Corrosion of metals & its prevention : Definition of corrosion - Types of corrosion - Dry corrosion : Oxidation corrosion mechanism corrosion- mechanism, Nature of oxide film - Wet corrosion- mechanism Concentration cell corrosion - Pitting corrosion - Waterline corrosion - Creative corrosion - Factors affecting the rate of corrosion - Nature of film, Nature of environment. pH of solution, area of cathode anode and Temperature, Moisture, puffy of meta-metal - Methods of Prevention of corrosion- Modification of the properties of metal, Use of protective coatings. Anodic and catholic protection, Modification in design and choice of material. Fuels and Combustion : Definition classification of fuels - Calorific value and unit - Determination of calorific value by bomb calorimeter - Solid Fuels : Coal - Classification of Coal - Proximate and ultimate analysis of fuels - Numerical based analysis of Coal- Dulong formula Liquid fuels : Petroleum - Origin of petrocum & Composion of petroleum - 2 Refining of petroleum - Octane Number of petroleum. Center number of Petroleum Powder alcohol, Bio-diesel - Gaseous fuels : Composition, properties and application of Natural gas - CNG, LPG and LNG- Properties and application - Hydrogen gas as fuel - Combustion-chemical reaction Lubricants:
Lecture (Hours) 11
2.
3.
4.
5.
10 Introduction and definition of lubricants and lubrication - Function of lubricants Types of lubricants - Fluid film lubricants - Boundary lubricants - Classification of lubricants - Solid lubricants - Semi-solid lubricants - 3 Liquid lubricants - Synthetic oils - Physical Properties of lubricants and their significance like - Viscosity and viscosity index - Flash point and fire point - Pour point and cloud point oiliness Chemical Properties of lubricants like - Saponification value - Neutralization number Emulsification number - Selection of lubricants for Gears - Cutting tools - Steam turbine. Electro chemical Energy sources: Batteries: An electrochemical source of energy - Types of Batteries : Primary, Secondary and fuel Batteries - Dry cell Construction and working - Lead acid storage cell construction and working - Nickel/Cadmium battery construction and working Fuel cell definition example H2/O2 - Fuel cell (Green fuel cell) solar cells.
6.
Total CHEMISTRY LABORATORY: 1. Determination of Permanent, Total and Temporary Hardness of water sample. 2. Conduct metric titration of strong acid with strong base. 3. To determine PH-Values of given samples of Solution by using Universal Indicator and PHmeter. 4. To determine the viscosity of given lubricating oil by using Red-wood Viscometer 5. Study of Corrosion of Metals in the different Mediums. 6. Measurement of surface tension. 7. Measurement of specific gravity 8. Study of Corrosion of Metals in Mediums of different pH. REFERENCE BOOKS: 1. 2. 3. 4. 5. Jain P.C. and Monika Jain, Engineering Chemistry, Dhanpat Rai and Sons, 1997. Danniel Yesudian, Engineering Chemistry, Hi-Tech publications, Mayiladurai. Diamont, the Chemistry of Building Materials, Business Books Limited, London, 1970. A.K.De., Environmental Chemistry II Edition, Wiley Eastern Limited, 1990. Karunanidhi M.,Ayyasamy N.,Ramachandran T., Venkatraman H., Aplied Chemistry, Anuratha Agencies, Kumbakonam. 6. Uppal.M.M. A Text Book of Engineering Chemistry, Khanna Publishers, 1988.
54
11
Credit
Theory Pr/TW Total 02 01 03 Int. Assess 30
Topics
Lectures (Hour) 6
Introduction to English language and communication, Principles, process and forms of communication, Role of Language in communication, Barriers to communication, Difference between general and technical communication 2 Listening & Reading Skills: Listening Skill: Definition and process of listening skill, Types of listening, Modes of listening, Active listening and reflective response. Reading Skill: Reading as a communicative process, Types and strategies of reading like reading for facts, guessing meanings from context, paraphrasing, scanning, skimming, inferring meaning, critical reading, Reading at various speeds (slow, fast, very fast); reading different kinds of texts for varied purposes; reading between lines, Reading of technical text 3 Oral Communication: Presentation and Public Speaking: Nature of presentation, How to prepare presentation, Presentation tools along with guidelines of effective presentation, Boredom Factors in presentation and how to overcome them, Interactive presentation. Nature of public speaking, Tips for public speaking, Difference between presentation and public speaking Job Interviews and Group Discussion: The interview process, Objectives of job interview, Types of interview, Characteristics of job interview, Pre-interview preparation techniques, Interview questions and answering techniques, Nature of group discussion, Characteristics of group discussion, Organizational group discussion, Group discussion as a part of selection process, group discussion strategies, Techniques for individual contribution in group discussion 4 Business Writing: Business letter writing: Essentials of effective letter writing, Need, Functions and Types of business letters. Structure and Layout of a business letter, Drafting of business letters like inquiry, reply, purchase order, complaint and adjustment letter, sales promotion Advertisements: Basics of advertisement, Nature and purpose of advertisement, Types of an advertisement, Media for advertisement, preparing of an advertisement draft 5 Professional Writing: Report writing: Purpose of a report, types of reports, Structure and style of 8 8 8 6
12
reports, Committee report, Individual report Resume and job application: Significance of resume and job application, structure, types, tips for job application, Resume writing, Job application letter Notice, agenda, minutes of meeting: Requisites of meeting, Types of company meetings, drafting of notice, agenda and minutes of meeting Official Correspondence: Introduction, Correspondence with different authorities like government departments, civic authorities, office bearers of financial institutions, insurance agencies Total 36
PRACTICALS: At least 10 Practicals shall be performed based on above course contents during the semester. ASSIGNMENTS: At least 10 Assignments shall be given periodically during the semester. REFERENCE BOOKS: (1) Technical Communication Principles and Practice by Meenaksi Raman & Sangeeta Sharma (Oxford University Press) (2) Effective Technical Communication by M Ashraf Rizvi (TMH Publication) (3) Business Communication by V. K. Jain and Omprakash Biyani (S. Chand & Company) (4) Business Correspondence and Report Writing by R. C. Sharma & Krishna Mohan (TMH Publication) (5) A Guide to Business Correspondence and Communication skills by A. N. Kapoor (S. Chand & Company) (6) A Communicative Grammar of English by Geoffery Leech and Fan Svartvik (Pearson Longman) (7) New International Business English by Jones & Alexander (Oxford University Press)
13
Unit No.
Topics Introduction: Prime movers, Sources of energy, Types of prime movers, Force and mass, Pressure, Work, Power, Energy, Heat, Temperature, Units of heat, Specific heat capacity, Interchange of heat, Change of state, Mechanical equivalent of heat, Internal energy, Enthalpy, Entropy, Efficiency, Statements of Zeroth Law, First law and Second Law of Thermodynamics. Fuels and Combustion: Introduction, Classification, Solid fuels, Liquid Fuels, Gaseous fuels, LPG,CNG and biofuels ,Calorific values. Properties of gases: Gas laws, Boyle's law, Charle's law, Combined gas law, Gas constant, Internal energy, Relation between Cp and Cv, Enthalpy, Non flow process, Constant volume process, Constant pressure process, Isothermal process, Poly-tropic process, Adiabatic process. Properties of Steam: Introduction, Steam formation, Types of Steam, Enthalpy, Specific volume of steam and dryness fraction of steam , Internal energy, Steam tables, Non-flow process. Measurement of dryness fraction, Throttling calorimeter, Separating calorimeter, Combined calorimeter. Heat Engines: Thermal prime movers, Elementary heat engines, Sources of heat, Working substances, Converting machines, Classification of heat engines. Steam Boilers: Introduction, Classification, Simple vertical boiler, Vertical multitubular boiler, Cochran type, Lancashire boiler, Locomotive boiler, Babcock and Wilcox boiler, Boiler details, Boiler performance. Functioning of different mountings and accessories. Internal Combustion Engines: Introduction, Classification, Engine details, otto four-stroke cycle, Diesel-fourstroke cycle, Difference between otto cycle and Diesel cycle, Two-stroke cycle, Difference between two-stroke and four-stroke cycle, indicated power (ip), Brake Power (bp), Efficiencies. Speed Control: Introduction, Governors, I.C. Engine governing, Fly wheel. Pumps: Introduction, Reciprocating pump, types and operation, Air Chamber, Centrifugal pumps, Priming, Positive displacement pumps. Air Compressors: Introduction, Uses of Compressed air, Reciprocating compressors, Operation of a compressor, Work for compression, Power required, Reciprocating compressor
Lectures (Hours)
04
04
07
07
05
07
08
8 9
04 06
10
05
14
11
12
13
Efficiency, Multistage reciprocating compressors, Rotary compressors. Refrigeration & Air Conditioning: Introduction, Refrigerant, Types of refrigerators, Vapour compression refrigerating system, Window and split air conditioners. Couplings, Clutches and Brakes: Introduction, Couplings, Clutches, Brakes, Types of brakes. Difference between a brake and a clutch. Transmission of Motion and Power: Introduction, Methods of drive, Power transmission elements, shaft and axle, Beltdrive, Pulleys, Power transmitted by a belt, Chain drive, Friction drive, Gear drive. Total PRACTICALS: At least 8 Practicals shall be performed based on above course contents during the semester.
05
05
05 72
REFERENCE BOOKS: 1. Thermal Science and Engineering by Dr. D.S. Kumar, S.K. Kataria & sons Publication New Delhi 2. Fundamental of Mechanical Engineering by G.S. Sawhney, Prentice Hall of India Publication New Delhi 3. Thermal Engineering by R.K. Rajput ,S.Chand Publication New Delhi
15
Credit
Pr/TW 01 Total 05
Marks
70
Hrs
03
Practical / TW 25
Total 125
Unit No.
Topics D.C. Circuits: Source Transformation, Star-Delta Transformation, Application of Kirchhoffs Law, Superposition Theorem, Thevenins Theorem, Nortons & Maximum Power Transfer Theorem. Capacitor : Types of Capacitor, Capacitance of Multiple Parallel Plate Capacitor, Energy stored in a Capacitor, Charging & Discharging of Capacitor & Time constant. Magnetic circuit : Law of Magnetic Circuit, Series & parallel Magnetic Circuits and Calculation, Comparison of magnetic & Electric Circuit, Magnetization Curves. Electromagnetic Induction : Review of Faradays Law, Lenzs Law, Self & Mutual Inductance, Inductance of coupled circuits, Rise and Decay of Current in Inductive circuit & Time Constant, Magnetic Hysterisis, Hysterisis Loss, Eddy Current Loss. Work, Power, Energy : Heating Effect of Electric Current and Joules law - Thermal Efficiency- Electrical Units of Power and Energy - Mechanical Units of Force- Torque & Power - Calculation of Power & Energy Energy Bill. Illumination : Definition and important terms, Laws of illumination, Requirement of good lightning, Types and Design of lightning scheme, Street lightning , Factory and Flood lightning. Batteries and Cells: Primary and Secondary cells, Lead acid, Nickel Cadmium secondary cells, Charging of Lead acid Batteries, Lithium primary and secondary cells, Dry button cells. A.C.Circuits : Generation of A.C. Voltage , Equation of A.C. Voltage, Average value, R.M.S. Value, Form Factor, Peak Factor, Phase & Phase Difference, Vector Representation of A.C. Voltage and Current. Addition and Subtraction of Vectors, Mathematical Representation of Vectors, Complex Algebra, Polar & Exponential form, Pure Resistive, Pure Inductive, Pure Capacitive and combination of R-L-C Circuits, Active -Reactive and Apparent power & Power Factor, Resonance in R-L-C Series Circuit, Qfactor, Bandwidth, Solution of Parallel circuit by Admittance, Phasor & Complex Algebra methods, Resonance in Parallel circuit, Q-factor,
Lectures (Hours)
06
05
07
08
04
05
04
14
16
10
11
12
Bandwidth. 3-Phase Circuits : Generation of 3-phase voltage, Phase Sequence , Interconnection of three phase, Star Delta, Voltage ,Current & Power relationship in balanced 3-Phase Circuits, Measurement of power in 3-phase circuit and Effect of power factor on Wattmeter readings. Economic Aspects : Load curve and related factors, Tariff & its types, Causes and effects of low power factor, Methods of improving power factor. Measuring Instrument : Operating system of Indicating instrument, Constructional and working of PMMC, Moving Iron, Dynamometer instruments, shunts and multiplier, multimeter and megger. Safety & Protection : Safety, electric shock, first aid for electric shock other hazards of electrical laboratories & safety rules, circuit protection devices, fuses, MCB, ELCB & relays. Total
05
05
05
04 72
Laboratory work: At least 10 Practicals to be performed based on above syllabus. Tutorials: At least 10 Assignments and Tutorials to be solved.
REFERENCE BOOKS: (1) Electrical Technology Volume-I by B.L.Thereja, Pub. By S.Chand (2) Elements of Electrical & Electronics Engineering by U.A.Patel , Pub. By Atul Prakashan (3) Basic Electrical Engineering by V.N.Mittal Pub. By Tata Mc Grawhill, New Delhi (4) Electrical Wiring ,Estimating and Costing by S.L.Uppal, By Khanna Publication (5) Principles of Power Systems by V.K.Mehta Pub. By S.Chand
17
Teaching Scheme Lect. (Hrs.) 04 Tu Hrs 00 Pract. (Hrs.) 02 Total (Hrs.) 06 Theory 04
Credit Pr/TW 01
Pract./ TW Assessment
25
Unit No. 1
Topics Introduction:Scalar and vector quantities, absolute and derived units, the science of mechanics, fundamental principles, SI units. Forces & Force Systems:Force and force systems, composition and resolution of forces, moment of a force, law of parallelogram, resultant of different force systems, Varignons principle. Equilibrium: Equilibrium of a particle, resultant and equilibrant, free body and free body diagram, Lamis theorem, equilibrium of human body joints. Centre of gravity and Moment of Inertia:Center of gravity of curves, plane areas and bodies, Pappus Guldinus theorem I & II, method of integration, Area moment of inertia, mass moment of inertia, M.I. of flywheel, different methods of M.I., law of parallel axis, law of perpendicular axis. Friction:Theory of friction, Types of friction, inclined plane friction, ladder friction, wedge friction, belt and rope friction. Simple Lifting Machines:Velocity ratio, mechanical advantage, efficiency, reversibility, law of machines, simple wheel & axle, differential wheel & axle, single purchase crab winch, differential wheel & axle, pulley & pulley block. Dynamics of Particles:De-Alembert's principle, motion of connected bodies, motion along inclined planes, impulse and momentum, Single degree free vibration Physical and Mechanical properties of materials: Properties related to axial, bending and torsional and shear loading, Toughness, hardness, proof stress, factor of safety, working stress, load factor. Stresses & Strains:Elastic, homogeneous, isotropic materials, limit of elasticity and proportionality, yield limit, ultimate strength, strain hardening, section of composite materials, prismatic and non prismatic sections. Strains: Linear, shear, lateral, thermal and volumetric, Poissons ratio. Stresses: Normal stresses, axial- tensile and compressive, shear and complementary shear, thermal and hoop. Applications to composite material stepped and tapered bars.
Lectures (Hours) 2
11
10
18
10
Beams:Types of supports, Types of beams, Types of loads, determinate and indeterminate beams. .Bending moments and Shear force , Bending moment and shear force diagrams for statically determinate beams subjected to couples, connected forces, uniformly distributed loadings, relation between bending moment, shear force and rate of loading, point of contra flexure. Total
10
72
Practicals will be carried out based on above course contents. REFERENCE BOOKS: 1) Engineering Mechanics by Beer & Johnston 2) Applied Mechanics by S.B.Junarkar & H. J. Shah 3) Mechanics of Structure Vol. I by S.B.Junarkar & H. J. Shah 4) Engineering Mechanics by M.N.Patel 5) Engineering Mechanics by P.J.Shah 6) Engineering Mechanics by A. K. Tayal 7) Engineering Mechanics by S. Ramamrutham 8) Engineering Mechanics by Kumar 9) Strength of Materials by Timo Shenko 10) Strength of Materials by S. Ramamrutham
19
Unit No.
Topics Introduction to Programming & C Introduction to programming and programming language, Problem Solving Methods: Algorithms and Flowcharts, Introduction to C, Basic structure of C programs, Sample C programs, Process of compiling and running a C Program Constants, Variables and data Types: Character Set, C tokens, Keywords and Identifiers, Constants, Variables, Data types, Declaration of Variables, Assigning values to variables, typedef, Defining symbolic constants. Printf & scanf function. Operators and Expression: Introduction, Arithmetic Operators, Relational Operators, Logical Operators, Assignment Operators, Increment and Decrement Operators, Conditional Operators, Special Operators, Evaluation of expressions, Precedence of arithmetic operators, Type conversions in expressions, Operator precedence and associativity. Management Input and Output Operators: Introduction, reading a character, writing a character, formatted input, formatted output. Decision Making branching: Introduction, Decision making with IF statement, the IF.. ELSE statement, nesting of IF ELSE statements, The ELSE IF ladder, The switch statement, and the turnery (? :) Operator, the GOTO statement Decision Making Looping: Introduction, the WHILE statement, the DO statement, FOR statement, Break and Continue. Array: Introduction, One-dimensional, arrays, Two-dimensional arrays, arrays, Concept of Multidimensional arrays. Handling of Character strings: Introduction, Declaring and initializing string variables, Reading string from terminal, Writing string to screen, String, atoi(), Operations: String Copy, String Compare, String Concatenation And String Length(using predefined functions & without using them), Table of strings. User-Defined Functions: Introduction, Need for user-defined functions, The form of C function, elements of UDF, Return values and their types, Calling a function, category of functions, Nesting of functions. Structures and Unions: Introduction, Structure definition, declaring and initializing Structure variables, accessing Structure members, Copying & Comparison of
Lectures (Hours)
10
20
11
12
13
structures, Arrays of structures, Arrays within structures, Structures within Structures, Structures and functions, Unions. User Defined Functions II Recursion, Functions with arrays, The scope and Lifetime of variables in functions, multifile program. Pointers: Introduction, Understanding pointers, Accessing the address of variable, Declaring and initializing pointers, Accessing a variable through its pointer, chain of Pointers, Pointer expressions, Pointer increments and scale factor, Pointers and arrays, Pointers & character strings, Pointers & Functions, Function returning multiple values(9.14),Pointers and structures. File Management in C: Introduction, Defining files and its Operations, Error handling during I/O operations, Random access files, Command line arguments. Total
2 36
Practicals: At least 8 Practicals will be carried out based on above course contents.
REFERENCE BOOKS: 1) Programming in ANSI-C By E. Balaguruswami, TMH Publication 2) Let us C By Yashwant Kanetkar, BPB Publication 3) C Programming language By Kernighan, Brian, W, Ritchie, Dennis PHI Publication
21
Total 100
Unit No 1
Topics Integral Calculus: Beta & Gamma, Error functions, Elliptic functions. Application of integration- Length of a curve, Area of a bounded region, Volume & surface area of a solid of revolution for Cartesian, parametric & polar form. Reduction Formulae: Reduction formulae of the type sinnx dx, cosnx dx, sinmxcosnxdx, cotnxdx, and tannxdx. Multiple integrals Double integral, change of order of integration, transformation of variables by Jacobian only for double integration, change to polar co-ordinates in double integrals, Triple integral, Application of multiple integration to find areas, volumes, C.G., M.I. and mean values. Complex Numbers DeMoivres theorem & its applications, functions of complex variables Exponential, hyperbolic & inverse hyperbolic, trigonometric & logarithmic. Differential Equations & Modeling Modeling of Engineering systems (leading to ODE of first order, first degree, including orthogonal trajectories), Exact differential equations and integrating factors, unified approach to solve first order equations, linear, reducible to linear and higher degree differential equations (Clairuts equation only). Curves Tracing: Tracing of Curves: Cartesian, polar and parametric forms. Total
Lectures (Hours) 9
13
11
11
5 54
REFERENCE BOOKS: (1) Higher Engineering Mathematics by Dr. B. S. Grewal (2) Higher Engineering Mathematics Vol. I & II by Dr. K. R. Kachot. (3) Advanced Engineering Mathematics (Fifth Edition), Erwin Kreyszig. Applied Mathematics for Engineering by Dr. R. C. Shah
22
Teaching Scheme Lect. (Hrs.) 04 Tu. 00 Pract. (Hrs.) 02 Total (Hrs.) 06 Theory 04
Unit No. 1
Topics Introduction : Impact of Infrastructural Development on the Economy of a Country, Role of Civil Engineers, Importance of Planning, Scheduling and Construction management. Water Resources and Hydraulics: Importance of Hydrology, Classification of Water resources & Requirement of water for various uses, Water Management Strategies, Water Resources Development in India. Introduction of Dams, Introduction of water supply and Drainage System Surveying: Chain Survey: Linear measurements, Errors in chaining, problems on obstacle Directions and Bearings: Types of Bearings and Meridians, Whole Circle Bearing and Quarter Circle Bearings, Compunctions of Angles from bearings and bearings from angle, Magnetic Declination, Local Attraction, Various Problems Elevation Measurements: Introduction of Level Machine, Methods of levelling, Recording and Reducing of levels, Contour Survey. Area and volume: measurement by Plan meter Modern Tools of Surveying and Mapping: Introduction to Theodolite, Electronic Distance Measurement Instruments, Total Station, Global Positioning System, Remote Sensing and Geographic Information System Construction Materials: Introduction, Masonry Materials: Stones, Bricks, Blocks, Tiles; Binding Materials: Lime & Cement; Aggregates, Mortar & Concrete, Timber, Specification of all Building Materials as per IS Standards, Method of Drawing Plan, Elevation and Section of Building Transportation Engineering: Role of Transportation in National development, Transportation Ways, Surface Transportation and Aviation, Elements of Highway materials
Lectures (Hours) 02
10
17
13
10
23
properties and highway Construction, BOT Projects for Highways, Elements of Traffic Engineering and Traffic Control Total REFERENCE BOOKS: 1. Hydrology and Water Resources Engineering- By Santosh Kumar Garg 2. Building Construction By B. C. Punmia ,Laxmi Pub .House 3. Surveying I By B. C. Punmia, Laxmi Pub. House By D. N. Ghose
54
4. Materials of Construction
5. Highway Engineering - Khanna S.K and Justo C.E.G.,Khanna Publishers , Delhi 6. Element of civil & mechanical Engineering, -Prof. P.S.Desai.& G.P.Vadodariya, Atul Prakash
24
Unit No.
Topics Introduction: Importance of Engineering Drawing, Engineering Drawing Instruments and uses, B.I.S and I.S.O. Conventions for drawings, Use of plane scales and Representative Fraction Loci of Point: Path of the points moving on simple arrangements and simple Mechanism, Slider Crank Mechanism, Four bar Chain Mechanism etc. Engineering Curves: Classification of Engineering Curves, Construction of Conics curves with different methods, Construction of Cycloidal Curves, Involute and Spiral. Projection of Points and Straight Lines: Introduction to principal planes of projections, Notation System- Points in First, Second, Third and Fourth quadrants, Projections of line Parallel to Two and Perpendicular to one of the principal planes, Line parallel to one and inclined to two principal planes, Line inclined to all the three principal planes, True length of the line and its inclination with the reference planes. Projection of Planes: Concept of different planes, Projections of planes with its inclination to one principal plane and with two principal planes. Concept of auxiliary plane method for projections of the plane. Projection of Solids and Sections of Solids: Classifications of Solids, Projections of right and regular solids with their axis Parallel to Two and Perpendicular to one of the principal planes, axis parallel to one and inclined to two principal planes, axis inclined to all the three principal planes. Section of such a solids and the true shape of the section. Development of surfaces: Methods of development of lateral surface of right solids, Parallel line development, Radial line development. Interpenetration of Solid: Interpenetration of Right Regular Solids Intersection of Cylinder Vs Cylinder, Cylinder Vs Prism, Cylinder Vs Cone. Orthographic Projections & Sectional Orthographic Projections: Principle of projection, Principal planes of projection, Projections from the pictorial view of the object on the principal planes for View from Front, View from Top and View from Side using first angle projection method and third angle projection method, Full Sectional View. Isometric Projections and Isometric View or Drawing: Isometric Scale, Conversion of orthographic views into isometric projection, isometric view or drawing. Fastening and Connecting Methods:
Lectures (Hours)
03
05
06
08
06
10
04
06
10
10 11
08 04
25
Screw threads, Bolts, Nut, Stud, locking devices, Riveted joint, Coupling, Foundation bolts, Total
72
Term Work: Based on above syllabus, each candidate shall submit a set of graphics sheets and sketch book certified by the principal of the college that they have been executed in a satisfactory manner in the graphics halls of the college. Text Books: 1. A Text Book of Engineering Graphics By P.J.Shah S.Chand & Company Ltd., New Delhi 2. A Text Book of Machine Drawing By P.J.Shah S.Chand & Company Ltd., New Delhi 3. Elementary Engineering Drawing By N.D.Bhatt Charotar Publishing House, Anand REFERENCE BOOKS: 1. Engineering Graphics I and II By Arunoday Kumar Tech Max Publication, Pune 2. Engineering Drawing & Graphics using Auto CAD 2000 By T. Jeyapoovan Vikas Publishing House Pvt. Ltd., New Delhi 3. A text book of Engineering Drawing By R.K.Dhawan S.Chand & Company Ltd., New Delhi 4. A text book of Engineering Drawing By P.S.Gill S.K.Kataria & sons, Delhi 5. Engineering Drawing with an Introduction to AutoCAD By D.A.Jolhe Tata McGrawHill Publishing Co. Ltd., New Delhi 6. Computer Aided Engineering Drawing, S. Trymbaka Murthy I.K.International Publishing House Pvt. Ltd., New Delhi 7. Engineering Drawing and Graphics, Venugopal
26
Theory 00
Pr/TW 02
Objectives: To make the students familiar with various operations and processes like joining, machining and use of different tools of common use. This will develop various hand skills and impart working knowledge of various Machines, devices, tools, instruments etc. and safe practices, and to make them familiar with different machines of common use and domestic appliances. (A) MECHANICAL: Unit No. 1. Topics INSTRUCTION AND DEMONSTRATION Instruction should be given for each of following shops which include importance of the shop in engineering, new materials available, use of each tool / equipment, methods of processing any special machines, power required etc. Carpentry Shop: Study of tools & operations and carpentry joints, Simple exercise using jack plane, Simple exercise on woodworking lathe. Fitting Shop: Study of tools & operations, Simple exercises involving fitting work, Make perfect malefemale joint, Simple exercises involving drilling/tapping/dieing. Smithy Shop: Study of tools & operations, Simple exercises base on smithy operations such as upsetting, drawing down, punching, bending, fullering & swaging. Plumbing Shop: Study of Tools and Operations, Simple exercises of piping Welding Shop: Study of tools & operations of Gas welding & Arc welding, Simple butt and Lap welded joints, Oxy-acetylene flame cutting. Sheet-metal Shop: Study of tools & operations, making sheet metal component using soldering. Ex: Funnel, tool-box, tray, electric panel box etc. Machine Shop: Study of machine tools and operations, Demonstrations of basic machine tools like Lathe, Shaper, drilling machine with basic operations etc. Foundry Shop: Study of tools & operations like Pattern making, Mould making with the use of a core. Various Casting processes.
2.
3.
4. 5. 6.
7.
8.
9.
27
Unit No. 1. 2. 3.
Topics Identification of electrical and electronics components: Resistors, Capacitors, Inductors, Diodes, Transistors, Thyristors Soldering: Different electrical and electronics components on PCB Domestic and Industrial Electrical wiring: Types of wiring, domestic wiring installation, sub circuits in domestic wiring, simple control circuit in domestic installation, industrial electrification. Fault finding of following domestic devices: 1. Mixer Grinder 2. Washing Machine 3. Domestic Floor Mill 4. Electric Iron 5. Oven Toaster Griller 6. Geyser Earthing: Measurement of Earth resistance, Earthing methods and insulation resistance measurement by Meager. ICs and Data Sheet: Identification of ICs and data sheet reading. Operation of Passive Devices: a. Relays. b. Optoectronic devices. c. Switches. d. Conductors. Bell Circuits and Indicators: Types of bell, Alarm circuits without relay, Types of diagram, The use of relay in alarming circuits, Bell circuits using supplies, T.D.R. (Time Delay Relay) circuits, Use of indicators in various circuits. Electrical Energy meter: 1 & 3 Energy meter, Energy calculation
4.
5. 6.
7.
8.
9.
Term Work: Term Work will be based on above syllabus. Students will be given creative mini project under fun module. REFERENCE BOOKS: 1. 2. 3. 4. 5. 6. Elements of Mechanical Engineering by Hajra Chaudhary Elements of Mechanical Engineering by Mathur & Mehta Work shop technology by Hajra Chaudhary Work shop technology by Chapmen Electronics principle by A. Malvino Electrical wiring, estimating and costing by S.L.Uppal, Khanna Publication.
28
Teaching Scheme Lect. (Hrs.) 03 Tu. 00 Lab (Hrs.) 00 W/S 00 Total (Hrs.) 03 Theory 03 Credit Pr/TW Total 00 03 Int. Asses 30 Examination Scheme Theory Practical Sem. End Pract. Assessment Marks Hrs. Total 70 03 100 00
Unit Topic Lecture No. (Hours) Common workshop Tools: Description and uses of different types of Calipers, Straight 6 1.
edges, Try squares, Vices, Hammers, Chisels, Scrapers, Files, Drills, Reamers, Tapes, V-Blocks, Face plate, Marking blocks, Carpentry tools, pattern maker's tools, Smithy tools and Moulding tools. Application of hand tools as chisel, file and saw. Metal cutting Machines: Kinematic analysis, specification, operation and inspection of the more important types of metal cutting machine tool including Centre lathes, Capstan and turret lathes, Automatic lathes, drilling and boring machines. Shaping slotting and planning machines, Milling and broaching machines. Machine Process & Machine Tools: The geometry of cutting processes, Chip formation, Cutting forces, Stresses and power; Friction of chip on tool. Generation and dissipation of heat ii cutting. Standard nomenclature for cutting tools. Cutting speeds and feeds, estimation of machining time. The fundamental Cutting process, geometrical control of the cutting edge Turning, Screw cutting and taper turning processes on Centre lathe. Abrasive process: Grinding, honing and lapping by hand and machines. Shears and punches. Wood working machines. Principles of jigs and fixtures Standardization Measuring Instruments & Inspection: Description and use of steel rule, Vernier's scale, Micro-meter, Dial gauge, Depth gauge, thread gauge, Feeler gauge, Wire gauge, pattern maker's scale, Taper gauge, snap gauge, Plug gauge, Optical methods of measurement, Principles of interchange ability, limit system, Use of limit gauge Fitting and Overhauling: Types of packing and jointing materials and their uses, Design considerations and construction of various types of valves and cocks, Reducing valves for steam and air. Bedding of bearings, marking of engine parts for fitting, machining operations fitting of keys, cotters, Pipe work. Safety Measures: Sources of danger and methods of protection. Types of guards and safety devices, Factory Act regulations. Welding: Welding Equipment & Applications, Electric welding (A.C & D.C) spot welding. Gas welding. Soldering & Brazing. Different welding & Electrodes, Solders & Brazing Fluxes. Defects in welding Safe working practices - Personal Protection Equipment
2.
10
3.
4. 5.
5 6
6.
7. 8.
4 10
Total
REFERENCE: 1. 2. 3. 4. Workshop Technology I & II Haza Choudhury. Workshop Technology - Kurmi. Workshop Technology - W.A.J. Chapman (Vol I & II) H.M.T production Technology - TATA McGraw Hill, New Delhi
54
29
Unit No.
1.
Topic
Seamen & their duties: Ships department, General Ship Knowledge and nautical terms like poop deck, forecastle, Bridge. Safety and Cargo Work: Precautions in bad weather, Lashing of cargo, Slings hooks used in cargo work, standard safety precaution on cargo work. Entering in enclosed or confined space, Safe system of works, E Emergency procedures; Emergency signals, Man overboard Signals, Fire signals.
Navigational Lights and Signals: Port and starboard, forward and aft mast lights, Colors and location. Lookout, Flags, Flag etiquette, Dressing ship.
Lecture (Hours)
2
2.
3.
4.
Anchor and Cable Work: Anchor, Shackle, Cable arrangement, Chain locker, Associated fittings, Anchoring and weighing procedure and safety precautions. Moorings, Types of moorings. Navigation: General knowledge of principal stars , Sextants, navigation compasses, echo sounder, log and uses, barometer and weather classification , GMT and zonal time, wireless navigational instruments, radar satellite navigation. Rope Work: Types of knots, Practice of knot formation, materials of ropes , strength, care & maintenance, use of mooring lines, heaving line, rat guards, canvas and its use. Abandoning ship: Manning of life boat and life rafts, muster list, Radio and alarm signals, distress signals (SOS), Distress calls time and radio frequency Pyrotechniques.
Survival at sea: Survival difficulties and factors, equipment available, duties of crew members, initial action on boarding, maintaining the craft.
5.
6.
7.
8.
9.
Life Saving Appliances: Classification of ship for Life Saving Appliances.LSA requirements for cargo ships. Life Boat, Life raft, Life Buoy, Life Jacket Line throwing appliances Safety, care and maintenance of life saving appliances.LSA Regulation, LSA Code, Complete syllabus of IMO module course Proficiency in Survival Techniques. Introduction to: MARPOL Convention and its annexes, Regulatory control towards environmental pollution at sea. Familiarisation with SOLAS, STCW conventions, ISPS code and other maritime codes and conventions, ill effects of cargo on human and environment.
10.
30
11. 12.
Knots, bends and hitches, Ropes and splices, Donning of Life jackets, Life boat drills. Lowering and hoisting of Life boats. Method of helicopter rescue, evacuation Total
8 2 54
Practical: 1. 2. 3. 4. 5. 6. Knots, bends and hitches, Ropes and splices. Use of Life buoys Donning of Life jackets. Life boat drills. Lowering and hoisting of Life boats (model). Study of working of life boat and provisions for life boat. Construction and operational details of life raft giving importance to manual and hydrostatic Release device. 7. Method of helicopter rescue, evacuation
REFERENCES: 1. 2. 3. 4. 5. 6. 7. 8. Seamanship: Survival in Lifeboat: SOLAS MARPOL International Light and Shape and Sound Signal by Electronic navigation aids by Search and Rescue Manual Mariners Handbook -J.Dinger -Capt. Puri, -IMO -IMO -W.Moore -G.Sonnenberg -IMO Publication -HMSO
31
Teaching Scheme Lect. (Hrs.) 04 Tu. 00 Lab (Hrs.) 00 W/S 00 Total (Hrs.) 04 Theory 04
Examination Scheme Theory Practical Sem. End Pract. Assessment Marks Hrs. Total 70 03 100 00
Unit No. 1.
Topic
Ship terms: various terms used in ship construction e.g. lbp, loa, molded and extreme depth, beam and draught, camber, sheer, flare, rake, tumblehome, parallel body etc., displacement & deadweight. Overview of gt and nt. Basic general layout of principal ship types such as bulk carrier, oil tanker, container ships, multipurpose / general cargo ship. Stresses in Ship's Structure: Hull girder, Static, dynamic and local stresses. Hogging, Sagging, Racking, Pounding, Panting, Dry-docking, local loads etc., and Strength members to counteract the same. Materials for ship construction: Materials used in ship construction, grades of steel, plates and sections like Angles, Bulb Plates, I beam T sections etc. used in ship construction. Framing systems and Double Bottom: Transverse and Longitudinal framing, Tank side bracket, Beam Knee, Web frame, stringer, Double bottom construction, types of floors, duct keel. Shell & Decks: Plating systems for shell. Deck plating & deck girders. Openings in decks like hatches. Hatch coamings and closing arrangements of cargo hatches. Water tightness the hatches. Bulk heads & Deep Tanks: Functions and construction of transverse and longitudinal bulkheads. Corrugated bulkheads. Openings through W/T bulkheads; Deep tanks for liquids. Fore End Arrangements: Stem construction, Arrangements to resist panting and pounding. Construction within forepeak tank. Bulbous bow. Hawsepipes, Spurling pipes and Chain locker etc. Aft end construction and arrangements: Additional strengthening in machinery space, Aft peak tank, shaft tunnel, Types of Sterns, Stern frame, Stern Tube, types of rudder, rudder supporting arrangements pintles, gudgeon, construction of rudder, rudder carrier bearing etc. Ship Types: Different ship types and their constructional details and requirements. Sections of general cargo ships, bulk carriers, tankers, container ships, RoRo ships etc. Overview & General Knowledge: Shipyard Practice: Ship design process, Layout of shipyards, Fabrication of components. Basic concepts of Launching of ships and sea trials.. General knowledge of CAD,CAM applications. Piping and venting Systems: Venting arrangements (natural and mechanical) for tanks, holds and oil fuel tanks. Sounding pipes, bilge piping, bilge wells and strum box, ballast piping etc. Offshore Technology : Basic concepts of Drilling Ships, Rigs, Platforms and Supply/Support Vessels etc. Loadings and Tonnage: Definition of freeboard and various assigning conditions, List of closing appliance, Load Line surveys, Tonnage regulations, Calculation as per latest convention , details of LL markings, Plimsol line Ship Surveys: Survey rules, Functioning of ship classification Societies, Surveys during construction, Periodical surveys as per statutory regulations, harmonization of
Lecture (Hours)
4
2. 3. 4.
8 8
5. 6.
7. 8.
9. 10.
3 3
11.
12. 13.
2 4
14.
32 survey, retention/suspension of class of a ship, constructional features and rule guidelines for a merchant vessel as per SOLAS, Marpol regulations, IBC and IGC codes Statutory Certificates and their validity, Ships registration formalities, Intact Stability Criteria under damaged conditions (constructional point of view in compliance with statutory regulations), Enhanced Survey requirements, HSSC, CAS.
15.
Total
REFERENCES: 1. 2. 3. 4. 5. Ship Construction -REEDS Vol -5 Ship Construction -Munro & Smith D. J. Eyres Ship Construction, 4th Edition, Butter worth - Heinemann, Oxford, 1994. Merchant Ship Construction -H.J. Pursey Merchant Ship Construction -D.A. Taylor -SNAME Publication
72
33
Teaching Scheme Lect. (Hrs.) 04 Tu. 00 Lab (Hrs.) 01 W/S 00 Total (Hrs.) 05 Theory 04
Unit Topic No. 1. The second Law of Thermodynamics:-Different statements of the second Low of
Thermodynamics. Carnot cycle, Thermodynamics Reversibility. Carnots Principle, Carnots cycle for a gas, Deductions from Carnot's cycle. Thermodynamics Temperature scale. Steam and Gas Processes on T-S and H-S charts, Entropy and Irreversibility Applied problems
Lecture (Hours) 10
2.
Steam cycle:-Carnot cycle for steam and Ideal Efficiency. Rankin cycle with dry saturated steam and superheated steam. Teed Pump work. Rankin Efficiency, cycle Efficiency, Isentropic Efficiency, work Ratio, Reheating and Regenerative Feed Heating and their effect on Thermal Efficiency. Applied Problems. Steam Engines; Modified Rankin cycle for steam Engines, Hypothetical Indicator Diagram, Mean Effective pressure and work transfer. Diagram Factor, Indicated power, Specific steam Indicated Thermal Efficiency. Efficiency Ratio, Engine Efficiency, Energy Compound steam Engines, Missing quantity prob. Applied lems. Reciprocating Compressors: Ideal cycle for compressors, work Transfer in single stage compressor, Mass and volume flow. Free Air Delivery, Effect of clearance and volumetric Efficiency in Single stage compressors, Multi-stage compression neglecting clearance and with clearance. Condition for Minimum work Input and Perfect Interco ling. Tandem and In-line arrangement in compressors. Rotary positive Displacement Types of compressors. Compressed air Motors, Applied Problems. Properties of Mixtures of Gases and Gas & Vapours;-Dalton's Law of partial pressure, Amagats Law of partial volume, volumetric and Gravimetric Analysis of Gas Mixtures, Gibb's -Dalton Law, Mean value of a Gas constant. Equivalent Molecular weight, Density, specific volume, specific Heal and Molar Heat capacity of gas mixture. Advanced problem on Adiabatic Mixing. Air and Water vapour mixture, Specific Humidity, Relative Humidity, Dew point, Unsaturated and saturated Air. Study of psychometric chart, numerical based on Psychometric.
14
3.
4.
20
5.
16
6.
Total
Practicals 1. 2. 3. 4. Experimental Study of Throttling & separating Calorimeter. Experimental Study on Steam Turbine Test Rig Experimental Study of Reciprocating Air Compressor. Experimental Study on Air Cond. Trainer. Study and Use of : Sling psychrometer, Hygrometer & Anemometer.
72
34
REFERENCES:
2. Technologists
3. Applied Thermodynamics 4. Basic Engineering Thermodynamics
5. Heat Engines
6. Thermodynamics - Applied to heat Engines 7. Heat and Thermodynamics
P. L.Eallaney
E. H. Lewitt Mark W. Zemansky & Richard H.
Dittman
35
Teaching Scheme Lect. (Hrs.) 04 Tu. 00 Lab (Hrs.) 01 W/S 00 Total (Hrs.) 05 Theory 04
Unit Topic Lecture No. (Hours) 1. Direct current machines: Principle of working, construction, winding, e.m.f. Equal ion. 6
Armature reaction, Commutation, brush shin, compensating winding.
2. 3. 4.
D.C. generator, their characteristics, methods of excitation, parallel operation, equalizer bus bar, performance equations. D.C. motor-their characteristics, starting and reversing, speed-torque equations, starters, speed control including electronic method of control, testing of d,c. machines for finding out losses and efficiency, braking of d.c. motor. D.C. and A.C, transmission and distribution-two wire and three wire d,c. system, use of balancer, a.c. transmission single phase and three phase, three wire and four wire distribution, comparison of d.c. and a.c. transmission, effect of voltage drop, copper utilization under different systems, single and double fed distributors, fuses, d.c. air circuit breaker, a.c. air and oil circuit breakers. HV & LV switchgears. Transformers - principle of action, e,m,f. equation, phasor diagrams for no load and load conditions, useful and leakage flux, leakage reactance, equivalent c ire nils, voltage regulation, losses and efficiency, open circuit and short circuit and short circuit tests, parallel operation, three phase transformer - core and shell type transformer, current and potential transformer, auto-transformer (single phase & 3-phases).
12 16 8
5.
30
72
REFERENCE BOOKS:
1. Electrical Technology 2. Electricity applied to Marine Engineering 3. Electrical Power - Hughes Edward - W. Laws - S. Uppal
36
Unit No. 1.
Topic
Friction; Static and Kinetic Friction. - Laws of Friction; Effort required to pull a body up or down an inclined plane. Friction in Square and V- threaded screws, friction in pivots and collars; conical bearings and thrust bearings plates. Cone clutches and Centrifugal clutches. Dynamics of Rotation : Dynamics of rotation panicle and rotating bodies, velocity and acceleration in terms of path variables, cylindrical co-ordinates forces acting on a body having known motion; Torque equation; Work done by application of torque; Kinetic energy of rotation. Total Kinetic energy of a rolling wheel. Periodic Motion: simple Harmonic motion; Application of S, H, M. to masses and springs. Simple Pendulum and Compound Pendulum. Centrifugal Force and its application to conical pendulum. Unloaded Governor, Curved tracks and machine parts, stress in thin rim due to centrifugal action. Drives and Brake: Belt and Rope drives; Open and Cross Belt drive; Belt dimensions; Ratio of belt tension; Modification for V-groove pulleys; Power of Belt drives and maximum power transmitted. Effect of Centrifugal tension; Creep in Belts; Different types of band brakes and block brakes. Dynamometers and their working principles; Absorption Dynamometer Band & Rope Brake Dynamometer, Hydraulic Dynamometer. Governors: Function of Governor; Comparison between a Governor and a fly wheel; Various types of Governors; Centrifugal and Inertia types of Governors, Sensitiveness; Stability and Hunting of Governors; Governor effort and Power, Consideration of friction in Governors.
Lecture (Hours)
4
2.
3.
4.
12
5.
Total Practicals:
To find the co-efficient of friction both for flat belt and V-Belt with Belt friction apparatus and hence find the slip. Centrifugal clutch to demonstrate the process of Power parameters of the Hartnell Governor. i) Rotating masses ii) Spring Rate iii) Initial Spring Compression. Note the effects of varying the mass of the centre sleeve of the Porter Governor and Compare the same with that of Proell Governor. To determine the characteristic curves of sleeve position against speed of rotation in case of: i) Hartnell Governor ii) Porter Governor and iii) Proell Governor
36
37 To determine the moment of inertia of different bodies by the Trifilar suspension by experiment and by calculation.
REFERENCES:
1. Applied Mechanics 2. A text book of Engineering Mechanics 3. Engineering Mechanics - J. Hannah & M.J. Hillier - R.S. Khurmi H, L. Langhaar & A. P. Boresi
38
Unit No. 1. 2. 3.
Topic
Strain Energy in Simple Stresses: Concept of Strain Energy; Strain Energy due to normal and Shear Stresses; Strain Energy due to impact loads; Resilience. Bending Stress: Pre bending, 2nd moment of area, Stresses due to bending. Shear & Torsion: Shear Stress and Shear Strain, Twisting of solid and hollow shafts, Stiffness and Strength.Power and Torque relation. Shafts with linear and compound shafts, Partial hollow shafts, Calculation for Coupling bolts, Torsion applied to closed coil springs, springs with axial load, Calculations for mean diameter of springs, wire diameter & number of coils. Strain Energy in torsion, Plastic yielding of materials in Torsion. Compound Stress and strain: Stresses on an oblique section, General two dimensional stress system Materials subjected to direct and shear stresses, Principal planes and principal stresses, Strain on an oblique section, Determination of principal strains, Principal strain in three dimensions, Principal stresses determined from principal strains, Mohr's Diagram for stress strain and strain rosette, Combine bending and twisting, Equivalent B.M. and Torsion, Shear, bending and torsion, Theories of failure. Thin Curved bar: Strain energy due to bending. Castigliano's theorem, and its application to curved bars, strain energy due to twisting. Applied problems. Thick Cylinders: Thick cylinders, Lame's theory, compound cylinders, The Lame Line; Shrinkage Allowance; Solid shaft subjected to radial pressure. Compound Cylinders; Applied problems. Deflection of Beams: Strain energy due to bending. Application of impact. Deflection by integration, Macaulay's Method. Moment area Methods of deflection coefficient. Deflection due to shear, Deflection by graphical method. Applied problems. Built-in and continuous beams: Momentarea method, builtin beam with central concentrated load, builtin beam with uniformly distributed load, with load not at centre, Macaulay's method, Continuous beam, Clapeyrons three moment theorem. Applied problems. Struts: Euler's theory and Euler's buckling load. Struts with both ends pin joined, both ends fixed, one end fixed and one end free, one end hinged. Pin joined strut with eccentric load, Rankin Gordon Formula. Applied problems. Total
Lecture (Hours) 4 8 12
4.
10
5. 6.
6 8
7.
8. 9.
8 8
72
Laboratory: 1. To determine the behaviour of different materials when subjected to tension or compression 2. To obtain tensile properties on UTM (Yield stress and Young's Modulus) 3. To obtain tensile properties on UTM (Breaking stress and % elongation) 4. Plotting of Stress vs Strain curve. Determination of modulus of rigidity of shaft on torsion testing machine Determination of deflection of
39 simply supported beam for a point load at the centre. Determination of slope and deflection of simply supported beam using moment area method (graphical analysis) REFERENCES: 1. Strength of Materials 2. Strength of Materials 3. Strength of Materials -G. H, Ryder -Stephen Timoshenko - R. K. Rajput
40
Grand Total 50
Machine Shop (Lathe Work): Prepare a job piece which consists of following operations: Straight Turning. A Step pulley. Straight turning. Under-cut with taper & threads. Stepping down with knurling operation Taper turning and inside boring Making of hexagonal end with under-cut taper turning and thread cutting, Welding Stop: Half V- welding (from (op face) Full V-welding (from top face) Double V- welding (on opposite faces) Half U-welding (from lop face) Double U- welding (on opposite faces) T-welding (on inner side) T-welding (both inner sides) T-welding (both outer sides) L- Welding (outside comer) L-welding (inside comer) Angular welding (both sides)
41
Teaching Scheme Lect. (Hrs.) 00 Tu. 00 Lab (Hrs.) 0 W/S 00 Total (Hrs.) 00 Theory 00
42
Unit Topic No. 1. Three phase induction motor: principle of operation and theory of action, slip speed,
rotor to stator relationship, rotor frequency, rotor e.m.f. and current, equivalent circuit relationship between rotor IR loss and the rotor slip, torque/slip characteristics, starting torque and maximum running torque, reversing, speed control of induction motor, including IGBT (Insulated Gate Bipolar Transistor) and Thyristor controls, starting of induction motor, method of starting D.O.L, Star/Delta, Auto, Testing of motor, use of circle diagram. Single phase induction motor principle and operational characteristics, starting control constructional details. Alternators-general arrangement of alternators, construction of salient pole and cylindrical- rotor types, types of stator windings, single and double layer windings, e.m.f equation of an alternator, distribution and pitch factor, waveform of generated e.m.f., alternator on load, percentage regulation, internal voltage drop, production of rotating magnetic field, resultant magnetic field distribution, mathematical derivation of the rotating field condition, magneto motive force or ampere-turn waveform distribution, reversal of direction of rotation of rotating field. Armature reaction in synchronous alternator, armature reactance, prediction of voltage regulation, open circuit test, short circuit test, synchronous impedance, torque/angle characteristics, infinite busbar, synchronizing current, torque and power, hunting of phase swinging, parallel operation of alternators, a.c. generators in parallel-excitation control, throttle control, load sharing KW and KVA, principle of action of three phase synchronous motor effect of varying load and excitation, methods of starting, advantages and disadvantages of synchronous motor.
Lecture (Hours)
20
2.
20
3.
14
Total
Practicals (A.C. Circuits and Machines): To study the slip-torque characteristics of an induction motor and to find out the full load slip. To study the different type of Motors, connect the motor to A.C. supply, run the motor and obtain its speed load characteristics (The experimental multi-motor set). To determine the regulation of a 3-phase alternator by synchronous impedance method. To compute full load, input output torque, slip, power factor and efficiency of a 3- phase induction motor from circle diagram. Also to compare the results from the circle diagram with actual full load test on the motor. Study operation of Synchro transmitter and Repeater. To determine the phase-sequence of 3-phase line by using resistance and capacitance in two ways. To connect similar 1-phase transformers in the following ways:
54
43 (a) Y (b) Y-Y (c) Double Y (d) Double Parallel operation of D.C. Shunt Generators. Synchronising of a 3-phase Alternators. Parallel operation of single-phase Transformers. Study Pole changing motor for various speeds. Determination of characteristics of an A.C. Brushless Generator. Determination of characteristics 2/4 pole single phase Induction Motor. Variable frequency speed control of Induction Motor. Overhauling of Induction Motor, and Star-Delta Starter. Circuit Breaker Trainer (study of Air Circuit Breaker) To perform different types of Electrical Machines experiments [preferably on Scan Drive System [TERCOSCAN] - Electrical Machine Tutor - Simulator] such as D.C. Machines, Induction Machine, Synchronous Machine and Transformer mainly Motor Generator characteristics, Control and Transformer tests to be performed - Monitoring & control to be studied with the help of a Personal Computer and different vector quantities seen in the oscilloscope.
REFERENCES:
Electrical Technology 2. Electric Motor drives 3. Electricity applied to Marine Engineering
1.
44
Unit Topic No. 1. Theory of fire: Introduction, Safety & Principles, Fire triangle, Spontaneous Combustion. Limits
of flammability. Advantages of various fire extinguishing agents including vaporising fluids and their suitability for ship's use. Control of Class A, B and C fires. 2. Fire Prevention: SOLAS Convention, requirements in respect of materials of construction and design of ships, fire detection and extinction systems, escape means, electrical installations, ventilation system and venting system for tankers. Statutory requirements for fire fighting systems and equipment on different vessels. Fire Detection and Safety Systems:Fire safety precautions on cargo ships and tankers during working. Types of detectors, Selection of fire detectors and alarm systems and their operational limits. Commissioning and periodic testing of sensors and detection system. Description of various systems fitted on ships. Fire Fighting Equipment (Fixed & Miscellaneous types): Fire pumps, hydrants and hoses, Couplings, nozzles and international shore connection, Construction, operation and merits of different types of portable and nonportable fire extinguishers and fixed fire extinguishing installations for ships. Properties of chemicals used. CO2 systems and inert gas systems. Fireman's outfit, its use and care. Maintenance, testing and recharging of appliances. Preparation for Safety Equipment and other Surveys.Breathing Apparatus types, uses and principles. Fixed fire installation on LPG and LNG. Fire Control, Fire fighting & Shipboard Organisation: Action required and practical techniques adopted for extinguishing fires in accommodation, machinery spaces, boiler rooms, Cargo holds, galley etc. Fire fighting in port and dry dock. Procedure for reentry after putting off fire, Rescue operations from affected compartments. First aid, Fire organization on ships. Fire signal and muster. Fire drill. Leadership and duties.Total
Lecture (Hours) 8
10
3.
10
4.
5.
14
54
Practicals:
1. 2. 3. Testing and operation of Jet and spray type nozzles and fire hoses. Operation of emergency fire pump. Operation, charging and maintenance of portable fire extinguishers (a) CO2 water type (b) Foam type (c) Dry power type (d) CO2 extinguishers Operation, use and functions of breathing apparatus. (a) Self contained type. (b) Bellow Type. Use Fireman's outfit. Study and operate total CO2 flooding of Engine room & Cargo holds.
4.
5. 6.
45 7. 8. Operation of different types of fire detectors Basic Fire Prevention & Fire Fighting Course
REFERENCE:
1. 2. 3. 4. 5. 6. 7. Marine Engineering Practices- IME Publication, SOLAS- Bhandarkar Publication, Fire Safety Code Book Survey of Life Saving Appliances and Fire Fighting Equipments- H.M.S.O. Fire Abroad- Franc rush Brook Fire fighting aboard ships- M.G.Stavitsky Marine Electrical Technology by Fernandez
46
Teaching Scheme Lect. (Hrs.) 03 Tu. 00 Lab (Hrs.) 00 W/S 00 Total (Hrs.) 03 Theory 03
Unit Topic No. 1. Sampling Theory: Population and Sample, Sampling with and without replacement. 2.
Random Samples, Population parameters, sample statistics, samples mean, sampling distribution of means, sample variance, mean, variance and moments for grouped data. Curve Fitting, Regression and Correlation : Curve filling, the method of [east squares, the least squares line, least, square line in terms of Sample variance and covariance, regression fines, regression coefficients, the least square parabola, multiple regression, standard error of estimate, linear correlation coefficient, Probabilistic interpretations of regression and correlation, interpretations of regression and correlation. Digital Mathematics: Binary codes: Weighted and Non weighted Binary codes, Error detecting codes, Error correcting codes. Alphanumeric codes. Basic logic gates: AND or not gates, combining logic gates, NAND, NOR, Exclusive-OR, Exclusive-NOR gates, converting gales within verters. Logic Circuits: Sum-of-Products Boolean expressions, Product-of-Sums Boolean expressions, use of De Morgan's Theorems, Use of NAND logic, USE OF NOR logic Numerical Analysis. The Calculus of Finite Differences: Differences of a function, Fundamental operators of the calculus of Finite Differences, Algebra of Finite Difference operators, Fundamental equations satisfied by Finite Difference Operators, Difference tables, Derivative of a tabulated function. Integral of a tabulated Junction, Summation formula. Difference equation with constant coefficients, Applications to oscillations of a chain of particles connected by strings and an electrical line with discontinuous leaks, Interpolation formulae, Newton's divided difference formula, Lagrange Interpolation formula, Forward and backward Gregory-Newton interpolation formulae. Sterling interpolation formula. Numerical integration by various methods (Trapezoidal Rule, Simpson's Rule etc.), linear difference equation with constant coefficients. Computing: Design of efficient algorithms for problems like-factorial of a positive integer, Fibonacci Sequence generation. Sin x, cos x, ex series summation Linear search problem, Bubble sort Problem, Merging Problem, Calculation of computational complexity. Fourier Series and Integrals, Periodic Functions Fourier Series and Euler's Formulae. Fourier Series for even & odd functions and functions having arbitrary period; Halfrange Expansions. Applications of Fourier Series-Rectangular Pulse; Half-wave Rectifier. Fourier Integral, Orthogonal Functions, Gibbs Phenomenon. Laplace Transform, Inverse Transform, Linearity. Laplace Transforms of Derivatives & Integrals; Transformation of ordinary differentia) equation. Applications, shiftingonthes andt axes; Convolutions, Partial fractions Ordinary Differential Equation of nth order; Solution of Homogeneous and nonhomogeneous equations, Method of undetermined Co-efficient, System of Ordinary Differential Equations, Phase Plant, Critical Points, Stability.
Lecture (Hours)
4 6
3.
4. 5.
8 10
6.
7.
8.
9.
47
Total
REFERENCES: 1. Numerical Methods for Engineering & Scientific Computation - by Jain, M- K. lyangcr, S-R. K. Jain 2. Numerical Methods for Engineers - By Chapra S- C., Canale R. P. 3. GREWAL, B. S. Higher Engineering Mathematics, 38th Edition, Khanna Publishers, Delhi, 2004, 4. Bali, N.P. and Narayana Iyengar, N.C1LS,, Engineering Mathematics, Laxmi Publications Ltd, New Delhi,2003 5. Venkataraman M.K. Engineering Mathematics, Vol-I & II Revised Enlarged Edition, the National Publishing Company, Chennai, 2004. 6. K. A. Stroud, Engineering Mathematics
54
48
Teaching Scheme Lect. (Hrs.) 03 Tu. 00 Lab (Hrs.) 01 W/S 00 Total (Hrs.) 04 Theory 03
Examination Scheme Theory Practical Sem. End Pract. Assessment Marks Hrs. Total 70 03 100 25
Lecture Unit Topic (Hours) No. 8 1. Structure of Atom: Electrons and Bonding; Wave Mechanics and electronic behaviours; Electronic structure of atoms; Covalent bonding; Metallic bonding; ionic bonding and Secondary bonding. Atomic packing-directionally and non-directionally bonded atoms; Crystal structure-Space lattices; Ionic and molecular crystals; Interfacing in crystalsPoints; line, surface and volume imperfections; Non-crystalline solids; Elastomers; Long chain and molecular compounds and three dimensional net work . Metals and Alloys: Different types of iron and steel; their manufacture, properties and uses in industry. Alloys of iron and steel. Non-ferrous metals and alloys. Properties and uses; Miscellaneous engineering materials; their properties and uses. Miscellaneous Engg. Materials: Refractoriness, Insulating materials; Plastics and Rubber; PVC, Resins, Adhesives and Bonding Plastics, Paints. Manufacture, properties and selection for various engineering applications. Polyurethenefoam. Testing of Materials: Destructive Tests: Tensile Test; Compression Test; Hardness Test; Bend Test; Torsion Test & Impact Test. Non-destructive Tests: Magnetic Particle Test; Fluorescent Test; Ultrasonic Test, Radiography Test. Solid Solution: Properties of solid solutions and alloys. Types of Binary alloys, Thermal Equilibrium Diagrams, Cooling curves, Eutectic and paratactic alloys, Intermetallic compounds. Allotropy of Iron, Iron-carbon Equilibrium diagrams, T-T-T curve, Equilibrium Diagrams for Ferrous and Non-ferrous metals and alloys. Heat Treatment: Heat treatment principles and processes and purposes for Ferrous and non-ferrous metals and alloys. Effect on structures and properties. Deformation and Fracture of materials in services. Fatigue & Creep: Fatigue loading, Mechanisms of fatigue, fatigue curve, Fatigue tests. Design criteria in fatigue, Corrosion fatigue. Stress concentration. Creep phenomena and creep-resisting alloys. Creep curve. Short time and long time creep tests. Development of creep resisting alloys. Corrosion and its prevention: Mechanism of corrosion, Thermodynamics & kinetics of corrosion, Chemical corrosion Electrochemical corrosion, Anodic and Catholic protection, Forms of metallic coatings. Anodizing, Phosphate. Uses of materials in shipboard application: Chromium, Ceramic, Titanium, PTFE in Shipboard Systems. Characteristics of above materials. Selection of Materials in Shipbuilding & Marine Engineering: Boilers, Steam and Gas turbine, Purifiers and Diesel engine components, Pumping Machinery, Components and Piping System, Engine seating. Propellers and Rudders. Composition, strength value and other requirement for materials used.
2. 3. 4.
5.
6. 7.
8. 9. 10.
3 4
Total
54
Practicals: 1. To determine the behavior of different materials when subjected to Tension and to obtain the following Tensile properties of materials on Universal Testing Machine: (i) UTS,
49 (ii) Yield Stress, (iii) Young's Modulus, (iv) Breaking Stress, (v) Percentage Elongation, (vi) Percentage reduction in area and (vii) Plotting of Curve of- Stress vs Strain. 2. 3. 4. To conduct IZOD impact test on impact test machine and calculate value of energy absorbed. Calculate Hardness of a Material on Brinnels Hardness Testing Machine. Determination of behaviour of ductile materials when subjected to torsion and to obtain (i) Maximum Torsion Stress, (ii) Modulus of Rigidity and (iii) Plotting of curve of Angle of Twist vs Torque. To determine the stiffness of springs for (a) round wire and (b) square section wire when subjected to compression. To study grain structure of various ferrous & Non Ferrous material under microscope. To conduct Dye Penetrant Test for detection of crack in material. To conduct Magnetic Particle test for crack detection. To conduct flaw detection test by Ultrasonic Equipment. To study behaviour of a material under fatigue on Fatigue testing machine. To prepare a report on use of material in shipbuilding & Marine Engineering.
5.
6. 7. 8. 9. 10. 11.
REFERENCE:
1. Metallurgy for Engineers 2. Pounders Marine Diesel Engines 3. Material Science - E. C. Rollason - Doug Woodyard - Hazra - Chaudhary
50
Unit Topic No. 1. Basic Mechanisms: Mechanisms and machines, kinematics pair, elements, chains and inversions, Degrees of freedom, movability, Grubler's criterion, four link mechanisms, Grashof's criteria. 2. Kinematics and Link-Mechanisms: Relative motion between bodies moving in different
planes. Instantaneous center method; Rubbing velocities at pin joints. Graphical construction for relative velocity and acceleration in different link and sliding mechanisms. Analytical determination of velocity and acceleration. Forces in Crank and connecting rods. Inertia force on link connecting rods. Effect of friction. Turning Moment & Flywheel: Function of a Flywheel. Crank effort diagrams. Fluctuation of speed and energy. Effect of centrifugal tension on flywheel. Inertia torque and its effects on Crank Effort diagrams. Cams: Types of cams and followers. Specified motion of followers. Uniform acceleration and deceleration, S.H.M. and uniform velocity Graphical construction of Cam-profile. Analytical design procedure for cams with Straight flank, Curved flank, Circular flank with various types of followers Spring force and Reaction Torque. In-line cams and off center cams. Spur Gearing : Various definition e.g. p.c.d. profile of gear teeth, module, path of contact, velocity of sliding Interference, Gear ratio and center distance of simple and compound gear trains. Toothed gearing: Types of gears, conditions for transmission of constant velocity ratio; methods of avoiding interference; Transmission of power by gear trains on parallel shafts; Rack and pinion. Bevel gears, Worm and Worm wheel. Spur gear Helical gears, Spiral gears; Epicycle gear trains. Torque on gear trains, acceleration of gear trains.
Lecture (Hours) 5
10
3. 4.
10 10
5. 6.
6 13
Total
Practicals: To measure circular and linear displacements of cam and follower in case of
54
(A) Plate cam-Reciprocating follower (B) Tangent cam-with roller oscillating follower and plot the displacement curves hence
3. Engineering Mechanics
-S.Trmoshenko& D. H. Young.
51
Unit Topic No. 1. Fuels, Combustion & Dissociation: Definition of Fuel, combustion. Combustion
Equation, Analysis of the Products of Combustion, stoichiometric combustion, Actual combustion, Excess Air, Mixture strength. Dissociation. Effect of Dissociation on LCEngines. Gas Dynamics: - One Dimensional steady flow of compressible fluids, Isentropic flow, Effect of Friction, Flaw through Nozzles and Differ. Critical condition, Mach number, Subsonic, Sonic and Supersonic Flow. Flow of steam through Nozzle? and Diffuses. Steam Turbines:General Principles of Impulse and Reaction Turbines: -Velocity Diagrams for simple Impulse and Impulse-Reaction Turbine. Compounding of Impulse TurbinePressure and velocity compounding. Force on blades, Work done by Blades, Axial Thrust, Blade or Diagram Efficiency. Effect of Friction on Blades, Applied Problems. Transmission of Heat:- Fourier's Law of Heat conduction. Thermal conductivity of Insulating materials Conduction through flat & cylindrical, spherical surfaces in series. Heat Transfer from fluids to fluids through walls. Application of Heat Transfer in Marine Heat Exchangers, like Coolers, Heaters, Condensers. Pre-diction of convection Heat Transfer rates. Use of Non-Dimensional Groups. Prandtl No. Nussle No., Reynolds No., Stanton No., Grashof No, Graetz No, Natural and Forced Convection.
Lecture (Hours) 10
2. 3.
10 14
4.
12
5.
8 54
Total
REFRENCE:
1. 2. 3. 4. 5. 6. Applied Thermodynamics for Engineering Technologists Applied Thermodynamics Basic Engineering Thermodynamics Heat Engines Thermodynamics- Applied to heat Engines Heat and Thermodynamics T.D.Eastop & A. McConkey J. B. O. Sneeden & S- V, Karr Joel Rayner - P- L. Ballaney E, H. Lewitt Mark W. Zcmansky & Richard H. Dittman
52
Teaching Scheme Lect. (Hrs.) 03 Tu. 00 Lab (Hrs.) 01 W/S 00 Total (Hrs.) 04 Theory 03
Unit No. 1.
Topic Properties of fluid: Types of fluid, law of continuum, properties of fluid-surface tension, cohesion & adhesion, viscosity & its measurement- rotating viscometer, capillarity, bulk modulus of elasticity, compressibility, vapor pressure and cavitation. Fluid static: Pressure & its measurement, hydrostatic law, hydrostatic forces on submerged surfaces vertical, horizontal, inclined & curved surface, Variation of forces with depth, buoyancy and floatation, Centre of pressure on a rectangular vertical plane surface or triangular plane surface , both with one edge parallel to the surface of the liquid, meta centric height, stability of immersed and floating body. Fluid Kinematics: Types of fluid flow, velocity & acceleration of fluid flow, rate of flow & continuity equation, vortex flows. Full bore flow of liquid through pipes under constant head. Flow through orifice. Flow through pipes, Flow through parallel concentric pipes, Flow through parallel plates, Coefficient of velocity, contraction of area and discharge. Fluid Dynamics: Control volume & Control surface, Eulers equation, Bernoullis equation and its applications. Flow rate measurement-Venturimeter, Orificemeter & Pitot tube. Compressible flow: - velocity of sound, mach no & mach cone. Fluid Machines: Impulse momentum principal force exerted by a jet on flat plate, hinged flat plate, moving flat plate, curved and pipe bend. Surge Pressure and control; C.F. pump: types, construction, velocity diagram & plate, work done, effect of van shape, pump losses & efficiency pressure rise in impeller, minimum starting speed of pump, specific speed, cavitations & maximum suction lift, NPSH performance characteristics of C.F pump. Blade diagrams for a centrifugal pump, Reciprocating Pumps and other positive displacement pumps, Single acting and double acting , use of air vessel. Hydraulic Turbines: Impulse reaction turbine, pelton wheel, Francis, propeller& Kaplan turbine, effective head, available power & efficiencies for above turbines, draft tube, specific speed of turbine, cavitation, performance characteristics of turbines. Total
Lecture (Hours)
4
2.
3.
10
4.
5.
14
6.
10
54
Practical work: The term work shall be based on experimental and analytical work on the topics mentioned above and will be defended by the candidates. 1. Buoyancy Experiment - Metacentric Height 2. Measurement of flow using Pitot tube, flow meter, flow nozzle Bernoulli's equationVenturimeter. 3. To verify the Bernoullis theorem with help of given apparatus.
53 4. 5. 6. 7. To determine coefficient of discharge of venturimeter and orificemeter. To determine friction losses through pipes. To determine coefficient of discharge of through notches and weirs. To study the performance characteristics of a constant speed centrifugal pump, specific speed. Performance characteristics of multistage pump. 8. To study about the Positive discharge pumps 9. To find the Characteristics of Impulse and Reaction Turbine Specific speed and unit quantities. 10. Study various types of impellers on a Board. Impellers of pumps for practical demonstration specially required for Design Work.
REFERENCES BOOKS: 1. 2. 3. 4. 5. 6. Fluid Mechanics by Fluid Mechanics & Machine Fluid Mechanics & Machine Hydraulics and fluid mechanic Fluid Mechanics & Hydraulic Machines Fluid Mechanics (Part I & Part -II) -Yunus Cengel. -by R.K. Bansal -by K.R. Arora - P.N. Modi, S.M. Seth - R.K. Rajputh - J. F. Douglas
54
Unit No. 1.
Topic Introduction to machine design: Meaning of Design, Introduction to machine design, Phases in design, Preferred Numbers & Standards, Codes for materials Properties & application of engineering materials and their selection. Factor of Safety and factors influencing it. Design considerations: Direct stresses (Tensile and Compressive), stress-strain diagram, Bending stresses, Bearing stresses, Tensional stresses, Eccentric loading, Principal stresses, Contact stresses, Castigliones theory for determining deflections. Theories of failures . Limits, Tolerances and Type of fits. Design of Shaft, Keys & Couplings: Design of shaft & axles on basis of bending, torsion & combined loading, Shaft design on the basis of rigidity, Effect of keyways, Design of Square key, Rectangular key, Kennedy key, Splines, Flexible Shaft, Design of Muff or Sleeve coupling, Clamp coupling, Flange coupling, Pin-bushed coupling, Universal Joint. Power transmission: clutches & brakes, Belt drives, chain drives, design & drawing of tooth gearing like spur & Bevel gears, Rack & pinion, worm & worm wheels, helical gears. Design of bolt and riveted joints: Riveted joints: Types of riveted joints, Design of double and triple riveted butt joint with equal and unequal cover plates, Design of riveted joint as per IBR, Design of lap joint, Lozenge joint Bolted joints: Definitions, Types of threads, screw fastenings, locking devices for nuts, washers, eye bolts, Efficiency of threads, Static stresses in screw fastenings Eccentric loading in riveted and bolted joints: a) Loading parallel to axis of bolts b) Loading perpendicular to axis of bolts c) Eccentric loading on circular base. Design of Bearing & Seals: Sliding contact bearings: Journal bearings, thrust bearings, friction in journal bearings, bearing loads, bearing design using various equations. Thermal Equilibrium. Rolling Contact Bearings: Load ratings, types of radial ball bearings, selection of bearings, lubrication of ball and roller bearings, methods of failure.,Seals - Selection and application of seals. Sketch the following: Assembly Drawings of marine components in Orthographic projection from Isometric views e,g, Bilge Suction Strainer Boxes, Ship's Side Discharge Valve Chest, Cylinder Relief Valve, Control Valve, Oil Fuel Strainer, Parallel Slide Stop Valve , Ballast Chest for Oil or Water , Feed Check Valve, Gear Pump , Control Valves, Boiler Blowdown valves, Diesel Engines Rocker arms, cylinder liner, connecting rod with bearings. Full bore boiler safety valve, Hydraulic Exhaust Valve . (Minimum of 9 drawings to be completed in the class. Remaining drawings to be given as home assignment) Sample list drawings para 17 DCS Annex-II Air Inlet Valve, Automatic Valve.
Lecture (Hours) 1
2.
3.
4. 5.
3 3
6.
7.
18
55 Total
36
REFERENCE BOOK
1. Mechanical Engg Desgin - Joseph Shigley & Charles Mischlee from Tata Mcgrawhill, 2nd Edn 2. Design of Machine Elements V.B. Bhanduri from Tata Mcgrawhill, 2nd Edn 3. Machine Drawing N.D. Bhatta 4. MacGibbons Pictorial Drawing Book for Marine Engineers-James G.Holburn & John J. Seaton, James Munro & Company, limited Engineering and Nautical Publishers 5. Reed'3 Engineering Drawing for Marine Engineers - Volume II by H. G. Beck 6. Engineering Drawing for Marine Engineers-Vol-11, Reeds Marine Engineers Series, Thomas Reed Publications.
56
Grand Total 50
Study of Workshop layout; Steam & Exhaust Line Tracing; Feed & condensate Line Tracing for the Steam Engine Plant; Cooling Water & Fuel Line Tracing for the Steam Engine Plant; Smoke lube Boiler Familiarisation; Globe Valve Overhauling; Sluice Valve Overhauling; Non-return Globe Valve Overhauling; 2 Way/ 3 Way Cock Overhauling; Shaft Key Making Thread cutting by Taps & Die; Thread cutting by Lathe Machine. Other important "jobs" that may be introduced as per current trend, to keep student abreast with latest.
57
Teaching Scheme W/S Lect. (Hrs.) 00 Tu. 00 Lab (Hrs.) 00 00 Total (Hrs.) 00 Theory 00
Examination Scheme Theory Practical Sem. End Int. Asses 00 Marks 00 Hrs. 00 Total 00 Pract. Assessment 100 Grand Total 100
58
Unit Topic Lecture No. (Hours) 10 1. Introduction & Characteristics of IC Engine: 4-Stroke and 2-stroke cycles; Deviation
from Ideal condition in actual engines; Limitation in parameters, Timing Diagrams of 2 - Stroke and 4-Stroke engines. Comparative study of slow speed, medium speed and high speed diesel engines - suitability and requirements for various purposes Mean Piston speed, M.C.R. & C.S.R. ratings. Practical heat balance diagrams and thermal efficiency. General Description of I.C. Engines: Marine Diesel Engine of MA.N - B&W., Seizer, make, Constructional Details of I.C. Engines: Principal Components: Jackets and Liners, Cylinder, heads. Piston, Cross heads, Connecting rods, Bed Plates, A-frames, Welded construction for Bed plates & frames. Tie rods, hydraulic exhaust valves. Scavenging and Supercharging System: Scavenging arrangements in 2-Stroke engines; Air charging and exhausting in 4-Stroke engines; Various types of Scavenging in 2stroke engines; Uni-flow, loop, cross loop and reverse loop scavenging, their merits and demerits, Scavenge pumps for normally aspirated engines; under piston scavenging, Scavenge manifolds. Supercharging arrangements: pulse and constant pressure type; their relative merits and demerits in highly rated marine propulsion engine. Air movements inside the cylinders. Turbocharger and its details. Two stage, un-cooled, radial turbochargers. Cooling of I.C. Engines: Various Cooling media used; their merits and demerits, cooling of Pistons, cylinder jackets & cylinder heads, Bore cooling, coolant conveying mechanism and system, maintenance of coolant and cooling system. Lubrication Systems: Lubrication arrangement in diesel engine including Coolers & Filters, Cylinder-lubrication, Linear wear and preventive measures, Combinations of lubricating oil its effect and preventive measures. - Improvements in Lubricating oils though use of additives. Types of additive - Monitoring engines though lubricating oil analysis reports. Fuel pumps and metering devices: Jerk and Common rail systems; Fuel injection systems Helical groove and spill valve type Fuel Pumps. System for burning heavy oil in slow and medium speed marine engine, V.I.T. & Electronic injection system. - Effect of viscosity on liquid combustion. - Measuring equipment and its working principle. - Necessity of variable fuel injection system. - Procedure of application on a modern slow speed long stroke engine. - Necessity for adoption of fuel quality setting system. - Incorporation of FQSL along with the V.I.T. system of the engine. Medium speed Engines: Different types of medium speed marine diesel engines, couplings, and reduction gear used in conjunction with medium speed Engine, Development in exhaust valve design, V-type engine details. - Use of poor quality residual fuels and their consequences. - Improvements in designs for higher power output. - Fuels, combustion process fundamentals.
2.
16
3.
4. 5. 6.
7.
8.
10
9.
59
of stroke-bore ratio, Development in materials in construction & heat treatment of M.E. components. Total
72
REFERENCE:
1. Wood yard, Goug, "Pounder's Marine Diesel Engines". 8th Edition, Butter Worth Heinemann Publishing, London, 2001. 2. "Slow speed Diesel Engine" Institute of Marine Engineers 3. S H Henshall, "Medium and High Speed Diesel Engines for Marine Use", 1st Edition, Institute of Marine Engineers, Mumbai, 1996. 4. D K Sanyal, "Principle'& Practice of Marine Diesel Engines", 2d Edition, Bhandarkar Publication, Mumbai, 1998. 5. "Marine Low Speed Diesel Engine", Denis Griffiths. 6. "Lamb's Question and Answer on Marine diesel Engine". 7. "Diesel Engine", A.]. Wharton
60
Unit Topic No. 1. General Engine Room Layout: Layout of main and auxiliary machinery in engine rooms
in different ships.
Lecture (Hours)
3 8
2.
Layout of Pipe lines, Pipe material, Piping arrangement for steam, bilge, ballast and oil fuel systems, Lub oil and Cooling system lines with various fittings. Domestic fresh water and sea water and sea water hydrophore system. Colour code and safety fittings of bunkering procedure and in the pipe lines. Fuels: Source of supply, Study of Primary Fuels, Coal, Petroleum, Natural Gas, Classification of Fuels. Treatment of Fuels for combustion in Marine I.C.E. and Steam Plants. Residual fuels, Emulsified Fuels, Merits and demerits of such fuel in marine engines Bunkering procedure, precautions taken, Line diagram for H.F.0 & D.O. Filters: strainers and filters, types of marine filters, different types of filter materials, auto-clean and Duplex filters, Static filters, micro filters. Priming and core maintenance of filters Pumps: Types of pumps for various requirements, their characteristics and application in ships. Centrifugal Pumps, Gear Pumps, Screw Pumps and Reciprocating pumps, Care and Maintenance of pumps. Use & Care Maintenance of pumps of various types. Hydraulic pumps & motors, line filters and systems. Automation and control of pumps & pumping systems Blowers and Compressors: Operational and constructional details of blowers and compressors used on board ships. Uses of compressed air. Air Bottles, Construction, mountings & associated system Evaporators: Construction and Operation of different types of evaporators. Fresh Water generators and distillers. Reverse Osmosis process, Conditioning arrangements of distilled water for drinking purpose Heat Exchangers: tubular and plate type, reasons of corrosion, tube removal, plugging, and materials used. Oil Purification: Theory of oil purifications, various methods of oil purifications, Use of settling / service tanks & precautions taken before entering / cleaning tanks. Principles of operation and construction of different Centrifuges for heavy fuel and lubricating oil like FOPX system, Self desludging Uses of Homogenizers. ALCAP system, Importance of LO/FO testing, Method of testin
3.
4. 5.
4 5
6.
7.
8.
9. 10.
5 8
61
11.
Hydraulic pumps & Motors:Types of Hydrostatic drives. Types of Hydraulic Transmission Systems-Multimotor open-circuit Systems and closed -circuit systems. Applications of Hydraulic Transmission, Advantages and disadvantages of Hydrostatic transmission & fluid circuit. Pumps: Design considerations, characteristics and calculations on Gear, Screw, Vane pumps of fixed and variable displacement types, Axial piston pumps of fixed and variable Displacement types-Swash plate and Bent Axis Design; Radial piston pump, Motors : Fixed or Variable displacement type, axial piston unit. Of Swash plate and bent axis design, fixed displacement axial piston unit of wobble plate design. Vane type.
12
Total REFERENCES:
1. 2. 3. 4. Marine Auxiliary machinery Marine Auxiliary machinery Marine Engineering Practice Basic Marine Engineering - D.W. Smith - H.D. McGeorge - IME Publication - J. K. Dhar
72
62
Unit No. 1.
Topic
Basics & Buoyancy : Laws of floatation, Buoyancy, Reserve buoyancy, TPC, FWA, DWA. Form Coefficients. Use of displacement tables and curves. Terms such as Righting Lever (GZ), Righting Moment. Stable, unstable and neutral equilibrium etc.
Lecture (Hours) 10
2.
Geometry of Ship & Hydrostatic Calculations: Ships lines, Displacement Calculation, First and Second moment of area, Simpson's rules, application to area and volume, Trapezoidal rule, mean and midordinate rule. Tchebycheff's rule and its applications, Tonnes per Centimeter Immersion, Coefficient of form, Wetted surface area, Similar figures. Centre of gravity, effect of addition and removal of masses, Effect of suspended (KB).
12
mass. Location of Centre of Gravity (KG), Location of Centre of buoyancy of heel, Calculation of
20
3.
B.M. Metacentric height, Inclining experiment, Free surface effect, Stability at large angles of heel, curves of statical stability, dynamical stability, angle of loll; stability of a wall sided ship.IMO recommendations concerning stability. 4. Longitudinal Stability and trim: Longitudinal BM, Moment to change trim on Cm. Change of L.C.B. with change of trim, Change of trim due to adding or deducting weights, alteration of draft due to change in density, Flooding calculations, Floodable length curves, M.O.T. method for determination of floodable lengths, factors of subdivision, Loss of stability due to grounding, Docking stability. Pressure on chocks. Resistance & Powering: Frictional, Residuary & Total resistance, Froude's Law of comparison, Effective power calculations, Ships Corelation Factor (SCF), Admiralty coefficient, Fuel Coefficient and Fuel consumption. Effect of viscosity and application of ITTC formula Total REFERENCES: 1. Ship and Naval Architecture 2. Naval Architecture for Engineers 3. Introduction to Naval Architecture 4. Creative Naval Architecture 5. Ship Construction 6. Principles of Naval Architecture 7. Naval Architecture, Principles & Theory - R. Munro-Smith - Reeds' Vol - 6 - Eric Tupper - G. N. HATCH - D. J. Eyers - SNAME Publications - B. Baxter 20
5.
10
72
63
64
Unit Topic No. 1. Free vibrations: Free Harmonic Vibrations, Linear motion of an elastic system, Angular motion of an elastic system. Differential equation of motion. Free Vibration of springs in series and parallel. Simple and Compound pendulums, Single and two degrees of freedom. 2. Damped vibrations: Idea of Viscous and Coulomb damping, Linear and angular vibrations with Viscous damping, Forced damped liner and angular Vibrations, Periodic movement of support. 3. 4. 5. Forced vibrations: Forced Linear and angular vibrations, periodic force transmitted to support, periodic movement of the support.
Forced Damped Vibration: To write differential equation of motion and find amplitude, frequency.
Lecture (Hours) 8
5 4 6
Torsional vibrations: Single rotor system, rotor at end and rotor in the middle. Effect of inertia of Shaft, Two rotor system, rotors at both ends and rotors at one end. Three rotor and multirotor systems. Torsionally equivalent shafts, Geared system. Transverse vibrations of beams : Single Concentrated load, effect of the mass of the beam, Energy methodseveral concentrated Loads uniformly distributed load, Dunkerley's empirical method for several concentrated loads. - 8 Whirling of shafts Whirling of shafts, critical speed, effect of slope of the disc, effect of end thrusts.-7
6.
12
7.
Balancing: Balancing of masses rotating in different planes, dynamic forces at bearings, Primary and secondary balance of multicylinder inline Engines and Configurations. Gyroscope : Gyroscopic couple, Vector representation of torque and angular momentum, steady rectangular precession, vector treatment; Steady conical precession; Motion involving steady precession; Application to Ship's stabilisation. Total
10
8.
54
VIBRATIONS EXPERIMENTS 1. To study the undamped free vibrations of equivalent spring mass system; 2. To determine the radius of gyration of a given bar by using bifilar suspension; 3. To study gyroscopic effect and to find out gyroscopic couple both in magnitude and direction; 4. To study free vibrations of two rotor system and to determine the natural frequency of
65
vibrations theoretically and experimentally; 5. Static and dynamic balancing of shaft; 6. To study the damped torsional oscillation and determine the damped coefficient; 7. To determine the characteristic curves of sleeve position against controlling force and speed for the governor; REFERENCES:
1. Advanced Mechanics of Machines 2. Theory of Machines 3. Engineering Mechanics - J. Hannah & R. C. Stephens - P. L. Ballaney - S. Timoshenko & D. H. Young
66
Unit Topic Lecture No. (Hours) Introduction: Overview of marine electrical systems the basic components / systems and 1. 1
the conditions under which they have to function Electrical and Electronic Symbols and Interpretation of flow Diagram and circuits.
2.
Power Generation Equipment & Automatic Voltage Regulation: Selection of alternators and shaft generators for use on ships with reference to its prime mover. Merits & demerits of A.C. & D.C. on ships. Location & installation of generator sets. Construction of brushless high speed alternators, Automatic Voltage Regulators, rapid voltage response of alternators. Paralleling of alternators, Detection of machinery malfunction, location of faults action to prevent damage
Alternative Source of Power: Emergency Generator & Different starting method including auto -start, emergency batteries construction and its different types & duties, Location of emergency power, Different Emergency loads, Rules & Regulation, emergency power, Maintenance of emergency power source on board. Shore Supply Specifications as per Voltage /frequency, precautions while taking shore supply. Navigation and signaling lights Distribution: Different electrical diagrams and their uses, electrical signals. Tlpe of Distribution, Distribution network on board; Main & emergency switch board, construction, different switch gear & protective devices, Grounded and Insulated neutral systems, precautions adopted in High Voltage distribution system. Cables & Temperature classification. Motor & Control Equipments: Types of marine motor, types of enclosures, protective devices on motors, motor characteristic curves, sequential starting (e.g. Refrigerating plants, automatic fired boiler). Miscellaneous marine electrical equipment Alarm System: Engine Room Telegraph, Rudder Angle Indicator, R.P.M. & Revolution Counter, Centralised Salinity Indicator, Watertight door operation, Alarm system (types, supply) on boards oxygen analyzer, High & low level arms, Navigational lights, Emergency Radio Operation, Electrical Deck auxiliaries. Maintenance of Electrical Systems, Fault finding & Repair: Type of faults & indications on Generator, motor & distribution systems, Different Testing equipments & meters (multimenter / meger, clamp meter), Salvaging a motor Detection of faults on electronic circuits & cards - indications & corrective arrangements, Necessary Precautions & care while fault finding and Repair, preventative maintenance, periodic surveys, spares requirement. Special Electrical Practice: Rules and Regulations & operation of electro-hydraulic & Electric Steering gear, Diesel-electric and Turbo electric propulsion system, pod / Azipod drive unit, superconductivity applied in propulsion, Turbo alternator, special
3.
4.
5.
6.
7.
8.
10
67 electrical practice for oil, gas and chemical Tankers (Tanker classification, Dangerous spaces, Hazardous zones, Temperature class), Flame proof Ex d and intrinsic safety Ex i, Ex e, and Ex equipments and their applications in zones, Maintenance of Ex protected apparatus. Electrical Survey requirements.
9.
Safe Electrical Practice: Safe watch-keeping, points to check on electrical machineries, Switch gears & equipments, microprocessor control and maintenance electrical fire fighting, precautions against electric shock and related hazards High Voltage Systems: Hazards & Precaution required for operation of power system of above 1,000 V High Voltage transformers. Design features of high voltage installations.
10.
Total
54
Practicals:
To perform different types of Electrical Machines experiments [preferably on Scan Drive System [TERCOSCAN] - Electrical Machine Tutor - Simulator] such as D.C. Machines, Induction Machine, Synchronous Machine and Transformer mainly Motor Generator characteristics, Control and Transformer tests to be performed - Monitoring & control to be studied with the help of a Personal Computer and different vector quantities seen in the oscilloscope. Study electrical circuit diagrams of important systems individually and in totality. Performance test for automation control devices and protective devices. Calibrate & adjust transmitters and controllers, control system fault finding.
REFERENCES:
1. 2. 3. 4. 5. Marine electrical practice Electricity applied to Marine engineering Marine Electrical Practice Practical Marine Electrical Knowledge An Introduction to Electrical Instrumentation - BOWIC - S. W. LAW - G. O. Watson - Dennis T. Hall - B. A. Gregory
68
Unit Topic No. 1. Transistor: Transistor as a small signal amplifier and Frequency Response. Transistorised
power amplifier. Relation between Maximum Output Power, Efficiency & Power Dissipation. Characteristics and applications of Field Effect Transistor (FET) &Injunction Transistor (UJT).
Lecture (Hours)
6
2. 3.
Regulated Power Supplies: Series & Shunt Regulated Power Supplies. Regulator ICs like 78XX, 79XX, 723. Oscillators: Requirements for Oscillations, phase shift Oscillators, Wein Bridge Oscillator, Crystal Oscillators, Decoupling Filters. Transistor Power Amplifier : Design Theory , Basic Complementary symmetry, Pracitcal Complementary push-pull amplifier, Transistor, Phase inverter Relation between Maximum Outpur power and load resistance and Transistor dissipation . Wave Shaping and Switching : Clipping , Clamping, time base or Sweep Generator, Multivibrators & Schimitt Triggers Operation Amplifier Theory: Concept of Differential Amplifiers. Its use in DP-AMPS . Linear OP amp circuits. Converters: Digital To Analog Converters (Binary weighted, R2R) with applications. Analog To Digital Converters (Simultaneous, Counter Type) with applications Digital Circuit & Boolean Algebra: Logic systems, Logic Gates, Codes. Boolean Algebra and simplification of logical equations. Types of flipflops, Shift Registers, Counters, Multiplexers and Demultiplexers. TTL & CMOS Logic Families: TTL NAND gate. Different TTL Series with typical specifications. Development of CMOS Logic. Typical specifications of CMOS family. Electronics Instruments: Cathode Ray Oscilloscope, Digital Voltemeters and frequency meters, Multimeters; Vacuum Tube voltmeter and signal Generators, Signal generation- operationg principle application ; signal generation as used on board ship like measuring and controlling various variables including rpm , pressure, flow, temperature level, strain. Q-meters.
4.
5. 6. 5.
6.
7.
5 4
8.
Industrial Electronics: Silicon Controlled Rectifier (SCR) and other devices, VI characteristic. Application of Power rectification, Speed control of DC motor, Inverters.Photo Electric Devices.IC 555 Internal Block Diagram, application as Monostable & Bistable Multivibrator. Communication Equipment Overview: Need of Modulation & Demodulation. Generation of AM & FM with waveforms. Pulse Communication. Radio Transmitter & Receivers.
9.
69 Introduction to RADAR.
10.
Total Laboratory
To study the characteristics of Thermistor. To study the volt ampere; characteristic of Field Effect Transistor. To study the characteristics of Silicon Controlled Rectifier. To study the Transistor Bias stability. T o study the Transistor Teed Back Amplifier. To study the Integrated Circuit operational Amplifier. To study the Integrating, Differentiating Clamping and Clipping Circuit To study the Logic Training Board. To study the Speed control of a D.C motor by Thyristor Assembling electronic components as per given circuit on Circuit Board. Study electronic FID controller. Study PCB of High Temperature alarm system . Study PCB of High Level alarm system. i Study PCB for other alarm systems like heat, smoke, pressure, rpm. Study of IC &LSIC
54
REFERENCE:
1. Power Electronics by 2. Digital Principles and Applications 3. Microprocessors and Microcomputers - P.S.Bhimbra - By Malvino Leach - Ramesh Gaonkar
70
Teaching Scheme Lect. (Hrs.) 03 Tu. 00 Lab (Hrs.) 00 W/S 00 Total (Hrs.) 03 Theory 03
Unit Topic No. 1. Steam turbines : Compounding of steam turbine - pressure compounding
velocity compounding and pressure velocity compounding of Impulse turbines, conditions for, maximum Energy transfer in above cases, Impulse-reaction and parson's turbine. Degree of reaction, condition for maximum Energy transfer in Reaction turbines, Stage efficiency, overall efficiency and reheat factor, condition curve. Vapour Power cycles: Carnot's cycle, Rankine Cycle, Modified Rankine Cycle, superheat cycle, reheat cycle, regenerative cycle, Binary vapour cycle and its effect on Thermal Efficiency, Steam machinery plants, combined steam & gas plant. Gas Turbine Plants: Constant volume or Explosion cycle Gas Turbine plant, constant pressure cycle or Joule Brayton cycle Gas turbine plant simple C-B-T cycle, condition for maximum work output and thermal efficiency in simple cycle. Methods of improvement of Thermal Efficiency and work ratio of Gas Turbine plants. C-B-T-H cycle, complex cycles, closed cycle operation of Gas turbine plants, their merits and demerits. Axial Flow Compressor: Principle of centrifugal compression and pressur e rise in centrifugal compressor, change in Angular Momentum. Pre -whirl and prewhirl vanes. Mach number at inlet to a centrifugal compressor, slip and slip factor, multi-stage centrifugal compressor.
Lecture (Hours) 18
2.
12
3.
16
4.
Total
54
REFERENCES: 1. Heat engines 2. Thermodynamics applied to Heat engines 3. Applied Thermodynamics for Engineering Technologists 4. Applied Thermodynamics 5. Tanker Safety Guide Liquefied Gas - P. L. Ballaney - E. H. Lewitt - T. D. Eastop & A. McConkey - J. B. O. Sneeden & S. V. Karr. - International Chember of Shipping
71
Teaching Scheme Lect. (Hrs.) 00 Tu. 00 Lab (Hrs.) 00 W/S 04 Total (Hrs.) 04 Theory 00
Study of working of following Marine Equipments: 1. Cylinder liner of Marine Diesel Engine. 2. Piston of Large Marine Diesel engine 3. Cylinder head. 4. Jerk Type Fuel pump. 5. Sulzer/ MAN-B&W fuel pump. 6. Sulzer/ MAN-B&W air starting valve. 7. Fuel injector 8. Cylinder relief valve. 9. Turbocharger 10. Air compressor. 11. Purifier 12. Plate heat exchanger / Shell & tube heat exchanger. 13. 4 ram & 2 ram Steering gear 14. Gear box turbo alternator. 15. Thrust bearing. 16. Oily water separator. 17. Incinerator 18. Any other machinery found onboard a modem ship [Every student/cadet will study equipment an its working as per instruction sheet and draw sketches of the components where required, dismantling & assembling may be part of this practical training. Assessment will be done on student/cadet's understanding of the equipment.]
72
Grand Total 50
Rectangular Block making by Shaping Machine. Key Way making by Milling Machine. Reciprocating Pump Overhauling; Centrifugal Pump Overhauling; Air Compressor Overhauling; Water tube (Foster Wheeler) Boiler Familiarisation; Machine Shop Job: Making a specimen for tensile test. Double-V Weld; T-Weld (inner & Outer); Pipe repair & Fabrication; Diesel Engine Familiarisation & Overhauling. Familiarisation with CNC & VMC machines Additional practical to be included to help in understanding of modern day ship systems.
73
74
Unit No. 1.
Topic
Introduction to Refrigeration and Air Conditioning
Lecture (Hours) 4
Brief history of refrigeration, methods of Refrigeration, conventional and non conventional, units of Refrigeration, Coefficient Of Performance, Refrigeration efficiency. 2.
Theory of Refrigeration
Carnot, Bell Coleman and Reversed Bray ton cycle. 3. Mechanical Refrigeration Carnot vapour compression cycle, Simple vapour compression cycle, vapour absorption Refrigeration, working principle comparison between Vapour Absorption Refrigeration and Vapour Compression Refrigeration. Refrigerants Desirable properties of refrigerants, Primary and secondary of refrigerants, various refrigerants and their properties, alternatives to chloroflore carbons.
Air Conditioning: Introduction:
12
4.
5.
Psychometric, Psychometric charts, various processes, comfort and industrial A/c, Effective temperature and comfort, chart, unitary and central A/c system. 6. Design and constructional details of various equipment for air conditioning used in marine practice and their justification. Control of temperature and humidity. Description of various types of Compressors used in marine industry, Loading/Unloading System, Oil Separator, Receivers, Charging Process, Expansion valves, Back Pressure Valves, Evaporators, Construction of fridge room and drain, Requirement of defrosting and its system, Various methods of detecting leaks, Cooling down the LNG cargo tanks, Re liquefaction plant of LNG system, Refrigeration system of containers, Refrigeration system of fruit/Perishable Goods carriers in Bulk, SOLAS requirement for AC ducts, Design features, of marine HVAC system. Safety features while, handling cold systems. Total 54 20
REFERENCES:
1. Refrigeration at Sea 2. Marine Air-conditioning 3. Advanced Marine Engineering 4. General Engineering Knowledge - J. R. Stot - S. D. Srivasatav - J. K. Dhar - H. D. McGoeorge
75
Teaching Scheme Lect. (Hrs.) 02 Tu. 00 Lab (Hrs.) 02 W/S 00 Total (Hrs.) 04 Theory 02
Unit No. 1.
Topic Automatic Control Theory : Process Control, Feed Back, Closed Loop and Open Loop Control, Two Step (On Off) Control, Modulating Control, Off Set or Droop, Desired Value, Set Value, Proportional, Integral and Derivative Control, Proportional Band, Split Range, Ratio and Cascade Control, System Response: Distance Velocity, Measurement and Transfer Lags. Automatic Controllers: Functions of a pneumatic Proportional, Integral and Derivative Action Controllers, Stacked Type Controllers, Controller Adjustments, Relays. Correcting Units: General familiarization with Diaphragm actuators, Valve-petitioners, piston actuators, Electro-pneumatic transducers. Electro-hydraulic actuators and Electric actuator control valves Measuring Devices: Pressure, Temperature, Level and Flow measuring devices. Rpm, speed, torque, vibration, humidity and water, control with calibration. Miscellaneous Instruments; Tachometers (Electric and Mechanical), Salinity Indicator, Oil in Water Monitor: Photo Electric Cells, Photo Conductive Cells, Photo Voltaic Cells, Viscosity Sensors. Signal Transmitting Devices: Flapper Nozzle, Electro Pneumatic signal converter, Variable Inductance and capacitance transducer, Force Balance Transducer, Synchros. Application of Controls on ships : Marine Boiler-Automatic Combustion control, Air/fuel ratio control, Simple feed water proportional controller , steam pressure control, fuel oil temperature control, Temperature of lubricating oil, jacket/piston cooling water and scavenge air, fuel oil viscosity control, Instrument for UMS classification, UMS automation & control. Manipulator Element: Principles, Operation & Application, Electrical Servomotor, Hydraulic servomotor. Total
Lecture (Hours) 6
2.
3.
4.
5.
6.
2 36
Practicals:
Operation and utility of a 3 Term (P + I + D) Pneumatic controller for Temperature, Pressure, Flow and Level on SCADA unit. Operation of Automatic Viscosity Controller Operation of boiler automatic controller
76
Study hydraulic trainer unit to be familiar with hydraulic equipments. Study pneumatic equipments on pneumatic trainer unit. To study the functioning of a Mist Detector. Study the operation of fire detection unit using Ionization chamber type detector. Study of instruments under measurement devices REFERENCES:
1.
- D. T. Taylor
77
Unit Topic No. 1. Combustion of Fuels: Grades of suitable fuels, Preparation of fuels for efficient
combustions, fuel atomisation, ignition quality, fuel injectors and its details, ignition delay, afterburning,. Compression Pressure Ration and its effects on Engine. Reasons for variation in compression pressure and peak pressure. Design aspects of combustion chamber. Control of NOX and SOX in Exhaust emission.
Lecture (Hours) 13
2. 3. 4.
Forces and Stresses: Balancing, overloading, Different types of moments & couples, Different type of vibrations & its effects, A/F vibration of vibration damping. Manoeuvrings Systems: Starting and reversing systems of different Marine Diesel engine with safety provisions. Action in emergency situation. Indicator diagrams; and Power Calculation: Construction details of indicator instrument. Study of different types of indicator cards, Significance of diagram Power Calculations, fault detection, simple drew cards and out of Phase diagrams. Power balancing, Performance Characteristic Curves, Test bad and Sea trials of diesel engines. Lubrication Systems: Lubrication arrangement in diesel engine including Coolers & Filters, Cylinder-lubrication, Linear wear and preventive measures, Combinations of lubricating oil its effect and preventive measures. - Improvements in Lubricating oils though use of additives. Types of additive - Monitoring engines though lubricating oil analysis reports. Gas Turbines: General Constructional and Design features for marine plants, Materials of construction, Heat Exchangers and Reheat arrangements, Comparison of Free Piston engine gasifiers and conventional air-stream combustion chambers. Automation in modern diesel plants: Remote operation, Alarm and fail safe system, Governors and their basic functions Constant speed and Over speed governors. Constructional details and hunting of governor. - Computerised monitoring and diagnostic applications in propulsion engines. Maintenance of diesel engines: Electronic Governor, Inspection and replacement of Concept of members intelligentsuch engine. various Component as Piston, Piston ring, X-head & other bearings, U.M.S. Operations of ships., minimum of automation UMS Cylinder Head, Liner, Bearings, Drivingrequirements Chain and gears. Crankshaft for deflection Operation and alignment, Engine holding down arrangements, Tightening of Tie bolts. Trouble Shooting in Diesel Engines: Hot & Cold Corrosion, Crankshaft web slip, Xhead bearing problems, microbial degradation in fuel & lub oil.
4 10
5.
6.
7.
8.
12
9.
78
10.
Modern trends in development: Current Engine (Sulzer RTA B&W CMC & SMC, SEMT Pillstick) Intelligent Engine (Camless concept), Improvement in design for increased TBO. Nox Control of marine Diesel Engines. All latest Technology incorporated in as modern propulsion machinery ships. Total
72
REFERENCES:
1. Wood yard, Goug, Pounders Marine Diesel Engines. 8th Edition, Butter Worth Heinemann Publishing, London, 2001. 2. Slow speed Diesel Engine, Institute of Marine Engineer. 3. S H Henshall, Medium and High Speed Diesel Engines for Marine Use, 1st Edition, Institute of Marine Engineers, Mumbai, 1996. 4. D K Sanyal, Principal & Practice of Marine Diesel Engines, 2nd Edition, Bhandarkar Publication, Mumbai, 1998. 5. Marine Low Spees Diesel Engine, Denis Griffiths. 6. Lambs Question and Answer on Marine Diesel Engine. 7. Diesel Engine, A. J. Wharton.
79
Unit No.
1.
Topic
Pollution Prevention: STOKES Law; Static and turbo separators, Oily bilge Separators their construction and operation, Use of coalescers, prevention of oil pollution and various International requirements. MARPOL Convention, OLM & OCM, Incinerators & MARPOL Annex- VI, Sewage Treatment Plant (MARPOL Annex IV) Lubrication: Theories of Lubrication, Types of Lubricants and their Properties Suitability of Lubricants for various uses; solid and fluid lubricants. Additive Oils and their specific use. Terminology used in Lubrication systems. Loading pattern of various bearings in marine use and Lubrication system adopted. Different types of bearings used for marine machineries. L.O. analysis & monitoring Engine through report. Steering gears: Operation and Constructional details of various types of steering machinery. Telemeter systems, transmitters and receivers Variable Delivery Pumps used in steering gears, axial and radial displacement types. Hunting action of Steering gear. Emergency Steering arrangement. Safematic Steering Gear with redundancy concept as per SOLAS. Care and Maintenance of Steering Gear Plants. Shafting: Methods of shaft alignment, constructional details and working of Thrust blocks. Intermediate Shaft bearing and Stern tube bearing. Oil water lubricated Stem Tubes. Sealing Glands. Stresses in Tail End, Intermediate and Thrust Shafts. Dry Docking: Methods of dry docking of ships. Inspection and routine overhauling of underwater fittings and hull. Measurement of clearances and drops. Removal and fitting of propellers (with and without Key). Noise and Vibrations: Elements of aerodynamics and hydrodynamics sound, Noise Sources on Ships and noise suppression techniques, Noise level measurement. Various modes of vibration in a ship (i.e. free, forced, transverse, axial, torsional Their sources and effects), Resonance and critical speed Structure borne, and air borne vibration, Anti vibration mountings of machineries, De-tuners, Dampers with reference to torsional vibrations dampers, use of torsiographs. Shipboard application of hydraulic system: Hydraulic Servo mechanisms. Servo valves, valve-operated servo mechanisms and Pump controlled servo mechanisms. Hydraulic press, Jack, Accumulator, Hydraulic crane Other Ship board equipments: Engine room crane, chain blocks, tackles, Anchor chain, its testing and survey requirements, Different types of ship stabilizer. Bow Thrusters, Hull protection arrangements. Total
Lecture (Hours)
9
2.
14
3.
10
4.
5.
6.
10
7.
8.
72
80 2. 3. 4. 5. Refrigeration at Sea Marine Airconditioning Advanced Marine Engineering General Engineering Knowledge - J. R. Stot - S. D. Srivasatav - J. K. Dhar - H. D. McGoeorge
81
Unit No. 1.
Topic
Motion of Ship on waves: Theory of waves, Trochoidal waves, relationship between line of orbit centres and the undisturbed surface, Sinusoidal waves. Irregular wave pattern, Wave spectra, Wave amplitudes, Rolling in unresisting media, rolling in resisting media, practical aspects of rolling, Ant rolling devices, Forces caused by rolling and pitching, Heaving and Yawing. Strength of Ships: Curves of buoyancy and weight Curves of load, Shearing force and bending moments, Alternate methods, Standard Conditions, Balancing ship on wave, Approximation for max. shearing force and bending moment, method of estimating B.M. & Defection. Longitudinal Strength & bending, Moment of Inertia of Section, Section Modulus & strength calculation, Stresses on deck. Pressure on bulkhead. Propulsion & Propellers: Geometry of screw Propeller & terminology, wake, apparent and real slip, Thrust, relation between powers, relation between mean pressure and speed, measurement of pitch, Cavitations, QPC, efficiency of hull & propeller, Laws of similarity, thrust co-efficient (KT), Torque co-efficient (KQ), Advance co-efficient (J) Propeller types, Fixed pitch, Variable Pitch, Ring propeller, Kort nozzles, Voith Schneider propeller, propeller theory. Blade element theory: Law of similitude and model tests with propellers, propulsion tests, ship model correlation ship trials. Rudder Theory: Action of the Rudder in turning a ship, Force on rudder, Torque on stock, calculation of force torque on non-rectangular rudder, angle of heel due to force torque on rudder, Angle of heel when turning. Types of Rudder, model experiments and turning trials, Area and shape of rudder, position of rudder, stern rudders Bow rudders.
Lecture (Hours) 12
2.
20
3.
15
4. 5.
10 15
Total REFERENCES:
1. Ship 7 Naval Architecture 2. Naval Architecture 3. Ship Construction 4. Naval Architecture for Engineers - Munro - Smith - W. Muckle - D. T. Taylor - Reeds Vol - 6
72
82
Unit Topic No. 1. General Considerations governing the design of Boilers Marine boiler design considerations, stresses in cylindrical vessel, requirements of Furnace; Circulation and use of Unheated Down comers in highly rated boilers. Destructive and Non destructive tests on plates, rivets, welded seams, classification societies requirements for boilers construction.; Types of marine boilers, comparison of smoke tube and water tube boilers;
2. Smoke and Water Tube Boilers: Various types of smoke tube boilers in marine use, Principal dimension and staying of flat surface of multitubular cylindrical Boilers. Vertical Auxiliary Boilers. General description with sketches of principal water tube types of boilers in marine use, Furnace, Superheated, Economizer, and Air preheated & Steam preheated; Superheat temperature control, Attemperators and Desuperheaters. Double evaporation boiler. Fuel systems including pumps, heaters, burners etc.Types of burners. Waste heat Boilers Waste heat recovery calculation, Lamont exhaust gas boiler, Cochran exhaust gas and composite boiler etc. Forced Water Circulation boilers and associated systems Boiler Mountings Classification requirements. Different mountings. Safety Valves Improved High Lift, Full lift and full Bore type Gauge glass Ordinary plate type and remote Indicator; Automatic feed regulator, High & Low water level alarms, Main Steam stop valves, Retractable type Soot blower etc. Operation, Care & Maintenance: Precommissioning procedures, Hydraulic tests, steam raising and operating procedures, Action in the event of shortage of water. Blowing down of boiler, Laying up a boiler; General maintenance, inspection and survey of boilers. Plugging of tubes and their renewal. Alarms and Shutdown due to various failures (High Salinity, Low/High Level, Steam pressure high and Low; Super heater outlet temp; High/Low Viscosity or fuel oil temperature; Control System failure; Atomizing steam/air pressure low); Refractory: Purposes of Refractory, types of refractory and reasons of failure. Oil Burning Process: Procedure of liquid fuel burning in open furnace, Various types of atomiser. Furnace arrangement for oil burning , boiler control system i.e. master control, fuel control , air control and viscosity control. Tests on Boiler: Destructive and nondestructive tests on plates , rivets , welded seams, classification societys requirement for boiler construction , hydraulic tests MARINE STEAM ENGINEERING
Lecture (Hours) 2
3.
4.
5.
6. 7.
1 2
8.
83
9.
10.
11.
12.
13.
14.
15.
16.
17.
Steam engines: Multiple expansion marine reciprocating engines & steam turbines. Description of different types of steam turbines. Layout of Plant: General layout of plant & description of a modern geared steam turbine installation including auxiliaries in modern use Constructional details: Types of blades, method of fixing, solid built-up & drum rotor for impulse and reaction turbines, castings for HP and LP impulse and reaction turbines, diaphragms, nozzles, glands, carbon glands, labyrinth packing glands, main bearings and thrust bearings. Lubrication of Turbines: Suitable oils and their properties, lubrication of main bearings, thrust bearings and gears. Gravity and pressure lubrication - oil system and emergency lubrication arrangement. Reduction gears: Reduction ratio, type of gear teeth, gear construction - various arrangement of marine gearing, gear defects, flexible coupling, quill shaft Condensers: Shapes and types of condensers, constructional details, location & method of securing, working principles, contraction and expansion allowances, leak test. Effect - change of temperature, circulating water quantity, change of main engine power, condenser surface. Operation and maintenance: Turbine drain system, turbine gland steam, warming through a turbine plant, control of speed and power of propulsion, throttle valve control and nozzle control, emergency controls, emergency operation of turbines, vibration in marine steam turbine, steam turbine losses. Breakdown and fault finding. Alignment checking: By bridge gauge and poker gauge, allowances for expansion, sliding foot, thrust bearing static and dynamic balancing. Selection of materials: Materials used in various components like blades, rotors, castings, sealing glands, gears & their justification. Total
54
PRACTICALS:
BOILER CHEMISTRY
1. To determine hardness content of the sample of boiler water in P.P.M. in terms
of CaCO3
2. To determine Chloride Content of the sample of water in P.P.M. in terms of CaCO3 3. To determine Alkalinity due to Phenolphthaline, total Alkalinity and Caustic 4. 5. 6. 7. 8. 9. 10.
Alkalinity of the sample of water (in P.P.M) To determine Phosphate Content of the sample of water To determine dissolved Oxygen content of the sample of water. To determine sulphate content of given sample of water To determine total-dissolved solids, turbidity of a sample of water. To determine Hydrazine content of boiler water. Study sludges and scale deposit Silica, volatile and non-volatile suspended matter. Boiler water tests and kits as found in latest types of ships
84
Fresh Lubricating Oil & Used Lubricating oil by Red Wood Viscometer. To determine the Flash Point of a given sample of Fuel & Lubricating oil. To determine water content of used Lubricating oil. Conduct spot test for L.0 and analyse result. To determine the percentage of CO2. CO and Oxygen in the flue gases. To determine the Calorific value of the fuel with the help of a Bomb Calorimeter.
To determine the Thermal Conductivity of good conductors. To determine the Thermal Conductivity of Insulating materials. Heat transfer Through Fins or extended surface. Heat Transfer through Forced Convection. Industrial Chemistry; fundamental; acidity /alkalinity, corrosion
REFERENCES:
1. 2. 3. 4. 5. 6. Marine Steam Boilers Marine Boilers Running & Maintenance of Marine Steam Turbine Theory & Practice Boiler Plant Instrumentation Boiler Control System - J. H. Milton - G. T. H. Flanagan - I. M. E. Publication Machinery - J. Kearton - Kent Gunn - David Lindsle
85
Unit No.
1.
Topic
Projection of Ports : Projection of Port and Openings in hollow cylinders, Parallel cut & radial cut ports; Rectangular & tapered ports in right cylinders; Tapered ports in tapered cylinders; Example of diesel cylinder liners; Steam piston valve liner and blow down cock. Machinery Components Drawing; Drawing of complete machine component in assembly (Orthographic to Orthographic and isometric to Orthographic) with details like couplings. Glands, Return and non-return valves, cocks & plus, interpretation of machinery drawings and handbooks marine engineering drawing and design. The interpretation of piping, hydraulic and pneumatic diagrams. Total
Lecture (Hours)
6
12
18
REFERENCES:
1. 2. 3. 4. M. B. Shah and B.C. Rana, Engineering Drawing", Pearson Education, 2005. N.D. Bhatt, "Engineering Drawing Charotar Publishing House 46th Edition, 2003. H. G. Beck, "Reed's, Engineering Drawing for Marine Engineers - Volume II H. Bair & J.G. Holburn "Mac GIBBONS Pictorial Drawing Book for Marine Engineers
86
2.
Boiler Operation: I) Smoke Tube Boiler: Raising steam from cold condition up to its working pressure and maintaining the same while operating the Reciprocating engine and the auxiliary machinery, maintenance schedule for the smoke tube Boiler. Blowing of gauge glasses with precautions, involved-Necessity and procedure of cross Blowing. Overhauling of mountings. Dismantling, overhauling and adjustment of High lift Safety Valve, Studying the working of Boiler plant auxiliary machinery. II) To study the operation of the water tube boiler Firing from cold condition, raising steam up to its, working pressure and to maintain the same while operating the Steam Turbines and the auxiliary machinery, precautions involved during firing of boiler. Operation of steam super heater, water level indicators, high and low level alarms and other boiler mountings, Overhauling and adjusting of safety valves. Recording and controlling of various pressures & temp. on the lnstrument panel. Care of Boiler auxiliaries, feed water system and fuel system.
3.
Running of Steam Reciprocation Engine/ Turbine engines: Warming up of the engine, Lubrication of moving parts and precautions involved. Starting of the engine, Reversing procedure. Running the engine at full power, performance monitoring. Operation and Maintenance of Diesel Propulsion Engine: Preparing the engine for operation, Running engine in ahead & astern directions, taking indicator cards, cutting out fuel pumps, Opening up unit for maintenance, checking clearances of bearings. Project work: Every cadet will be required to make model of any machinery or part found onboard a ship or maritime industry. Working model would be appreciated. Maintenance & Repair: Generator, switch board, electrical motor, starter, distribution system, transformer, distribution cable, DC, electrical system and equipment battery system, automation control system.
4.
5.
6.
87
88
Elective
Pool of Elective Subjects
S.No. 1 2 3 4 5 6 7 Subject Code 2MR701 A 2MR701 B 2MR701 C 2MR701 D 2MR701 E 2MR701 F 2MR 701G Subject Maritime Law Transport & Logistic Management CAD,CAM Advanced Marine Heat Engines Oceanography Advanced Material Science & Surface Coating Engineering Quality Management
89
Unit Topic No. 1. Engine room resource management, effective corrections, allocation of resource.
Planning & co-ordination, workload management, time & resource constrains. Personal relationship onboard ship, working in multi-cultural environment.
Lecture (Hours) 1
2.
Preparation of Engine: Full Knowledge of preparing Main Engine , A.E, Boiler, all auxiliary engines for sailing from port and port operation. All control system (Pneumatic & Electronics) should thoroughly study. Maintenance: Preparing maintenance schedule for all machineries like Main Engine, Alternator, Compressor, Purifier, Evaporator, Steering gear, electrical machinery and all other engine machineries. Overhauling procedure for various Aux. M/c., Bad weather precaution taken. Breakdown Operations: Preparation of engines for emergency operation. Emergency repair for engine room machineries. Emergency steering. Spare parts management : Preparing store inventory, Sending store requisition or ship Maintenance of E.R stores, Just in Time (JIT) concept, ABC Analysis Monitoring daily consumptions, Bunker estimates, preparing bunker plan. Monitoring of engine performance : Taking indicator cards and interpretation of card, trouble shooting from engine parameters like pressure & temperature and behaviour like vibration and noise crank case inspection, use of mist detector and other safety features. Management of engine room crew: Criteria for composing the engine room watch. Operation & watch requirements. Fitness for duty. Protection for marine environment Requirement for certification; Minimum knowledge requirement for certification theoretical, practical; Duties & responsibilities concerning safety & protection of environment Requirement for watch keeping duties. Physical training & experience in watch keeping routine; Main and aux. Machines, plumping systems, Generating plant. Safety and emergency procedure. First Aid. Safe Engineering Watch keeping: Routine pumping operations of fuel oil, ballast water, fire pump and cargo pumping system. Interpretation of functional testes on communication and control system. Maintenance of machinery space log book and the significance of readings taken. Engineering Watch (Underway): General Taking over watch , Periodic checks of interpretation checks of machinery, Engine room log, Preventive repair and maintenance ; Bridges notification, Navigation in congested water and during restricted visibility, calling the attention of the chief- Engineer Officer, Watch-
3.
4. 5.
3 3
6.
7.
8.
9.
90 keeping personal.
10.
Engineering Watch (Unsheltered anchorage): Conditions to be ensured. Watchkeeping (in-port-) watch arrangements; taking over the watch; keeping Oil Chemical & Gas Tankers-Principals, characteristics of Cargo; Toxicity hazards; Safety equipments, Protection of personnel. Marine Environment : Marine Environment awareness, marine ecology, seas & coastal areas, discharges to sea & their environment impact, accidental & operational discharges, emission to air from ships, other pollutions, proactive measure to control pollution & maintain environment. Precautions to be taken to prevent pollution of Marine Environment: During Bunkering, loading/ discharging oil cargo, tank cleaning, pumping out bilges & knowledge of construction & operation of oil pollution equipment in Engine Room & on other specialize ships. Responsibilities under the relevant requirement of the International Convention for the prevention of Pollution from ships Annex-I, II, III. IV, V & VI. Requirement & responsibilities under MARPOL, 73/78 (All Annexs, equipment requirement & their operations, documentation, including necessary record books), Ballast water management Convention 2004, Antifouling convention 2001, National Legislations of other countries like Oil Pollution Act-1990. Environment impact of accidental & operational discharge, emission to air from ships, other pollutions, protective measure to control pollution & maintain environment. Emergency situations, actions to be taken for protecting & safe guarding environment.
11.
12.
Deck Machinery: Various types of deck machinery used in ships e.g. Winches and Wind lass and their requirements. Operation and maintenance. Deck Cranes. Hydraulic deck machinery; hydraulic motors, line filters and systems. Dry Docking: Planning, entering, docking, inspection, maintenance and repairs. Surveys, certification. Undocking and report writing.
3 2 2
Safety requirement for working on ship board electrical system including isolation of all electrical plants.
Safe working practices: Risk Assessment, personal protective equipment, Emergency procedure Entering Enclosed or confined spaces, permit to work systems. Lifting equipments, Hot work, Hazardous substances. Safety measures for safe working environmental and for W using hand tools, machine tools, powered hand tools.
16.
2 54
REFERENCES;
1. Question & Answers of marine Diesel Engines 2. Marine Electrical Practice -John Lamb. -G.O.Watson
91 3. Marine Auxiliary Machines 4. Running & Maintenance of Marine machinery -D.W.Smith -IME Publication
92
Unit Topic Lecture No. (Hours) 1. Introduction to System Analysis : Formation of Mathematical Models to study System 10
behaviour considered in a mathematics sense using Differential Equation. System description using mathematical terms for Mechanical, Electrical, Thermal and Liquid Level system, use of Laplace Transforms, Transfer Functions and Blocks Diagrams for Solving control system problems. Flowchart for automation & control system depiction and understanding of flowchart, symbols utilisation and processes involved. Use of D-Operators, Concept of stability. Routh & Hurwitz stability criteria. Analysis of system Performance under dynamic or transient operating condition using Laplace Transformers. Performance characteristics. Nyquist stability criterion, System performance and compensation.
2.
Automatic Controllers: Functions of a Proportional, Integral and Derivative, Action Controllers, Stacked Type, Electronics, and Pulse type Controllers, Controller Adjustments, Relays On Off /Cut Off Switches, System analysis of all these control systems, formation of mathematical model V-I, I-V, P-I & -I-P converters and Solve numerical problems on all above. Correcting Units: Detailed study of Diaphragm actuators, Valve petitioners, piston actuators, electro-pneumatic transducers. Eelctro-hydarulic actuators and Electrics actuator control valve. Signal Transmitting Devices: Flapper Nozzle, Electro Pneumatic signal converter, Electrical signal transmission. Pneumatic, Types of controllers: Hydraulic. Electric and electronics controllers for generation of control action, Variable inductance and capacitance transducer, Force Balance Transducer, Synchros Solving numerical problems on all above. Application of controls on ships : Marine Boiler Automatic Combustion control, Air/fuel ratio control, feed water control two and three elements type, steam pressure control, combustion chamber pressure control, fuel oil temperature control, Control in main Machinery units for Temperature of lubricating oil, jacket cooling water , fuel valve cooling water, piston cooling water and scavenge air, fuel oil viscosity control, working of control system during Manoeuvring of Direct Reversing Diesel Engine Bridge control of main machinery. Instrument for UMS classification. Programmable Logic Controllers, Integrated automation control and monitoring (ICAMS), Computer programmable controller, Relay circuit unit, Digital sequential control devices, Control mechanism of PLC. Software version control -PLC, Micro Controllers, digital technique.
15
3.
4.
5.
6.
Total
54
93
REFERENCES:
1. 2. 3. 4. 5. Control system for Technicians Instrumentation and control Systems Engineering instrumentation and control Instrumentation & control Marine Marine Control Practice -G.T.Brayan (ELBS) - Leslie Jackson - L.F.Adams - G.T.Roy - D.T.Tylor
94
Engine Simulator Lab Exercise: Description of basic engine functions and their simulation introduced in Engine Room Simulator. Manual engine operation from engine room station, Remote stations-i.e. control room and Navigation bridge. Safety and interlocks in UMS-ships and effect of malfunction of main engine auxiliaries. Trouble shooting of main engine and other auxiliary systems. Training on Diesel Engine operation & maintenance software: Different modes of operation standard mode, Live run mode and Lesson mode of a four stroke, three cylinder medium speed marine engine. Using following experiments are to be performed: 1. To start and slop the engine; 2. To change engine's load and speed; 3. To change ambient operating conditions; 4. To simulate engine faults in varying degrees; 5. To mix different simulations; 6. To watch engine operation parameters; 7. To watch functions inside the cylinder; 8. To simulate the engine sound which varies with speed? 9. To carry out maintenance and repairs; 10. To try out different maintenance strategies; 11. To print engine data 12. To use lesson facility. Control Lab. Experiments; Operation of Automatic Viscosity Controller and maintaining a specific viscosity of a given Fuel. Operation of an Automatic flow controller and measuring the flow from m a given pipe. Operation and utility of a 3 Term (P + I + D) Pneumatic controller. To study the functioning of a Mist Detector and checking the alarm when the Pre-set value is
exceeded.
Study the operation of fire detection unit using Ionization chamber type detector. Microprocessor controlled DC & AC machines, Study of SCADA system and PLC. Study Electronic governor for Main Engine & Generator Engine. Combustion Simulator: Study of engine combustion system in Combustion Simulator : To study various combustion problems, Effects of various combustion defects , trouble shooting , rectification of combustion defects. Cause, effect and rectification of combustion defects. Effect of quality and injection timings of fuel. VIT, Super VIT and other modem methods for combustion control for achieving different objectives. Trouble shooting and restoration of electrical and electronic equipment and system. Logical 6 step trouble shooting procedure
95
Topic Unit No. 1. Introduction: National international bodies associate with shipping. Statutory Bodies, State Administration, IMO classification societies and other professional bodies. STCW: Standards of Training, Certification and watch-keeping for sea-farers International Conference on 1978 and modifications under STCS 1995, Requirement of training & Competency for operational and management level, Competency and training, Standard of training of crew , META manual of DGS, TAR Book for pre-sea and on-board training , Standard of training Institute, quality Management System for training institutes, inspection of training institutes, training of trainers. UNCLOS United Nations Convention on the Law of the Sea, zones and limits, Freedom of navigation, Innocent passage, Flag State Control and Port State Control. WHO and International Health regulations. IMO IMO structure, organisation, functions, activities, Conventions, Protocols, Codes, Recommendations, and Guidelines. Development and implementation of IMO Conventions Safety related Conventions: Overall Regulatory outline and latest amendments to SOLAS 74, ILLC 1966, and Tonnage 1969, STCW 1978 Conventions. Certificates carried on board as per all major conventions. Marine Environment related Conventions and applications Overall Regulatory outline and latest amendments to MARPOL 73/78 Convention. Amendments to regulations and latest matters pertaining to Ballast water, Antifouling, Greenhouse gases, CO2 reduction, ship recycling etc. Workshop on pollution prevention measures. London Dumping Convention.
Lecture (Hours) 2 8
2.
3.
4. 5.
3
8
6.
7.
Other Conventions and matters: LLMC, Civil Liability Convention 1992, FUND 1992. Supplementary Fund and Bunker Convention. International Convention on salvage. Colregs. Classification Societies. Statutory and classification Surveys and certificates. IACS and its functions. International Labour Organization and Conventions Role of International Labour Organization, its importance, Tripartite structure & relevance to shipping, Merchant Shipping (minimum standards) Convention 1976 (No.147) & its related Conventions. Maritime Labour Convention 2006. Merchant Shipping Act Salient features, Registration of ship, Role of Maritime Administration. Recruitment and Placement Rules. Quality Management Systems in shipping Definition of quality, need of quality in shipping, ISO 9000. Management of Safety and Security International Safety Management Code, latest amendments, Development, certification, audits, and provisions. Human error, Communication & language. Impact and practice of
8.
9. 10.
3 5
11.
Overview of ISPS Code, security threats, SSO, PFSO, SSP, Security equipment, Contingency planning to deal with Piracy and such security threats. Best Management Practice Total
4 54
REFERENCES:
1. 2. 3. 4. 5. STCW Convention META Manual SOLAS, MARPOL 73/78 Others IMO Conventions Classification Societies & IACS -IMO Publication -DGS, Govt of India -IMO Publication -IMO Publication
97
Unit Topic No. 1. Introduction to Management Principles & Practice: Definition and objectives of sound
management. Need for Sound Management Principles and Practice & Growth of Modem management thought, Management functions, Process Planning, Corporation / Long term & tactical strategy, Policy distribution, SWOT Analyses, Organising definition / illustration Staffing manpower, planning, Directing - illustration, Controlling, parameters, application & Co-ordination; communication efficient process model, communication & barriers, inter-personnel communication skill. Developing Organisation Structure. Various types of organizational structures - Line / staff /matrix, centralization vs. decentralization of decision making, distinction between authority / responsibility / accountability, Basic principles of delegation / empowerment of employees Authority & Responsibility. Boundaries of Authority.
Lecture (Hours) 6
2.
Accounting & Finance Management: Methods of Capital formation & Control of Working Capital, How to read balance sheet / Profit / Loss, Budgetary Control & standard costing - Favourable / Adverse variances. Continuous & Discounted Cash Flow & Project Appraisal, Break even Analysis, Cost Benefit Analysis., Methods of Depreciation Factory Costing, Estimating, Balance Sheet, Financial & Physical Ratios; Project &Budgetary Control. Production & operations Management: Factors of production, Distinction between products & services, Types of production system viz. Jobbing / Lot / Mass. Functions of Production Planning and Control, Product Development Principles, Standardization, Simplification & Specialization, Plant Layout, Product / Product, Logistics & supply chain / management. Integrated material management - Functions of material planning, inventory control, safety stock / cycle stock, purchase / stores performance, measurement Parameters, standardization / codification, waste control. Introduction to Operations Research. Liner Programming, Distribution Methods, Network Technique in Management - Critical Path Method (CPM), Programme Evaluation & Review Technique (PERT). Resources Allocation & Loading smoothing, Operational Sales Forecasting; Works study, Job Evaluation & Merit Rating, Total Quality Management - Quality Control, ISO 9000 series, Preventive /condition based Maintenance & spare management. H.R.D.: The personnel Function, Selection & Recruitment, Role of Psychological Tests in Recruitments, Training of employees, Performance Appraisal & counselling, Reward System, Legal Requirements and Regulation of Working Condition, Employers Liabilities for Health and Safety, MBO, Leadership / Group Dynamic and Discipline, Motivation theories and incentives, Maslow's hierarchy of needs theory, X and Y theory - Herzberg's Hygienic and motivational theory, Elton Mayo's contribution. Problem of Accident Preventions, Fatigue, Relation with, Union & Workers Participation in Management. Ability to apply task & work load management - communication, team building, planning & co-ordination, personal assignments time & resource constrains. Prioritization. Effective communication onboard & ashore.
3.
4.
5.
98 6. ECONOMICS: Importance of economics in Marine Engineering study, Basic economic concepts and terms, Demand analysis, Supply analysis, Elasticity of demand, Elasticity of supply. Importance of economics in Marine Engineering study, Basic economic concepts and terms, Demand analysis, Supply analysis, Elasticity of demand, Elasticity of supply. Production function, Law of return, Economics of scale, ISO-product and ISO -cost, Costconcepts, Cost-output relationship and cost curves in short period, Long period, Revenue concept, Determination of price under free market and price control by Govt. Types of market, Factors governing extent of market, Pricing under perfect competition, Monopoly, Monopolistic competition and oligopol Money:- Types, Functions, Standard. Inflation:- Types, Causes. Commercial Banks Functions, Functions of Central Banks. Features of Money and Capital market. National Income concepts. Taxation - Direct and Indirect, Govt. Budgets. Economic development, Growth, features of underdevelopment with reference to India. Globalisation of Indian economics. Difference between Domestic and foreign trade. Basis of International Trade- theories. Free-Trade Vs Protection. Balance of payments - components, causes of deficit, steps to correct deficit. Exchange-Rates:- Types, determination, Devaluation of currency. Free- convertibility of currency with reference to Indian Rupee. Functions of I.M.F, World Bank, W.T.O. Shipping Routes & Ports:- Major Shipping Routes & Ports, Types, Problems, factors for good port. Major & Minor ports of India, their location and importance. Deep-sea fishing, Major sea-fishing zones, Off-shore oil producing zones. lndias overseas Trade and Economic Importance with reference to Economic zones. Total 4
7. 8.
4 4
9.
10. 11.
4 4
12.
54
REFERENCE:
1. Economics 2. Modern Office Management - Gangopadhyay - Mills, Standing ford, Appleby
99
Lecture (Hours) 8 14
3.
4. 5. 6.
6 4 5
7.
11
Total REFERENCES:
1. Shipboard Operations 2. Marine Diesel Engines 3. Liquefied Gas Handling Principals on Ships and in terminals 4. Tanker Safety Guide Liquefied Gas 5. International Safety Guide for -H.I.Lavery - C.C.Pounder
54
100
Unit No. 1.
Topic
Brief history of Shipping: Modern shipping Practice. Marine vehicles and cargo, care of cargo against damage. Development in shipping and cargo handling Multimodal transportation, Factors affecting universal adoption. Liner and tramp shipping services. Merchant Shipping Act: Registration of ship , ships papers. Port Procedure. Pilot age, Flags of convinces, flags of discrimination and their effects on shipping. Duties regarding pollution, Collision, Explosion , fire. Vessels in distress. Shipping causalities penalties under Merchant Shipping Act. Marine Fraud : Genesis and Prevention. Indian Shipping : Current scenario and few case studies. Marine conventions : 1) International convention on salvage 1989, Lloyds Standard Form of Salvage Agreement (LOF2000) 2) Conversion on limitation of Liability of maritime claim 1976. 3) MLC (2006)/ UNCLOS/WHO Conference systems: Organisation & concerns Shippers Council. Chartering, Charter parties. Theory of freight rates and fares. Rate fixation machinery and government control Responsibilities of ship owners & charters. Tanker charting. Freight rates & Fares various terms, influencing factors, market pricing. Bill of Landing: Function & Uniqueness & related problems. Carriage of goods by sea act. Cargo Surveys and protests. Marine Insurance: Underwriting and loss adjusting principals applied to Marine cargo Insurance. Hull/ machinery policy, particular average. General average, P & I Clubsmaking claims. Shipping Companies: Organisational structure, Restructuring on the basis of functional coherence, ship management companies. Turnaround strategy for sick shipping companies. Ownership of vessels, Shipping Company and its administration. Capitalization and finance. Characteristics, cost ratios & allied definition. Sources, Financing Package, Lender security, Relation between Insurance premium, & non-conformity / condition of class. Economics of new and second hand tonnage . Subsidies, procedure & Implication of buying & selling new selling new / old vessels. Ship Operations : Planning sailing schedules. Influencing factors, Unbalance in sea trade counter-action, Voyage estimation, Manning of ships, engagement & discharge to crew. Economics factors. Commercial Shipping Practice. Manning of ships. Engagement and discharge of crew
Lecture (Hours) 4
2.
14
3.
4. 5.
4 6
6.
7.
8.
9.
Total REFERENCES:
1. 2. 3. 4. 5. 6. 7. 8. Shipping practice Managing ships Advanced shipboard management Solas 1974 Marpol 1973/78 STCW -95 Shipping Management Ship Operation & management - Stevens John M. Downward - Capt. Dara E. Driver IMO publications IMO publications IMO publications G. Raguram Dr.K.V.Rao
54
102
Unit No. 1.
Lecture (Hours) Design Considerations: Following design considerations are to be taken into 6
consideration While designing marine machinery system: Manufacturing methods, Castings, Forgings, Fabrication & Plastic Moulding. Machining Tolerances, surface finishes: Application to Basic design principles in respect of Function Available materials, Production methods, Economics, Aesthetic appeal. Initial and Servicing costs. Analysis of force, Flow through an Assembly and its effect, on the design. Design with reference to Repairs and reconditioning Specifically at sea work with its normal restrictions and limitations. Marine Machinery Component Designs & Drawing:- Design and Drawing of marine machinery components subject to combined bending, twisting and direct loading like Crankshafts, Propeller shafts, Design and Drawing of Flywheel, Piston, connecting rod, safety valves, Reducing valves, Compression & Torsion springs. Journal bearings, Thrust, bearings. Design of lifting equipment e.g. Engine room overhead Crane, Globe &other valves Mechanical Pilot.
Topic
2.
12
Total
18
Practice Tutorials:
13. Advanced Design of Marine Systems Design & Drawing: - 28 Hrs.
Power Transmission system including Thrust Blocks, Intermediate shaft and Tail -End Shaft Water cooling systems including pumps, filters, Heat exchangers for Diesel and Steam engine Plants. Lubricating Oil systems including Pumps, Purifiers, and Pressure by-pass valves. Electro-hydraulic Steering gear system including Rudder, Rudder stock, Tiller arm, ram &Cylinder. Marine Diesel Engine Air starting systems including Air receivers. Compressors and Air starting valves. Marine Diesel Engine Scavenge and Exhaust system. Marine Diesel Engine Fuel Injection system including Fuel pumps and Fuel-injectors.
REFERENCES:
103
104
Grand Total 50
The cadets should prepare a project under guidance of one faculty member of the institute and should write a technical paper on it. Final marks will be calculated from the external and internal assessment.
105
106
107
108
109
Unit No.
1.
Topics
Introduction: Importance of law. Sources of law. Common Law. National land international laws. Need for law in maritime sector. International treaties and conventions. International organizations CMI (Comite Maritime International), UNCTAD, IMO, ILO, UNCITRAL, CII etc. and outline of major maritime instruments developed by them. Law of the Sea: International laws for use of the world's oceans, navigation, fishing, exploration and development of oil and natural gas resources, minerals, scientific research, and protection of marine environment. Territorial seas, inland waters, exclusive economic zones etc. International regime under UNCLOS to deal with piracy, other illegal acts and dispute resolution. Law of the Flag State: Provisions of Indian Merchant Shipping Act 1958 with reference to Registration, Administration, Contracts of employment, and abandonment of seafarers. The official Log Book. Inspection and reports. Commercial Laws: Law of contract, bailment and agency. A general knowledge of shipping practice and documents with particular reference to charter parties and bills of lading. The law relating to carriage of goods, ship owners liabilities and responsibilities. Sea worthiness. Law of insurance. Admiralty Law: Maritime liens, mortgage, priority in settling liens, International convention on salvage, general average, the York - Antwerp Rules. Miscellaneous Laws: Law of collisions of ships, including apportionment of blame, law of jurisdiction. Alternative dispute resolution including arbitration, conciliation and mediation. Total
Lecture (Hours)
3
2.
15
3.
12
4.
5.
6.
54
110
Unit Topics No. Management principles & practices, Management information system. Human 1.
resource management.
Lecture (Hours) 8 12 12
2. 3.
International trade & commerce. International transport system, International transport law, Transport economics, import - export documentation & procedure, Multimodal transport, Logistic & Operations management. Quantitative techniques, Operation research, Research Methodology, Strategic management, International marketing. Port And Terminal Management, Port Economics, Logistic & Supply Chain Management, Port Pricing &Finance , Port Marketing & Services. Total
4. 5.
12 10 54
111
Unit No.
1.
Topics
CAD: Computer aided Drafting and tools for graphics; Mathematical tools; Convergence criteria; Design tools like modelling, simulation, spread sheets and use of specialised packages. CAM: Introduction, Features of NC machine tools, CAD to CAM, Industrial Robots, and Computer aided production planning & control; Computer aided inspection & quality control. Total
Lecture (Hours)
9
2.
18
112
Unit No.
1.
Topics
Complex Heat Engine Plants: Combined Steam Turbine and Diesel Engine Cycles. Combined steam Turbine and Gas Turbine cycles. Combined Gas Turbine and Diesel Engine cycles/Plants. Different Methods of Improving the Overall Thermal Efficiency of the entire plant Design of the most optimum condition and combination of complex plants. Cascade Refrigeration plants. Free piston Gas Generators. Turbo Blowers and Turbo Compressors: Compressor Characteristics for Axial Flow compressors and Centrifugal compressors. Stalling of compressors. Turbine characteristics. Matching of components like compressor ant! Turbine. Performance of different units in combination in single shaft arrangement. Combustion and Flame stabilization: Combustion of liquid Fuels, Atomisation, mixing, combustion curve and different methods of Flame stabilization. Design & combustion chamber. Spray of Fuel, Premixing of Gaseous Fuels for combustion. Stability of the Flame. Design of different types of compact Heat Exchangers for different Applications, e.g. Air preheater, Gas and Oil Heaters. Total
Lecture (Hours)
24
2.
16
3.
10
4.
54
113
Unit No. 1. 2.
Topics
The worlds oceans Atlantic, Pacific and the Indian oceans. The Antarctic sea area. Extent, maximum depths. Importance of oceans with reference to trade, weather and climate. Marine geology Platetectonics, petrology of oceanic rocks and sedimentation processes in the ocean. Volcanoes, seafloor spreading, abyssal plains and mid-ocean ridges. Coasts, shoreline, erosion, river deltas and effects of reclamation. Biological oceanography Relationship between living organisms in the ocean and their environment. Microbes, phytoplankton, zooplankton, nekton, fish, food cycle in the ocean waters, and fish. Outline of oceanic ecology. Physical oceanography I Water circulation and its effects on weather conditions, tide prediction and calculation, oceanic winds and causes, weather and climate changes due to the oceans, the melting icecaps, the rising sea level, and the Greenhouse effect. Use of tidal energy and thermal energy to produce power. Physical oceanography II Wave motion, trochoidal wave theory, measurement of waveform at sea. Satellite remote sensing; computer modeling of atmosphere and ocean processes. Weather reports and their use at sea. Ships routeing by weather conditions. Icebergs, Ice limits for navigation and floating ice formations. Precautions on ships when encountering ice conditions and ice accretion on shipboard structures. Chemical oceanography Composition of sea water, its temperature, salinity and pressure. Effect of physical mixing processes and interactions with the atmosphere. Distribution of chemicals in oceans. Photochemical reactions in seawater, air-sea chemical interactions, chemical cycling of elements such as carbon, sulfur, and nitrogen important for organisms. Use of sea water for extracting minerals. Oceanic exploration and resources Early explorations, Study the deep sea, Deep sea diving, Vehicles for diving-The FLIP, bathysphere, bathyscaph, ROVs. Ferro-manganese nodules and other mineral resources in the oceans. Genesis, production from the sea and transportation of hydrocarbons from sea floor.
Lecture (Hours) 3 6
3.
4.
5.
12
6.
7.
Total
54
114
Topics
Lecture (Hours) 8
2.
3.
4.
5.
6.
7.
Details of material structure, structure property correlation, materials of construction, Micro and Macro examination of material, behavior of metals under fatigue, creep, corrosion, low temperature, high temperature, fracture mechanics and fracture toughness role of residual ductility in corrosion fatigue. Material for ships: Metals, alloys and material used on ships ( piston, cylinder liner & head, DE valves, propeller, turbine blades, impeller, heat exchangers, chilling plants, LNG tanks, ship's hull. Special polymeric material like PVC, Teflon, Polypropylene. Super alloys like satellite and other hard facing material for ship's hull and other special application . Amorphous metallic n metal-metalloid coatings Ni-P, Ni-P=B, Ni-F-B-Wt-Bc-Sic, A12 O3. Heat treatment processes: Advanced heat treatments processes of steel based on T-T-T curves .advanced steel making processes. Special steel for ship building , Advanced heat treatment processes for non-ferrous alloys. Metallurgical aspect of metal joining: Thermo-mechanical treatment and effect on material , soldering and brazing , metallurgical effect of welding ; hot cracking , welding high tensile steel, welding cast iron, welding stainless steel, welding copper and it's alloys, welding brasses, welding bronzes and other alloys. Testing of Material: Advanced study tensile test, hardness test, notched bar test , various methods & machines for tests. Non -destructive tests like penetrate test, magnetic particle test, ultrasonic test, radiographic test, Acoustic emission test ( A,E,S1 thermal Imaging test for welds. Prevention of corrosion & Cracks: Non-metallic coatings (paints), anodic & cathodic protection, Impressed Current Cathodic Protection system, Metallic coatings; thermal spray coating , plasma spray coating, Laser alloying , high energy surfacing processes. Ion-implantation, Ion- plating , plasma enhanced ionic deposition for marine application. Diffusion Coating and Surface modification for improving hull efficiency. Prevention of static & dynamic stress corrosion cracking (S.CC), cl. S.C.C. Modern Material: Discussion on recently developed material and study on them. Total
10
4 54
REFERENCE:
1. Metallurgy for Engineers -E, C Rollason English Language Book Society (ELBS)
Management
Examination Scheme Theory Practical Sem. End Pract. Assessment Marks Hrs. Total 70 03 100 00
Teaching Scheme Lect. (Hrs.) 03 Tu. 00 Lab (Hrs.) 00 W/S 00 Total (Hrs.) 03 Theory 03
Unit No.
1.
Topics
Introduction: Definition of Quality Management and System, Evolution of Quality, ISO and its structure. Concepts of Quality Control, Quality Assurance, Total Quality Management, Total Quality Control and Quality Management System. Relevance of Quality Management in Shipping. Quality Management Principles: Orientation of the Organization towards Customer, Leadership Qualities, Involvement of people in an Organization, Process approach, System approach to Management, Continual improvement through QMS, Factual approach to decision making, Mutually beneficial supplier relationship. QMS Documents : General requirements of QMS Documents, Quality Policy, Quality Objectives, Quality Manual, Quality system procedures, work instructions and additional documents. QMS Record requirements and control. Measurement analysis and improvement: Internal Auditing procedures, External Auditing procedures. Dealing with non-conforming products. Continual improvement through corrective action and preventive action. Applications of QMS in Shipping: Initiatives of ISMA in improving shipping management through QMS. Co-relation between Quality management and ISM Code. Application of QMS in Maritime Industry. Total quality, & Total Quality Management, Principles of TQM, Core concepts of TQM, Approaches to TQM. TQM Tools and techniques. Barriers and advantages of TQM. Overview of environmental management system and ISO14000. Statistical Process Control: Statistical Process Control history & development. Averages & measures of dispersion. Process variation, variable & attribute data. Use of statistical problem solving tools such as check sheets, histograms, Pareto diagrams, stratification graph, scatter plots, cause & effect diagram.
Lecture (Hours)
4
2.
3.
12
4.
5.
18
6.
Total
54
116
As per requirement of the merchant shipping industry, all marine engineering students are imparted training for development of personality and skill in organization management. Every students / Cadet is required to actively participate in various activates of the institute as well as various Co-curricular and Ex-curricular activities. Every cadet will be awarded G.P. mark for all his activities stated below. This is applicable from 3rd Semester onwards. Final semester too is exempted from G.P. Marks. In order to offer equal opportunity to all cadets to earn maximum amount of G.P. marks allotted for any semester and also to all participation of all cadets in all ex-curricular and cocurricular activities, the distribution of G.P. marks as per chart below. G.P. marks will be deducted for indiscipline activity mentioned as per the attached chart. The total G.P. marks allotted for each semester will be divided into three groups A, B and C. A cadet can earn maximum amount of G.P. mark in a each group by means of taking part in a the ex-curricular or co-curricular activity mentioned under each group. G.P. marks to be assimilated by the faculty-in-charge of the respective fields and finally to be awarded by the marine professor in charge of student activities. For any moderation or review if needed, decision of principal (Head of Institute) will be final.
117
DISTRIBUTION OF GENERAL PERFORMANCE MARKS MAXIMIUM AVAILABLE GENERAL PERFORMANCE MARKS:SEM III GROUP 50 A 20 B 30 C 100 TOTAL
Group A B (Max.of 20) 1 2 20 20 20 20 20 20 20 20 20 20
(Max. of 20)
IV 50 20 30 100
V 50 20 30 100
VI 50 20 30 100
VII 50 20 30 100
C (Max.of 30
1
20 20 20 20 20
2
20 20 25 25 30
3
15 15 15 15 15
4
15 15 15 15 15
5
28 28 28 28 28
6
20 20 20 20 20
7
10 10 15 15 15
8
10 10 15 15 15
9
--25 25 25
10
----10
11
20 20 20 20 25
12
10 10 10 10 10
13
15 15 15 15 20
14
15 15 15 15 15
50 50 50 50 50 (Max. of 50)
15 15 15 15 15 20
Max. of 30
These marks are allotted to a cadet at the beginning of the semester for observing general hosted discipline.
Occasion
Reporting late in fall-in Absent from fall-in/P.T. Unauthorized absent hostel/ missing from hostel Reporting late from city leave Not reporting back city leave but reporting at next morning PT fall-in
Competent Authority CCC/SCC/CC/JCC/LC CCC/SCC/CC/JCC/LC Countersigned by warden action to be taken by the competent Authority/ suspension Warden (To be treated as missing from hostel, Countersigned by warden) Action to be taken up by the competent Authority. To be treated as unauthorized absence from hostel
Deduction -CMS 05 10 As decided by O.I.C (H) 10 20 and as decided by O.I.C. (H). Director 30 and suspension or as decided by O.I.C. (H)/Director
4. 5.
5.a
Absent from last fall-in and next morning PT and morning check fall-in
7.a 8.
Wearing improper uniform Wearing torn dirty uniform Not shaven properly/improperly groomed hair Bed/wardrobe/room dirty/ disarranged Impertinence and disobeying official orders standing rules misbehaviour towards superior Absent from class
Unauthorized absent from w/shop or found in hostel during w/shop Or Missing from hostel at night after last fall-in
Officer/Warden/Rank Holders Warden/Rank Holders Warden/Rank Holders Warden/Rank Holders Action to be taken by competent authority Action to be taken by c competent authority Concerned officer/warden/ Rank Holders Officer/Warden/Rank Holders Officer/Warden/Rank Holders Officer/Warden/Rank Holders
9. 10. 11.
12.
Absent from games fall-in Absent from parade / Flag hoisting Found outside during office hours (08:45 to 17:30hrs) including lunch hours Found outside college campus at night after 200hrs (10PM)
Officer/Warden/Rank Holders
N.B: Attendance during division, hostel inspection, marching practice or any others special occasion, is compulsory in proper uniforms. Disciplinary action will be taken against defaulters. L.C: Leading Cadet C.C.I.C. Cadet Captain-in-charge J.C.C: Junior Cadet Captain S.C.C. Senior Cadet Captain C.C: Cadet Captain C.C.C. Chief Cadet Captain
119
20 max S.C.C. 25 20 20 30
15 20 15
21 07
Max. 28
6. Games College team Sadan team or individual 7. Literary Activates (a) Committee members (b) Representing college team (Quiz or Debate) Sem. (c) In house participation (Sadan -2 events max.) VIIth Sem
8. Cultural Committee (i) (ii) (iii) Committee members Representing college In house participation 10 max 07 max 04 max
120
9. Model making 1st , 2nd & 3rd 4th to 10th Rest of participants 10. Essay competition Winner Participant 11. Mess committee members V-VIII Sem. I-IV Sem. 12. Hobbies (All Participants) 13. Medical cadet & Co-operative store members VII-VIII Sem. I-VI Sem. 14. Office Bearer (Cline club member , photography , class Representative) 15. External Representation (Academic) I-IV Sem. VII-VIII
25 20 15
10 max.10 05
25 max 20 max
10 max
20 max 15 max
10 each
Max. 15
15 Max. 15 20 Max . 20
Note: 1. A cadet can earn maximum marks in Group B & Group C as shown in the table. 2. G. P. marks lost due to indiscipline will be deducted from the total credit marks earned. 3. At the beginning of semester every cadet will discuss with sadan officers and prepare a plan for earning credit marks as mentioned in Group B & Group C. 4. Sadan/ House officer will monitor the progress of the cadet in this respect.