VVF Drive- Technical Specification

Project: CHD Application of drive: Passenger Ropeway Scope: Design, Supply, testing and commissioning of VVF drive including supply of suitable encoder

S. No.
1. 2. 3. 4.

Parameter

Value

1. 2. 3. 4. 1. 2. 3. 4. 5. 6. 7. 8. 9. a.

b. c.

d.

10.

GENERAL SITE CONDITIONS: Max. ambient temperature 40 C inside control room Maximum relative humidity 100 %, non-condensing Altitude above mean sea level Less than 1000 meter Environmental condition Tropical humid climate with dusty industrial atmosphere. Maximum ambient temperature and maximum relative humidity will not occur simultaneously INPUT POWER SUPPLY SYSTEM: Supply Voltage 415V, 3Ph, 4 W, +10% Frequency 50Hz, +5% Grounding Solidly Ground Fault Level 15kA, 1 sec DRIVE SPECIFICATIONS: Drive Rating 100KW, VVVF Type Drive Type Regenerative, 4 Quadrant Technology PWM based, with IGBT Mode of operation Constant torque Starting Torque 150% or above at 1 Hz Mode of control Vector control using encoder / Tacho generator Acceleration Ramp Linear, and S type curve, 0-99 Sec Speed regulation 0.1% or better D/I, D/O, A/I, A/O D/I 1. Normal Stop 2. Emergency Stop - I at 6 Sec -ve Ramp 3. Emergency Stop - II at 3 Sec ve Ramp 4. Start at full load with 16 sec +ve Ramp (Adjustable) 5. Auto Start (optional) D/O Potential free 2 no (Programmable) A/I 1. Encoder / Tacho input 2. Speed Reference (thru pot or program) 3. Current Feedback 4. Motor winding Temperature A/O 1. Output Voltage 2. Speed 3. Current Drive Protections 1. Over speed 2. Over Current

S. No.

Parameter

Value

11. 12. 13.

14. 15. 16. 17. 18.

19.

20. 21.

3. Single phasing 4. Under Voltage 5. Feedback Failure 6. Over Voltage 7. DC link Under and Over Voltage 8. Control power supply failure 9. Earth Fault (DC Side) 10. Inversion fault, di/dt & dv/dt 11. DC side short circuit 12. Motor stalling protection 13. Panel fan overload Control Supply (for field control 24VDC, 200VA, isolated from power circuit, Noncircuit) regulated, with filter Drive Efficiency at Full Load 96% or better Load Capability of drive 1. At 100% Load Continuous 2. At 125% Load 2 Hours 3. At 200% Load 10 Sec Fault Warning Alarm / Trip Feature for selected faults Power Conditioning Suitable Filters to maintain THD <5% Interlock Provision Expendable PLC interface with 36 D/I and 24 D/O HMI 6 Colour HMI touch screen with suitable communication for 30 meter distance Auxiliary Loads 1. 3.75 KW 1 No 2. 2.2 KW 1 No 3. 0.75KW 2 No 4. 0.50 KW 3 No Analog Meter (96x96mm size) 1. Supply Voltage 2. Supply Current 3. Output Voltage 4. Output Current 5. Output Speed 6. Power Factor Digital Display 1. Motor Temperature 2. Multifunction Meter (for Energy Import /Export) Panel Cubicle 1. IP: 31 2. Enclosure Sheet Thickness : 2mm 3. single front type totally enclosed, dust & vermin proof 4. Paint Inside Off white and outside Grey With 7 Tank method 5. Self-standing, floor mounted 6. Operating height Max 1850mm 7. System Earthing 2 No 8. Cable Entry Bottom 9. Gland Plate 2mm, MS, Electro- galvanized 10. Suitable panel lifting hook

S. No.

Parameter

Value
11. 12. 1. 2. 3. 4. 5. 6. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Panel door opening up to 900 Panel space heater with adjustable thermostat Start (Normal) Green Inch (FWD) Green Inch (Rev) Green Em. Stop (Mushroom Head Red Push to lock) Red RESET Black Stop (Normal- Projected Head - Red) Red Local/ Remote Mode: Run Maint. - OFF - Inch Control Supply ON Voltage Selector Switch Ammeter Selector Switch Mains ON Amber Ropeway Run FWD Green Ropeway Run REV Green Service Brake released Green Em. Brake Released Green Drive Ready Green Upper station ready Drive Fault Red Motor Fan O/L Red Panel Fan O/L Red Service Brake O/L Red Em Brake O/L Red G.B. Oil Pump O/L Red Chain Haulage O/L Red Spacer O/L Red Field Safety Fail Red Control power supply Healthy Green Cabin Braking Thruster ON Green Panel over temperature Red Semiconductor Fuse blown Red Wrong Supply Phase sequence - Red Spare - Red

22.

Push Buttons (22.5mm Dia)

23.

Selector Switches

24.

Indications (LED type, 16mm dia)

Fault and Action List:

S. No.
1. a. b. c. d. e. f.

Fault
Drive Fault Power Quality Problem Motor O/L Motor Over Temp. Panel Fan O/L Panel over Temp. Semiconductor fuse fail

Action
Alarm, If continue for 1 Min, then N. Stop Emergency Stop Type- I Alarm, If continue for 5 Min, then N. Stop Alarm, If continue for 5 Min, then N. Stop Alarm, If continue for 5 Min, then N. Stop Emergency Stop Type I

Type of Reset
Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset

g. 2. 3. 4. 5. 6. 7. 8. a. b.

Speed Feedback Fail Motor Fan O/L Service Brake O/L Em Brake O/L G.B. Oil Pump O/L Chain Haulage O/L Spacer O/L Field Safety Fail Safety Fail type I Safety Fail Type II Supply wrong Phase sequence

Auto switch to voltage feedback with Alarm Alarm, If continue for 1 Min, then N. Stop Alarm, If continue for 1 Min, then N. Stop Alarm, If continue for 1 Min, then N. Stop Alarm, If continue for 1 Min, then N. Stop Alarm Alarm Emergency Stop Type - I Emergency Stop type -II Alarm and Trip all Auxiliary motors

Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset Manual Reset

Note: All fault timing shall be adjustable. Safety Fail Type-I : Need 6 Sec Stop Safety Fail Type-II : Need 3 Sec Stop Emergency Stop Type I : 6 Sec Ramp Stop Emergency Stop Type II : 3 Sec Ramp Stop Normal Stop : 10 Sec Ramp Stop Alarm : Warning Indication with beep sound

General Specification

The above parameters to be followed as minimum. Drive shall be supplied, considering the following guidelines 1. Drive shall be used to run an AC Squirrel Cage Induction Motor. 2. Application of this drive is to run a passenger ropeway, where system will start at full load (i.e. 100KW) and run at constant torque mode. 3. Drive shall be equipped with phase sequence monitor and any phase sequence shall be acceptable to drive. 4. Drive shall be interlocked with other auxiliary loads, like motor air blower, gear box oil pump, service brake, emergency brake, chain haulage and spacer. 5. Drive shall be run in following modes I. II. III. Normal full speed with ramp : 2.75 m/s Maintenance Speed (approx 30% of full speed) with ramp : 0.60 m/s Jog forward with ramp : 0.25 m/s

IV.

Jog Reverse with ramp : 0.25 m/s

6. Positive and Negative ramp for different mode of run shall be adjustable. There shall be following types of ramp I. II. III. IV. V. +Ve 0-16 Sec (for normal and maintenance run) +Ve 0-4 Sec (for Jog) Ve 0-16 Sec ( for normal stop in case of normal run and maintenance mode) Ve 0-10 Sec (for Emergency Stop Type-I) Ve 0-6 Sec (For emergency Stop Type-II)

Ramp curve shall be selectable either linear or S profile. 7. Drive should be capable to deliver minimum 150% torque at 1 Hz output 8. Drive shall keep its own memory with Lithium battery to keep set program. Drive shall be programmable and the program shall be ready to copy and paste for future use. Drive shall be able to store at least 16 previous faults in memory on FIFO sequence. 9. Drive shall be equipped with suitable memory card, to keep the program saved in case of Lithium battery ageing or failure. 10. Drive shall have additional inbuilt following protections I. II. III. Lightning & surge protection Heat sink temperature protection with Microcontroller monitored thermal sensor IGBTs shall have soft recovery freewheeling diodes to prevent IGBT failure when subjected to motor discharge spikes. 11. Ropeway running parameters Supply voltage, Supply Current, Power Factor, Motor Voltage, Motor current, Speed, output frequency and load kilowatt shall be designed such that these parameters can be displayed at drive panel and at an auxiliary control cabinet simultaneously. 12. Drive shall be designed as overloading capacity given in drive specifications. 13. Drive shall be capable to run without any speed feedback with 1% speed regulation. However, vector control shall be applicable using a Tacho / encoder with 0.1% speed regulation. 14. Drive shall be capable to run for 15 minute every hour up to 18% regeneration mode. Generated power shall be absorbed by the auxiliary load, connected to local grid. 15. Drive shall be supplied with a touch control mimic display (HMI). The display shall be suitable to communicate with drive and PLC both. For communication, suitable medium of communication to be selected considering 30 meter distance of mimic from drove panel. Graphics design shall be such that a user can start and stop ropeway in all mode of operations from mimic panel. In

mimic panel, ropeway faults also to be configured including ropeway parameters e.g. ropeway speed, supply voltage, motor voltage and frequency, load on drive, etc. 16. Drive panel shall contain I. II. III. 5A, Switch & socket 1 Set in each cubicle Thermostat controlled Space Heater 1 Set in each cubicle Panel illumination with door operated switch 2 Set in each cubicle (for both front and back side) 17. Provision shall be made to feed Control supply from two sources with an internal changeover switch. 18. Panel wiring shall be done with FRLS type flexible wire. Wire size shall not be less than 1.5Sqmm. All wires shall be single core multi-strand/ flexible copper, PVC insulated HFLS/ ZHFR grade as per IS: 694 and shall be 660 V / 1100 V with 99.97% pure electrolytic grade bright annealed stranded bare copper conductors. Special parameters of HFLS/ZHFR PVC insulation like critical oxygen index, temperature index, smoke density and flammability test shall conform to relevant IEC and ASTM Standards.

All wires shall be colour coded as follows: Phase R Y B N Earth Control Colour of wire Red Yellow Blue Black Green (insulated) Grey

19. Component selection shall be done as per Type-2 coordination. 20. Power Cable termination provision shall be made for incoming and outgoing cables. 21. All live parts shall be covered with transparent cover to avoid any unintentional touch 22. Drive panel shall be equipped with ventilation fan, to maintain drive performance at full load, considering a room temperature as 300C. 23. Control power supply for drive reference shall be regulated. 24. All power electronics components of drive shall be suitably selected to withstand inverse voltage.

Other Requirements
1. Panel Supply, testing and commissioning shall be in scope of vendor 2. All internal components, wires, cables, etc shall be in scope of vendor. 3. Panel components shall be as per approved make, as per attached list. 4. 3 sets of Drive software and drawing shall be supplied along with panel. Drive applicable software shall be of latest version. Update of the software shall be made available online or off line free of charge till the drive useful life. 5. Panel testing shall be witnessed by company representative 6. Applicable commissioning spares shall be supplied along with drive. 7. Vendor shall furnish a list of recommended routine spares.

8. Drive and panel shall be guaranteed for a period of 1 year from drive commissioning. 9. All software work shall be in vendor scope. Parameters configuration, including graphics design in mimic display also shall be in vendor scope.

Make of Components S. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Component Inductor Control Transformer Power Capacitor MCCB MCB MPCB ELCB Switch / SFU HRC Fuse Semiconductor Fuse Make BCH, Indcoil, AB Power, Ambik Harmonics, Arihant Elecrical AE, Unitech, EPI, Advance Power Control, BCH L&T, BCH, Schneider, Epcos, Shreem, Datar Schneider, L&T, Siemens, ABB, Moeller Schneider, L&T, Siemens, ABB, Havells, MDS, Indoasian Schneider, L&T, ABB, Siemens, SE, Moeller Schneider, L&T, Havells, MDS, ABB, Indoasian L&T, Schneider, Havells, Anchor, GE L&T, Siemens, Havells, Bussman, ABB, GE Bussman, ABB, Siemens, GE, La-Ferraz Eupec, West code, Infineon, Semikron, Toshiba, Misubishi, IGBT Fuji, ABB Control Relay OEN, L&T, Schneider, Siemens, Rockwell Automation Power Contactor L&T, Schneider, Moeller, GE, ABB Bi-Metallic Relay Schneider, L&T, Siemens, BCH, Electronic O/L Relays Siemens, L&T, Rockwell Automation, Moeller, Schneider Timer Siemens, L&T, BCH, Schneider, Selectron Limit Switch Schneider, Jai Balaji, BCH, Siemens, L&T Indication Lamp (LED) Technik, BCH, Siemens, L&T, Schneider Selector Switch ABB, GE, L&T, Teknik, Kaycee, Siemens Push Buttons GE, BCH, L&T, Siemens, Schneider, Technik Analog Meter L&T, AE, Meco, Conzerve Digital / MF Meter L&T, Conzerve, Areva, Schneider, Meco Terminal Elmex, Phonix, Connect well, Wago Flexible Wire Finolex, Polycab, L&T, KEI, Havells Panel Light (LED) L&T, BCH, Technik, Siemens, Philips, Osram, CG Panel Cabinet BCH, Rittal, Transrect, Advance Power Control, EPCC Tacho generator Hubner, Baumer, Jayshree, Radio-Energie Encoder Hubner, IFM, Leonard, Pepperl+Fuchs CT ABB, Jayshree, Pragati, Kappa, Intravidut, AE Plug-in Relay Omron, OEN, Eaton, Rockwell Automation, Schneider, BCH PLC GE-Fanuc, Siemens, Rockwell Automation, L&T, Schneider Annunciator / Mimic Minilec, Procon, Yashmun, Pyrotech (Udaipur), Oerlikon, GE, Panels BCH, Red Lion, Palas Proximity Switches Rockwell Automation, Schneider, Siemens, IFM

AC Squirrel Cage Induction Motor- Technical Specification

Project: CHD Application of Motor: Passenger Ropeway Scope: Design, Supply, and Testing of Squirrel Cage Induction Motor

S. No. Parameter
GENERAL SITE CONDITIONS: 1. Max. ambient temperature 2. Maximum relative humidity 3. Altitude above mean sea level 4. Environmental condition

Value
45 C 100 %, non-condensing Less than 1000 meter Tropical humid climate with dusty industrial atmosphere. Maximum ambient temperature and maximum relative humidity will not occur simultaneously 415V, 3Ph, 4 W, +10% 50Hz, +5% Solidly Ground 15kA, 1 sec 110KW* 415V TEFC B3 315S** 4 F, temperature rise shall be limited to the limits applicable to Class B insulation S1 IC4A1A6 (using motor shaft independent cooling system) Required at NDE side IP 54 IP 55, Suitable to rotate for 3600 in 900 steps RTD-100, 3 no at 1200 apart VPI, Copper # to be filled by manufacturer (Eff 1) # to be filled by manufacturer VVVF Drive As per frame size # to be filled by manufacturer As per IS 12075 As per IS 12065 CW from NDE side

INPUT POWER SUPPLY SYSTEM: 1. Supply Voltage 2. Frequency 3. Grounding 4. Fault Level MOTOR SPECIFICATIONS: 1. Rating 2. Voltage 3. Enclosure Type 4. Mounting Type 5. Frame size 6. No of Pole 7. Insulation Class 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Duty Cooling System Tacho / Encoder Mounting IP Class Terminal Box Motor winding temperature sensor Winding Type Motor Efficiency Motor overloading Motor Starter Shaft Extension Motor Test Vibration Limit Noise Limit Rotation Direction

*, ** : Motor Rating / Motor Frame Size / Motor Efficiency / Motor output

Motor Rating 90 KW 90 KW 110KW 110KW

Motor Frame Size 280M 280M 315S 315S

Motor Efficiency 95% (Eff 1)

Motor Effective Output 85.5KW 84.5KW 104.7KW 103.8KW

93.9% (Eff 2) 95.2% (Eff 1) 94.4% (Eff 2)