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Table of Contents 1:2

Vehicles with SRS (Airbag)/SIPS bag/IC


(Inflatable Curtain) .........................................................
Abbreviations .................................................................
How to use the wiring diagrams 1:2...............................
Electrical distribution 1:2................................................

Group 26 Cooling system


2
5
6
8

Fuses
Engine compartment distribution box F1-F8................. 10
Engine compartment distribution box F9-F18............... 11
Engine compartment distribution box F20-F32............. 12
Engine compartment distribution box F33-FH1 ............ 13
Central Electronic Module (CEM) F43-F52................... 14
Central Electronic Module (CEM) F53-F66................... 15
Central Electronic Module (CEM) F68-F86................... 16
Battery PF1-PF2 ........................................................... 17

Cooling fan................................................................... 55
Cooling fan, Diesel....................................................... 56

Group 27 Engine control


Cruise control, 5-cyl ...................................................... 57
Cruise control, 4-cyl 1.6l ............................................... 58
Cruise control, 4-cyl 1.8l ............................................... 59
Cruise control, Diesel.................................................... 60

Group 32 Alternator and voltage regulator


Power supply, 4-cyl...................................................... 61
Power supply, 5-cyl...................................................... 62

Group 33 Starting system


Relays
Ignition switch and relays.............................................
Distribution box in engine compartment R1-R14 .........
Central Electronic Module (CEM) R15-R18.................
Relays - soldered.........................................................

18
19
20
21

Ground connections
Overview......................................................................
31/3 - 31/10 .................................................................
31/11 - 31/66 ...............................................................
31/67 - 31/84 ...............................................................
31/88 - 31/114 .............................................................
31/115 - Ground connections in chassis......................

22
23
24
25
26
27

Control modules
Overview of locations...................................................
Overview of designations.............................................
Central Electronic Module (CEM) 1:2 ........................
Data communication, Low speed CAN 1:2 ................
Data communication, LIN 1:2 ....................................
Data communication, High speed CAN .....................
Data communication, MOST .....................................
Start Control Module (SCU) .......................................
Accessory Electronic Module (AEM) .........................

28
29
30
32
34
36
37
38
39

Group 23 Fuel system


Engine management system, 4-cyl 1.6l 1:2.................
Engine management system, 4-cyl 1.8l 1:2.................
Engine management system, 5-cyl 1:2........................
Engine management system, 5-cyl Turbo 1:2 .............
Engine management system DW10 1:2 ......................
Engine management system DV6 1:2 .........................
Emission control, 4-cyl 1.8l ..........................................
Emission control, 5-cyl.................................................
Emission control, 5-cyl Turbo ......................................

40
42
44
46
48
50
52
53
54

Starting system, 4-cyl................................................... 63


Starting system, 5-cyl................................................... 64

Group 35 Lighting
High and low beam ......................................................
High and low beam (Bi-Xenon) ....................................
Manual beam length adjustment..................................
Automatic beam length adjustment (Bi-Xenon) ...........
Position/Parking lights, Tail lights ..............................
Position/Parking lights, Tail lights (Bi-Xenon) ............
Fog lights .....................................................................
Fog lights LHD, Japan .................................................
Brake lights ..................................................................
Reversing lights ...........................................................
Follow-me-home lighting..............................................
Interior lighting 1:2 .......................................................
Instrument and control illumination ..............................
Auxiliary lights ..............................................................

65
66
67
68
69
70
71
72
73
74
75
76
78
79

Group 36 Additional electrical equipment


Rain sensor..................................................................
Direction indicators and hazard warning flashers ......
Direction indicators and hazard warning flashers
(Bi-Xenon) ..................................................................
Windshield wiper/washer .............................................
Headlight washer .........................................................
Wiper/washer, rear window..........................................
Horn
........................................................................
Immobilizer/Steering Column Lock Module (SCL) .....
Keyless vehicle 1:2 ......................................................
Anti-theft alarm ............................................................
Rear parking assistance ..............................................
Front parking assistance..............................................
Accessory Electronic Module (AEM)............................

TP3990201 S40 (04-)/V50 2006

80
81
82
83
84
85
86
87
88
90
91
92
93

Table of Contents 2:2


Group 37 Wiring and fuses
Diagnostics system......................................................
12V outlet ....................................................................
Tow hitch cable harness, 4-pin ....................................
Tow hitch cable harness, 7-pin ....................................
Tow hitch cable harness, 13-pin .................................

94
95
96
97
98

Group 38 Instruments
Seat belt reminder ....................................................... 99
Driver information module.......................................... 100

Group 39 Other
Multimedia & Traffic information .............................
Turn by Turn navigation, Low level audio ................
Turn by Turn navigation, Audio ................................
Low level audio 1:2 ..................................................
Audio 1:2 .................................................................
Cellular phone 1:2 ....................................................
Subwoofer ................................................................
Handsfree Universal ................................................
Handsfree Max with Adapter ...................................
Handsfree Max ........................................................

101
102
103
104
106
108
110
111
112
113

Central locking, front doors ........................................


Central locking, rear doors.........................................
Central locking, trunk lid/tailgate ................................
Child safety lock.........................................................
Central locking, fuel filler flap .....................................
Signal receiver, remote-control, central locking .........
Power windows, front doors.......................................
Power windows, rear doors........................................
Power sunroof............................................................

121
122
123
124
125
126
127
128
129

Group 84 Exterior decorative elements, etc.


Power door mirrors .................................................... 130
Heated door mirrors ................................................... 131
Heated rear window ................................................... 132

Group 85 Interior equipment


Power drivers seat with memory function, LHD ......
Power drivers seat with memory function, RHD ......
Power drivers seat ....................................................
Power passenger seat ...............................................
Heated seats..............................................................

133
134
135
136
137

Group 87 Climate control system


Group 43 Transmission
Automatic transmission AW55-51.............................. 114
Transmission M66 ..................................................... 115
Differential Electronic Module (DEM)......................... 116

Group 59 Brake system


Brake control system ................................................. 117
Brake control system & STC...................................... 118
Brake control system & DSTC ................................... 119

Group 64 Steering

Climate control system, 4-cyl 1:2 ...............................


Climate control system, 5-cyl 1:2 ...............................
Climate control system, Diesel 1:2.............................
Climate control system, PTC element ......................
Parking heater, auxiliary heater .................................
Relay, electric engine heater .....................................

138
140
142
144
145
146

Group 88 Internal equipment


Auto-dimming rearview mirror .................................. 147
Supplemental Restraint System Module (SRS) 1:2 ... 148

Electronic power steering .......................................... 120

Index 1:2

Group 83 Doors and openings

List of components 1:5

TP3990201 S40 (04-)/V50 2006

Explanations
Abbreviations
Other

Groups
Group 23
Group 26
Group 27
Group 32
Group 33
Group 35
Group 36
Group 37
Group 38
Group 39
Group 43
Group 59
Group 64
Group 83
Group 84
Group 85
Group 87
Group 88

= Fuel system
= Cooling system
= Engine controls
= Alternator and voltage regulator
= Starting system
= Lighting
= Additional electrical equipment
= Wiring and fuses
= Instruments
= Other
= Transmission
= Brake system
= Steering
= Doors and openings
= Exterior decorative elements, etc.
= Interior equipment
= Climate control system
= Internal equipment

Ignition switch symbols


X
S
15
15l
30
50

= Accessories (audio position)


= Powered upon insertion of key
= Contact remains connected during
start
= Contact is broken while starting
= Constant power from the battery
= Start

Countries/Markets
A
AUS
B
CDN
CH
D
DK
E
EU/OS
FIN
GB
ISR
J
KOR
N
NL
S
USA
WEU

= Austria
= Australia
= Belgium
= Canada
= Switzerland
= Germany
= Denmark
= Spain
= Markets outside USA and Canada
= Finland
= Great Britain
= Israel
= Japan
= Korea
= Norway
= Netherlands
= Sweden
= United States of America
= Western Europe

AUTO
AWD
CAN
DIESEL
DPY
ECC
ETA
EXT. X
GDL
HISPEED
IR
LIN
LHD
LOSPEED
MAN
MEMORY
MMS
GASOLINE
RHD
SCR
SRS
T
W/O
2WD
4CYL, I4
5CYL, I5

= Automatic transmission
= All wheel drive
= CAN communication
= Diesel
= Display
= Electronic climate control system
= Engine throttle body
= Extended X-feed
= Gas discharge lamp
= High speed data bus
= Infrared sensor
= LIN communication
= Left-hand drive
= Low speed data bus
= Manual transmission
= Memory drivers seat
= Mass Movement Sensor
= Gasoline
= Right-hand drive
= Screen
= Airbag
= Turbocharged engine
= Without
= Two-wheel drive
= 4-cylinder engine
= 5-cylinder engine

Colors
BK, SB
BN
BU, BL
GN
GY, GR
LGN
OG, OR
PK, P
RD, R
VT, VO
WH, W
YE, Y

TP3990201 S40 (04-)/V50 2006

= Black
= Brown
= Blue
= Green
= Gray
= Light Green
= Orange
= Pink
= Red
= Violet
= White
= Yellow

How to use the wiring diagrams 1:2


The descriptions below apply in general
to all wiring diagram manuals, although
not all sections are necessarily contained
in this manual.

A. Component designation

B. Branching points

Every component has a component designation that


consists of two parts.

The wiring diagrams contain numbered junction


points, e.g. 63/352.

The first part is a type number that describes the


type of component in question, for example 3/xx.

This manual contains a section with a list of branching


points. This list shows all the components that are
connected to each branching point.

The second part of the designation is a serial


number, e.g. x/2.
Together, this constitutes a component designation,
e.g. 3/2.
At the end of the manual is a list of components,
where, with the help of the component designation,
you can read off the name of the component, for
example, 3/2 = light switch.

List of type numbers


The list shows which type of component that respective type numbers refer to, for example, 3/x = switch,
6/x = electric motor, etc.
1
2
3
4
5
6
7
8
9
10
11
15
16
17
18
19
20
27
31
63
64

Battery
Relay
Switch
Control module
Driver information module
Electric motor
Sensor
Actuator
Heating element
Light
Fuse
Electrical distribution rail/box
Audio
Service/diagnostics
Contact reel
Meter
Ignition component/shunt
Optics
Ground connection
Branching point
Connector

The location of the branching points is shown in the


"Cable harness routing in vehicle" section.

C. Connectors
Connectors provide a bridge between two cable
harnesses and are described in the "Connectors"
section.

D. Electrical distribution
Operation of the fuses and relays is shown in the
"Electrical distribution" section.

E. Data communication
Todays cars contain CAN and MOST networks that
transfer information. Connections to these networks
are not shown in their entirety in the respective wiring
diagram. Complete information on CAN and MOST
communication is found in the section "Control
modules".

F. Abbreviations
A number of different abbreviations are used in the
manual. These are explained in the section
"Abbreviations".

G. Component location
There is a section at the end of the manual in which
the appearance and location of components is
described in numerical order.

TP3990201 S40 (04-)/V50 2006

How toS
usehr
theanvnder
wiring diagrams
2:2
Du elschemat
A

4/28

List of symbols

= System voltage

30+

AUTO

TCM
A:7

64/90
33

WH-RD

3/156

64/111
2

RD

GSM

A:2

WH-RD

15/31

3/155

F4

LIN

CAN

= Ground connection
via wiring

F18
2

A:6
A:8

= Ground connection on
component/chassis

4/56

LIN

E:22

RD-BU

E:21

RD-YE

2/80

CEM

= Screened wire

R2

D:14
D:15

F:16

= Junction point

F:14

F79

CAN

GN-YE

64/90
10

= Twisted cable

GN-YE

LIN

E:14

C:45

63/211

GN-BK

V50

GN-BK

S40

= Variant

10/48

C:2

BK

V50

= CAN communication

10/17

A:3

TAIL

C:4

A:4

A:2

TURN

C:4

C:1

STOP

C:3

FOG

C:1

BACK
UP

C:3
FOG

STOP

TURN

MAN

C:2

A:2

BACK

A:3

TAIL

10/18
2

UP

GN-BK

V50

10/55

GN-BK

3/10

= Electrical connection

GN-BK

MAN

S40

= CAN high data signal


(CAN H)

A:4

V50

C:3

A:3 A:2

C:1

10/48

10/18

10/55

63/53

C:2

C:4

GND

C:4

FOG

BACK

BACK

UP

UP

S40

S40

GND2

A:4

A:1

= CAN low data signal


(CAN L)

10/17

C:1

TAIL

BK

STOP

BK

BK

TAIL
TURN

A:4

C:3

STOP

FOG

TURN

= MOST communication

GND

GND2

A:2

C:2

BK

BK

= LIN communication
= DIN cable, coaxial cable, etc.
31/11

31/52

31/12

= Data communication
CAN

= CAN communication
= Connection with distribution
box
= Further connection to...

G
10/17-18

TP3990201 S40 (04-)/V50 2006

= Connector between
cable harnesses

= Connector connected
to component

Electrical distribution 1:2


Overview

1/1
12V

BK

6/25

A:1

50

31/3

BK
1

31/4
PF2
2

B:1

30

31

PF1
RD

6/26

B:1
B+ ACM

RD

G
RD

31

A:3

15/31

2/82
GN-BU

64/113
6

GY-OG

64/90
31

R10
RD-OG

F12

5
2

RD-OG

F14
F17
F10
2/165
3

5
2

ONLY I4 & DV6 ENGINES

GY-BK

F13

2/35

RD-GN

64/90=15/31A

2 R13

BK-RD

GY

11

GN-YE

BK-BU

21

F36

GN-BU

F34

GN-BU

Diesel

GN-YE

F35
F32

64/90=15/31A

GN-BU
GN-YE

B
TP3990201 S40 (04-)/V50 2006

63/13

5 cyl

GN-YE 35

GN-YE

8/84:1

GN-YE

40

GN-BU

F33

RD-OG

41
12

BK-WH

F9

GN-BU

GN-YE

PETROL

64/90=15/31A
1

GY DIESEL

RD-OG

2/32

R14

RD-OG

7/51:6

14
39

C DEF
8

Electrical distribution 2:2


Overview

C D EF

15/31

2/17
2

F20

RD-OG

64/111

F26

RD

F3

RD-OG
RD

13
RD

64/90=15/31A

F2
F16

PETROL

F30
F31

RD

23

B:7
30
50

B:2

F4

X 15

B:1

F23

3/1

B:3

64/90=15/31A

B:5

F6

GN-BU

RD-WH

RD-WH

RD-OG

BK-WH

BK-BU

GN-BU

R2 1

GY DIESEL

RD-BU

GN-YE

YE

GN-WH

A:17

F27

17
18
64/90=15/31A

A:30

RD-BU

BK-YE

GN-YE

RD-GN

GY-BK

RD-BU

A:15

2/22

R11

A:42

F18

4/56

2/34

R4

RD-OG

E:20

E:23

RD-BK
RD-WH

RD-YE

2/182
1

F11

E:21

E:9
CAN

R9

RD-GN

G:18

E:22

F29

CEM

BK-YE

G:9

BK-RD

G:11

E:1

E:30
LIN

F8
F7
F1
F5

RD

64/861
1

F21
F28
F22

TP3990201 S40 (04-)/V50 2006

Fuses
Engine compartment distribution box F1-F8

F19
F30 F24 F21 F20 F22
F31
F25
F32
F33
F34
F35
F36
F29

F8

F7
F1
F2

F17

F18

F3

F15 F13 F11 F9

F4

F16 F14 F12 F10

F5
F6

F28 F27 F26 F23

15/31 Engine compartment distribution box


No.
F1

Fuse function

via

4/71

Cooling fan control module

50

F2

6/71

Electrical Power Steering Module (EPS)

80

F3

2/193
F45
F48-F49
F60-F61
F62-F63
F68-F69
F84-F85

Relay, comfort functions


Fuse in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)

2/193
2/193
2/193
2/193
-

60

F4

2/63
F55
F58-F59
F74
F77

Relay, high beam


Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)

2/63
-

60

F5

9/41

PTC element, Diesel

80

F6

4/109

Glow plug control module

60

F7

4/16

Brake Control Module (BCM), pump

30

F8

4/16

Brake Control Module (BCM), valves

20

continues

TP3990201 S40 (04-)/V50 2006

10

Fuses
Engine compartment distribution box F9-F18

F19
F30 F24 F21 F20 F22
F31
F25
F32
F33
F34
F35
F36
F29

F8

F7
F1
F2

F17

F18

F15 F13 F11 F9


F16 F14 F12 F10

F3
F4
F5
F6

F28 F27 F26 F23

15/31 Engine compartment distribution box


No.

Fuse function

via

F9

2/32
Main relay, engine management system
F32-F36 Fuses in the engine compartment distribution box

2/32

30

F10

4/31

40

Fan control module

F11

6/104

Pump, high pressure headlight washer

2/182

20

F12

2/82
9/2

Relay, heated rear window


Heated rear window

2/82

30

F13

6/25

Starter motor

2/35

30

F14

4/110

Trailer Module (TRM)

40

F16

2/159
16/105
F43
F64
F65-F67

Relay, infotainment
Audio Module (AUD)
Fuse in the Central Electronic Module (CEM)
Fuse in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)

2/159

30

F17

6/1

Wiper Motor Module (WMM)

30

F18

2/80
2/89
4/56
F46-F47
F56-F57
F79
F81-F83
F86

Relay, reversing lights


Relay, interior lighting
Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuse in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuse in the Central Electronic Module (CEM)

2/89
2/89

40

continues

TP3990201 S40 (04-)/V50 2006

11

Fuses
Engine compartment distribution box F20-F32

F19
F30 F24 F21 F20 F22
F31
F25
F32
F33
F34
F35
F36
F29

F8

F7
F1
F2

F17

F18

F3

F15 F13 F11 F9

F4

F16 F14 F12 F10

F5
F6

F28 F27 F26 F23

15/31 Engine compartment distribution box


No.

Fuse function

via

F20

2/17
16/10
16/11

Relay, horn
Horn 1
Horn 2

2/17
2/17

15

F21

4/7

Combustion Preheater Module (CPM)

20

F22

16/79

Subwoofer Module (SUB)

F23

4/28
4/46

Transmission Control Module (TCM)


Engine Control Module (ECM) I5

2/159

15

10

F26

2/35
3/1
4/46
4/56
F44
F51-F54
F73

Relay, starter motor


Start Control Module (SCU)
Engine Control Module (ECM) I5
Central Electronic Module (CEM)
Fuse in the Central Electronic Module (CEM)
Fuses in the Central Electronic Module (CEM)
Fuse in the Central Electronic Module (CEM)

3/1
4/56
3/1
3/1
3/1
3/1
3/1

15

F27

8/3

Electromagnetic clutch, climate control system

2/22

10

F28

3/112
16/108

Climate Control Module (CCM)


Multimedia Module (MMM)

2/159

10

F29

2/34
10/5
10/6

Relay, front fog lights


Fog light, front left
Fog light, front right

2/34
2/34

15

F30

4/46

Engine Control Module (ECM), DW10

F31

6/26

Alternator, I4

10

F32

2/142
7/15
7/82
8/6-8/10
8/121
8/122

Relay, pre-heater, fuel filter


Heated oxygen sensor, front, I4
Heated oxygen sensor, rear, I4
Injection valves, I5
Coolant valve, DW10
Heated oxygen sensor, rear, DV6

10

continues

TP3990201 S40 (04-)/V50 2006

12

Fuses
Engine compartment distribution box F33-FH1

F19
F30 F24 F21 F20 F22
F31
F25
F32
F33
F34
F35
F36
F29

F8

F7
F1
F2

F17

F18

F15 F13 F11 F9


F16 F14 F12 F10

F3
F4
F5
F6

F28 F27 F26 F23

15/31 Engine compartment distribution box


No.

Fuse function

via

F33

6/114
7/15
7/82
7/186
7/187
9/38

8/84
-

20

F34

8/6-8/9
Injection valves, Sigma
8/77
Control valve, fuel volume, DW10
8/111
High-pressure solenoid valve, DV6
9/32
PTC resistor, oil trap, DW10
20/3 -20/7 Spark plug and ignition coil
20/17
Transformer, ignition coil, Sigma

10

F35

2/22
6/67
6/99
7/17
7/192
7/200
8/6-8/9
8/18
8/19
8/28
8/65
8/81
8/82
8/114
8/132
9/32

Relay, climate control system


Pump, fuel leakage control
Engine EGR
Mass airflow sensor (MAF)
Water detection sensor
Premair sensor
Injection valves
EVAP valve
Solenoid, variable valve timing, intake
Turbocharger control valve
Power steering pressure switch
Solenoid, variable valve timing outlet
Solenoid, variable turbo geometry, Diesel
Valve mixing air/fuel
Control valve, intake, Diesel
PTC-resistor air preheating

2/22
-

15

F36

4/46
7/51

Engine Control Module (ECM)


Accelerator pedal sensor

10

FH1

10/65
10/69

Auxiliary light, front right


Auxiliary light, front left

2/64

20

Vacuum pump, I5
Heated oxygen sensor, front, I5
Heated oxygen sensor, I5T
Heated oxygen sensor, rear, I5 N/A
Heated oxygen sensor, center, I5 N/A
Heated fuel filter, Diesel

TP3990201 S40 (04-)/V50 2006

13

Fuses
Central Electronic Module (CEM) F43-F52
F43

F37

F42

F65

F86

F64

4/56 Central Electronic Module (CEM)


No.

Fuse function

via

F43

16/1
16/46
16/60
16/108

Audio Module (AUM)


RTI Display
Phone Module (PHM)
Multimedia Module (MMM)

15

F44
F45

4/9

Supplemental Restraint System Module (SRS)

10

9/1
9/25

Front 12V outlet


Rear 12V outlet

15

F46

5/1
10/29
10/97
10/102

Driver Information Module (DIM)


Glove compartment lighting
Courtesy lighting, left
Courtesy lighting, right

F47

10/22
10/150
10/114
10/115

Ceiling light
Rear reading light
Vanity mirror lighting, left
Vanity mirror lighting, right

F48

2/16
2/92
2/93
6/2
6/2
6/32

Relay, rear window wiper


Relay, windshield washer motor
Relay, rear window washer motor
Washer pump
Washer pump
Rear window wiper motor

2/92
2/93
2/16

15

F49

4/9
7/93

Supplemental Restraint System Module (SRS)


Occupant Weight Sensor (OWS), USA/CDN

10

F51

4/86
4/112
4/113
9/41
10/1
10/2

Parking Assistance Module (PAM)


Control module, gas discharge lamp master, left
Control module, gas discharge lamp slave, right
PTC element, Diesel
Lamp housing, front left, beam length adjustment
Lamp housing, front right, beam length adjustment

4/112
4/113

10

F52

4/16

Brake Control Module (BCM)

continues

TP3990201 S40 (04-)/V50 2006

14

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