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CONCRETE WORK
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CONTENTS
1- GENERAL
1.1 Scope
1.2 Alteration
2- OUTLINE OF PROJECT
2.1 General parameters
2.2 Concrete parameters
3- CONCRETE MIXES
3.1 Type of concrete
3.2 Production of concrete
3.3 Transportation of concrete
4- REQUIREMENTS OF EXECUTION
4.1 Preparation of concreting
4.2 Construction joint
4.3 Concrete casting
4.4 Concrete curing
4.5 Concrete defect treatment
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1- GENERAL
1.1 Scope
This Construction Method and Quality Control Planning shall be applied to
concrete work, including all kinds of concrete made elements. Based on the
design and specification, this document provides a proper procedure and
management of the concrete work.
1.2 Alteration
This Construction Method and Quality Control Planning may be subject to
change or alter due to its revision. In that case, corrected or adjusted
requirements shall prevail after its official written approval.
2- OUTLINE OF PROJECT
2.1-General parameters:
* Name of the project: OMRON HEALTHCARE VIETNAM FACTORY
* Location: 28 Road No. 2, VSIP II, Ben Cat Dist., Binh Duong Province.
* Client: OMRON HEALTHCARE MANUFACTURING VIETNAM Co., Ltd
* Design: OBAYASHI VIETNAM CORPORATION
* Contractor: OBAYASHI VIETNAM CORPORATION
* Construction period: June 08th 2007 to November 23rd 2007
* Land area: 38,369.1 m2
* Building area: 6,538.57 m2
2.2-Concrete parameters:
• Lean concrete quantity:
• Structure concrete :
3- CONCRETE MIXES
Minimum
Type of Grade of Compressive Strength
Applied to
Concrete Concrete at28 days
(Cylinder strength*)
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3.2.1 Supplier of ready mixed concrete:
* LE PHAN CONSTRUCTION Co.,LTD
-Address: 97 Nguyen Duy Vuong St., Ward 9, Dist.5 HCMC.
-Tel : 84-8-8300152
-Fax : 84-8-8350449
-Capacity :
.Plant No.1 : 75m3/hour
.Plant No.2 : 77m3/hour
-Distance from Site Omron Project:
.Plant No.1, No.2 : ~ 15 km.
3.2.2 Material
Type of cement Portland Cement
CEMENT
Maker of cement NGHI SON
COARSE AGGREGATE Stone of Hoa An mining –
Location of mining
(Crushed stone) Dong Nai
FINE AGGREGATE (sand) Location of mining Sand of Tan Ba – Binh Duong
Type of admixture Water reducing
Sikament 2000AT, Plastiment
ADMIXTURE Product name
96
Maker SIKA
MIXING WATER Well Water
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4- REQUIREMENT OF EXECUTION
b- Before concreting, the moist condition shall be provided to all form work and
to previous construction joint surface with water spraying.
c- Before concreting, tools, equipments, electric power supply and labor shall
stand by on site.
e- Top level of concrete to be cast shall be made by marking on form with nail or
red adhesive tape (at interval of 1,500 ~ 2,000mm). In case of slab concrete, level
shall be used for checking.
b- The constructions joint for beams shall be located at 1/3 of span in concern;
for columns, it shall be the bottom level of beams.
c- The previous construction joint surface shall be cleaned and free of laitance,
being roughened with wire brush before the next concrete.
b- In all cases, the height of concrete drop position to concreting place shall be
less than 1.5 m, otherwise a chute shall be used or intermediate height casting
opening shall be made.
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a- The new cast concrete surface shall be protected by keeping completely free of
any load for at least 24 hours after the completion of concrete pouring.
b- For concrete curing and marking work, entering cast area is allowed after 01
day. But concrete surface shall not be loaded with any kind of material,
equipment, machine or tool until concrete curing is finished.
a- Laitance (if any) on concrete surface shall be taken out for the next concrete or
for finishing work.
b- After removal of form, concrete surface shall be checked. If any defect exists
(honeycomb, cold joint, unusual drying out ), it shall be reported. After
consulting with Obayashi engineers, it shall be repaired immediately with proper
method.
b- Slump test
Before casting concrete, the concrete slump must be checked and recorded.
(frequency: at the same time that test cube sample is taken)
c- Concrete temperature checking
Before casting concrete, concrete temperature shall be checked with
thermometer and recorded.
(frequency: at the same time that slump test is done)
d- Sample and Compressive Test
- 09 samples of concrete shall be made for each casting :
.03 samples for 7-days test
.03 samples for 28-days test
.03 samples for extra test
(For determination or prospect of the time of form & shoring removal)
- Above each 03 samples shall be taken evenly from total numbers of concrete
trucks.
- Basically the sampling is prepared for every 150m3 of cast concrete.
However, for main elements of building, concrete samples shall be taken on
every concrete casting.
- Sample making, curing and testing shall be done by concrete supplier with
instruction of Obayashi engineers.
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- Concrete samples shall be cured in curing water tank on site until the day of
test. Curing condition (water temperature, cleanliness) shall be maintained
properly. The information of casting (date,building,element) must be
indicated on each sample surface.
- Compressive test for 7days age shall be done by concrete supplier at their
laboratory.
- Compressive test for 28days age and extra age shall be done by xxx
- Test results and photos shall be recorded for each sample by Obayashi
engineers.
5.2 Safety
a- Material shall be put in order; safety passage shall be provided.
b- Safety regulations and rules on site are applied also to concrete work
c- Daily cleaning shall be done by sub-contractor to ensure the site completely
clean in the area of working.
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7. CONCRETE CASTING FLOW CHART
PLANNING
SCHEDULE
CONFIRMATION
W/SUPPLYER
INSPECTION
CONC. VOLUME
ESTIMATION APPROVAL
ORDER
DELIVERLY
SLUMP TEST
QUALITY CHECK
SUPERVISION
*FORM RE- BAR CHECK TEST CUBE
*LEVEL TROWELING CHECK SAMPLING
*M&E SLEEVE, PIPING CHECK
*SAFETY CHECK
* etc. CURING
CASTING
COMPRESSIVE
TEST
GETTING
TEST RESULT
FORM
REMOVAL
CONC. SURFACE
CHECKING
REPAIRING