HST A TS M TR 0020 - Rev F01 TR For Microturbine Generator Housing

DES 1- F2 Rev1
Project : HST FULL FIELD DEVELOPMENT & HSD EARLY PRODUCTION SYSTEM DEVELOPMENT TR FOR HST MICROTURBINE HOUSING
Document Number HST-A-TS-M-TR-0020
Rev F01
Page 1 of 24
Thang Long Joint Operating Company
HST FULL FIELD DEVELOPMENT & HSD EARLY PRODUCTION SYSTEM DEVELOPMENT
SPECIFICATION TECHNICAL REQUISITION FOR HST MICROTURBINE GENERATOR HOUSING
Prepared By:
PetroVietnam Technical Services Corporation
This cover page is a total record of all the revisions of this document identified by number and title. Each of the pages that follow this cover page in this document records only the latest revision for that page. This document has been prepared on behalf of and for the exclusive use of PTSC/TLJOC and is subject to and issue in accordance with the agreement between PTSC/TLJOC and MARINE ENGINEERING SERVICES PTE LTD (MESPL). MESPL accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party.
F01 A01 REV
1617-Dec-13 04-Dec-13 DATE
NQ NQ BY
DDM/NDK DDM/NDK CHKD
THS THS PTSC M&CS APPV TLJOCS APPV
ISSUED FOR REVIEW ISSUED FOR IDC DESCRIPTION
Project
HST FULL FIELD DEVELOPMENT & HSD EARLY PRODUCTION SYSTEM DEVELOPMENT Rev TR FOR HST MICROTURBINE GENERATOR HOUSING F01
Page 2 of 24
CONTENTS
1. 2. 3. TECHNICAL DATA ...................................................................................................................................... 3 SCOPE OF SUPPLY FOR EQUIPMENT AND MATERIAL ................................................................................. 5 ITEM LISTING............................................................................................................................................. 7
APPENDIX A - INSPECTION AND TEST REQUIREMENTS ..................................................................................... 8 APPENDIX B - SUPPLIER DEVIATION FORM ....................................................................................................... 9 APPENDIX C - VENDOR DATA REQUIREMENT LIST - VDRL ............................................................................... 10
Formatted: Check spelling and grammar Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing
Project
Page 3 of 24
1.
TECHNICAL DATA
HST-A-TS-M-TR-0020
Technical Requisition No.:
THE SCOPE OF SUPPLY SHALL BE IN ACCORDANCE WITH THE DOCUMENTATION LISTED BELOW : REFERENCE SPECIFICATION / DRAWING NUMBER HST-A-TS-M-SP-0001 HST-A-TS-M-DS-0030 SPEC. / DWG. REV. F01 F01 SPECIFICATION / DRAWING TITLE Specification for Microturbine Generator Housing Datasheet for MTG Housing Louver
GEN-A-TS-P-SP-0007 GEN-A-TS-P-SP-0004 GEN-0-00-S-SP-0002 GEN-0-00-S-SP-0003 GEN-0-00-S-DB-1001 GEN-0-00-S-SP-0001 GEN-0-00-S-SP-0005 GEN-A-TS-M-SP-0007 HST-A-TS-V-DB-0001
G01 G01 G01 G01 G01 G01 G01 G01 G02
Painting and Protective Coating Specification Insulation Specification Welding Procedure and Performance Quality Welding & Fabrication Offshore Structures Structural Basis of Design Structural Steel Material Specification Specification for Structural Skid for Packaged Equipment Specification for Microturbine Generator Safety Basis of Design
HST-A-TS-M-DW-0010-01 to 06 HST-A-TS-P-DW-1001-00 HST-A-TS-P-DW-1008 HST-A-TS-P-DW-1007 HST-A-TS-M-DW-0001-02
F01 G01 G01 G01 G03
GA Drawings for MTG Housing HST - Equipment Layout - Main Deck HST Equipment Layout Elevation View - East HST Equipment Layout Elevation View - South HST Wellhead Platform Mechanical Handling Layout Main Deck Sheet 2
HSTD-TS-M-2004 Microturbine Generator Package Vendor Data: D01-001-Microturbine O&I Drawings (01G-8101)-D-1 D01-002-Fire & Gas System O&I (01G-8101)-F-1 D01-003-Hazloc Controller O&I (01PN-8101A)-D-1 D01-005-Microturbine O&I Drawings (Exhaust)-A-1 D01-006-Microturbine O&I Drawings (Rainhood)-A-1 D01-007-Fire & Gas System O&I (CO2 Cabinet)-A-1 Engine Removal Procedure
(APPENDIX A) GEN-A-GE-Q-PR-0001 GEN-A-GE-Q-PR-0002 GEN-A-GE-Q-PR-0003 GEN-A-GE-Q-PR-0004 GEN-A-GE-Q-PR-0005
G01 G01 G01 G01 G01
Inspection and Test Requirements Project Vendor Surveillance Plan for Bulk Material Specification General Quality Requirements Specification Vendor Data Requirement Specification Identification, Traceability, and Certification Requirement Specification Storage and Handling of Equipment and Materials Specification Formatted: Check spelling and grammar
Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing
Project
F01 G01 G01
Page 4 of 24
GEN-A-GE-Q-PR-0006 GEN-A-GE-Q-PR-0007 GEN-A-GE-Q-PR-0008
Master Vendor Data Requirement List (VDRL) Specification Equipment Protection and Preservation Project Vendor Surveillance Plan for Tagged Equipment Specification
(APPENDIX C)
Vendor Data Requirement List
The revision of the above document/s may be updated subjected to Company's requirement. Vendor is required to check/request for the latest copies from the Contractor.
Project
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2.
SCOPE OF SUPPLY FOR EQUIPMENT AND MATERI AL

HST-A-TS-M-TR-0020 Technical Requisition for HST Microturbine Generator Housing BLK 15-2 Development HST WHSP, Offshore Vietnam. Refer Page 3. Manufacture, test and supply of Microturbine Generator Housing
Technical Requisition No.: Title or Description : Location of Use : Reference Drawings and / or Specification : Scope of Supply :
ITEM 1.0 1.01 1.02 1.03
QTY
DESCRIPTION Housing for HST Microturbine Generator Mechanical and structural design of the housing, including all attached components (doors, louvers, etc.) Heat insulation for all roof and walls panel Calculation and sizing for all louvers to ensure proper operation of Microturbine with requirements of airflow, water ingress protection, temperature and pressure drop to be strictly met. Development of shop drawings for fabrication and erection, including interfacing with PURCHASERs design staff (on various aspects of Mechanical, Structural) and interpretation on developing shop fabrication drawings and documents. Procurement of all the housing components including doors, louvers, etc., per approved design/drawings. This procurement by VENDOR shall include all the required welding consumables and related items like jigs/fixtures etc., to assemble all the loose supplies. Shop fabrication, assembly, heat-treatment (where required), testing and certifications of all other shop fabricated components. Progress reporting on all procurement, fabrication and erection activities. Guarantee and warranty complete for the package and supplied items Lifting lugs for housing 2 switchable on/off lights. One at the front, the other at the rear of MTG Relocate F&G lamp and horn to outside of the housing Installation bolting set spare (10%)Start-up and commissioning spares (200% Washers, 10% Boltings).
Formatted: Font: Font color: Text 1 Formatted: Font: Font color: Text 1
1.04
1.05
1.06 1.07 1.08 1.09 1.10 1.11 1.120
Formatted: Left, Indent: Left: 0", First line: 0" Formatted: Font: 10 pt, Font color: Text 1 Formatted Table Formatted: Font color: Text 1 Formatted: Check spelling and grammar
Project
Page 6 of 24
ITEM
QTY
DESCRIPTION Surface preparation, painting, packing, freight, transport, sea fastening secure, delivery to vesselSurface preparation, painting, packing, freight, transport, delivery to site offshore Offshore installation Testing & Commissioning Guarantee and warranty complete for the package and supplied items All the identified certification and issue of certificate of conformance Complete inspection, QA/QC and testing requirements including performance acceptance test
Formatted: Space Before: 12 pt, After: 0 p
2.0
3.0 43.0 4.0 5.0 6.0
The HST Microturbine Generator Housing shall be provided in accordance with the Purchaser's documents as listed on Technical Data. The VENDOR shall be responsible to submit, together with the Tender, a list of deviations or exceptions to this Specification, referenced Project Datasheets and Drawings. In the absence of any exceptions, it will be construed that the VENDOR fully complies with this Specification. The scope of supply for the Housing is further detailed in the Project Specification and Drawings. The PURCHASER shall indicate the package envelope and interface points in the bid documents, and no changes shall be made unless by mutual agreement. The equipment shall be delivered in the minimum practical number of assemblies and to suit transportation and receipt at site The Vendor must provide all information requested, including a list of any exceptions and nonconformities to the specifications listed herein.
Project
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3.
ITEM LISTING
HST-A-TS-M-TR-0020
Technical Requisition No.:
THE SCOPE OF SUPPLY SHALL BE IN ACCORDANCE WITH THE ITEMS LISTED BELOW : ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Formatted: Check spelling and grammar Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing TAG No. DESCRIPTION HST Microturbine Generator Housing SUPPLIER QTY 1
Project
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APPENDIX A - INSPECTION AND TEST REQUIREMENTS

RFQ Document No.: Technical Requisition No.: Equipment Description: Rev.: Tag No.: HST-A-TS-M-TR-0020 HST Microturbine Housing F01
Item No. 1 2 3a
Description / Inspection Activity Approval of Vendor Data Schedule (VDS) Approval of Vendor Documentation Dimensional Checks, General Appearance, Workmanship Painting Inspection Inspection / NDT / Testing Preparation for Shipment / Inspection Release Final Documentation (IOM / MDR)
Inspection Code R R W, H M, H R, H H R
Comments
To Vendor Supplied Approved FAT Procedures Refer to GEN-0-TS-M-SP-0002 for further details
4 5 6 7
NOTES: 1. Inspection and testing requirements shall be compliant with the Specification for HST
Microturbine Generator Housing HST-A-TS-M-SP-0001.
2. The items listed above are the minimum requirements for the ITR. Vendor shall
include these items inside their ITP. This shall be submitted as part of bidding documents.
INSPECTION CODES: H = Hold W = Witness Point R = Review Point M = Monitor Point
Project
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APPENDIX B - SUPPLIER DEVIATION FORM
APPENDIX B - SUPPLIER DEVIATION FORM

(*) TO BE COMPLETED BY SUPPLIER
SUPPLIER NAME: * P.O. NO.: * DESCRIPTION: *
REQUEST NO.: * Drawing/ Spec.No: * TR NO.: HST-A-TS-M-TR-0020 EQPT TAG NO.:
DESCRIPTION OF DEVIATION : ( List of attachment to support request )
Effect on delivery: a) If deviation granted:Number of week/Day: (OR) N/A b) If not granted:Number of week/Day: (OR) N/A
SUPPLIER REP.NAME:
SIGN:
DATE :
TO BE COMPLETED BY PTSC AND TLJOC TECHNICAL RESPONSE (TO BE FILLED BY LEAD DISCIPLINE/REQUISITION ENGINEER)
FACTORS AFFECTED: CODE COMPLIANCE MATERIAL WEIGHT MAINTENANCE DESIGN COST PERFORMANCE APPROVAL STATUS: BACK CHARGEABLE TO SUPPLIER ACCEPTED REQUISITION ENGINEER NAME: REVIEWED BY
3 PARTY APPROVAL INTER-CHANGEABILITY RELIABILITY ACCEPTED WITH COMMENTS SIGN:
RD
LIFE OF ITEM OPERATION SAFETY REJECTED DATE :
PTSC (SIGN/DATE)
TLJOC (SIGN/DATE)
LEAD DISCIPLINE ENGINEER QA ENGINEER APPROVED BY ENGINEERING MANAGER ( SIGN/DATE) :

IMPORTANT NOTE TO SUPPLIER :
This form is intended to control post-order deviations and/or post-approval revisions and/or to request concessions. Specifications issued with P.O. and approved KEY SUPPLIER Data are treated as "FROZEN" by both parties, supplier and buyer. POST-ORDER DEVIATIONS OR POST-APPROVAL REVISIONS INITIATED BY SUPPLIER, NEED SPECIFIC APPROVAL. Under no circumstances vendor shall revise frozen documents/drawings without receipt of prior approval on this form. DISTRIBUTION: Please Tick () in Appropriate box
Project
HST FULL FIELD DEVELOPMENT & HSD EARLY PRODUCTION SYSTEM DEVELOPMENT Rev TR FOR HST MICROTURBINE GENERATOR HOUSING A01F01
Page 10 of 24
APPENDIX C - VENDOR DATA REQUIREMENT LIST - VDRL

MASTER VDRL ASSIGNMENT
C - Calculations D - Drawings E - Equipment Performance Data G - General M - Operations and Maintenance P - Procedures R - Records and Certificates (NOTE 2) Each category has an "alpha" code identifier and individual data items are numbered consecutively within each category. Recommended selections of required data submittals (i.e., "Q"--with quotation, "A"--approval, "C"--certified and "R"--record) for project use are provided below with the standard data codes and data descriptions/definitions.
Notes: 1. Vendor shall be responsible for liaising with 3 party Certifying Authority with regards to the requirement for certified documents, in order to achieve full certification of this package. Purchaser will not be indicating a full list of C requirements in this VDRL 2. Bidder shall fully comply to the requirements as per latest revision of Master Vendor Data Requirement list (VDRL) specification, Doc. No. GEN-A-GE-Q-PR-0006.
rd
Formatted: Check spelling and grammar
Project
RECOMMENDED DATA SUBMITTALS A C
Page 11 of 24
DATA CODE
REMARKS
DATA DESCRIPTION/DEFINITION C CALCULATIONS
C3
STRUCTURAL STEEL CALCULATIONS Calculations shall determine that the structure and any lifting aids are suitable for all phases of lifting, transportation, installation and operation without overstressing any member. This shall include fatigue calculations, if applicable.
A X weeks after PO C X weeks after Approval
C10 C16
WIND LOAD CALCULATIONS
A X weeks after PO C X weeks after Approval A X weeks after PO C X weeks after Approval
4 ACOUSTIC ENCLOSURE VENTILATION SYSTEM CALCULATIONS Calculation of air flow requirements and power requirement to substantiate design and sizing criteria. Taking into account the following: a.) Air mass flows b.) Inlet and exhaust pressure drops c.) Temperature rise, heat loads and temperature gradients d.) Filtration requirements e.) Back pressure at worst wind conditions f.) Fire protection system requirements for extinguishing medium concentrations, etc. Drawing of system to be provided. Full details of all assumptions shall be stated
A X weeks after PO C29 INTAKE AND EXHAUST LOUVERS SIZING CALCULATIONS 4 2 C X weeks after Approval
Project
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DATA CODE
DATA DESCRIPTION/DEFINITION D DRAWINGS OUTLINE DRAWINGS Plan/elevation drawings with overall dimensions, connection dimensions and ratings, and required clearances for assembly, operation, and maintenance access.
REMARKS
D1
Q Typically w/ Quote A X weeks after PO C X weeks after Approval
D2
SHOP DETAIL DRAWINGS 6 2 2
A X weeks after PO C X weeks after Approval Q Typically w/ Quote A X weeks after PO C X weeks after Approval A X weeks after PO C X weeks after Approval
D3
EQUIPMENT ARRANGEMENT DRAWINGS Relative dimensioned location of VENDOR supplied components.
D4
ASSEMBLY DRAWINGS Relative location and dimensions of components and subassemblies required for field assembly.
D5
EXPLODED VIEW DRAWINGS Show parts of an assembly, separated, but in proper relative position in relation to each other
2 A X weeks after PO C X weeks after Approval
D6
SUPPORT LOADING DIAGRAM Identify/show distribution of loads and moments on support structures. Show maximum, design, and normal operating conditions.
Q Typically w/ Quote A X weeks after PO

Project
4 2
Page 13 of 24
D7
ANCHOR BOLT LOCATION DRAWINGS Show size and dimensioned locations of anchor/ support bolts to equipment centerlines in three planes. Include bolt length and projection and detail of installation.
D9
FLOOR PLAN DRAWINGS Show location of conduit areas, ventilation ducts, plumbing runs, and other similar data with dimensions
D18
DETAIL DRAWINGS
Project
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DATA CODE
REMARKS
DATA DESCRIPTION/DEFINITION G GENERAL
G1
VENDOR DATA SCHEDULE Itemized list of VENDOR data with document titles and numbers referenced to COMPANYS VDRL data item code numbers; include submittal dates/timing for issue. Preliminary List to be submitted with Proposal. FABRICATION/PRODUCTION SCHEDULE
Q Typically w/ Quote A X weeks after PO Submit with quote and monthly after PO
G2
Q Typically w/ Quote A X weeks after PO R X weeks after PO R X weeks after PO
G3
ACKNOWLEDGEMENT OF PURCHASE ORDER VENDOR shall provide a signed acknowledgement copy of the formal Purchase Order and all Change Orders as a condition of payment. BILL OF INSTALLATION/ASSEMBLY MATERIALS List of items, fasteners, doors, louvers, bearings, and subassemblies (with quantities and material specifications) required for field assembly/ installation. Identify items supplied. X 6
G4
G6
EQUIPMENT WEIGHTS AND CENTER OF GRAVITY Empty, operating and shipping weight. The center of gravity shall also be defined as well as projected allowances. Estimated weight and max. not to exceed weight submitted with proposal
Q Typically w/ Quote A X weeks after PO C X weeks after Approval
G8
COMPLETED VENDORS DATA SHEETS
Q Typically w/ Quote
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A X weeks after PO
Detail characteristics of completed item (if not covered under G7 above). G9 CATALOG DATA X 4
Q Typically w/ Quote A X weeks after PO A X weeks after PO
G12
BOLT / FASTENER AND GASKET SCHEDULES Bill of material for bolts / fasteners and gaskets.
G13
ASSEMBLY/DISASSEMBLY SIZES AND WEIGHTS Overall dimensions/weights of main components to be moved in assembly/ disassembly for construction or major overhaul.
Q-Typically w/ Quote A X weeks after PO C X weeks after Approval Q Typically w/ Quote
G21
VENDOR EXPERIENCE LIST VENDOR to provide equipment model number, time in service, user contact name and contact number for all equipment of similar size and rating.
Project
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DATA CODE
REMARKS
DATA DESCRIPTION/DEFINITION M OPERATIONS AND MAINTENANCE DATA OPERATING INSTRUCTIONS Instructions for pre-commissioning, startup, normal operation, off-design operation, emergency operation, and shutdown.
M1
12
A X weeks after PO
M3
PRICED, RECOMMENDED COMMISSIONING
SPARE
PARTS
FOR
STARTUP/ X 2 2
For commissioning spares and for special maintenance/ handling tools. Include wearing parts such as bushings, seals, gaskets which need replacement after startup, test and shutdown prior to production start. Include gaskets and other similar components replaced after testing.
Q Typically w/ Quote A X weeks after PO R X weeks after PO
M4
PRICED, RECOMMENDED SPARE PARTS FOR TWO (2) YEARS OPERATION
Q Typically w/ Quote A X weeks after PO R X weeks after PO Q Typically w/ Quote A X weeks after PO R X weeks after PO Q Typically w/ Quote A X weeks after PO R X weeks after PO
M5
MINIMUM SPECIFIED OPERATING SPARES X 2 2
M6
SPECIFIED CAPITAL SPARES X 2 2
Project
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DATA CODE
DATA DESCRIPTION/DEFINITION P PROCEDURES QUALITY CONTROL PROCEDURES VENDORS Quality Plan/Procedure shall be job specific and shall clearly identify all Quality Control activities performed by the VENDOR including all holds points and witness points for COMPANY to comment and indicate those activities to be witnessed by COMPANY Surveillance Representative.
REMARKS
P1
P3
NON-DESTRUCTIVE TEST PROCEDURES Provide procedures as applicable for radiographic, dye penetrant, magnetic particle, or ultrasonic testing.
P4
WELDING PROCEDURE FOR SHOP, FIELD AND REPAIR WELDS, WELDER QUALIFICATION FACTORY/FIELD ACCEPTANCE TEST PROCEDURE VENDOR and SUB-VENDOR procedure to determine that specified equipment components and total package operates according to purchase requirements. Including all major components to be tested and package testing.
4 4
2 2
A X weeks after PO C X weeks after Approval A X weeks after PO C X weeks after Approval
P5
P7
SURFACE PREPARATION AND PAINTING PROCEDURE Procedure used for cleaning and preparing surfaces for welding, corrosion protection, and painting.
P8
FIELD SUPPORT RECOMMENDATIONS Procedure for VENDORS recommendation equipment/skid to COMPANYS deck.
4 for supporting

Project
Page 18 of 24
P9
SHIPPING, HANDLING AND STORAGE PROCEDURES For equipment shipped in more than one piece, a schedule is to be submitted which identifies all the major components of the package for use as a Check List at the receiving point to ensure all items have been received. Copy of documents shall accompany shipment. VENDOR to propose techniques. Indicate size of container, number, weight, identification and contents, include detailed preservation procedure detailing inspection periods, materials required, etc. both prior to installation and post installation but prior to commissioning. Any special unpacking / handling requirements shall be stated. Material Safety Data Sheets (MSDS) shall be included. Export Control Compliance Number (ECCN) documents shall be included if applicable for shipment. VENDOR to provide typical packing list with bid proposal.
Q Typically w/ Quote A X weeks after PO R X weeks after PO
P10
INSTALLATION/ERECTION PROCEDURE Detailed description and procedures for installation of equipment to be supplied and to be used at the fabrication site. The following information shall be included: a.) Lifting points b.) Lifting weights c.) Shipping break points for panels and switchboard assemblies d.) Erection match markings e.) Fixing points f.) Leveling procedures g.) Alignment procedures h.) Erection fasteners summary list i.) Details of any special unpacking/handling requirements shall be stated.
P13
QUALITY CONTROL INSPECTION AND TEST PLANS
Q Typically w/ Quote A X weeks after PO C X weeks after Approval R X weeks after PO
Project
4 4 4 2
Page 19 of 24
P19 P21 P22
DIMENSIONAL CHECK PROCEDURES MANUFACTURING PROCEDURE WEIGHT AND CENTER OF GRAVITY CONTROL Procedure for weight and center of gravity estimating, reporting and control.
A X weeks after PO A X weeks after PO A X weeks after PO C X weeks after Approval
P23
POSITIVE MATERIAL IDENTIFICATION PROCEDURE
Project
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DATA CODE
DATA DESCRIPTION/DEFINITION R RECORDS AND CERTIFICATES MECHANICAL COMPLETION CERTIFICATE
REMARKS
R1
A X weeks after PO C X weeks after Approval R X weeks before Shipment A X weeks after PO C X weeks after Approval R X weeks before Shipments A X weeks after PO C X weeks after Approval R X weeks before Shipment
R2
CODE COMPLIANCE CERTIFICATE
R8
NAMEPLATE RUBBINGS OR PHOTOGRAPH
R11
PERFORMANCE/ACCEPTANCE TEST REPORT 4 2 After Test A X weeks after PO C X weeks after Approval (R - Not to exceed 1 week after Testing) C X weeks after Approval R X weeks after PO
R19
WELDING ROD CHEMICAL ANALYSIS CERTIFICATE
R20
WELDER CODE QUALIFICATION CERTIFICATE
A X weeks after PO C X weeks after Approval R X weeks after PO A X weeks after PO
R21
WELDING PROCEDURE QUALIFICATION CERTIFICATE
Project
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C X weeks after Approval R X weeks after PO
R22
INSPECTORS QUALIFICATION CERTIFICATE NON DESTRUCTIVE TESTING
A X weeks after PO C X weeks after Approval R X weeks after PO A X weeks after PO C X weeks after Approval (R - Not to exceed 1 week after Testing) A X weeks after PO C X weeks after Approval (R - Not to exceed 1 week after Heat Treatment) C X weeks after Approval (R - Not to exceed 1 week after Checking) A X weeks after PO C X weeks after Approval (R - Not to exceed 1 week after Checking) A X weeks after PO C X weeks after Approval
R23
TEST RECORDS FOR NONDESTRUCTIVE TESTING Including all radiographic sheets.
After Test
R24
HEAT TREATMENT RECORDS 4 2
After Heat Treatment
R25
DIMENSIONAL CHECK REPORT 2
After Check
R26
SURFACE PREPARATION AND PAINTING REPORTS 4 2
After Check
R27
MATERIAL TEST CERTIFICATES (MILL CERTIFICATES) 4 2
As Required
R29
LIFTING EQUIPMENT TEST CERTIFICATES Required for all: a.) Hoists b.) Cranes c.) Wire ropes
C X weeks after Approval R X weeks after Test
Project
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d.) Shackles e.) Padeyes R30 POSITIVE MATERIAL IDENTIFICATION DATA 4 2 After Test A X weeks after PO C X weeks after Approval (R - Not to exceed 1 week after Testing)
R40
CHEMICAL COMPOSITION CERTIFICATE
As Required
(R - Not to exceed 1 week after Testing) A X weeks after PO C X weeks after Approval
R50
WELD MAP To be submitted with Weld Procedures. Include welder identification code and WPS number for each structural and process weld.
R54
INSPECTION AND TEST PLAN
Q Typically w/ Quote A X weeks after PO C X weeks after Approval R X weeks after PO Q Typically w/ Quote A X weeks after PO C X weeks after Approval R X weeks before Shipment C X weeks after Testing R X weeks after Testing R X weeks after PO
R59
LIST OF MATERIALS FOR COMPONENTS
R60
NON-CONFORMITY REPORTS
R61
RADIOGRAPHIC INSPECTORS QUALIFICATION CERTIFICATE
Project
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R62
RADIOGRAPHIC TEST RECORDS After Test
(R - Not to exceed 1 week after Testing) (R - Not to exceed 1 week after Testing) (R - Not to exceed 1 week after Testing)
R63
NON-DESTRUCTIVE INSPECTION RESULTS AND CALIBRATION RECORDS DESTRUCTIVE TEST RESULTS/CERTIFICATES (if applicable)
After Test
R64
After Test
Project
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DATA CODE
DATA DESCRIPTION/DEFINITION DB DATA BOOKS DATA BOOKS Data Book shall compile all design data (DD), fabrication data (FD), and operating and maintenance manuals (OM). DD DESIGN DATA DESIGN DATA Design Data shall compile all calculations (C). FD FABRICATION DATA FABRICATION DATA Fabrication Data shall compile all procedures (P), records (R) , certificates (R), and some required detail drawings (D). OM OPERATING AND MAINTENANCE MANUAL OPERATING AND MAINTENANCE MANUAL Operating and Maintenance Manual shall compile all drawings (D), equipment performance data (E), general document (G), operations and maintenance data (M), and some of required procedures (P).
REMARKS
DB-1
R X weeks after Shipment
DD-1
R X weeks before shipment
FD-1
OM-1

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DES 1- F2 Rev1

Document Number HST-A-TS-M-TR-0020

Thang Long Joint Operating Company

PetroVietnam Technical Services Corporation

F01 A01 REV

1617-Dec-13 04-Dec-13 DATE

DDM/NDK DDM/NDK CHKD

THS THS PTSC M&CS APPV TLJOCS APPV

ISSUED FOR REVIEW ISSUED FOR IDC DESCRIPTION

Technical Requisition No.:

GEN-A-TS-P-SP-0007 GEN-A-TS-P-SP-0004 GEN-0-00-S-SP-0002 GEN-0-00-S-SP-0003 GEN-0-00-S-DB-1001 GEN-0-00-S-SP-0001 GEN-0-00-S-SP-0005 GEN-A-TS-M-SP-0007 HST-A-TS-V-DB-0001

G01 G01 G01 G01 G01 G01 G01 G01 G02

HST-A-TS-M-DW-0010-01 to 06 HST-A-TS-P-DW-1001-00 HST-A-TS-P-DW-1008 HST-A-TS-P-DW-1007 HST-A-TS-M-DW-0001-02

F01 G01 G01 G01 G03

(APPENDIX A) GEN-A-GE-Q-PR-0001 GEN-A-GE-Q-PR-0002 GEN-A-GE-Q-PR-0003 GEN-A-GE-Q-PR-0004 GEN-A-GE-Q-PR-0005

G01 G01 G01 G01 G01

Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

GEN-A-GE-Q-PR-0006 GEN-A-GE-Q-PR-0007 GEN-A-GE-Q-PR-0008

Vendor Data Requirement List

SCOPE OF SUPPLY FOR EQUIPMENT AND MATERI AL

ITEM 1.0 1.01 1.02 1.03

1.06 1.07 1.08 1.09 1.10 1.11 1.120

Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

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Technical Requisition No.:

APPENDIX A - INSPECTION AND TEST REQUIREMENTS

INSPECTION CODES: H = Hold W = Witness Point R = Review Point M = Monitor Point

APPENDIX B - SUPPLIER DEVIATION FORM

APPENDIX B - SUPPLIER DEVIATION FORM

SUPPLIER NAME: * P.O. NO.: * DESCRIPTION: *

REQUEST NO.: * Drawing/ Spec.No: * TR NO.: HST-A-TS-M-TR-0020 EQPT TAG NO.:

DESCRIPTION OF DEVIATION : ( List of attachment to support request )

3 PARTY APPROVAL INTER-CHANGEABILITY RELIABILITY ACCEPTED WITH COMMENTS SIGN:

LIFE OF ITEM OPERATION SAFETY REJECTED DATE :

LEAD DISCIPLINE ENGINEER QA ENGINEER APPROVED BY ENGINEERING MANAGER ( SIGN/DATE) :

APPENDIX C - VENDOR DATA REQUIREMENT LIST - VDRL

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Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

DATA DESCRIPTION/DEFINITION C CALCULATIONS

A X weeks after PO C X weeks after Approval

WIND LOAD CALCULATIONS

Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

RECOMMENDED DATA SUBMITTALS A C

Q Typically w/ Quote A X weeks after PO C X weeks after Approval

SHOP DETAIL DRAWINGS 6 2 2

EQUIPMENT ARRANGEMENT DRAWINGS Relative dimensioned location of VENDOR supplied components.

2 A X weeks after PO C X weeks after Approval

Q Typically w/ Quote A X weeks after PO

Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

Q Typically w/ Quote A X weeks after PO

Q Typically w/ Quote A X weeks after PO

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Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

DATA DESCRIPTION/DEFINITION G GENERAL

Q Typically w/ Quote A X weeks after PO R X weeks after PO R X weeks after PO

Q Typically w/ Quote A X weeks after PO

Q Typically w/ Quote A X weeks after PO C X weeks after Approval

COMPLETED VENDORS DATA SHEETS

Document1HST-A-TS-M-TR-0020_Rev-F01 TR for Microturbine Generator HousingHST-A-TS-M-TR-0020_Rev-A01 TR for Microturbine GeneratorHousing

Q Typically w/ Quote A X weeks after PO A X weeks after PO

Q-Typically w/ Quote A X weeks after PO C X weeks after Approval Q Typically w/ Quote