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PS
4.
PRESSING STATION
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PS
4.1
Mechanical/component: The top drive shaft shall be fitted with 2 nos 6 pitch cast steel sprockets 36,000 lbf suitably parallel key to be c/w 2-M6 Allen set screw and drive end key way and rigidly bolted Plummer block bearings. The tail shaft shall be similarly fitted with 2 no 8 teeth Sprockets and supported by take up bearings as Shown.
Drives:
5.5 kW-helical geared motor of SEW, SF 1.5, via sprockets and transmission chains to a final speed of 25 rpm. The Drive shall mount on a common rigid ms base plate. The transmission chain shall be Duplex 38 pitch
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PS
4.2
Digester 2 units
Make Capacity Size Type Shell Wear Strip Steam Heating Bottom Plate : : : : : : : : EXCEL 4500 litres 1390 OD x 3350 mm SL. Non Jacketed 12mm thick mils steel shell plate 9mm thick MS plate Direct steam injection with SUS nozzles. 6mm thick SUS lined on 12 mm thick mils steel perforated bottom plate and with 8mm diameter perforated holes. 35mm thick mils steel bottom flange c/w 4 pcs removable covers for easy maintenance and inspection. SUS lined 114mm carbon steel SS400 square shaft c/w 5 pairs cast steel beater arms bolted on cast steel V block and 1 set cast steel expeller arm. 110mm diameter ASSAB 709 intermediate connecting shaft with thrust bearing assembly and flanged connection for easy installation and maintenance. 3mm thick SUS chute c/w perforated oil drainage section, inspection window, access door, rack and pinion manual operated digester door. : : 37 kw x 1500 rpm TEFC Squirrel Cage Motor. Mechanical level indicator 50 mm thick x 350 deg. C Rockwool 0.7mm thick aluminium cladding
Bottom flange
Main Shaft
Intermediate shaft :
Outlet Chute
Motor Accessories
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PS
4.3
Mild steel flat type pressing plate sliding on lengthening shafts. Well reinforced 38mm thick mils steel plate End section bolted with steel roller for quick removable upon dismantling. Rexroth RRCS-2B/P20 hydraulic cone control system c/f: - 60 liters aluminium oil reservoir - 1.5kw/440AC/1450rpm electric motor - External gear pump - Suction strainer, filter, cooler - Directional control valve, manifold block and gauges
Hydraulic Control:
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PS
Starter Panel :
Control panel CD210P 180/80 310 tie rod cylinder bore 180mmx Rod 80mm x stroker 310mm Piping and fittings
Floor Standing combined starter panel with Star-Delta starters for screw press and digester motors, MCCB, hour meter, timer, ammeter, thermal overload relay, start/stop push button, run/trip indicator.
Speed Reducer
SEW M3PSF60SPD HELICAL GEARBOX, Nominal torque rating 70,000 Nm (Service Factor : 71kw/45kw of 1.58 at input speed 750rpm)
: : :
45 kw x 1450 rpm squirrel cage motor 5 SPB taper lock pulley for variable speed of 9 / 10 rpm. 2 coats of Grey undercoat and 1 finish coat of Pacific Orange.
Performance Guarantee (Average): i. Capacity FFB per hour : ii. Average Oil Loss (dry basis): iii. Percentage in nut breakage : iv. Power Requirement : v. Cone Pressure :
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PS
4.4
4.5
: : :
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PS
4.6
Construction
Mild steel platform supported by UB 150x150 and RSC 100x50 as beam and angle bracing. The platform shall be fabricated by 4.5mm thk checkered plate and 38mm/32mm dia. hand railing & kicking plate Shall be provided. Staircase shall be provided.
4.7
Construction:
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PS
4.8
Accessories:
4.9
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PS
Accessories:
a)SS open coils of dia.38mm sch 10. b)1 nos 100mm dia. dial 40C to 120C Thermometer c/w SS pocket. c) 450 x 450 manholes/air vent shall be included. d) Tank shall be insulated by 50mm Rockwool & 0.7 thk plain aluminum cladding.
4.10
Speed: Motor:
4.11
Type: Construction:
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PS
4.12
Drive:
The conveyor is to be directly couple to a 3 kW Geared motor of SF 1.5 & final speed of 56 rpm via Flexible 9 Coupling. A suitable motor mounting bracket is to be provided.
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PS
4.13
Drive:
The conveyor is to be directly couple to a 3 kW Geared motor of SF 1.5 & final speed of 56 rpm via Flexible 9 Coupling.
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PS
4.14
Accessories:
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