2006 Us Air Force Guide To Bare Base Assets 104p

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BY ORDER OF THE AIR FORCE HANDBOOK 10-222, VOLUME 2 SECRETARY OF THE AIR FORCE 1 April 2006 Operations GUIDE TO BARE BASE ASSETS NOTICE: This publication is available digitally on the AFDPO web site at: http://www.e-publishing.af.mil. OPR: HQ AFCESA/CEXX (Lt Col Kent H. Nonaka) Certified by: HQ AFCESA/CEX (Colonel Thomas D. Quasney) Supersedes: AFH 10-222, Volume 2, 1 December 1996 Pages: 103/Distribution: F This handbook describes the Basic Expeditionary Airfield Resources (BEAR) and legacy Harvest Falcon (HF) and Harvest Eagle (HE) assets that USAF civil engineers are likely to site, install and operate in an expeditionary environment. For detailed discussion of these systems, see AFH 10-222, Volumes 5 through 10 and Volume 12; AFPAM 10-219, Volume 5; and the applicable equipment technical orders. Allowance Standards 157 (BEAR), 158 (Harvest Falcon), and 159 (Harvest Eagle) provide set authorizations. Ensure that all records created as a result of processes prescribed in this publication are maintained in accordance with AFMAN 37-123 (will convert to 33-363), Management of Records, and disposed of in accordance with the Air Force Records Disposition Schedule (RDS) located at https://afrims.amc.af.mil.
Chapter 1INTRODUCTION
1.1. Overview of Bare Base Assets... 7 1.2. General... 7 1.3. Harvest Falcon (HF).. 7 Figure 1.1. Bare Base in Southwest Asia.. 8
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AFH 10-222 Volume 2 1 April 2006 1.4. Harvest Eagle (HE) 1.5. BEAR Sets.
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Figure 1.2. BEAR Compound at 49 MMG. 10 1.6. Non-BEAR Assets. 11 Table 1.1. BEAR Optional (Playbook Option) Assets.. 12 Chapter 2SHELTERS 14 2.1. General... 14 2.2. Small Shelter System (SSS)... 14 Figure 2.1. Small Shelter System.. 14 2.3. TEMPER Tent... 15 Figure 2.2. TEMPER Tent 15 2.4. Medium Shelter System (MSS). 15 Figure 2.3. Medium Shelter System. 16 2.5. Expandable Shelter Container (ESC) 16 Figure 2.4. Expandable Shelter Container 17 2.6. General Purpose (GP) Shelter 17 Figure 2.5. General Purpose Shelter. 18 2.7. Dome Shelter. 18 Figure 2.6. Dome Shelter.. 19 2.8. Aircraft Hangar (ACH).. 19 Figure 2.7. Aircraft Hangar... 19 2.9. Small Aircraft Hangar 20 Chapter 3WATER DISTRIBUTION AND SANITATION SYSTEMS 21
3.1. General... 21 3.2. Reverse Osmosis Water Purification Unit. 21
AFH 10-222 Volume 2 1 April 2006 3.3. Water Storage Bladders. 21 Figure 3.1. ROWPU.. 22 Figure 3.2. Water Storage Bladders.. 22 Figure 3.3. 3,000-Gallon Water Storage Tank.. 23 3.4. Harvest Eagle Water Distribution System. 23 Figure 3.4. Water Distribution Hose. 23 3.5. Harvest Falcon Water Distribution System... 24 3.6. Harvest Falcon Wastewater System.. 24 Figure 3.5. Diesel Water Pump. 24 Figure 3.6. Electric Water Pump... 25 3.7. BEAR Shower/Shave Assembly (XFBL7) 25 Figure 3.7. Shower/Shave Unit. 25 3.8. BEAR Field Latrine (XFBL7) 26 Figure 3.8. Field Deployable Latrine. 26 3.9. Self-Help Laundry. 26 Figure 3.9. Self-Help Laundry Facility 27 3.10 Tactical Field Laundry Unit 3.11. Waste Disposal.. Figure 3.11. Wastewater Disposal Trailer.. 27 27 28 30 Figure 3.10. Field Laundry Equipment 27
Chapter 4POWER
4.1. Mobile Electric Power (MEP) Generators. 30 Figure 4.1. MEP-PU-810A Generator 31 4.2. Generator Fuel Bladders.. Figure 4.2. Operator Remote Terminal for MEP-PU-810A Figure 4.3. Generator Fuel Storage Bladders. 31 32 32
AFH 10-222 Volume 2 1 April 2006 4.3. Harvest Eagle Electrical Distribution System. 32
Figure 4.4. Facility Distribution Panel. 33 4.4. Harvest Falcon Electrical Distribution System.. 33 Figure 4.5. Primary Distribution Center 34 Figure 4.6. Primary Switching Center.. 34 Figure 4.7. Secondary Distribution Center.. Figure 4.8. Power Distribution Center Figure 4.9. Secondary Electrical Cable Feeders.. 35 36 37
Chapter 5HVAC AND REFRIGERATION 38 5.1. Introduction 38 5.2. Environmental Control Unit (ECU). Figure 5.1. FDECU.. Figure 5.2. H-45 Space Heater 5.4. Preway 70,000 BTU Heater. 38 38 39 39
5.3. H-45 Space Heater. 39
Figure 5.3. Preway Heater 40 5.5. 150 and 300 Cubic Foot Refrigeration Boxes 40 Figure 5.4. ADR-300 Refrigeration Units. 40 5.6. 1,200 Cubic Foot Refer.. 41 Figure 5.5. 1,200-cf Refrigeration Unit.. 41 5.7. Water Chiller. 41 Figure 5.6. Water Chiller 41 5.8. M-80 Water Heater 42 Figure 5.7. M-80 Water Heater 42 Chapter 6SPECIALIZED ASSETS. 43 6.1. Introduction 43
AFH 10-222 Volume 2 1 April 2006 6.2. Assets Associated with Multiple BEAR Sets 43 Figure 6.1. Remote Area Lighting System (RALS). 44 Figure 6.2. TF-2 Light Cart.. 44 Figure 6.3. AM-2Aluminum Matting... 45 6.3. Assets Associated with Housekeeping Sets.. 46 Figure 6.4. 9-1 Kitchen Dining Area 47 Figure 6.5. SPEK on Pallet and Setup.. 47 Figure 6.6. CDK with Tent Weather Protection... 48 6.4. Assets Associated with Industrial Operations (IO) Set. 49 6.5 Assets Associated with Initial Flightline (IF) Set.. 50 Figure 6.7. EALS Trailers 51 Figure 6.8. Mobile Aircraft Arresting System. 52 53 6.6. Assets Associated with Follow-on Flightline (FF) Set. 52
Chapter 7NON-BEAR ASSETS
7.1. Introduction... 53 Figure 7.1. Jet Fuel Storage Bladders... 54 7.2. Expeditionary Medical Support (EMEDS) System.. 55 Figure 7.2. Expeditionary Medical Treatment Facility 55 Figure 7.3. Medical Evacuation... 56 7.3. Air Traffic Control and Landing System.. 57 7.4. ISO Containers.. 57 Figure 7.4. ISO container Facilities. 7.5. K-Span Facilities.. Figure 7.5. K-Span Facility Under Construction. 58 58 58
7.6. Revetments 59 Figure 7.6. Filling B-1 Revetments with Sand. 59
AFH 10-222 Volume 2 1 April 2006 7.7. Force Provider... 59 Figure 7.7. Force Provider Assets 60
Attachment 1GLOSSARY OF REFERENCES & SUPPORTING INFORMATION 61 Attachment 2DIAGRAMS AND LAYOUT DRAWINGS 64 Attachment 3BEAR AND HARVEST ASSETS Attachment 4WATER SYSTEM COMPONENTS.. Attachment 5BEAR VEHICLES 83 95 98
Attachment 6BEAR TECHNICAL ORDER LISTING 99 Attachment 7SELECTED BEAR SUB-UNIT TYPE CODES. 102
AFH 10-222 Volume 2 1 April 2006 Chapter 1 INTRODUCTION
1.1. Overview of Bare Base Assets. The Basic Expeditionary Airfield Resources (BEAR) system is part of an overall Air Force strategic effort to shift from a threat-based defense to a capabilities-based defense. The capabilitiesbased model focuses more on configuring forces and materiel into packages that are flexible enough to support the full spectrum of military operations, not just major theater war. BEAR meets the Air Forces requirements of a light and lean capability to support its air expeditionary task forces force modules. These force modules provide a systematic method of presenting forces to open an airbase, provide command and control, establish an airbase, generate the mission and operate an airbase. Functional experts at the tactical level have used the recent expeditionary experience of personnel in Kosovo, Afghanistan and Iraq to group assets into packages that reduce exposure of assets to enemy action, yet are still scaleable, modular and flexible. This system complements the Force Module Concept of grouping support forces with supplies for sustaining operations a minimum of 30 days. 1.2. General. While the Air Forces two primary legacy bare base equipment programs, Harvest Falcon and Harvest Eagle, focused on the number of troops and number of aircraft supported, BEAR focuses on the number of austere airfields required to support the full spectrum of operations. Harvest assets are still in the inventory but are being absorbed into and replaced by BEAR sets, mainly through attrition. The Harvest and BEAR programs will both be reviewed in this handbook. See Attachment 3 for a listing of the major items and quantities of each in the Harvest and BEAR parent unit type codes (UTC). Attachment 7 shows a listing of major sub-UTCs. 1.3. Harvest Falcon (HF). HF provides complete facilities for long-duration bare base flying and support operations. HF assets are intended for Southwest Asia (Figure 1.1), but may be deployed to any theater if required. Assets may be deployed individually, or in one of four packaged UTCs.
AFH 10-222 Volume 2 1 April 2006
Figure 1.1. Bare Base in Southwest Asia.
1.3.1. HF Housekeeping Set (XFBKA). The housekeeping set is a standalone personnel support package. It contains tents, hardwall shelters, generators, basic electrical and water utilities, latrines and showers, environmental control units, area lighting systems, kitchen facility and other basic equipment to provide billeting, administrative, command and laundry facilities to support an 1,100-person deployment. 1.3.2. HF Industrial Operations Set (XFBRB). The industrial operations set contains additional utility equipment and shop facilities for civil engineering (CE), services, transportation, supply and other base support and administrative functions. 1.3.3. HF Initial Flightline Set (XFBS1). The initial flightline set supports flying operations for the first aircraft squadron that arrives to the deployed location. It contains an emergency airfield lighting system (EALS), aircraft arresting systems, aircraft hangars, revetments, field latrines, shop facilities for flightline operations and additional utility equipment.
1.3.4. HF Follow-on Flightline Set (XFBS2). The follow-on flightline set supports flying operations for an additional aircraft squadron. Each additional aircraft squadron requires a follow-on flightline set. It contains additional hardwall shelters and utility equipment to extend the capability of the initial flightline set to support additional aircraft. 1.4. Harvest Eagle (HE). HE provides facilities for bare base living and working, or for supporting additional personnel at an existing installation. It does not, however, provide many flightline support assets. Harvest Eagle assets are intended for use in Europe or the Pacific, but may be deployed to any theater if required. Assets may be deployed individually, or in one of three packaged UTCs. 1.4.1. HE 550-person Housekeeping Set (XFBR3). The housekeeping set is a stand-alone warm-weather personnel support package. It contains tents for billeting and base support activities, latrines and showers, a kitchen facility and power and water distribution systems. 1.4.2. HE 550-person Utilities Package (XFFLU). The utilities package contains high-voltage power generation and distribution equipment and environmental control units. When this package is added to the XFBR3 housekeeping set, the two HE UTCs together are approximately equivalent to one half of a Harvest Falcon XFBKA housekeeping set. 1.4.3. HE 550-person Cold Weather Set (XFBCW). The cold weather set contains tent heaters for use with the XFBR3 housekeeping set. 1.5. BEAR Sets. Current Harvest assets are being reconfigured to produce lighter, leaner BEAR sets. BEAR sets reflect lessons learned from recent expeditionary operations during which housekeeping and utilities packages deployed and required significant tailoring or exceeded the need at the bare base. When existing Harvest assets are excess to BEAR requirements, they are considered optional (or playbook) assets. The core BEAR UTCs are similar in name to the Harvest sets.
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Figure 1.2. BEAR Compound at 49th MMG.
1.5.1. BEAR 150 Housekeeping Set, also known as Swift BEAR (XFB1A). This housekeeping set supports a maximum of 150 personnel for approximately 5 days. It provides austere shelter (12 persons per tent, cots and environmental control), basic hygiene, low voltage electrical generation and distribution, and forklift support. The set weighs 44 tons and requires 17.5 pallet positions (one C-17) to airlift. 1.5.2. BEAR 550 Initial Housekeeping Set (XFB1H). The BEAR 550I provides billeting, environmental control, hygiene and food service to support 550 personnel. The set includes billeting (12 per tent), kitchen, refrigeration, shave/shower units, latrines, high and low voltage electrical generation, water distribution, CE maintenance equipment, chaplain, mortuary and supply storage. The set weighs 229 tons and requires 78 pallet positions (six C-17s) to airlift. 1.5.3. BEAR 550 Follow-on Housekeeping Set (XFBBF). The 550F augments the 550I and should be deployed after or in conjunction with it to support an additional 550 personnel. It provides additional billeting, latrine, envi-
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ronmental control units (ECU), high and low voltage electrical generation and distribution, water distribution and camp lighting. The set weighs 188 tons and requires 61 pallet positions (five C-17s) to airlift. 1.5.4. BEAR Industrial Operations Set (XFBRC). The BEAR IO is an infrastructure set that provides small, medium and large shelters/facilities for supply, CE, vehicle operations and maintenance, packing and crating, fitness and tactical field exchange. This package supports up to 3,300 personnel and six BEAR 550 Housekeeping sets. The set weighs 267 tons and requires 81.5 pallet positions (seven C-17s) to airlift. 1.5.5. BEAR Initial Flightline Set, XFBIF. The BEAR IF provides initial flightline support for one squadron of aircraft. It includes facilities for avionics shops, fuels lab, fire/crash rescue, aircraft hangars and general purpose functions. It also provides additional generators, latrines and ECUs. Optional items include emergency airfield lighting systems (EALS) and mobile aircraft arresting systems (MAAS), which are further discussed in AFH 10-222, Volume 7 and Volume 8, respectively. The set weighs 248 tons and requires 92 pallet positions (seven C-17s) to airlift. 1.5.6. BEAR Follow-on Flightline Set (XFBFF). The BEAR FF supplements the initial flightline set and supports an additional aircraft squadron. It provides an aircraft hanger and medium-sized shelters for power/non-powered AGE and general purpose functions. The set weighs 39 tons and requires 13 pallet positions (two C-17s) to airlift. 1.5.7. BEAR Optional UTCs. Planners have greater tasking flexibility using BEAR sets due to the availability of certain optional equipment items. While these items provide significant capability, they may not be needed in the core sets each and every time. These items, shown in Table 1.1, are referred to as playbook option assets. 1.6. Non-BEAR Assets. In addition to Harvest and BEAR sets, many other expeditionary equipment packages are required to support bare base operations. Engineers must work with representatives from other functional areas
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to ensure optimum utilization of all such packages, including fuels mobility support equipment, expeditionary medical facilities, air traffic control and landing systems, communications packages, many different types of userunique tactical equipment and special purpose vehicles. See paragraph 7.1 in this handbook for additional information on non-BEAR assets. Table 1.1. BEAR Optional (Playbook Option) Assets. Item Weight 550 Kitchen (XFBK4) 35 STons AM-2 Matting (XFBAM) 6 STons Self-Help Laundry (XFBLS) 18 STons Water Source Run (XFB13) 14 STons ROWPU (XFBW5) 7 STons MAAS (XFBR4) 28 STons EALS (XFBYC) 19 STons 7 STons Water System Freeze Protection (XFBWE) Concertina Wire (XFBWR) 3 STons Cold Weather Package (XFBCW) 5 STons Small Aircraft Shelter (XFBSA) 14 STons 4 STons Secondary Distribution System (XFBSD) Latrine Pumper Trailer (UFMJK) 3 STons 7 STons Desert Camouflage Net/Poles (XFBP1) Highline Docks (XFBHL) 7 STons 1 STon Barrier Maintenance Facility (XFBCL) * STons = short tons Pallet Positions 13 2 5 6 2 11 8 2 1 3 4 1 3 3 2 4
1.6.1. Theater-Unique Housekeeping Assets. PACAF also maintains smaller HE-type assets, designed to expand the billeting and feeding capacities of an existing installation. These sets do not have the high voltage generation capability to support ECUs, but they are being converted to BEAR 550 House-
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keeping sets over the next few years. Below are descriptions of the PACAF kits. 1.6.1.1. Pacific Housekeeping Kit (PHK). This kit contains tents for billeting 550 personnel, water production, shower/ shave, latrine, tent heaters, 30kW and 60kW low voltage generators, and lumber for tent floors. 1.6.1.2. Tailored 550 Eagle Kit (T550). The tailored kit contains same assets as PHK plus a fuel-fired kitchen with refrigeration. 1.6.2. See Attachment 3 of this handbook for more detailed listings of the contents of each UTC.
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AFH 10-222 Volume 2 1 April 2006 Chapter 2 SHELTERS
2.1. General. All bare base structures require recurring preventive maintenance. Ensure panels, fabric, flashings, cables, connectors, clamps and anchors are sound, secure and corrosion-free. Lubricate winches, hoists and hoist cables. Refer to applicable technical orders for specific details and remember that set up times are affected by environmental conditions and experience level of crews. 2.2. Small Shelter System (SSS). An all-purpose tent, commonly referred to as the Alaska Small Shelter System (Figure 2.1), is the designated replacement for the TEMPER tent, through attrition. It can be used for billeting, work areas, latrines/showers, storage, etc. When fully erected, the shelter measures 32.5 feet long, by 20 feet wide, by 10 feet high (650 sq ft), and multiple shelters can be interconnected. The site should be flat and well-drained, with no more than 11 inches of slope across the floor area. Compared to the TEMPER, the SSS is lighter, more vector proof, easier to heat/cool and repair, and can withstand steady 50-knot winds and gusts up to 60 knots. Setup takes 6 people about 2 hours. Figure 2.1. Small Shelter System.
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2.3. TEMPER Tent. The TEMPER tent is the most commonly used allpurpose shelter in the BEAR inventory; primarily used for troop billeting but also serves as shop and administrative space (Figure 2.2). It is constructed of synthetic fabric on an aluminum frame, with a rubberized floor mat. Modular sections are 8 ft long by 20 ft wide, and can be joined together end-to-end to create shelters of any length. A standard billeting tent consists of four sections and is 32 ft long. A white fabric inner liner improves comfort and provides HVAC ducts. An insulated floor is available for cold weather use. Lighting and electrical service equipment is included in the package. A 4section tent requires one ECU for heating and cooling. During setup, stake one side of the tent and then adjust the other side to ensure the span is no more than 20 feet and 4 inches to prevent fabric seams and zippers from being stretched too tightly. Setup is accomplished with six people in about 2 hours. Refer to AFH 10-222, Volume 6, Guide to Bare Base Facility Erection, for detailed guidance on erection and disassembly. Figure 2.2. TEMPER Tent.
2.4. Medium Shelter System (MSS). This is a medium sized all-purpose shelter selected to replace general purpose shelters and is used as a warehouse, maintenance area and kitchen. It is constructed of synthetic fabric over aluminum arch sections, with rubberized floor mat. The MSS provides tighter
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protection from dust and insects and takes up less shipping space than GP shelters. Also known as the California Medium Shelter System, it can withstand steady 60-knot winds and gusts up to 90 knots. The shelter measures 52 feet long by 30 feet wide and 15 feet high. The erection site should be flat and well-drained, with no more than 18 inches of slope across the floor area. Setup is accomplished with six people in about 4 hours. Figure 2.3. Medium Shelter System.
2.5. Expandable Shelter Container (ESC). This is a small shelter used as a flightline maintenance shop, control center, office, etc (Figure 2.4). It comes packaged as a self-contained unit, 8 feet long by 13 feet wide, and 8 feet high, and expands to 21 ft by 13 ft and 8 ft high, including a floor. Personnel and cargo doors are located in the center of the long sides. Complete 3-phase lighting and electrical service equipment is included as are leveling jacks. The container requires one ECU for heating and cooling. The small shelter system is increasingly being used in place of the ESC. Six people can setup the shelter in about 2 hours. Refer to AFH 10-222, Volume 6, for detailed guidance on erection and disassembly.
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Figure 2.4. Expandable Shelter Container.
2.6. General Purpose (GP) Shelter. The GP is a medium-sized shelter used as a maintenance area, warehouse storage, etc (Figure 2.5). It is constructed of rigid aluminum honeycomb panels attached to aluminum I-beams with vinyl flashings. The shelter measures 48 ft long, 31 ft wide, and 12 ft high when set up. End panels have doors for personnel and cargo. There is no floor but can be constructed directly on pavement, or floors can be built from wood or AM-2 matting. The erection site should be flat and well-drained, with no more than 18 inches of slope across the floor area. Lighting and electrical service equipment is included. Two ECUs are required for heating and cooling the shelter. Setup takes a minimum of 7 people and be accomplished in 15 to 20 hours, depending on whether it is installed with a floor. The medium shelter system is increasingly being used in place of the GP shelter. Refer to AFH 10-222, Volume 6, for detailed guidance on erection and disassembly.
18 Figure 2.5. General Purpose Shelter.
2.7. Dome Shelter. This is a large shelter used as a warehouse, maintenance area, or small aircraft hangar (Figure 2.6). It is constructed of synthetic fabric over aluminum arch sections, with steel tension cables to provide rigidity. The central bay area is 60 ft. square, 10 ft. high at the eaves, and 24 ft. high at the peak. Curved clamshell-type doors are attached at each end of the central bay, and add 30 ft. to each end when closed, making the overall structure 120 ft. long and 60 ft. wide. There is no floor, but shelters can be set up directly on pavement, or floors can be built from AM-2. Choose a flat, well-drained site with no more than 12 inches of slope across the floor area. If heating is required, use two HDU-36 arctic heaters. This shelter replaces the Frame Supported Tensioned Fabric Shelter (FSTFS). Setup requires eight people in about 32 hours using only the tools included with the shelter. Erection is accomplished by 49 MMG or RED HORSE personnel.
19 Figure 2.6. Dome Shelter.
2.8. Aircraft Hangar (ACH). The ACH is a large shelter used as a fighter aircraft hangar (Figure 2.7). The shelter measures 125 ft long by 77 ft wide and 25 ft high (9748 sq ft) when set up. The central bay area is 73 ft long and 77 ft wide. Curved clamshell doors, built of lightweight fabric over a collapsible aluminum frame, add 26 ft to each end when closed. It comes in four shipping containers that are used as personnel doors and offices at the corners. There is no floor, but ACHs can be set up directly on pavement, or floors can be built from AM-2. The erection site should be flat and well-drained, with no more than 18 inches of slope across the floor area. Lighting and electrical service equipment is included in the kit. Use eight ECUs if heating is required; cooling may not be realistic in some situations. The 49 MMG or RED HORSE personnel normally erect this facility. Setup requires a minimum of 10 people and can be accomplished in about 40 hours. Figure 2.7. Aircraft Hangar.
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2.9. Small Aircraft Hangar. This is an extended version of the 4,000 sq ft Dome Shelter, used as a maintenance facility for small aircraft, unmanned aerial vehicles, munitions buildup, etc. It is currently being added to the BEAR inventory.
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AFH 10-222 Volume 2 1 April 2006 Chapter 3 WATER DISTRIBUTION AND SANITATION SYSTEMS
3.1. General. Bare base locations typically start with 30 gallons per person per day planning factor and increases to about 50-gpd for longer durations or when a permanent water treatment plant is available. See AFPAM 10-219, Volume 5, Bare Base Conceptual Planning Guide, for additional water use planning factors. 3.2. Reverse Osmosis Water Purification Unit. The Reverse Osmosis Water Purification Unit (ROWPU) removes suspended and dissolved solids from nearly any water source. For planning purposes, one ROWPU can produce 600 gallons per hour (gph) of potable water from seawater and can support 600 people (Figure 3.1). The unit requires up to 22-kW of power from an external source. It can produce potable water for 20 hours per day; the remaining four hours for backwashing and maintenance. The ROWPU operation produces up to two gallons of brine water for each gallon of potable water. Brine water disrupts the treatment process of wastewater from latrines, showers, laundries or kitchens, and consequently cannot be treated in the same sewage lagoons. Brine water should be used for grounding pads, construction or dust control; piped into its own evaporation lagoon; or returned to a large body of water. For additional information on the ROWPU, see AFH 10-222, Volume 9, Guide to Reverse Osmosis Water Purification Unit Installation and Operation. 3.3. Water Storage Bladders. Storage bladders are collapsible rubber bladders used to store raw or potable water (Figure 3.2 and Figure 3.3). Bladders are available in three common sizes: 20,000-gallon (23 ft x 27 ft), 10,000gallon (21ft x 21 ft) and 3,000-gallon (onion bladders, approximately 7 ft in diameter). If soil is rocky or uneven, install bladders on a 2 inch bed of sand. For desert operations, provide shade to prevent excessive heat buildup.
22 Figure 3.1. ROWPU.
Figure 3.2. Water Storage Bladders.
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Figure 3.3. 3000-Gallon Water Storage Tank.
3.4. Harvest Eagle Water Distribution System. This system provides basic water treatment, storage and distribution, and wastewater removal system for short-term use, supporting up to 550 people. It can be combined with additional sets for larger deployments. The system uses diesel and electrically driven pumps and flexible, quick-connect 2-inch hoses (Figure 3.4) to distribute water and to remove graywater discharge from showers, kitchens and laundry units. It does not handle sewage from latrines. The system includes a ROWPU, water storage bladders and tanks, drinking water chillers, and freeze-protection systems. See Attachment 4 for the system component listing. Figure 3.4. Water Distribution Hose.
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3.5. Harvest Falcon Water Distribution System. This is a water storage and distribution system for long-term use. It uses diesel and electrically driven pumps (Figures 3.5 and 3.6) and lightweight plastic piping to distribute water. Pipe sections are color-coded: green for raw water and white for potable water. Flexible, quick-connect hoses are included for raw water lines, potable water branch lines and for initial stand-alone setup while plastic piping is being assembled. Includes aircraft and vehicle wash racks, water storage bladders, and tank and fill stands. To minimize intersecting with roads and walkways, design the potable water loop as an out-and-back loop in a straight line or L-shape along the service sides of water-using facilities, rather than as a complete circle around the camp. Set up plastic pipe on the ground first, then bury as time permits. Bury piping 18 inches deep to provide insulation and control expansion. Keep accurate maps of buried pipe. See Attachment 3 for the system component listing. 3.6. Harvest Falcon Wastewater System. This is a two-tier system. Initially, expedient latrines and HF latrines are used; and a wastewater disposal trailer is used to empty HF latrines. For longer term deployments, install plastic sewer lines to stabilization and evaporation lagoons. It is primarily a gravity flow system; however, a few packaged lift stations are available. Figure 3.5. Diesel Water Pump.
25 Figure 3.6. Electric Water Pump.
3.7. BEAR Shower/Shave Assembly (XFBL7). This is a modular system that fits inside a SSS and supports 275 people. It contains six shower stalls with two shower heads each and 12 sinks with mirrors (Figure 3.7). The kit includes an M-80 diesel-fueled water heater, pumps and supply/drain hoses. It can be connected to bare base water distribution and wastewater removal piping. The kit requires one ECU for heating/cooling in extreme conditions. A locally-purchased ventilation fan may be sufficient in moderate conditions. Construct a concrete floor for long-term deployments. Setup (not including the shelter) consists of 4 people and can be accomplished in about 6 hours. Figure 3.7. Shower/Shave Unit.
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3.8. BEAR Field Latrine (XFBL9). This is a modular system where two latrine units fit end-to-end inside a SSS and support 275 people. Each unit has six toilets, a urinal trough and two hand-washing sinks (Figure 3.8). The units internal water lines do not include backflow prevention, so water in hand-washing sinks should be considered non-potable even if the external water source is potable. The system can be connected to bare base water distribution and wastewater removal piping; if not connected, its 360-gallon waste storage tank must be cleaned daily. Even when connected to the waste system, pumping may still be required due to low liquid to solid waste ratios. Each unit has a 500-gallon water bladder and supply pump. Construct a concrete floor for long-term deployments. Setup (not including shelter) can be accomplished with 2 people in about 1 hour. Figure 3.8. Field Deployable Latrine.
3.9. Self-Help Laundry. The laundry is designed for continuous operation as a complete field laundry system for 550 personnel. It consists of five commercial washers, five double-stacked dryers, a water heater, a 3000-gallon water bladder and associated pumps, electric panels and hardware (Figure 3.9). The system is set up inside a single SSS or TEMPER tent, with pumps, water heater and bladder positioned outside the shelter. It requires a maximum of 300 amps, 3-phase, 120/208V power and must be connected to the local power source.
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Figure 3.9. Self-Help Laundry Facility.
3.10. Tactical Field Laundry Unit. A single set supports 550 people and includes a washer, diesel-fired dryer and related hardware (Figure 3.10). Two or more sets can fit inside a SSS, but additional space may be needed for storage, laundry sorting, etc. Each set needs one 208V, 60-amp cable feed from an SDC, and up to 480 gph of water for 20 hours of sustained operations. Use an M-80 heater if hot water is needed. This system is being phased out; however, civil engineers may encounter it being used by other services. Figure 3.10. Field Laundry Equipment.
3.11. Waste Disposal.
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3.11.1. Wastewater Disposal Trailer. The trailer is a 1,000-gallon mobile sewage tank and vacuum pump (Figure 3.11) used for cleaning latrine holding tanks until they can be connected to the bare base distribution system. The trailer requires a heavy truck with a pintle hook to tow it. Waste must be emptied into a lagoon, commercial sanitary sewer or uninhabited area downwind from the base and away from drinking water sources. Figure 3.11. Wastewater Disposal Trailer.
3.11.2. Grease Traps. Grease trap assemblies are included with 9-1 kitchens to prevent grease from clogging treatment lagoons or attracting pests. If premanufactured units are not available, install a series of three or more steel drums in the drainage line between the kitchen and wastewater disposal system. Drain the kitchen into the first drum, drain the first drum into the second, and so on. Install the drain lines about 3 ft above the bottom of the drums but turn their inlet ends down to within 6 inches of the bottom, so that only water at the bottom can enter the drain linetrapping the grease floating at the 3 ft level. Remove solidified grease daily and dispose of it with other solid waste. 3.11.3. Evaporation Beds. The beds are small graywater lagoons built downwind of showers, kitchens and laundries (do not use for latrines). Separate beds may be needed for each graywater source unless wastewater can be transported to a central lagoon. Construct seven adjacent beds, each 22 ft square and 1 ft deep. Use one bed each day of the week.
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3.11.4. Stabilization Lagoon. This is a large wastewater lagoon built downwind from base; supplied by bare base piping from latrines, showers, kitchens and laundries. The lagoon allows natural decomposition and photosynthesis to stabilize wastewater before it is drained away from the base. A 127 sq ft lagoon can support 1,100 people for about 30 days; additional and/or larger lagoons are needed for larger populations. 3.11.5. Evaporation Lagoon. A large wastewater lagoon built downwind from base if no off-base drainage is possible. It is fed by discharge from a stabilization lagoon. A 164 sq ft lagoon can support 1,100 people for about 45 days; additional and/or larger lagoons must be built as needed for longer deployments or larger populations (See Attachment 2). 3.11.6. Sanitary Landfill. This is an Earth-covered disposal site for garbage and other solid waste, used when incineration or contracted disposal are not feasible. Use a bulldozer to excavate trenches perpendicular to prevailing winds and deep enough to contain the expected waste stream. Compact and cover the waste each day with 24 inches of earth. When full, cover the trench with a final 30-inch layer of earth and mark its boundaries. 3.11.7. Packaged Waste Treatment Plants. BEAR sets currently contain no waste treatment systems. A deployable waste management system is in development for possible fielding by FY07 to be used at locations where force protection concerns or site constraints make other approaches unacceptable. The system would use catalytic hydrothermal conversion (CHTC) to treat and reduce solid waste. It uses electro-coagulation for wastewater. As an additional alternative, it may be feasible at some locations to program and install a commercially-available packaged waste treatment system.
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AFH 10-222 Volume 2 1 April 2006 Chapter 4 POWER
4.1. Mobile Electric Power (MEP) Generators. Mobile generators, 30kW and 60 kW, power critical facilities before a primary power plant and distribution system are constructed, and afterwards provide emergency backup or power for remote facilities. Individually or synchronized prime generators, 750 kW and 920 kW, in a power plant provide high-voltage power to the Harvest and BEAR electrical distribution systems. All can be configured to produce either 50 or 60 Hz, but is de-rated to 80-85 percent of their nominal generating capacity at 50 Hz. All MEP generators run on DF-1 or DF-2 diesel fuel, but can be configured to run on JP-8, JET A, or FP-5. 4.1.1. MEP-005: 30 kW, 120/208V, 3-phase (being replaced by MEP-805) 4.1.2. MEP-805: 30 kW, 120/208V, 3-phase, tactical quiet generator. 4.1.3. MEP-006: 60 kW, 120/208V, 3-phase (being replaced by MEP-806) 4.1.4. MEP-806: 60 kW, 120/208V, 3-phase, tactical quiet generator. 4.1.5. MEP-012: 750 kW, 2400/4160V, 3-phase. Provide at least 5 ft clear space (preferably more, up to 20 ft) between adjacent generators to allow adequate cooling airflow, and if possible align the long axis of the generator with prevailing winds. The unit requires separate fuel bladders, fuel manifold and associated hoses and consumes 55 gallons of fuel per hour at full load. A crew of six can set up a power plant with two to four generators in approximately eight hours. 4.1.6. MEP-PU-810A (major component of the Deployable Power Generation and Distribution System, or DPGDS): 920 kW, 2400/4160V, 3-phase. Single trailer chassis houses two independently controlled 460 kW generator sets and a distribution center. Provide at least 5 ft clear space (preferably more, up to
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20 ft) between adjacent generators to allow adequate cooling airflow, and if possible align the long axis of the generator with prevailing winds. The unit requires separate fuel bladder, fuel manifold and associated hoses. An experienced crew of six can set up a power plant with two to four generators in approximately eight hours. The Air Force version of the DPGDS is air transportable and can be towed with a pintle hook. The Army version uses a fifth wheel and is transportable over the road at highway speeds. Figure 4.1. MEP-PU-810A.
4.1.7. Remote Terminals and Equipment Racks. MEP-012 and MEP-PU810A controls can be remotely mounted in a power plant facility to allow remote operation, synchronization and monitoring of the generators. The control system for the MEP-PU-810A, known as the Operator Remote Terminal, includes software to enhance the operators remote diagnostic and monitoring ability (Figure 4.2). 4.2. Generator Fuel Bladders. Collapsible rubber bladders used to store fuel (Figure 4.3). A 12 ft x 42 ft (or 22 ft by 22 ft) 10,000-gallon bladder will support two MEP-012s or two MEP-PU-810s for about 4-5 days. Position the fuel bladder in a lined containment dike, on the uphill side of the generators. Berm area should be level and smooth, ideally with a 4 inch bed of sand.
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Figure 4.2. Operator Remote Terminal for DPGDS.
Figure 4.3. Generator Fuel Storage Bladder.
4.3. Harvest Eagle Electrical Distribution System. 4.3.1. A-Panel. 60 kW, 3-phase, 200-amp load center. Receives power from MEP-006 and distributes it to four B-panels. 4.3.2. B-Panel. 15 kW, 3-phase, 60-amp load center. Receives power from A-panel and distributes it to 12 facility distribution boxes.
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4.3.3. Distribution Panel. This is a 20 amp, single phase panel that receives power from the B-panel and distributes it to six lights and 12 duplex outlets in the facility. Figure 4.4. Facility Distribution Panel.
4.4. Harvest Falcon Electrical Distribution System. For additional information see AFH 10-222, Volumes 5 and 10; AFPAM 10-219, Volume 5; and applicable TOs. 4.4.1. Primary Distribution Center (PDC). This is a high-voltage switching station that receives power from up to four MEP-012s, MEP-PU-810s or other 2400/4160V 3-phase source, and distributes it through six 200-amp fused circuits. If an individual phase of a given circuit develops a fault or overload and opens the fuse, the other two phases will remain energized. If the PDC is powered by only one MEP-012 or MEP-PU-810, use no more than 5 secondary distribution centers (SDCs) per circuit. With two or more generators, each circuit can typically support 6 to 10 SDCs, or 10 to 15 if air conditioners are not used. One or more output circuits can also be used to feed the input terminals of another PDC. PDCs are being replaced by primary switching centers (PSCs) through attrition.
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Figure 4.5. Primary Distribution Center.
4.4.2. Primary Switching Center (PSC). This is a high-voltage switching station that receives power from one or two MEP-PU-810s or other 2400/4160V 3-phase source, and distributes it through four 200-amp fault-interrupting switched circuits. If an individual phase of a given circuit develops a fault or overload, the PSC will automatically open all three phases. Each circuit can typically support 6 to 10 SDCs, or 10 to 15 if air conditioners are not used. One output circuit can also be used to feed the input terminals of another PSC. Figure 4.6. Primary Switching Center.
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4.4.3. Secondary Distribution Center (SDC). High-voltage substation, transformer, and 150 kVA low-voltage load center (Figure 4.7). It receives 2400/4160V 3-phase power from PDC, or another SDC, through one of three sets of primary terminal bushings. The other two sets can be used to feed high-voltage power back out to other SDCs on the same circuit, and/or to park a high-voltage feed from a different circuit so it can be rapidly connected if the need arises. After receiving the high-voltage power, the SDC steps it down to 120/208V and distributes it over 16 60-amp secondary circuits. The primary input and transformer can also be bypassed, so an SDC can be fed from a low-voltage generator and used only as a distribution center. If air conditioners are used, use no more than 12 of the 16 output circuits. Figure 4.7. Secondary Distribution Center.
4.4.4. Power Distribution Panel (PDP). This is a circuit breaker panel for a single facility. Receives 120/208V power from SDC, and divides it into separate circuits to run a given facilitys HVAC, lighting, and utility outlet systems. PDPs come in several sizes. A standard PDP for a single facility has one 120/208V cannon plug input, one 120/208V cannon plug output for an environmental control unit, four 20-amp 120V outputs for lighting and one 15-amp 120V convenience outlet.
36 Figure 4.8. Power Distribution Panel.
4.4.5. Primary Cable. The #1/0 5-kV insulated aluminum wire primary cable is used for high-voltage runs between generators, PDCs and SDCs. Use one cable for each of the three phases; it comes on a pallet with three 3000 ft cable reels mounted side by side. Limit primary runs to about 4000 ft if the load is concentrated at the end of the circuit, or 1.5 miles if loads are spread fairly evenly along the length of the run. Bury primary cable directly in the ground, 12 inches to 18inches deep, with at least 6inches of horizontal spacing between each cable. The base civil engineer may make an operational risk management decision to leave some or all of the high voltage cable on the surface if soil conditions or time and equipment constraints prevent its immediate burial, but must take other measures to mitigate the risk of personnel injury or damage to the cables. As a minimum, bury or otherwise protect cables crossing roads and high-traffic walkways. 4.4.6. Secondary Cable. This is a 3-phase insulated cable, in pre-assembled lengths with cannon plug connectors at each end (Figure 4.9). 200-amp cables, 25 ft long, are used to connect portable generators with SDCs. 60-amp cables, either 50 ft or 100 ft long, connect SDCs and individual facility power distribution panels (PDPs). Secondary cable runs should be limited to 150 ft to conserve cable and minimize voltage drop, but runs of up to 800 ft are acceptable when there is no practical alternative. Secondary cable can be laid
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directly on the surface, or buried for protection in high-traffic areas. Avoid burying cable-to-cable cannon plug connections, or construct wooden junction boxes around such connections prior to burying, to minimize the entry of dirt and moisture. Do not coil energized excess cable. Figure 4.9. Secondary Electrical Cable Feeders.
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AFH 10-222 Volume 2 1 April 2006 Chapter 5 HVAC AND REFRIGERATION
5.1. Introduction. BEAR sets contain numerous heating, cooling and mechanical systems. Refer to AFH 10-222, Volume 12, and applicable TOs for detailed guidance on the installation and operation of each system. 5.2. Environmental Control Unit (ECU). ECUs are used in heating, cooling, and circulating air in tents and shelters for personnel and equipment. Three ECUs are in the inventory: the unit most familiar to HVAC personnelthe A/E32C-39 (or Dash 39); the new Field Deployable ECU (FDECU) which is the replacement for the Dash 39; and the Small Shelter System ECU that comes with the Alaska SSS. The units weigh between 700-900 pounds and have forklift slots in the base. The nominal cooling capacity is 4.5 tons and heating capacity rated at about 10 kilowatts. The FDECU (Figure 5.1) provides a maximum of 84,000 BTUs of heat and 67,000 BTUs of cooling per hour and uses ozone friendly R-134A refrigerant. It can also be fitted with NBC filters. The SSS ECU is almost 200 pounds lighter than the others but uses R-22 refrigerant. Place units directly on the ground, adjacent (within 6 ft) to the facilitys supply and return air duct openings. An aggressive preventive maintenance and repair program is critical for ECUs. Figure 5.1. FDECU.
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5.3. H-45 Space Heater. The H-45 is currently used in place of the outgoing and older HDU-36 Artic Heater. It is a 45,000 BTU, free standing heater that operates without use of electrical power and burns several types of liquid fuel (JP-5, JP-8, DF-2, D-F1). The unit is 24 inches high by 18 inches wide and weighs 65 pounds (Figure 5.2). It comes with a rugged, silent thermo-electric fan (TEF) that sits on top of the H-45, converts heat from the top surface of the heater into electricity to power the fan and moves the heated air evenly throughout the shelter. Remember that using the H-45 decreases the amount of personal billeting space in a typical TEMPER tent or SSS. Figure 5.2. H-45 Space Heater.
5.4. Preway 70,000 BTU Heater. This is a radiant type heater operating on diesel fuel only (Figure 32). Fuel is stored and fed from a 5-gallon can hung on the side of the heater frame. It is designed for floor installation in general purpose or TEMPER tents with stovepipe sections running from the heater through the roof of the shelter. The Preway should only be used in wellventilated areas and rest on noncombustible, level floor material. There are several models available, but the most common model is 33 inches long by 41 inches high and weighs about 205 pounds (without stovepipes).
40 Figure 5.3. Preway Heater.
5.5. 150 and 300 Cubic Foot Refrigeration Boxes. The 150 cubic feet (cf) refer is a one-piece field refrigeration box with a rear-mounted 5,000 BTUH DX refrigeration unit with a single door in front. It is used for food service, mortuary and medical applications. It is approximately 7 ft x 7 ft x 7 ft overall. Place the unit on level ground, with at least 3 ft of clear space around the condenser. The Advanced Design Refrigerator (ADR-300), a 300 cubic foot refer, will replace the 150-cf refer box. It has a refrigerate charge of 4.62 lbs, R-404A and a DX cooling capacity of 9,000 BTUH at 35 degrees Fahrenheit. The ADR doubles the capacity and comes with an internal refer unit instead of the external mechanical unit that accompanies the 150 cf. Like the 150-cf, setup the ADR-300 on a flat level surface, free from rocks and other obstructions. Figure 5.4. ADR-300 Refrigeration Units.
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5.6. 1200 Cubic Foot Refer. Large refrigeration unit assembled on site from insulating panels, with separate 18,000 BTUH refrigeration unit (Figure 5.5). It supports food service operations and is approximately 13 ft wide, 17 ft long, and 8 ft high. Set the unit on flat, level, well-compacted site, with at least 6 ft of clear space on ends to allow for installation and ventilation of the condensers. Setup is accomplished with eight people in approximately 4 hours with forklift support. Figure 5.5. 1200-cf Refrigeration Unit.
5.7. Water Chiller. The water chiller is an air-cooled, gasoline-driven chiller (Figure 5.6) capable of cooling water from 120 degrees Fahrenheit to 60 degrees Fahrenheit at a delivery rate of 40 gph. It can be skid-mounted or water trailer-mounted. Figure 5.6. Water Chiller.
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5.8. M-80 Water Heater. This is the primary boiler component and water heater (Figure 5.7) for the M-1958 bath unit, BEAR shower/shave assembly, 9-1 kitchen and bare base laundry. Operates on gasoline or diesel fuel and requires 208V electric power. It maintains water temperature in the 160-190 degrees Fahrenheit range, with a 24-gallon capacity. The M-80 is 52 inches long by 27 inches wide by 47 inches high and weighs 465 pounds. Figure 5.7. M-80 Water Heater.
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AFH 10-222 Volume 2 1 April 2006 Chapter 6 SPECIALIZED ASSETS
6.1. Introduction. Various specialized equipment items are available and often packaged with shelters for specific purposes. These items may be tasked individually, but are normally deployed within the various BEAR sets as indicated. 6.2. Assets Associated with Multiple BEAR Sets. 6.2.1. Remote Area Lighting System (RALS). This system is used for general lighting along the flightline, around POL or LOX plants, etc. It contains 13 telescopic two-lamp light poles, four 375 ft cable sets and an aluminum container/control box (Figure 6.1). Connect one light pole to the control box and connect the others every 125 ft along the cable sets. Up to two of the cable sets can be connected to the control box; connect the others to the ends of the first cable sets. The RALS requires an outside power source, such as a generator or feed from a SDC. 6.2.2. TF-2 Light Cart. This is a mobile floodlight unit used for large area lighting. It is designed primarily for initial camp beddown, perimeter lighting and flightline use. It is a self-contained unit with a manually-operated boom and an onboard generator. It is capable of lighting an area of 7 acres while providing 7 kW of electricity at 120/240VAC (Figure 6.2).
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Figure 6.1. Remote Area Lighting System (RALS).
Figure 6.2. TF-2 Light Cart.
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6.2.3. AM-2 Aluminum Mat. This is two-inch thick interlocking aluminum panels normally used for aircraft parking ramps or pads, taxiways and hangar floors. Individual sections are 2 ft wide, and either 6 ft or 12 ft long (Figure 6.3). AM-2 is typically shipped in bundles, each of which contains 4 short and 16 long sections, and will cover 432 square feet. AM-2 can be assembled in any width (in 6 ft increments) and any length (in 2 ft increments). Site preparation and drainage are critical. Ensure the sub-base has a California Bearing Ratio strength of 4 or higher. Where groundwater is a potential concern, construct French drains of rock or stone directly beneath the AM-2 every 100 ft at a 60-degree angle to the direction of aircraft travel. Install edge clamps and stakes at aircraft turning points, to secure the mat against movement. For additional information see T.O. 35E2-2-7. Figure 6.3. AM-2 Aluminum Matting.
6.2.4. Concertina Wire. 240 rolls of concertina barbed or razor wire (50 ft per roll) provides 4,000 ft of perimeter barrier for cantonment areas, industrial operations centers or high value facilities.
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6.2.5. Air Compressors. Compressors provide compressed air for hangars, garages, paint shops, pneumatic tools, greasing equipment, tire inflation and other equipment. Models include the MC-5 (100 psi) and MC-7 (100 psi) which are diesel driven, and the electric-powered MB-9 (200 psi). 6.2.6. Camouflage Nets and Poles. Set includes 200 desert-colored, lightweight radar scattering nets and 70 support systems to provide camouflage screening and shade for facilities and equipment. The set can be configured to cover single or multiple structures. 6.3. Assets Associated with Housekeeping Sets. See Attachment 2 for kitchen layout diagrams and AFH 10-247, Volume 1, Guide to Services Contingency Planning, for additional information on kitchen and hygiene assets. 6.3.1. 550 Kitchen (XFBK4). This is the standard food service facility, built using TEMPER tent sections. The 550 Kitchen is deployed with Harvest Eagle Housekeeping sets, and are a playbook option for the BEAR 550I and 550F Housekeeping sets. Each kitchen serves 550 people and uses seven TEMPER tent sections (20 ft x 56 ft total area) for dining and 10 sections (20 ft x 80 ft) for kitchen, food prep, and cleaning. It includes three ADR-300 refrigeration boxes, four ECUs, two 2 SDCs and associated water and power distribution equipment. If time permits, erect kitchen facilities on concrete pads. It is also called the 9-2 kitchen. 6.3.2. 9-1 Kitchen (XFBK3). Has the same concept as the 550 Kitchen, but configured to serve 1100 people. The 9-1 kitchen is deployed with the Harvest Falcon 1,100-person Housekeeping set. The 9-1 kitchen (Figure 6.4) uses 13 TEMPER tent sections for dining (20 ft x 104 ft,), five sections for kitchen (20 ft x 40 ft) and eight sections for food preparation and cleaning (20 ft x 64 ft). It includes six ADR-300 refrigeration boxes, seven ECUs, three SDCs and associated water and power distribution equipment. In lieu of a 91, BEAR playbook options provide a 550 Kitchen (9-2) with the 550 Initial Housekeeping set and a second 550 Kitchen with the 550 Follow-On Housekeeping set. Site personnel have the option of combining the two into a sin-
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gle, large kitchen or establishing separate facilities to serve different portions of the installation. Figure 6.4. 9-1 Kitchen Dining Area.
6.3.3. Single Pallet Expeditionary Kitchen (SPEK). A Lightweight, quick response kitchen designed for use at austere contingency locations for periods up to 30 days (Figure 6.5). The SPEK is deployed with the BEAR 550 Initial Housekeeping set, to provide hot meal capability before the 550 Kitchen is constructed, and can feed over 500 people twice a day using heat-and-serve Unitized Group Rations (UGRs). It comes packed with an EISU-90 container that expands to serve as a food preparation, serving and cleanup area, but does not provide dining or seating space. It includes a 2-kW diesel generator, but requires local support for water and wastewater disposal. Setup can be accomplished with eight people in about four hours. Figure 6.5. SPEK on Pallet and Setup.
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6.3.4. Containerized Deployable Kitchen (XFBK5). This is a self-sustaining kitchen (8 x 8 x 20 feet) that can prepare 500 meals twice a day using Arations, B-rations and UGR. It comes with electrical appliances including a water heater, coffee maker, ice machine, two 18-cf refer boxes and a 150 kW diesel generator. It achieves additional weather protection by using a TEMPER tent section or Small Shelter (Figure 6.6). It is also referred to as the Initial Deployment Kitchen, IDK and CDK. Four people can set it up in about 4 hours. CDKs may be transferred out of the BEAR program to theater WRM stocks, and deployed when needed at specific locations. Coordinate with theater Services staff for details. Figure 6.6. CDK with tent Weather Protection.
6.3.5. Chapel (XFBGC): One SSS with religious equipment and supplies. 6.3.6. Mortuary (XFBXN): One SSS with two ADR refer boxes and mortuary equipment. It needs 60-psi water source and backup power. 6.3.7. Entomology (XFBCD): One SSS with a fog generator, insecticide sprayer and chemicals. 6.3.8. Power Production Plant (XFBEX): One SSS and related support equipment for primary power plant operations. It includes one PDC or PSC,
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one SDC, two 10K fuel bladders, one remote-control equipment rack, one RALS unit, two cable reel pallet assemblies and spares. 6.4. Assets Associated with Industrial Operations (IO) Set. 6.4.1. Packing and Crating Warehouse (XFBRA): One 8,000 square foot Dome Shelter. The IO playbook option for this shelter includes 19 bundles of AM-2 matting. 6.4.2. Supply Warehouse (XFBAE): One 8,000 sq ft Dome Shelter, two Small Shelters, one ADR-300 refer box. The IO playbook option for this shelter includes 19 bundles of AM-2 matting. 6.4.3. Vehicle Operations/Maintenance Facility (XFBTD): Two 4,000 square foot Dome Shelters, one Small Shelter and office equipment and supplies. The IO playbook option includes 10 bundles of AM-2 matting. 6.4.4. CE Pavement/Equipment Shop (XFBCE): One Medium Shelter with an MC-5 compressor. The IO playbook option includes 4 bundles of AM-2 matting. 6.4.5. CE Electric Shop (XFBC5): One Small Shelter with a grinding machine, cable cutter and voltage tester. 6.4.6. CE Engineering Management (XFBNF): Two Small Shelters, with four desks, 12 chairs and a dynamic cone penetrometer. 6.4.7. CE Liquid Fuels Shop (XFBC9): One Small Shelter with a grinding machine. 6.4.8. CE Sheet Metal/Fabrication Shop (XFBC7): One Small Shelter with an MC-2 compressor, grinding machine, welding equipment, metal shears and an industrial sewing machine. (Sewing machine can be used to support the Drag/Parachute Shop in the Initial Flightline set).
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6.4.9. CE Utilities/Water and Waste Shop (XFBC2): One Small Shelter with a pipe vise and thread cutter. 6.4.10. CE HVAC/Refrigeration Shop (XFBCB): One Small Shelter with a grinding machine, arbor press and vacuum pump. 6.4.11. CE Tool Storage (XFBC3): One Small Shelter. 6.5. Assets Associated with Initial Flightline (IF) Set. 6.5.1. Propulsion Shop (XFBEB): One 8,000 sq ft Dome Shelter. The IF playbook option for this shelter includes 19 bundles of AM-2 matting. 6.5.2. Drag/Parachute Shop (XFBN1): One Medium Shelter with two 400,000 BTU heaters and MRSP, parachute packing table and storage shelves. 6.5.3. Power/Non-Powered AGE (XFBNR): Two Medium Shelters with bench and pipe vise, AGE set and battery charger. The IF playbook option for this shelter includes eight bundles of AM-2 matting. 6.5.4. Fuels Lab (XFBFB): One Small Shelter. 6.5.5. Aircrew Briefing Facilities (XFBS5): Three Small Shelters, each with one table and 50 chairs. 6.5.6. Fire Ops/Crash Rescue (XFBCF): Four Small Shelters with 24 cots, six chairs, two tables and two desks. 6.5.7. Barrier Maintenance/Power Pro Shop (XFBCL): One Medium Shelter and four bundles of AM-2 matting. 6.5.8. Emergency Airfield Lighting System (EALS). Complete lighting kit for runways up to 10,000 ft long and 150 ft wide. It includes runway edge and threshold lights, precision approach path indicator (PAPI) lights, incandescent and strobe approach lights, distance-to-go marker lamps, airfield arresting system marker lamps, taxiway lights and battery-operated obstruction lights.
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Also includes generators, cables, control panels, transformers and regulators. EALS is packaged on six mobile trailers (Figure 6.7) and can be setup by six people on a 10,000 ft runway in about 6 hours. Allow additional time to securely mount and properly adjust PAPI lights, and to anchor edge lights against jet blast from large aircraft. Refer to AFH 10-222, Volume 7, for detailed guidance on installation and operation. Figure 6.7. EALS Trailers.
6.5.9. Mobile Aircraft Arresting System (MAAS). BAK-12 aircraft arresting gear mounted on mobile trailers for use with most fighters (Figure 6.8). Consult TO 35E8-2-5-1 about proper synchronization pressure for heavyweight aircraft such as the F-15E and F-22. In its simplest configuration, the MAAS is unidirectional and can be rapidly moved and anchored adjacent to the runway on soil, asphalt or concrete by a crew of 6 personnel in approximately two hours. An upgrade kit (longer nylon tapes and lightweight fairlead beams, or mobile runway edge sheaves) allows the MAAS trailer units to be set back from the runway edge. This eliminates wingtip clearance concerns for large aircraft while providing bi-directional engagement capability. Refer to AFH 10-222, Volume 8, for detailed guidance on installation and operation.
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Figure 6.8. Mobile Aircraft Arresting System.
6.6. Assets Associated with Follow-on Flightline (FF) Set. 6.6.1. Power/Non-Powered AGE (XFBNR): Two Medium Shelters with bench and pipe vise, AGE set and battery charger. The FF playbook option for this shelter includes eight bundles of AM-2 matting. 6.6.2. Propulsion Shop (XFBEA): One Medium Shelter with limited aircraft engine shop equipment. The FF playbook option for this shelter includes four bundles of AM-2 matting.
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AFH 10-222 Volume 2 1 April 2006 Chapter 7 NON-BEAR ASSETS
7.1. Introduction. In addition to Harvest and BEAR sets, many other expeditionary equipment packages are required to support Air Force bare base operations. The owning functional area organizations deploy, set up and operate the assets, but typically require civil engineer support for sitting, site preparation and utility service. Engineers must work with representatives from the other functional areas to ensure optimum use of all such packages. 7.1.1. Fuels Mobility Support Equipment (FMSE). 7.1.1.1. Fuel Bladders. 10,000 gallon bladders are typically used at lowdemand sites such as vehicle refueling points, and are approximately 22 ft x 22 ft x 4 ft high (or 12 ft x 42 ft x 4 ft, depending on the version received) when filled. 50,000 gallon bladders support aircraft fuel storage and refueling, and are approximately 25 ft x 65 ft x 5 ft high when filled. These bladders are commonly found with the R-14 refueling unit. 210,000 gallon bladders are used for bulk fuel storage, and measure approximately 68 ft x 68 ft x 7 ft when filled. Grade each bladders location dead level or with a very slight depression to prevent large bladders from rolling after being filled. If the soil is rocky or uneven, install bladders on a 4 inch bed of sand. Protect bladders with continuous berms 4 ft high and 6 ft wide at the base and install protective liners inside the bermed areas (Figure 7.1). 7.1.3. R-14 Air Transportable Hydrant Refueling System. A complete R-14 system contains three identical self-sufficient modules. Each module consists of a diesel powered 600 gpm pump and filter separator, mounted on a fourwheeled trailer, with associated valves, hoses, adapters, meter and two 50,000 gallon bladders. Each R-14 module can refuel or defuel one heavy aircraft at 600 gpm or two fighter aircraft at 200 gpm.
54 Figure 7.1. Jet Fuel Storage Bladders.
7.1.4. R-22 Transfer Pump. This is a trailer mounted, diesel powered 600 gpm pump. It is typically used in conjunction with an FFU-15E filter separator to pump fuel from bulk storage tanks, fuel trucks or tanker aircraft to the R-14 50K bladders. The R-22 can also be used with a hosecart or skidmounted filter separator to deliver fuel directly to aircraft or refueling vehicles. 7.1.5. FFU-15E Filter Separator. A skid-mounted 600 gpm filter separator used to remove contaminating particulates and water from fuel prior to pumping into fuel bladders. 7.1.6. GRU-17E Pantograph. A caster mounted swivel-joint framework and fueling hoses to provide the R-14 with hot refueling capability. 7.1.7. PMU-27M Pump. A trailer mounted 50 gpm pump and filter separator, with associated hoses, connections, nozzles and meter. It is used to service small aircraft or vehicles, or transfer fuel into or out of 55 gallon drums, 500 gallon sealed drums, etc.
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7.2. Expeditionary Medical Support (EMEDS) System. EMEDS consists of scalable UTC building blocks of medical personnel and equipment to support populations at risk (PAR) of over 5,000 personnel. 7.2.1. EMEDS Basic. A four-bed clinic, deployable in initial and follow-on increments to provide primary medical and dental care, preventive medicine, environmental health, stabilization and medical evacuation preparation for up to 2,000 personnel. Initial module should be operational within 12 hours of arrival. Full deployment includes three Small Shelters with ECUs. The clinic requires a 15,000 sq ft site, 65 kW of power, 400 gallons of potable water per day, 1,000 pounds of laundry service per week, biohazard waste disposal and lodging for 25 personnel. 7.2.2. EMEDS+10 Bed AFTH. This is a 10-bed Air Force Theater Hospital (AFTH). It is a modular add-on expansion of EMEDS Basic to support up to 3,000 personnel, including surgical and specialty care. It includes an additional three Small Shelters with ECUs. Total requirements increase to a 26,000 sq ft site, 100 kW of power, 800 gallons of potable water per day, 85 pounds of ice per day, laundry service, biohazard waste disposal and lodging for 56 people. Figure 7.2. Expeditionary Medical Treatment Facility.
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7.2.3. EMEDS+25 Bed AFTH. This is a 25-bed AFTH. It is a modular addon expansion of EMEDS+10, to support up to 5,000 personnel. It includes an additional three Small Shelters with ECUs. Its total requirements increase to 40,000 sq ft site, 200 kW of power, 1,430 gpd of potable water, 150 ppd of ice, laundry service, biohazard waste disposal and lodging for 86 people. 7.2.4. EMEDS+50 Bed AFTH. Total requirements increase to 50,000 sq ft site, 200 kW of power, 5,500 gpd of potable water, 300 ppd of ice, laundry service, biohazard waste disposal and lodging for 115 people. 7.2.5. EMEDS+114 Bed AFTH. This is the maximum anticipated size for an expeditionary medical facility. Estimated requirements are an 110,000 sq ft site, 200 kW of power, 11,000 gpd of potable water, 675 ppd of ice, laundry service, biohazard waste disposal and lodging for 300 personnel. 7.2.6. Aeromedical Staging Facility. This is an evacuation hospital capable of receiving and evacuating 250 injured or ill personnel every 24 hours. It is comprised of 168 TEMPER tent sections. It requires a 90,000 sq ft site, 200 kW of power, 12,000 gpd of potable water, 1250 ppd of ice, laundry service, biohazard waste disposal and lodging for medical staff. Figure 7.3. Medical Evacuation.
57
7.2.7. Transportable Blood Transshipment Center. This is a small facility to store and ship frozen and liquid blood products and is normally collocated with medical facilities near a major airfield. It requires two Small Shelters, TEMPER tents, or ISO container shelters and a 4,000 sq ft site, 200 kW of power, 300 gpd of potable water, 800 ppd of ice and lodging for 12 personnel. 7.3. Air Traffic Control and Landing System. Communications personnel may install and operate systems such as a Tactical Aid to Navigation, Radar Approach Control, mobile microwave landing system, mobile tower and communications equipment. These assets are not part of the Harvest or BEAR sets; however, engineers will provide site preparation and utilities. 7.3.1. Tactical Aid to Navigation (TACAN). This system generates an omnidirectional radio signal to help pilots locate the airfield. It is typically placed off one end of the runway, 1,000 ft off the runway centerline. It needs a level site that is 25 ft square with vehicle access. It may need wooden support stands and steps. Plan to provide utility support for the system. 7.3.2. Radar Approach Control (RAPCON). This system allows a groundbased radar controller to track approaching aircraft and verbally direct their descent along the glide path. It is placed 500 ft off the runway centerline at midfield, where both approaches are observable and free of obstructions. It needs a level site that is 50 ft square with vehicle access. Plan to provide utility support for the system. 7.3.3. Mobile Tower and Radio. This system is placed to allow maximum visibility of the airfield with unobstructed radio transmission. It needs a 25 ft square level site with vehicle access and utility support. 7.4. ISO Containers. These are facilities that serve as their own shipping container and as a shelter once deployed (Figure 7.3). Commonly sized at 8 ft x 8 ft x 20 ft, some are expandable to provide about 400 square feet. They are normally used for specialized purposes such as hospital operating rooms or command posts.
58 Figure 7.4. ISO Container Facilities.
7.5. K-Span Facilities. This is an arched building made on-site from rolls of galvanized steel or aluminum using an air-transportable trailer-mounted automatic building machine. The machine forms structural arches in any desired span between 12 ft and 80 ft, as well as straight sections for end walls. The arches and end wall sections are then erected onto a concrete foundation and seamed together using a portable electric seaming machine. The continuous seams eliminate the need for fasteners, thereby simplifying construction and making the building water tight. The facilities are commonly used as storage buildings or maintenance shops and are typically constructed by RED HORSE personnel. Figure 7.5. K-Span Facility Under Construction.
59
7.6. Revetments. Revetments are theater WRM assets used to protect parked aircraft or other high-value resources. Engineers should identify revetment requirements through their unit-level logistics function and the theater civil engineer staff. B-1 revetments are assembled from corrugated steel panels into sections 7 ft wide, 12 ft long, and 16 ft high (Figure 7.6). A-1 revetments are essentially the same, but only 12 ft high and typically used for protecting critical facilities or equipment items rather than aircraft. A single B-1 kit provides enough panels for 21 of the 12 ft sections, for a total length of 252 ft. Sections can be joined end to end for straight revetments, or butted together at right angles for "U" shapes, "E" shapes, etc. One kit will protect one fighter in "U" shapes and flow-throughs. For clustered arrangements, three kits will protect four fighters. Fill revetments with earth and cap to prevent dust from blowing out or water from accumulating. See Attachment 2 for typical layout diagrams, and AFPAM 10-219, Volume 2, for construction details. Figure 7.6. Filling B-1 Revetments with Sand.
7.7. Force Provider. This is a US Army expeditionary infrastructure package, normally used at theater reception points, intermediate staging bases, disaster relief operations or in other situations where relatively stable and robust expeditionary infrastructure is appropriate. A single Force Provider set includes all materiel necessary to provide quality food, billeting and hygiene services for 550 personnel. TEMPER Tents, environmental control units, 60
60
kW tactical quiet generators, 20,000-gallon water bladders, 400-gallon water buffalo trailers, floodlights and wastewater disposal vacuum pump trailers are compatible with Air Force BEAR equipment. However, Force Provider utility distribution systems and containerized shower, latrine and laundry units are not directly compatible with BEAR utility systems, and may need locallydeveloped adapters or fittings. Force Provider sets are typically erected by Quartermaster companies. If required, water production (ROWPUs) and highvoltage power production (MEP-012s and MEP-PU-810s) are provided by specialized units. Figure 7.7. Force Provider Assets.
DONALD J. WETEKAM, Lt General, USAF DCS, Logistics, Installations and Mission Support (A4/7)
61
AFH 10-222 Volume 2 1 April 2006 Attachment 1
GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION References: Joint Publication 1-02, DOD Dictionary of Military and Associated Terms AFDD 1-2, Air Force Glossary AFI 10-209, RED HORSE Program AFI 10-210, Prime BEEF Program AFPAM 10-219V2, Preattack & Predisaster Preparations AFPAM 10-219V5, Bare Base Conceptual Planning Guide AFH 10-222, V1, Guide to Bare Base Development AFH 10-222V5, Guide to Bare Base Power Plant Installation AFH 10-222V6, Guide to Bare Base Facility Erection AFH 10-222V7, Emergency Airfield Lighting System AFH 10-222V8, Guide to Mobile Aircraft Arresting System Installation AFH 10-222V9, Guide to Reverse Osmosis Water Purification Unit Installation and Operation AFH 10-222V10, Guide to Harvest Falcon Electrical System Installation AFH 10-222V12, Guide to Bare Base Mechanical Systems AFH 10-247V1, Guide to Services Contingency Planning AFI 10-404, Base Support and Expeditionary Site Planning AFMAN 37-123, Management of Records (will convert to AFMAN 33-363) AFTTP 3-42.71, CONOPS for Expeditionary Medical Support (EMEDS) System UFC 4-010-01, DOD Minimum Antiterrorism Standards for Buildings
62 Abbreviations and Acronyms ADRairfield damage repair ADRadvanced design refrigerator
AFCESAAir Force Civil Engineer Support Agency AFPAMAir Force pamphlet AGEaerospace ground equipment BCEbase civil engineer BEARBasic Expeditionary Airfield Resources CDKContainerized Deployment Kitchen CONEXcontainer express (or express container) DPGDSDeployable Power Generation and Distribution System EALSEmergency Airfield Lighting System ECUenvironmental control unit EMEDSExpeditionary Medical Support EODexplosive ordnance disposal ESCExpandable Shelter Container GPgeneral purpose (tent) gphgallons per hour gpmgallons per minute ISOisolation (e.g. ISO Container) kVAkilovolt ampere kWkilowatt LOXliquid oxygen MAASmobile aircraft arresting system MEPmobile electric power
63 MMGMaterial Maintenance Group
MRSPmobility readiness spares package NAVAIDSnavigational aids NBCNuclear, Biological and Chemical PAPIprecision approach path indicator PDCprimary distribution center POLpetroleum, oils, and lubricants ppdpounds per day Prime BEEFPrime Base Engineer Emergency Force RALSRemote Area Lighting System RED HORSERapid Engineer Deployable Heavy Operational Repair Squadron, Engineer ROWPUReverse Osmosis Water Purification Unit SDCsecondary distribution center SFsquare feet SSSsmall shelter system TOtechnical order UFCunified facilities criteria UGRunitized group rations UTCunit type code UXOunexploded ordnance WRMwar reserve materiel
64
AFH 10-222 Volume 2 1 April 2006 Attachment 2 DIAGRAMS AND LAYOUT DRAWINGS
Figure A2.1. Typical Base Layout.
65
Figure A2.2. EALS Distance-to-Go General Layout. (See AFH 10-222, Volume 7, for additional layouts)
66
Figure A2.3. Precision Approach Path Indicator Layout. (See AFH 10-222, Volume 16, for additional layouts)
67 Figure A2.4. B-1 Revetment.
68
Figure A2.5. Layout, Plan and Elevation for Type B-1 Kit.
Butting Walls Unconnected
End Cross Panel End Brace Panel Cross Panel Side Panel (12' Module) Butting Walls Unconnected Cross Panel Spacing 4'-0" Typical
TYPICAL REVETMENT PLAN

12'-0" C to C of End Holes
2'-0" 2'-0" 3'-0" 3'-0" 3'-0" 3'-0"
18 GA 18 GA 18 GA 18 GA 16 GA 16 GA
16'0"
PARTIAL ELEVATION
69
Figure A2.6. Harvest Eagle Water Distribution System.
70
Figure A2.7. Harvest Falcon Raw Water Complex.
71
Figure A2.8. Harvest Falcon Potable Water Distribution System.
72
Figure A2.9. Harvest Falcon Wastewater Collection System.
73
Figure A2.10. Harvest Falcon Wastewater Treatment and Disposal.
74
Figure A2.11. Harvest Eagle Electrical Distribution System Major Components.
75
Figure A2.12. Bare Base Power PlantTypical Layout.
Note: Plant size dispends on load; assume 2.7 kW per person. Medical facilities need additional power. In high threat areas, use smaller, dispersed plants and looped primary circuits. Plant needs physical security, noise isolation, and fuel truck access.
76
Figure A2.13. Harvest Falcon Power Distribution Schematic.
77
Figure A2.14. Dispersed Billeting Block.
(24 tents, 2 SDCs, 288 people)
78
Figure A2.15. Semi-Dispersed Billeting Block.
79
Figure A2.16. Non-Dispersed Billeting Block.
80
Figure A2.17. 1100-Person Billeting Area.
81
Figure A2.18. 1100-Person 9-1 Kitchen.
Dining Hall (104'x20')

BD
Vestibule (No Floor)

2 3 3 3 2 2 2 2 2 W D D D WWWWW
1 2 2 2 W W WW Vestibule Vestibule (5' x 10') (No Floor) 1 W

BD
2 3 3 3 W D D D
Vestibule (5' x 10')
Kitchen (40'x20') Sanitizing/Food Prep (64'x20')
11 3 3 2 2 2 2 2 W D D W W W W W W Vestibule BD (No Floor)
FLOOR LAYOUT PLAN

LEGEND 1 End Section 2 Extendable Frame 3 Extendable Door Section Frame W Window D Door BD Bump thru door Screen Room Ventilation FLOOR CONSTRUCTION: Each section is 8' x 20' Floored vestibules are 5' x 10' FLOOR MATERIALS: 2' x 4' x 10' @ 16" OC - 435 each 4' x 8' x 3/4" plywood - 150 sheets 12 penny nails - 75 pounds 6 or 8 penny nails - 100 pounds
82 Figure A2.19. 550-Person 9-1 Kitchen.
83
AFH 10-222 Volume 2 1 April 2006 Attachment 3 BEAR AND HARVEST ASSETS
This attachment summarizes the bare base assets contained in typical Harvest Falcon, Harvest Eagle, and the newly configured BEAR 550 sets. For detailed planning, coordinate with theater CE and LG planners to ensure this information is current and complete. Keep in mind the contents of these sets may be altered periodically due to equipment upgrades and planning changes. Table A3.1. Harvest Falcon Housekeeping Set. Item Water Purification Unit (ROWPU) Water Distribution Loop Water Bladder (20,000 gallon) Water Bladder (3,000 gallon) Generator, 60kW MEP-006B Generator, 750kW MEP 012A* Primary Cable Reel Primary Distribution Center Secondary Distribution Center (150kVA) Power Plant ESC Remote Area Light Set Environmental Control Unit Small Shelter, Admin Small Shelter, Billeting Small Shelter, Briefing Small Shelter, Laundry Small Shelter, Mortuary Qty 3 1 6 3 7 4 6 2 28 1 7 158 16 92 2 2 1
84
Table A3.1. (cont.) Harvest Falcon Housekeeping Set. Item Small Shelter, Water Plant Medium Shelter, General Use Latrine Assembly Shower/Shave Assembly 9-1 Kitchen Refrigerator (ADR 300) Camo Net/Pole Pallets Light Cart, TF-2 * Being replaced by 920kW MEP-810A (DPGDS) Table A3.2. Harvest Falcon Industrial Operations Set. Item Water System, Source Line & Distribution Set Generator, 750-kW MEP-012A* Fuel Bladder, 10,000 Gallon Secondary Distribution Center (150kVA) Environmental Control Unit 8,000 sq ft Dome, General Use 8,000 sq ft Dome, Packing and Crating 8,000 sq ft Dome, Combat Supply 4,000 sq ft Dome, Vehicle Ops/Maintenance 4,000 sq ft Dome Small Shelter, General Use Small Shelter, Supply Medium Shelter, General Use Qty 1 2 1 4 42 3 1 1 2 1 5 2 2 Qty 2 3 4 4 1 7 2 4
85
Table A3.2. (cont.) Harvest Falcon Industrial Operations Set. Item Medium Shelter, CE Shops Small Shelter, Admin Small Shelter, CE Shops Small Shelter, Chapel Small Shelter, Mortuary Small Shelter, Multipurpose Small Shelter, Tactical Field Exchange Containerized Deployment Kitchen Latrine Assembly Table A3.3. Harvest Falcon Initial Flightline Set. Item Emergency Airfield Lighting System Mobile Aircraft Arresting System Remote Area Lighting Set (RALS) Shower/Shave Assembly Generator, 30kW MEP 805B Generators, 60-kW MEP-006 Secondary Distribution Center (150kVA) Environmental Control Unit Small Shelter, Alert Billeting Small Shelter, Fire Station 8,000 sq ft Dome, General Use 8,000 sq ft Dome, Propulsion Shop 4,000 sq ft Dome, General Use Small Shelter, General Use Qty 1 3 1 1 2 2 8 48 3 3 1 1 4 12 Qty 2 4 9 1 1 4 2 2 1
86
Table A3.3. (cont.) Harvest Falcon Initial Flightline Set. Item Small Shelter, Fuels Lab Small Shelter, Parachute Shop Medium Shelter, General Use Medium Shelter, Power/Non-power AGE Aircraft Hangar Flightline Fire Extinguisher, 150 lbs Light Cart, TF-2 Latrine Assembly Table A3.4. Harvest Falcon Follow-on Flightline Set. Item Secondary Distribution Center (150kVA) Environmental Control Unit Medium Shelter, General Use Medium Shelter, Power/Non-power AGE Medium Shelter, Propulsion Aircraft Hangar Light Cart, TF-2 Flightline Fire Extinguisher, 150 lbs Qty 1 1 16 2 2 48 8 1
Qty 4 12 1 2 1 1 1 20
87
Harvest Eagle 550-Person Set. The 550-person Harvest Eagle Housekeeping Set (XFBR3) is a stand-alone package for supporting additional personnel at an existing warm-weather bare base. A separate cold weather package (XFBCW) is available to provide diesel-fueled tent heaters if needed. The utilities package (XFFLU) provides supplemental assets needed for longerterm deployments. When combined, the Harvest Eagle Housekeeping and Utilities sets are approximately equivalent to one half of a Harvest Falcon Housekeeping Set. Table A3.5. Harvest Eagle 550-Person Set. Item Housekeeping ROWPU 1 Water distribution system 1 Generator, 30kW MEP-005 2 Generator, 60kW MEP-806B 3 Generator, 920kW DPGDS Primary cable reel Secondary distribution center Power plant set Fuel bladder (10,000 gallon) Remote area light set (RALS) 1 Environmental control unit (ECU) Small shelter, admin 15 Small shelter, chapel 2 Small shelter, billeting 48 Small shelter, CE shop 3 Small shelter, laundry 1 Small shelter, mortuary 1 Latrine assembly 2 Shower/shave assembly 2 9-1 kitchen (550 personnel) 1
Utilities 2 2 9 1 2 75 -
88
PACAF Housekeeping Kit (PHK). These assets are maintained at MAJCOM-level in addition to standard sets. They can be deployed to regional conflicts, as disaster relief or exercise situations. These sets are scheduled to be completely converted to BEAR 550 Housekeeping sets within three years. (The PACAF Tailored Eagle Kit [T550] contains the assets of the PHK plus a kitchen with refrigeration). Table A3.6. PACAF Housekeeping Kit. Item ROWPU (600 gph) Water Distribution System Water Bladder, 3,000 gallon Generator, 30kW MEP-805 Generator, 60kW MEP-806 A Power Panel B Power Panel Light Cart, TF-2 Small Shelter, Billeting Tent Heater, 70,000 BTU Latrine Assembly Shower/Shave Assembly M-80 Water Heater PACAF Tailored Eagle Kit (T550) Item 9-1 (550-person) Kitchen 150 cubic foot Refer Box ADR-300 Refer
Qty 1 1 8 2 3 4 12 2 48 81 2 2 2 Qty 1 4 3
89
BEAR UTCs are configured to be lighter and leaner than Harvest sets. They provide sufficient billeting, hygiene, power, and environmental control for up to 550 personnel. The UTCs also provide expeditionary elements of base infrastructure support such as CE maintenance, combat supply, chapel, vehicle operations and maintenance, as well as flightline operations support. Optional, or playbook, assets may be added to the core UTCs as needed. Table A3.7. BEAR 150 Housekeeping Set. Item Small Shelter Generator, 60kW MEP 806B w/wheel kit 25kW Primary Distribution Panel A Power Panel Environmental Control Unit (FDECU) Field Latrine 10K All-Terrain Forklift Light Cart, TF-2 Table A3.8. BEAR 550 Initial Housekeeping Set. Item Small Shelter (Billeting) Small Shelter (Power Pro Facility) Small Shelter (CE/Maintenance/Entomology) Small Shelter (CE Supply) Small Shelter (Base Supply) Small Shelter (Admin) Small Shelter (Chapel) Small Shelter (Mortuary) Small Shelter (Latrine Assembly ) Generator, 30kW MEP 805B Generator, 60kW MEP 806B Generator, 920kW MEP-PU-810A (DPGDS)
Quantity 16 4 16 4 16 1 1 2
Qty 48 2 1 1 2 4 1 1 2 2 3 2
90
Table A3.8. (cont.) BEAR 550 Initial Housekeeping Set. Item Small Shelter (Shower/Shave Assembly) Small Shelter (Tactical Field Exchange) Primary Switching Center (PSC) Secondary Distribution Center (SDC) 25kW PDP Fuel Bladder (10,000 gallon) Cable Reel Pallet Assembly Single Pallet Expeditionary Kitchen (SPEK) Medium Shelter (Messing Facility) Advanced Design Refrigerator (ADR 300) Remote Area Lighting Set (RALS) Light Cart, TF-2 Water Distribution System (550 person) Water Bladder (20,000 gallon) Water Tank (3,000 gallon onion tank) Environmental Control Unit (FDECU) Table A3.9. BEAR 550 Follow-on Housekeeping Set. Item Small Shelter (Billeting) Small Shelter (Shower/Shave Assembly) Small Shelter (Latrine Assembly) Generator, 30kW MEP 805B Generator, 60kW MEP 806B Generator, 920kW MEP-PU-810A (DPGDS) Primary Switching Center (PSC) SDC Fuel Bladder, 10,000-gallon
Qty 2 1 1 10 65 2 2 1 1 3 2 2 1 2 5 72
Qty 48 2 2 1 2 2 1 6 1
91
Table A3.9. (cont.) BEAR 550 Follow-on Housekeeping Set. Item 25kW PDP Light Cart, TF-2 RALS Water Distribution System (550 person) Water Bladder (20,000 gallon) Water Tank (3,000 gallon onion tank) M-80 Water Heater FDECU Table A3.10. BEAR Industrial Operations Set. Item Medium Shelter (CE Pavement/Equipment) Medium Shelter (General Purpose) Dome Shelter, 8,000 sq ft (Packing/Crating) Dome Shelter, 8,000 sq ft (Combat Supply) Dome Shelter, 8,000 sq ft (General Purpose) Dome Shelter, 4,000 sq ft (Vehicle Ops/Maint) Dome Shelter, 4,000 sq ft (General Purpose) Small Shelter (Admin/Common Facility) Small Shelter (CE Facility) Small Shelter (Base Supply Facility) Generator, 920kW MEP-810A (DPGDS) Primary Switching Center 150kVA SDC 25kW PDP Cable Reel Pallet Assembly Fuel Bladder (10,000 gallon)
Qty 52 2 2 1 2 5 2 60
Qty 1 2 1 1 3 2 1 12 8 2 2 1 5 24 2 2
92
Table A3.10. (cont.) BEAR Industrial Operations Set. Item Refrigerator, ADR 300 (Combat Supply) Small Shelter (Latrine Assembly) FDECU Fire Extinguisher, 150 lbs (Vehicle Ops/Maint) Table A3.11. BEAR Initial Flightline Set. Item Medium Shelter (General Purpose) Medium Shelter (Drag/Parachute Shop) Medium Shelter (Power/Non-Powered AGE) Dome Shelter, 8,000 sq ft (Propulsion Facility) Dome Shelter, 8,000 sq ft (General Purpose) Dome Shelter, 4,000 sq ft (General Purpose) Aircraft Hangar Small Shelter (Fire Operations/Crash Rescue) Small Shelter (Aircrew Alert Facility) Small Shelter (Common Facility) Small Shelter (Shower/Shave Assembly) Small Shelter (Latrine Assembly) Small Shelter (Fuels Lab) Generator, 60kW MEP 806B SDC 25kW PDP RALS Light Cart, TF-2 FDECU Flightline Fire Extinguisher, 150 lbs
Qty 1 1 36 2
Qty 12 1 2 1 1 4 2 4 3 12 1 1 1 2 8 22 1 8 60 6
93
Table A3.12. BEAR Follow-on Flightline Set. Item Small Shelter (Wheel and Tire Shop) Small Shelter (Power/Non-Powered AGE) Small Shelter (Parachute Shop) Medium Shelter (Power/Non-Powered AGE) Medium Shelter (Propulsion Facility) Medium Shelter (General Purpose) Aircraft Hanger SDC 25kW PDP FDECU Light Cart, TF-2 Flightline Fire Extinguisher, 150 lbs Table A3.13. BEAR Optional (Playbook) Assets. 550 Kitchen (XFBK4) AM-2 Matting (XFBAM) Self-Help Laundry (XFBLS) Water Source Run (XFB13) ROWPU (XFBW5) Mobile Aircraft Arresting System (XFBR4) Emergency Airfield Lighting System (XFBYC) Water System Freeze Protection (XFBWE) Concertina Wire (XFBWR) Cold Weather Package (XFBCW) Qty 1 1 1 2 1 1 1 2 3 12 1 2
94
Table A3.13. (cont.) BEAR Optional (Playbook) Assets. Small Aircraft Shelter (XFBSA) Secondary Distribution System (XFBSD) Latrine Pumper Trailer (UFMJK) Desert Camouflage Net/Poles (XFBP1) Highline Dock (XFBHL) Barrier Maintenance Facility (XFBCL)
95
AFH 10-222 Volume 2 1 April 2006 Attachment 4 WATER SYSTEM COMPONENTS
Table A4.1. Harvest Eagle Water System Components. Item Raw water hose 4 inches Raw water hose, 2 inches Potable water hose, 4 inches Potable water hose, 2 inches Potable water hose, 1.5 inches Wastewater hose, 2 inches 3000-gal storage bladder, raw water 3000-gal storage bladder, potable water 10,000-gal bladder, potable water Raw water pumps, diesel, 125 gpm Potable water pumps, diesel, 125 gpm Wastewater pumps, electric, 35 gpm ROWPU Hypochlorinator
Qty 190 ft 5,100 ft 160 ft 2,370 ft 150 ft 1,400 ft 2 6 2 2 4 2 1 1
Table A4.2. Harvest Falcon Water System Components. Water Production Package (WPP) Item ROWPU, 600 gph Onion Tank (ROWPU support), 300 gal Bladder, Potable, 20,000 gal Bladder, Raw, 20,000 gal Water Trailer (Buffalo), 400 gal
Qty 3 4 2 1 1
96
Table A4.2. (cont.) Harvest Falcon Water System Components. Initial Water Distribution Package (IWDP) Item Qty Bladder, Potable, 10,000 gal 2 Bladder, Raw, 20,000 gal 1 Raw Water Pump, Diesel, 250 gpm 2 Potable Water Pump, Electric, 130 gpm 5 Hypochlorinator 1 Back Pressure Regulator 1 Water Trailer (Buffalo), 400 gal 4 Raw Water Hose, Discharge, 4 inches 5,440 ft Raw Water Hose, Discharge, 2 inches 50 ft Raw Water Hose, Suction, 4 inches 120 ft Potable Water Hose, Discharge, 4 inches 4,000 ft Potable Water Hose, Discharge, 2 inches 2,350 ft Potable Water Hose, Discharge, 1 inches 150 ft Potable Water Hose, Suction, 4 inches 80 ft Wastewater Hose, 2 inches 1,400 ft Standard Package (SP) ROWPU, 600 gph Onion Tank (ROWPU support) 3,000 gal Bladder (Raw Water), 20,000 gal Bladder (Potable Water), 20,000 gal Raw Water Hose, Discharge, 4 inches Potable Water Pipe, 4 inches (485 sections) Potable Water Pipe, 2 inches (85 sections) Potable Water Pipe, 1 inches (260 sections) Wastewater Suction Hose, 20 ft lengths, Quick Disconnect, 2 inches Wastewater Discharge Hose, Quick Disconnect, 2 inches Raw Water Pump, Diesel, 250 gpm 1 2 4 4 1,000 ft 9215 1,615 ft 4,940 100 1,200 ft 1
97
Table A4.2 (cont). Harvest Falcon Water System. Source Run Additive Package (SRAP) Item Raw Water Pipe, 6 inches, (560 sections) Raw Water Discharge Hose, 4 inches Raw Water Suction Hose, 20 ft lengths x 6 inches
Qty 10,640 ft 5,280 ft 80 ft
High Threat Additive Package (HTAP) Wastewater Lift Station, Electric*, 180 gpm 1 Potable Water Pump, Electric, 130 gpm 2 Hypochlorinator 1 Back Pressure Regulator 1 Wastewater Pipe* (20 19 ft sections), 6 inches 380 ft Wastewater Pipe* (360 19 ft sections, 4 inches 6,840 ft Wastewater Pipe (150* - 19 ft sections, 3 inches 2,850 Wastewater* (85 19 ft sections), 2 inches 1,615 ft Potable Water Pipe (450 19 ft sections), 4 inches 8,550 ft Potable Water Pipe (290 9 ft section), 3 inches 5510 Potable Water Pipe (20 19 ft sections), 2 inches 380 Potable Water Pipe (90 19 ft sections), 1.5 inches 1,710 ft Potable Suction Hose (4 20 ft lengths), 4 inches 40 ft Potable Suction Hose (4-20 ft lengths), 4 inches 40 ft *Can be tailored out if Wastewater Package not deployed Waste Water Package (WWP) Waste Water Lift Station, Electric, 180 gpm Waste Water Pipe (770 sections), 4 inches Waste Water Pipe (230 sections), 3 inches
4 14,630 4,370
98
AFH 10-222 Volume 2 1 April 2006 Attachment 5 BEAR VEHICLES
The following War Reserve Materiel vehicles are authorized by Allowance Standard 019 for civil engineer use to establish and sustain expeditionary airfields. The deployed civil engineer organization will be responsible for maintaining custodial accountability of these vehicles. Vehicle quantities are determined by the number of BEAR 550 Housekeeping sets deployed, as shown. Table A5.1. BEAR Vehicles. Vehicle Type All Terrain Forklift, 13K Water Trailer, 400 Gal Water Truck, 1500 Gal Pickup, 1-1/4 ton, 4x4, 6 pax Trencher Trencher Trailer Sewer Pumper Truck Cargo Truck, 2-1/2 ton, 6x6 Truck Tractor, 5 ton, 6x6 Semi Trailer, 25 ft, low bed UTC UFMPT UFMVA UFM2P UFMBJ UFM2R UFM2Q UFMJK UFMT4 UFMAR UFMAE 1-2 Number of B550 Sets 3-4 5-6 7-8 Vehicle Quantity 2 3 4 5 1-2 3-4 5-6 7-8 1 2 3 4 1 2 3 4 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2
Firefighting vehicles, heavy equipment, and other special purpose vehicles may be available through theater WRM sources, or may be locally rented or leased. General purpose vehicles are not widely available through WRM, and should typically be rented or leased. Engineers should identify their requirements through their unit-level logistics and contracting support, and through the theater civil engineer staff.
99
AFH 10-222 Volume 2 1 April 2006 Attachment 6 BEAR TECHNICAL ORDER LISTING
Table A6.1. BEAR Technical Order Listing. T.O. Number Title *10-4320-345-23P Water Distribution System, Tactical 36A11-18-24-1 Wastewater Disposal Trailer 37A12-15-1 Fuel/Water Bladders, All Sizes 40W4-13-41 ROWPU (skid mounted) 600 gph 40W4-14-1 Water Distribution System, H/Eagle 00-105A-12 Electrical Distribution System, Bare Base 35C1-2-1-301 Electrical Distribution System, H/Falcon 35C1-2-1-331 Electrical Distribution System, H/Eagle 35C2-3-442-1/-4 MEP-007A 100kW Generator 35C2-3-442-11/-14 MEP-007B 100kW Generator 35C2-3-443-1 MEP-009A 200kW Generator 35C2-3-444-32 MEP-806B 60kW Generator 35C2-3-446-34 MEP-805B 30kW Generator 35C2-3-474-1/-4 MEP-012A 750kW Generator 35C2-3-518-11 MEP-PU-810A 920kW (DPGDS) 35CA1-2-4-7 Primary Distribution Center 35CA1-2-6-1 Primary Distribution Center 35CA2-2-10-1 Secondary Distribution Center 35CA6-9-1 Equipment Rack 35F5-5-16-1 Floodlight, TP-5A4-DC 35E2-2-7 AM-2 Airfield Landing Mat 35E2-3-1 Airfield Damage Repair (ADR) System 35E2-4-1 Repair Quality Criteria System for ADR
100
Table A6.1. (cont.) BEAR Technical Order Listing. T.O. Number Title 35E2-5-1 Crushed Stone Crater Repair for ADR 35E2-6-1 MOS Layout and Marking for ADR 35E8-2-10-1/-4 Mobile Aircraft Arresting System 35E8-2-11-2 Lightweight Fairlead Beam 35F5-3-17-1/-4 Emergency Airfield Lighting System 35E4-1-131 Aircraft Maintenance Hangar 35E4-132-1 General Purpose Shelter 35E4-94-1 Expandable Shelter Container 35E4-1-141 GP Shelter Configurations 35E4-133-1 Aircraft Hangar (Goodyear) 35E4-169-1/-11 9-1 Kitchen 35E4-183-1 FSTFS 35E5-1-101 Tent, GP Small/Medium/Large 35E4-216-1 Dome Shelter 35E5-6-1 TEMPER Tent 35E5-6-11 Small Shelter System (Alaska) 35E5-6-21 Medium Shelter System (California) 35E5-6-31 Medical System Shelter (Alaska) * 10-4520-259-1 M-80 Water Heater 35E9-163-1 Air Conditioner, Type A/E 32C-39 35E9-163-11 Air Conditioner, HAC-36 35E9-314-1 FDECU *5-4110-240-13&P 150-cubic foot Refrigerator 35E9-274-1/-4 1200-cubic foot Refrigerator *9-4110-248-13 5K Condenser for 150-cf Refer 35E35-3-1 Shave Stand 35E35-4-1 Shower Facility
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Table A6.1. (cont.) BEAR Technical Order Listing. T.O. Number Title 35E35-5-1 Field Latrine 36-1-191 Motor Vehicle Maintenance 36A12-1A-3061-1 Repair for Up-Armored HMMWV 37A13-6-2 Contingency Fuel Recovery System 40P1-6-2-1/-4 Bath Unit (M-80 Heater, Pump/ Shower) 40R7-5-8-4 Refrigeration Unit, 5000BTU 50D1-3-1 Bare Base Laundry *10-3510-244-13 Self-Help Laundry *5-1080-200-13&P Camouflage Netting *5-4520-235-13 Preway 70,000BTU Tent Heater *10-4130-239-14 Small Mobile Water Chiller * Army Tech Manuals
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AFH 10-222 Volume 2 1 April 2006 Attachment 7 SELECTED BEAR SUB-UNIT TYPE CODES
The following list of sub-UTCs, within BEAR parent UTCs, represents assets that will commonly require civil engineer support during beddown. Most are operated solely by engineer forces. Sub-UTCs are automatically included if the parent UTC or the applicable playbook option is tasked. Additional increments of individual sub-UTCs may be tasked if required. Engineers should identify the requirement through their unit-level logistics function and the theater civil engineer staff. Table A7.1. Selected BEAR UTCs. UTC Function/Asset Type XFB11 Water System (Loop) XFB12 Water System (Initial Water Distribution System) XFB13 Water System (2 mile Source Run) XFBA5 Admin Shop (Small Shelter System) (4 ea) XFBA6 Admin Shop (Small Shelter System) (12 ea) XFBAA 8,000 sq ft Dome Shelter XFBAB 4,000 sq ft Dome Shelter XFBB7 Billeting (Small Shelter System) XFBCE CE Pavement/Heavy Equipment (Med Shelter) XFBCF Fire Ops/Crash Rescue (SSS) XFBCN 150 lb Fire Extinguisher (24 ea) XFBD5 Environmental Control Unit (42 ea) XFBE2 MEP 806 60kW Generator XFBE7 MEP 810A 920kW Generator (DPGDS) (2 ea) XFBE8 MEP 810A 920kW Generator (DPGDS) (4 ea) XFBEB Propulsion Facility (8,000 sq ft Dome) XFBEG Primary Cable Reel Pallet (Skid) XFBET Secondary Distribution Center (150kVA) (4 ea) XFBEV Secondary Distribution Center (150kVA) (12 ea)
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Table A7.1. (cont.) Selected BEAR Sub-UTCs. UTC Function/Asset Type XFBEX Power Production Facility and Equipment XFBF1 10,000 gallon Fuel Bladder XFBG1 GP Facility (Medium Shelter System1 ea) XFBG3 GP Facility (Medium Shelter System3 ea) XFBG5 Common Facility (Small Shelter System) XFBH6 Heater (HDU-36) XFBK3 9-1 Kitchen XFBK5 Containerized Deployment Kitchen (CDK) XFBL8 Shower/Shave Assembly (with tent) XFBLA Latrine Assembly (with tent) XFBLS Laundry (Self-Help) XFBP1 Camouflage Nets/Poles Set XFBR4 Mobile Aircraft Arresting System (MAAS) XFBSH Aircraft Hangar XFBTD Vehicle Ops/Maintenance (4,000 sq ft Dome) XFBW7 ROWPU XFBWE Water Heater Package XFBXN Mortuary (SSS and Refer) XFBYB Remote Area Lighting System (RALS) XFBYC Emergency Airfield Light Set (EALS) XFBZ2 Light Cart, TF-2
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3.1. General... 21 3.2. Reverse Osmosis Water Purification Unit. 21

5.3. H-45 Space Heater. 39

Chapter 7NON-BEAR ASSETS

7.6. Revetments 59 Figure 7.6. Filling B-1 Revetments with Sand. 59

AFH 10-222 Volume 2 1 April 2006 Chapter 1 INTRODUCTION

AFH 10-222 Volume 2 1 April 2006

Figure 1.1. Bare Base in Southwest Asia.

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AFH 10-222 Volume 2 1 April 2006

Figure 1.2. BEAR Compound at 49th MMG.

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AFH 10-222 Volume 2 1 April 2006 Chapter 2 SHELTERS

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Figure 2.4. Expandable Shelter Container.

18 Figure 2.5. General Purpose Shelter.

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19 Figure 2.6. Dome Shelter.

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22 Figure 3.1. ROWPU.

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Figure 3.2. Water Storage Bladders.

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Figure 3.3. 3000-Gallon Water Storage Tank.

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25 Figure 3.6. Electric Water Pump.

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Figure 3.9. Self-Help Laundry Facility.

3.11. Waste Disposal.

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AFH 10-222 Volume 2 1 April 2006 Chapter 4 POWER

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Figure 4.2. Operator Remote Terminal for DPGDS.

Figure 4.3. Generator Fuel Storage Bladder.

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Figure 4.5. Primary Distribution Center.

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36 Figure 4.8. Power Distribution Panel.

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AFH 10-222 Volume 2 1 April 2006 Chapter 5 HVAC AND REFRIGERATION

AFH 10-222 Volume 2 1 April 2006

40 Figure 5.3. Preway Heater.

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AFH 10-222 Volume 2 1 April 2006 Chapter 6 SPECIALIZED ASSETS

AFH 10-222 Volume 2 1 April 2006

Figure 6.1. Remote Area Lighting System (RALS).

Figure 6.2. TF-2 Light Cart.

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AFH 10-222 Volume 2 1 April 2006