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DOCUMENT TITLE

GTP & GA OF 145KV SF6 CIRCUIT BREAKER

CLIENT

M/s. KWALE INTERNATIONAL SUGAR COMPANY LTD, KENYA

CONSULTANTS

M/s. JP MUKHERJI & ASSOCIATES PVT LTD PUNE, MAHARASHTRA

EPC CONTRACTOR

ISGEC HEAVY ENGINEERING LTD, NOIDA [U.P]- 201 301[INDIA]

PROJECT

1 x 18MW CO-GEN POWER PLANT

MANUFACTURER / SUPPLIER:

IKE ELECTRIC PVT. LTD.

601 - 602, MARIEGOLD NECO GARDENS, VIMAN NAGAR, PUNE - 411 014

MAHARASHTRA INDIA PHONE - 020 - 66290300 / 301TELEFAX - 020 66290302

Document No.
Date

IKE-ISGEC-KWL61-DOC/DRG-125/123 Rev. 00

10.10.13

No. of Sheets

Prepared

Checked

Approved

14 Sheets ( Including Title Sheet)

AVM

KBD

ABH

Page 1 of 14

DESIGN DETAILS
1.0 1.1 1.2 2.0 2.1 .1 .2 .3 .4 .5 3.0 General Type Designation Governing Standard Technical Data System Parameters Rated Voltage Service Voltage Frequency No. of Poles Ambient Temperature Range Operating Data at rated operating Voltage & rated pressure 3.1 3.2 3.3 .1 .2 .3 .4 3.4 .1 .2 .3 .4 .5 .6 .7 .8 3.5 4.0 4.1 Type of Operating Mechanism Mechanism is mechanically gang operated Operating Data Closing Breaking Opening Time Arcing Time Switching Data Rated normal current Rated short circuit breaking current Rated short time current Rated short circuit making current First pole to clear factor Out-of-phase breaking current Rated line charging breaking current Rated cable charging breaking current Rated operating sequence Basic Insulation Level Rated power frequency withstand voltage Spring Energy Stored Yes Siemens Make 3AP1 FG IEC 62271-100

kV kV Hz.
0

145 kV 132 kV 50 Three -30 to +50

mSec. mSec. mSec. mSec. A kA kA kAp kA A A

55 8 60 Max 30 4 25 3150 40 40, (3sec.) 100 1.5 10 50 160 O 0.3sec CO 3min CO

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE INTERNATIONAL SUGAR COMPANY LTD,KENYA CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE.EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Item No: Sales Ref: Qty : 1x


Date: 07.08.13 Prep : GRB Ckd : GRB Siemens Ltd.

Description :-145kV,40kA,3150A,SF6 CB Work :- 3AP1FG Details :- DESIGN INSTRUCTIONS

Sh. 1 3 Sh.

Issue Remarks Date Original/Replacement for/ Replaced by :-

Name

Office

(4) G71AHS-EA401-D1184
Page 2 of 14

.1 .2 .3 4.2 .1 .2 .3 4.3 .1 .2 .3 .4 5.0 5.1 .1 .2 .3 .4 5.2 .1 .2 .3 .4 .5 .6 5.3 5.4

(1min, 50 Hz) Phase to earth Across the open breaker Between phases Rated lighting impulse withstand voltage (1.2 / 50 micro sec.) To earth Across the open breaker Between phases Creepage distance To earth Across the open breaker Insulator type Protected creepage to earth Construction Clearance To earth Across the open breaker Phase to phase Pole to pole center distance Arc quenching Medium 0 Nominal pressure SF6 (@20 C) (Normal) 0 Signal loss of SF6 (@20 C) (Alarm) 0 General lockout (@20 C) (Lockout) Quantity of SF6 gas required per breaker Qty of gas being supplied per breaker, pre filled in the poles. In addition to pre filled gas, qty of gas being sent to site through cylinder /CB Installation Approx. weight of breaker with support structure Structures, Base Frame

kV kV kV

275 275 275

kVp kVp kVp

650 650 650

mm mm mm

3625 Min 3625 Min Combination shed 1325

mm mm mm mm bar bar bar kg kg kg

1250 1200 1360 1700 6 rel. 5.2 rel. 5.0 rel. 8.1 0 1.5 (0.5 Bar pressure at 20 C Approx. 10 Outdoor 1750 approx.

kg

6.0 6.1 6.2 7.0 7.1 .1

Material Surface Treatment Control Cubicle Construction Material of enclosure

Mild Steel Hot Dip Galavanised

SHEET STEEL

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE INTERNATIONAL SUGAR COMPANY LTD,KENYA CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE.EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE
Item No: Sales Ref: Qty : 1x
Date: 07.08.13 Prep : GRB Ckd : GRB Siemens Ltd.

Description :-145kV,40kA,3150A,SF6 CB Work :- 3AP1FG Details :- DESIGN INSTRUCTIONS

Sh. 2 3 Sh.

Issue Remarks Date Original/Replacement for/ Replaced by :-

Name

Office

(4) G71AHS-EA401-D1184
Page 3 of 14

.2 .3 .4 .5 .6 .7 7.2 .1

Thickness of sheet steel Painting for control cubicle External shade Degree of protection of enclosure Padlocking facility for cubicle Glass window to see spring charge status Wiring Control wiring .1 Size .2 Insulation Earth Wiring .1 Size .2 Insulation Control Terminals Type Make Size Spare unwired terminal Auxiliary Supply Circuit Spring Charging Motor Closing Coil Trip Coil 1 & 2 Space Heater / Socket / Illumination Rated Voltage 110 V DC 110V DC 110V DC 240V AC

mm

3.0 POWDER COATING RAL 7032 IP 55 Provided Provided on control cubicle

2.5 sq. mm flexible copper conductor Grey 1100V Grade for DC Black 1100V Grade for AC 2.5 sq. mm flexible copper conductor Yellow/Green 1100V Grade Stud Type Connectwell / Elmex make 2.5 20

.2

7.3 .1 .2 .3 .4 7.4

mm nos.

Source External External External External

Range 85 110% 85 110% 70 110% -

Spares : Gas Filling Kit Gas leakage detector Sf6 Gas Trip Coil 110VDC Close Coil 110VDC : 1no : 1no : 10kg : 1no : 1no

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE INTERNATIONAL SUGAR COMPANY LTD,KENYA CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE.EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Item No: Sales Ref: Qty : 1x


Date: 07.08.13 Prep : GRB Ckd : GRB Siemens Ltd.

Description :-145kV,40kA,3150A,SF6 CB Work :- 3AP1FG Details :- DESIGN INSTRUCTIONS

Sh. 3 3 Sh.

Issue Remarks Date Original/Replacement for/ Replaced by :-

Name

Office

(4) G71AHS-EA401-D1184
Page 4 of 14

s
S.No. 1.0 Description Space Heater Equipment Details Velico/X'pose Make, 240v AC,100W Velico/X'pose Make, (Range: 0 - 70+ deg. Centigrade) Siemens, Type 3TH 4NO+3NC,110 V DC Siemens, Type 3TH 2NO+3NC, 110 VDC Siemens, Type 3TH 2NO+2NC,110 V DC

Quantity Per CB Total 1x

Tag No. R1

Remarks

2.0

Thermostat

1x

B1

3.0

Auxilliary Contactor

1x

K10

General Lockout SF6

3.0

Auxilliary Contactor

1x

K75

Anti-Pumping

4.0

Auxilliary Contactor

1x

K11

Loss of SF6 Alarm

5.0

TNC Switch

Kaycee/Equivalent

1x

S3

6.0

MCB

SIEMENS( WITH 1NO+1NC) /Equivalaent2Pole,250 V DC,16A

1x

F19

DC Supply

7.0

MCB

SIEMENS 240 V AC,SPN,10A SIEMENS 240 V AC,SPN,10A Anchor /Kanny Make 5A,240 V AC Kaycee / Switron / Recom Make 3 Pole-2Way,Non Lockable, 16A Anchor /Kanny Make 3PIN, 5A,240 V AC CFL Lamp 14 W CE

1x

F20

AC Supply

8.0

MCB

1x

F 16

Spring Charging Motor

9.0

On / Off Switch

1x

F11

Illumination

10.0

Local/Remote Selector Switch

1x

S13

L/R Selector

11.0

Plug Socket with Switch

1x

X 20

12.0

Illumination Lamp

1x

E2

13.0

Mechanical Counter

1x

P1

14.0

CB Aux. Switch

SIEMENS /Equivalent MAKE 3SV 92900-20S/19OE/4W 20 NO+19NC+4Wi SIEMENS 3SV 92933 9OE/3S,3NO+9NC 110V DC,max 300W IMAX/Equivalent 110V DC,max 300W IMAX/Equivalent 240 V AC/ 110 VDC,Universal,550W max. Agni/KPT Comde/ Trafag,3HT412 05072 001
Setting @20 degC falling Pressure

1x

S1

15.0

Limit Switch for spring charging

1x

S16

16.0

Trip Coil

1x 1x 1x

Y3 Y4 Y1

Trip Coil-1 Trip Coil-2

17.0

Closing Coil

18.0

Spring Charging Motor

1x

M1

19.0

Density Monitor

1x

B4

SF6 Monitoring

Contacts-11/12/13-5.2 bars Contacts-21/22/23 and 31/32/332 -5.0 bars 20.0 Pressure Guage WIKA/Brinda Make Type - EN 837-1, -1 to 10 Bar Siemens LED Type 110V DC 1 SF6 Pressure Monitor

21.0

Indicating Lamp

1x 1x 1x

H0 H1 H2

Green Red Blue

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE INTERNATIONAL SUGAR COMPANY LTD,KENYA CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Sales Ref:-

Qty: 1x

Date: Prep: chkd: Index Remarks Date Name

07.10.13 GRB JR Siemens Ltd.


Aurangabad

Item No:Description:Type Ref: Details:-

145kV,40kA,3150A,SF6 CB Sh. 1 3AP1FG Equipment List

Page 5 of 14

EQUIPMENT LAYOUT-FRONT

-E2
-S16

Pressure Gauge

K 10

K 11

K75

F 19

F 20

F 16

-X1

-X1

Plug Socket with Switch

X 20

THERMOSTAT

F 11

Spring Charged Spring Discharge


H0 S 13

H1

H2

S 20 -P1

S 21

CONTROL TERMINALS including spares

Operation counter
R1

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Equipment Layout Front

Page 6 of 14

-B4 -Y1

-Y3 -Y4 -M1

PVC Channel

-S1

C.B. Aux Switch

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Page 7 of 14

Mechanical Trip Push Buttons

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Page 8 of 14

Index A B C D

Amendment/Revision

Date

Name
The reproduction transmission of use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registartion of a utility model or design are reserved.

Index E F G H

Amendment/Revision

Date

Name

Sr. No. 1 2 3 4 5 6 7 8 ( 4 ) ( 4 ) ( 4 ) ( 4 ) ( 4 ) ( 4 ) G 7 G 7 G 7 G 7 G 7 G 7 1 A H S 1 A H S 1 A H S 1 A H S 1 A H S 1 A H S -

Drawing No. E A 4 E A 4 E A 4 E A 4 E A 4 E A 4 0 0 0 0 0 0 1 1 1 1 1 1 D 1 Z 1 N 1 L 1 1 1 1 1 1 1 8 8 8 8 8 8 4 4 4 4 4 4 -

No. of Sh 3 2 1 2 1 3

Amendment to RECORD OF DRAWINGS

Brief details of drawings Design Instructions GA Drawing Rating Plate Equipment Layout (Front/Rear) Equipment List Wiring Diagram / Terminal Plan

C D E F G H

Qty of Prints

E 1

- W 1

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Drg Codes Date Prep.

C = Construction Details; D = Design Instruction / Tech Details; E = Equipment List; L = Equipment Layout ( Front, Rear); N = Name Plate / Rating Plate; R = Record of Drawings; S = Single line Diagram; W = Wiring Drawing / Power & Control Circuit; Z = Any Drawing not covered by other code.
07.10.13

Descr: Siemens Ltd.


145kV,40kA(3s),3150A,SF6,CB

Sales Order: Qty : 1x Item No:

= +

GRB

Ckd.

GRB

Aurangabad Type: 3AP1FG

Drg No.:

Sh 1

Norm
Original/Replacement for/Replaced by:-

Details: RECORD OF DRAWING

( 4 )

G 7

1 A H S

- E A 4 0 1 - R 1 1

1 Sh

Page 9 of 14

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Page 10 of 14

---- EXTERNAL 240V AC ---

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Page 11 of 14

S
Strip Joint X1 110V DC + 110V DC S13 S13 S13 Remote Trip
TRIP CKT SUPERVISION

Strip Joint

Strip Joint

Terminal No. Main Sign 1 3 2 Y3 Remote Trip


TRIP CKT SUPERVISION

Main Sign

Main Sign

Main Sign

Main Sign

Main Sign

Terminal No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Terminal No.

Terminal No.

Terminal No.

Terminal No.

Terminal No.

Terminal No.

Terminal No.

X1 F19 F19 F19 B4 S13 S1 K10 S1 S13 S1 K10 S1 S3 S16 K75 K75 F19 K75 K11 K10 K10 K10 K11 K11 S16 S16 S16 S16 K10 S16 S1 S1 S1 S1 1 3 2 13 A2 91 84 92 B2 191 44 192 3 44 13 14 4 A2 A2 A2 21 22 13 14 111 112 61 62 53 34 29 20 73 74 Remote CLOSE Spare O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 143 144 151 152 153 154 161 162 163 164 171 172 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S13 72 83 84 81 82 93 94 111 112 113 114 121 122 123 124 131 132 133 134 141 142 C2 240 AC 240 AC F16 F16 SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 1 3 For alarm

O O O O O O O

81 82 83 84 85 86 87

S1 S1 S1 F19 F19 F19 F19

174 181 182 11 12 13 14

O O O O O O O O O A1 O O O O O A1 O O O O A1 A1 A2 A2 O O O O O O

Y4 Spare FUTURE I/L Y1 K75 Y3 Y1

X3 O O O O O O O O O O O O O O O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 F20 F20 S16 S16 1 3 91 102

Y4

A2

O O O O O O O O O O O O O O O

O 40 S1 71 O PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE Date: 07.10.13 Prep: GRB Chkd: GRB Index Remarks Original/Replacement for/Replaced by:Name

173 Sales Ref:Qty : 1x

Description:- 145kV,40kA(3s),3150A,SF6 CB Siemens Ltd. Aurangabad Work:Details:3AP1FG Terminal Plan Sh. 3 3 Sh.

Drawing No:- (4)G71AHS-EA401-W1184

Page 12 of 14

345 1700 800 889 1700

1077

1077

925

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Page 13 of 14

07.10.13

PROJECT : 1X18MW CO-GEN POWER PLANT. CLIENT : KWALE international sugar company ltd,Kenya. CONSULTANT : JP MUKHERJI & ASSOCIATES PVT LTD, PUNE. EPC ELECTRIC SUPPLIER: IKE ELECTRIC PVT.LTD.PUNE

Page 14 of 14

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