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As an architect or engineer youre always faced with tight time frames and lastminute changes. Thats why, with Georgia Powers Architects and Engineers Program, you receive responsive support from pre-planning through commissioning. Youll have one knowledgeable account executive who provides access to all the technical expertise, troubleshooting and design assistance you need to meet your deadlines. If youre ready for a partnership that works this hard for you, call 1-888-655-5888 or visit georgiapower.com/AandE.
2002 Southern Company. All rights reserved. This handbook has been developed to help you. However, we cannot be held liable for inaccuracies or any damages caused by using this for engineering or other design or analysis.
To learn more about Georgia Power rates, products and services, call your Georgia Power representative or call the Business Call Center at 1-888-655-5888.
Georgia Power would like to acknowledge the contributions of Carrier Complete Systems. CCS provided information on HVAC energy requirements and heat recovery technologies.
Table of Contents
Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electric Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Ratcheted Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Time of Use Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Marginal Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Customer Choice in Georgia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Customer Choice Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 kWh vs. Therm Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Conversions between Fuel Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Recommended Systems by Building Type. . . . . . . . . . . . . . . . . . . . . . . . 8 Cost Comparisons for System Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Typical EFLH for Buildings, Atlanta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 City Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Typical Heating and Cooling Requirements . . . . . . . . . . . . . . . . . . . . . 11 Heat Gain from Typical Electric Motors. . . . . . . . . . . . . . . . . . . . . . . . . 13 Typical Equipment Energy Requirements . . . . . . . . . . . . . . . . . . . . . . . 14 EER Rating to kW Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Psychrometric Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Heat Recovery Opportunities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Building Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sustainable Building Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Basic R-value information and calculations . . . . . . . . . . . . . . . . . . . . . 18 Ceiling Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Wall Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Slab Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Insulating Values for Common Building Materials . . . . . . . . . . . . 20 Basic Passive Solar Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Water Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Water Heating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Water Heating Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Water Use Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System Wattages for Typical Lamp/Ballast Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Light Level Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Reflectance Values of Different Surfaces . . . . . . . . . . . . . . . . . . . . . . . 29 The Effect of Lighting on Cooling Load . . . . . . . . . . . . . . . . . . . . . . . . . 30 Annual Cost for Lighting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Industrial Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Typical Compressor Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Leakage Rate from Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Process Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Saturated Steam: Pressure Table . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Steam Loss from Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Combustion Heat Losses, Gas Boilers . . . . . . . . . . . . . . . . . . . . . . 53
Industrial Process Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Industrial Heating and Curing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Emitters and Applications of IR Radiant Heating . . . . . . . . . . . . . . . . . 57 Typical Oven Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Properties of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Electrical Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Useful Electrical Formulae for Determining Amperes, Horsepower, Kilowatts and kVa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Estimating Loads From kWh Meter Clocking . . . . . . . . . . . . . . . . . . . . 67 Effects From Voltage Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Percent of Rated Heater Watts at Reduced Voltage. . . . . . . . . . . . . . 68 Motor Wattages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Ohm's Law Made Easy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 BTUHkWAmperes Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Transformer Types and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Requirements For Service Conductors . . . . . . . . . . . . . . . . . . . . . . . . . 72 Motor Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Diversity Factors for EFLH calculations . . . . . . . . . . . . . . . . . . . . . . . . . 74 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Design Criteria for Room Loudness. . . . . . . . . . . . . . . . . . . . . . . . . 75 Room Sones dBA Correlation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Typical Weather Data for Metro Atlanta Area . . . . . . . . . . . . . . . . . . . 81 Climatic Conditions for Georgia Cities . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Wind Effect on Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Rates
Electric Rates
Electric rates for commercial and industrial customers can generally be categorized into three types: Ratcheted, demand-based rates Time of use rates Marginal rates, including Real Time Pricing (RTP) They differ in critical ways when it comes to calculations.
Ratcheted Rates
How to Recognize:
Ratcheted rates will have language in the tariff(s) like: Hours use of demand Billing demand Tiered pricing structure (first block of kWh at one rate, second block at another rate, etc.)
Rates
Rates
How to Recognize:
Time of use rates will have language in the tariff(s) like: On-Peak, Off-Peak, Shoulder kWh and kW Timed (or block) pricing structure NOTE: there are market-based time of use rates that are real-time. In Georgia Power, these are called real-time pricing. The prices are confidential and are provided to the customer the day before or hour before the price takes effect, depending on the contract. In these cases, you will have to contact the utility to get blended averages (see pricing calculation worksheet)
Rates
Rates
Marginal Rates
How to Recognize:
Marginal rates will have language in the tariff(s) like: Hourly Prices Customer Baseline Load (CBL) Interval Data Incremental kWhs Demonstration
Service Reliability
Generation Capability
Ancillary Services
Rates
Rates
* Please refer to Page 91 for graph notations. 6
Rates
HVAC
Recommended Systems by Building Type
Building Type Hospitals System #1 Chillers, VAV, room control. Energy recovery ventilators on operating rooms. Heat pump water heater in kitchen/laundry. System #2
HVAC
Schools Restaurants Small Offices/Retail Hotels (small)
Through-the-wall units Water source heat in classroom. pump with cooling tower and boiler; split system for offices; package unit for auditorium. Heat pump water heater in kitchen. Small electric water heater in teachers lounge. Rooftop package heat Split system heat pump. pumps. Heat pump Heat pump water in water heater in kitchen. heater kitchen. Split system heat pump. Small-tank water Point of use water heater. heater. Through-the-wall heat pump. Heat pump water heater in laundry, ducting cooling to lobby.
Motels
Churches
HVAC
EFLH, Heating 800 700 500 800 800 800 800 500 800 1500 800 800 800 800 400 800 800
Small Retail 0-25 M ft Medium Retail Large Retail Small Office Medium Office Large Office Convenience Stores Supermarkets Hotels/Motels Fast Food Restaurants 9 Month Schools 12 Month Schools Healthcare (drs. offices, etc.) Churches Services Warehouses
2000 2200 2400 1500 1800 2000 2500 2500 1600 3000 1800 1000 2000 2000 600 1500 1500
HVAC
City Factors
City Alma Brunswick Macon Rome Cooling Factor 1.37 1.48 1.33 .96 Heating Factor .61 .53 .75 1.03
To find your city factor: City factor, cooling = Cooling degree days for the city/1670 City factor, heating = Heating degree days for the city/3021
10
11
HVAC
SF/ton Cooling 235 345 360 315 280 310 365 340 420 300 300 280 600 200 285 225 400 370 210 335 335 365 550
Btu/SF Heating 48 34 32 37 40 32 32 33 27 38 39 41 20 60 40 52 28 31 57 32 32 32 20
Supply CFM/SF 1.7 1.2 1.1 1.3 1.4 1.3 1.1 1.2 1.0 1.3 1.3 1.4 0.7 2.0 1.4 1.8 1.0 1.1 1.9 1.2 1.2 1.1 0.8
HVAC
Copyright 1989, American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. www.ashrae.org. Reprinted by permission from 1989 ASHRAE Handbook Fundamentals.
13
HVAC
1750
56
1,500
840
660
HVAC
Note: the heating efficiency considers heat exchanger losses, fan requirements, pump power, and other losses.
Normal Temperature Barometric Pressure: 29,921 Inches of Summary Copyright 1992 American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. www.ashrae.org Reprinted by permission.
15
HVAC
HVAC
Runaround System
When the outdoor air intake and exhaust air duct are not in close proximity, heat transfer can be accomplished by circulating an ethylene glycol solution. One finned tube heat exchanger is located in the outdoor air stream, one in the exhaust air stream, with the two being connected by a pipe loop. A pump circulates the liquid for heat transfer.
Heat Pipe
A heat pipe is a sealed, static tube in which a refrigerant transfers heat from one end of the device to the opposite end. The device is installed through adjacent walls of inlet and exhaust ducts with their opposite ends projecting into each air stream. A temperature difference between the ends of the pipe causes the refrigerant to migrate by capillary action to the warmer end where it evaporates and absorbs heat. It then returns to the cooler end, condenses, and gives up the heat.
16
Economizer
Reducing the amount of air conditioning needed by utilizing the cooling potential of outdoor air can be accomplished by the use of economizer systems. A mixed air temperature controller regulates the proportion of outside air admitted, opening the outdoor air dampers as the mixed air temperature increases. The most effective systems, called enthalpy controllers, take into account the humidity control of the air as well as the dry bulb temperature.
17
HVAC
Building Envelope
Sustainable Building Design
Theres more of a focus now on sustainable buildings. This term is used for buildings that have considerably lower impact on the environment during both construction and long-term operation than a typical building of similar size and location. Its very important to take local conditions (economic and environmental) into account when designing a low-impact building.
Building Envelope
There arent rules of thumb available yet. The most active groups in this movement recommend modeling the building to assess the energy-using features.
Ceiling Insulation
Roof Type Flat Steel Insulation No kW/ U TD Btu/hr/ Tons/ TD Btu/hr/ 1000 Factor (Cool) 1000 SF 1000 SF (Heat) 1000 SF SF .64 .23 80 80 51200 18400 4.26 1.53 48 48 30720 11040 9.0 3.23
55 55 55
48 48 48
Wall Insulation
Wall Type Insulation kW/ U TD Btu/hr/ Tons/ TD Btu/hr/ 1000 Factor (Cool) 1000 SF 1000 SF (Heat) 1000 SF SF .30 22 6600 0.55 48 14400 4.22
No insulation 4 Face Brick 1 Cavity insulation (R-5/inch in 8 Concrete Cavity) Block 2 insulation (R-5/inch in Cavity)
.11
22
2420
0.20
48
5280
1.55
.07
22
1540
0.128
48
3360
0.98
19
Building Envelope
1 insulation (R-3 or R-4/ Deck, inch) No Ceiling 3 insulation (R-3 or R-4/ inch) No Frame insulation Roofing, R-11 Attic, insulation Ceiling R-19 insulation
.10
80
8000
0.67
48
4800
1.41
0.54
14
756
.063
48
2688
0.788
Building Envelope
Slab Floor
Insulation No Insulation 1" Insulation (R-5 /inch) 2" Insulation (R-5 /inch) U Factor 0.81 0.41 0.21 TD (Cool) Btu/hr/ 100 LF Tons/ 100 LF TD (Heat) 48 48 48 Btu/hr/ 1000 LF 3888 2968 1008 kW/ 100 LF 1.14 0.58 0.30
Building Envelope
Heavy ceramic tile or stone floors in lobbies with large expanse of glass
Building Envelope
22
Water Heating
Water Heating Systems
System Type Tank-Style Application Typical potable water requirements: small office areas, retail, etc. Large process water heat requirements (laundries, kitchens, space heat). Considerations Easy to use, install, maintain. Familiar to most customers.
Boiler
Relatively easy to use, install, maintain. Electric will lose elements if water quality not monitored properly. Gas will lose efficiency and have long-term maintenance issues if water quality not monitored. Removes need for circulating pump. Can reduce overall plumbing costs (only need one piping run instead of two). Heats water during off-peak in sealed storage tank. Potable water is run through heat exchanger to tap heat in tank as needed. Can take a lot of room (although they can be placed outside). Provides dehumidification as well. Must be sized to meet either cooling or water heating load.
Point-of-Use
Thermal Storage
23
Water Heating
Water Heating
Total Use
Full Meal Restaurants and Cafeterias Drive-in Snack Shops 0.6 kWh 0.2 kWh
Dishwasher Booster***
0.2 kWh 0.04 kWh
24
Average Daily
13.1 gal/student 12.3 gal/student 20.0 gal/unit 14.0 gal/unit 10.0 gal/unit 18.4 gal/bed 1.0 gal/person 2.4 gal/average* meals/day
*per day of operation The hourly and daily hot water demands listed represent the maximum flows metered in each type of building.
Copyright 1999, American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. www.ashrae.org. Reprinted by permission from 1999 ASHRAE Handbook Applications.
25
Water Heating
Mens Dormitories 3.8 gal/student Womens Dormitories 5.0 gal/student Motels: No. of Units 20 or less 6.0 gal/unit 60 5.0 gal/unit 100 or more 4.0 gal/unit Nursing Homes 4.5 gal/bed Office Buildings 0.4 gal/person Food Service Establishments 1.5 gal/maximum Type A-Full Meal meals/hours Restaurants & Cafeterias Type B-Driveins, Grilles, Luncheonettes, 0.7 gal/maximum Sandwich & meals/hour Snack Shops Apartment Houses: No. of Apartments 20 or less 12.0 gal/apt. 50 10.0 gal/apt. 75 8.5 gal/apt. 100 7.0 gal/apt. 200 or more 5.0 gal/apt. Elementary Schools 0.6 gal/student Junior & Senior High 1.0 gal/student Schools
80.0 gal/apt. 73.0 gal/apt. 66.0 gal/apt. 60.0 gal/apt. 50.0 gal/apt.
42.0 gal/apt. 40.0 gal/apt. 38.0 gal/apt. 37.0 gal/apt. 35.0 gal/apt.
Water Heating
*From Guideline for Hot Water Generating Systems for Food Service Establishments. Michigan Department of Public Health.
Lighting
27
Lamp Type Ballast Type (No.) No. of Lamps 40 Watt T12 34 Watt T12 32 Watt T6 F96/75W/SL F96/60W/SL F96/59W/T8 F96/110W/HO F96/215W/VHO F96/215W/VHO F96/185W/VHO N/A N/A 98 83 135 125 230 200 41 Standard (1) 1-Lamp 49 Energy Eff. (1) 1N/A N/A N/A N/A N/A N/A N/A 52 37 44 Lamp Electronic (1) N/A N/A N/A N/A N/A N/A 86 35 34 28 1-Lamp Electronic (1)* N/A N/A N/A N/A N/A N/A N/A N/A N/A 32 1-Lamp N/A N/A Standard (1) 2-Lamp 79 96 175 138 257 219 440 375 Energy Eff. (1) N/A N/A N/A 86 158 123 237 199 70 70 2-Lamp Electronic (1) N/A N/A 105 118 194 160 69 134 62 57 2-Lamp Electronic (1)* N/A N/A N/A N/A N/A N/A N/A N/A 102 51 2-Lamp Standard (2) N/A 148 127 3-Lamp All wattages are +/- 4 Watts. The actual wattages depend on the Energy Eff. (2) 134 107 109 specific manufacturer's lamp and ballast combinations. 3-Lamp Electronic (1) 108 88 90 3-Lamp Lumen output also varies with lamp/ballast combinations. Electronic (1)* N/A N/A 75 3-Lamp Actual light output is dependent on the ballast factor. Standard (2) N/A 192 158 4-Lamp Energy Eff. (2) *These ballasts are low power ballasts. In addition to consuming 172 140 140 4-Lamp less energy, they will result in reduced light output. Electronic (1) 142 108 114 4-Lamp Electronic (1)* N/A N/A 95 4-Lamp
Lighting
Lighting
28
Description
Clear or Tinted Reflective Brick, Red Cement, Gray Granite Limestone Marble, Polished Plaster, White Sandstone Aluminum, Brushed Aluminum, Etched Aluminum, Polished Stainless Steel Tin White Light Birch Mahogany Oak, Dark Oak, Light Walnut
Reflectance (%)
5-10 20-30 10-20 20-30 20-25 35-60 30-70 90-92 20-40 55-58 70-85 60-70 50-60 67-72 70-90 35-50 6-12 10-15 25-35 5-10
Metals
Paint Wood
29
Lighting
Lighting
Source
Incandescent GE 100A A-19/F 17.5 Quartz GE Q1000T3/CL 21.5 Fluorescent Standard Ballast F40CW 71.6 Fluorescent Standard Ballast F40LW/RS/WMII 76.5 Fluorescent Max Miser I Ballast f40CWIRS/WMII 85.4 Fluorescent Optimiser System FM28KW 87.9 Mercury-Regulator (CW) Ballast HR400DX33 48.9 Metal Halide Auto Regulator (Peak Lead) Ballast MVR400/VBV 86.0 High Pressure Sodium 102.9
20,000
13.9
47680
3.97
20,000
13.08
44642
3.72
20,000
11.71
39966
3.33
15,000+
11.37
38806
3.23
24,000
20.44
69762
5.81
20,000 20,000
11.625 9.72
39676 33174
3.31 2.76
*Assumes 2500 Hours Use of the Lighting System Annually, 1,000,000 Lumen Output
30
Outdoor Lighting
For Improved
Safety Security Appearance Merchandising
Outdoor Lighting
6. Perimeter lighting (75 feet or more when possible in front of buildings) will act as a light barrier deterrent to would-be intruders. 7. Floodlighting should not be directed out from a building more than twice the mounting height of the equipment above the ground. This avoids the problem of extreme light and dark areas in addition to the distracting glare problem. 8. Recommend installation of photocell and/or time switch controlled for maximum customer benefit.
Outdoor Lighting
32
Light Source
Burning Position
33 155,000 115,000 110,000 40,000 36,000 19,500 23,000 14,000 12,000 1,625 1,050 1,050 460 460 300 300 210 210
1000W 400W 310W 250W 200W 150W 100W 70W 50W 35W 95 110 105 87 78 65 77 67 71 .84 .73 .73 .68 .68 .76 .76 .67 .67
Any Any Any Any Any Any Any Any Any Any
24,000 24,000 24,000 24,000 24,000 24,000 24,000 24,000 24,000 24,000
140,000 50,000 37,000 30,000 22,000 16,000 9,500 6,300 4,000 2,250
127 108 97 98 88 80 70 66 64 50
.83 .83 .82 .83 .82 .83 .83 .83 .83 .83
x x x x x x x x x x x x x x x x x x x
.65 .70 .70 .70 .70 .70 .70 .70 .70 .70 .65 .65 .65 .70 .70 .70 .70 .70 .70
= = = = = = = = = = = = = = = = = = =
.54 .58 .57 .58 .57 .58 .58 .58 .58 .58 .55 .48 .48 .48 .48 .53 .53 .47 .47
Vert. Vert. (j) Vert. Vert. (j) Vert. Vert. Horz. (k) Vert. Horz. (k)
3,000 12,000 12,000 20,000 20,000 (f) 10,000 10,000 10,000 (g) 6,000
Outdoor Lighting
Light Source
Burning Position
Fluorescent Lamps
PL5 (or equiv.) PL7 (or equiv.) PL9 (or equiv.) PL13 (or equiv.) F40CWRS (M)F40LW/RS/II F40SP30/RS (or equiv.) (M)F40SP30/RS (or equiv.) F40SP35/RS (or equiv.) (M)F40SP35/RS (or equiv.) F40SP41/RS (or equiv.)
Outdoor Lighting
34
Light Source
Burning Position
35 2,000 2,000 2,000 1,500 35,800 21,500 11,100 3,350 1500 1000 500 200
(M)F40SP41/RS (or equiv.) F40SPX30/RS (or equiv.) (M)F40SPX30/RS (or equiv.) F40SPX35/RS (or equiv.) (M)F40SPX35/RS (or equiv.) F96T12/CW (Slimline) (M)F96T12/LW (Slimline) F96T12/CW/HO (800MA) (M)F96T12/CW.HO (800MA) F96T12/CW/VHO (1500MA) (M)F96T12/LW/VHO (1500MA) F96PG17/CW (1500MA) (M)F96PG17/LW (1500MA) 24 22 22 17
20,000 (h) 20,000+(h) 20,000 (h) 20,000+(h) 20,000 (h) 18,000 18,000 18,000 18,000 12,500 11,250 15,000 15,000
2,900 3,275 2,900 3,275 2,900 6,300 6,000 9,200 8,300 14,000 13,800 16,000 14,900
71 68 71 67 71 73 84 76 78 63 70 71 76
.83 .83 .83 .83 .83 .89 .89 .82 .82 .67 .67 .67 .67 .95 .95 .95 .95
x x x x x x x x x x x x x x x x x
.65 .65 .65 .65 .65 .65 .65 .65 .65 .60 .60 .60 .60 .65 .65 .65 .65
= = = = = = = = = = = = = = = = =
.54 .54 .54 .54 .54 .58 .58 .53 .53 .40 .40 .40 .40 .62 .62 .62 .62
Outdoor Lighting
Light Source
Burning Position
180W T-21 135W T-21 90W T-21 55W T-17 35W T-17 18W T-17
(a) Lamp life based: 10 hours per start for HID lamps and 12 hours per start for fluorescent unless otherwise noted. (b) Initial lumens (after 100 hours). (c) Lamp lumen depreciation at 70% rate life (LLD). (d) Luminary dirt depreciation (LDD). For outdoor luminaries only. (e) Light loss factor (LLF). For outdoor luminaries only. (f) Average rate life 20,000 hours (when operated vertical 30). All other burning positions 15,000 hours. (g) Average rated life 10,000 hours (when operated vertical 30). All other burning positions 6,000 hours.
Average rated life at 3 hours per start. Estimated. Lamp must be operated within 15 of vertical. Lamp must be operated within 15 of horizontal. Requires special socket to accept position oriented base. (l) High output lamps. (m) Energy efficient lamps. (n) Lamp must be operated within 4 of vertical.
Outdoor Lighting
36
Cooking Equipment
How to Evaluate Energy Cost
Electric Cost/yr = Nameplate rating (kW) * Diversity Factor (default of .25) * 12 * $/kW + kW * Diversity Factor * Hours per year * $/kWh -ORTo estimate further (this is a reasonable estimate, since cooking will be a flat load throughout the year): Electric Cost/yr = kW * Diversity Factor * Hours per year * Average $/kWh (from Table below) Gas Cost/yr = Nameplate rating (Btuh) * Diversity Factor (default of .35) * Hours per year * $/therm /100000 Btu per therm
Note that diversity is different between electric and gas because of reheat, thermal efficiency, and operational differences.
37
Cooking Equipment
Business Type
Fast Food Full Service Cafeteria Church/Synagogue Large Office Building School (K-12) College/University Healthcare
Cooking Efficiency
Equipment
Broiler, over fired Charbroiler Fryer, conventional Fryer, pressure Griddle, grooved Kettle, jacketed Open range burner Oven, convection Oven, deck Oven, range Skillet, tilting Steamer, convection Steamer, pressure
Electric
.52 .65 .78 .83 .71 .73 .73 .62 .55 .45 .79 .23 .39
Gas
.22 .16 .28 .3 .51 .42 .38 .28 .24 .13 .52 .13 .19
Cooking Equipment
Note: This represents the energy that is put into the food (as opposed to the kitchen or up the flue). Source: Comparative gas/electric foodservice equipment energy consumption ratio study, University of Minnesota, 3/3/83, p. 12. O.P. Snyder, D.R. Thompson, J.F. Norwig.
38
Electric
20 35 35 85 60 65 75
Gas
25 60 40 100 70 75 150
For every 250 CFM reduction, AC load is reduced by 1.1 tons and heating requirement is reduced by 13,200 Btuh.
Equipment Considerations
Typical Foodservice Budgets
Food Sales FOOD COST LABOR COST, BENEFITS Pretax Profits Rent, Property Tax, Insurance Administration, General Advertising, Promotion UTILITIES Supplies Repair, Maintenance, Int. Depreciation
39
Cooking Equipment
Electric foodservice equipment has the following advantages: Savings in Food Savings in Labor
1. Less shrinkage in meat roasting 2. Significant savings in frying fat 3. Less spoilage due to overcooking 4. Less spoilage due to uneven heating 5. Longer holding of food is possible 6. Larger servings from the griddle 7. Elimination of crippled baking runs 1. No pilot lights to relight 2. Less scrubbing of pots and pans 3. Fast recovery speeds production 4. Watching of food is minimized 5. Requires less skilled help 6. Minimum of supervision 7. Compact layout saves space
Cooking Equipment
410a R32/R125 (50/50 blend), marketed as Puron 407c R32/R125/R134a (23/25/52 blend)
B
High 5% Constant load speed, low inertia starts. Fans, compressors, conveyors, etc.
C
High Medium 5% Constant load speed, high inertia starts Flywheels, large blowers, etc.
D
Very High Low 5% or more Variable load speed, high inertia starts. Hoists, elevators, some industrial equipment (punches, some presses).
42
Code Letter
A B C D E F G H J K
kVa/hp
0.0 3.15 3.55 4.0 4.5 5.0 5.6 6.3 7.1 8.0 3.15 3.55 4.0 5.0 5.0 5.6 6.3 7.1 8.0 9.0
Code Letter
L M N P R S T U V
kVa/hp
9.0 - 10.0 10.0 - 11.2 11.2 - 12.5 12.5 - 14.0 14.0 - 16.0 16.0 - 18.0 18.0 - 20.0 20.0 - 22.4 22.4 and up
The nameplate code rating is a good indication of the starting current the motor will draw. A code letter at the beginning of the alphabet indicates a low starting current and a letter at the end of the alphabet indicates a high starting current. Starting current can be calculated using the following formula:
44
10 hp
Rewind/Std. Efficiency Install New High Eff. Install New High Eff. Install New High Eff. Install New High Eff.
15 hp
Rewind/Std. Efficiency Install New High Eff. Install New High Eff. Install New High Eff. Install New High Eff.
20 hp
Rewind/Std. Efficiency Install New High Eff. Install New High Eff. Install New High Eff. Install New High Eff.
30 hp
Rewind/Std. Efficiency Install New High Eff. Install New High Eff. Install New High Eff. Install New High Eff.
45
3 Assumes small business tax rate, 15% discount rate, PLM rate schedule, standard and high efficiency as observed in supply catalogs, standard market prices. For any extensive motor replacements/installations, please contact Georgia Power to find the best customized decision
Copyright 2001, American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. www.ashrae.org. Reprinted by permission from 2001 ASHRAE Handbook Fundamentals.
Motor Formulae
Torque (lb-ft) = hp * 5250/RPM Hp = Volts * Amps * Efficiency/746 % slip = (Synchronous RPM Full-load RPM)*100/Synchronous RPM
Constant
Constant
Variable
Copyright 1987, American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. www.ashrae.org. Reprinted by permission from 1987 ASHRAE Pocket Handbook.
46
47
Duct Design
Rectangular Equivalent of Round Ducts
Industrial Applications
Compressed Air
Existing compressor capacity: C = V(P2-P1)*60/(14.7*time) Where: C = capacity of compressor in cfm V = receiver and piping volume in cu. ft. P2 = final cutout pressure (absolute, psia) P1 = initial pressure (absolute, psia) Time = pump up time, in seconds Additional Air Required = Existing Capacity * Desired Pressure/ Existing Pressure
49
Industrial Applications
10
1/64 1/32 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 5/8 3/4 7/8 1 1-1/18 1-1/4 1-3/8 1-1/2 1-3/4 2
0.04 0.158 0.356 0.633 1.43 2.53 5.7 10.1 22.8 40.5 63.03 91.2 124 162 205 253 307 364 496 648
0.062 0.248 0.568 0.993 2.23 3.97 8.93 15.9 35.7 63.5 99.3 143 195 254 321 397 482 572 780 1015
0.077 0.311 0.712 1.24 2.80 4.98 11.2 19.9 44.7 79.6 124.5 179.2 244.2 318.2 402.5 498 604 716 972 1274
0.105 0.420 0.944 1.68 3.78 6.72 15.2 26.9 60.5 108 168 242 329 430 544 672 816 968 1318 1720
0.123 0.491 1.10 1.96 4.41 7.86 17.65 31.4 70.7 126 196 283 385 503 637 784 954 1132 1540 2120
0.158 0.633 1.42 2.53 5.69 10.1 22.8 40.5 91.1 162 253 365 496 648 820 1019 1230 1460 1985 2594
0.194 0.774 1.75 3.10 7 12.4 28.0 49.6 112 198 310 446 607 793 1004 1240 1505 1783 2429 3173
0.23 0.916 2.06 3.66 8.25 14.7 33.0 58.6 132 235 366 528 718 938 1187 1464 1780 2112 2875 3752
0.267 1.06 2.38 4.23 9.5 16.9 38 67.6 152 271 423 609 828 1082 1370 1693 2054 2335 3310 4330
Note: For well-rounded entrance, mu8ltiply values by 0.97; for sharp-edged orifices, multiply by 0.65
Industrial Applications
0.335 1.34 3.0 5.36 12.0 21.4 48.3 85.7 193 343 536 771 1050 1371 1734 2144 2607 3081 4200 5480 0.0406 1.62 3.66 6.49 14.6 26.0 58.5 104 234 415 649 934 1272 1661 2101 2596 3153 3734 5085 6650 0.494 1.98 4.44 7.90 17.8 31.6 71.0 126 284 506 790 1138 1549 2023 2560 3160 3840 4550 6195 8100 0.583 2.23 5.25 9.1 20.9 37.3 84 149.3 336 596 932 1340 1825 2385 3020 3725 4525 5360 7300 9540 0.75 3.18 6.86 12.17 27.35 48.7 109.6 195 438 777 1216 1750 2382 3112 3940 4860 5910 7000 9530 12450
50
Process Steam
Saturated Steam: Pressure Table
Enthalpy Sat. Liquid Evap. hfg hg
1075.5 1087.4 1096.3 1105.8 1131.1 1143.3 1150.5 1150.9 1156.3 1164.1 1169.8 1174.1 1177.6 1180.6 1183.1 1185.3 1187.20 1188.9 1190.4 1191.7 1193.0 0.3358 0.3682 0.3921 0.4122 0.4273 0.4411 0.4534 0.4643 0.4743 0.4834 0.4919 0.4998 0.5071 1.3962 1.3313 1.2844 1.2474 1.2167 1.1905 1.1675 1.1470 1.1284 1.1115 1.0960 1.0815 1.0681 0.0000 0.0542 0.0925 0.1326 0.2349 0.2836 0.3121 0.3137 2.1872 2.0425 1.9446 1.8455 1.6094 1.5043 1.4447 1.4415
Sat. Liquid
Evap.
vf
vfg
51
20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0 120.0 130.0 140.0
227.96 250.34 267.25 281.02 292.71 302.93 312.04 320.28 327.82 334.79 341.27 347.33 353.04
0.016834 0.017009 0.017151 0.017274 0.017383 0.017482 0.017573 0.017659 0.017740 0.01782 0.01789 0.01796 0.01803
20.070 13.7266 10.4794 8.4967 7.1562 6.1875 5.4536 4.8779 4.4133 4.0306 3.7097 3.4364 3.2010
Industrial Applications
Abs. Press. Temp (psi) (F) Sat. Vapor Evap. sfg sf Sat. Liquid Sat. Vapor sg
1.5695 1.5641 1.5591 1.5543 1.5498 1.5454 1.5413 1.5374 1.5366 1.5299 1.5264 1.5230 1.5197 1.5166 1.5135 1.5105 1.4968 1.4847
p hf
vf
vfg
200.0 210.0 220.0 230.0 240.0 250.0 260.0 270.0 280.0 290.0
381.80 385.91 389.88 393.70 397.39 400.97 404.44 407.80 411.07 414.25
0.01839 0.01844 0.01850 0.01855 0.01860 0.01865 0.01870 0.01875 0.01880 0.01885
2.2689 2.16373 2.06779 1.97991 1.89909 1.82452 1.75548 1.69137 1.63169 1.57597
Industrial Applications
Entropy Abs. Press. (psi) p
150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 260.0 270.0 280.0 290.0 300.0 350.0 100.0
52
Pressure (psi) 15
0.85 3.4 13.7 30.7 54.7 123.0
100
3.3 13.2 52.8 119.0 211.0 475.0
150
4.8 18.9 75.8 170.0 303.0 682.0
300
9.8 36.2 145.0 326.0 579.0 1303.0
*in lb/hr. A typical plant has a steam value of $5/1000 lbs. steam
53
Industrial Applications
Industrial Applications
Applications
Coatings on heat sensitive substrates. Disinfection in water/ sewage treatment. Electrically conductive work pieces high frequency for surface hardening, low for through heating. Cutting, welding, melting, incineration, vitrification.
Considerations
Fast curing. No VOCs. Low maintenance. Best for symmetric shapes and high productivity applications. More accurate and faster than mechanical cutting Best for difficult drying applications, bound moisture removal New microwave technologies allow web drying applications. Best for high value-added products (high capital cost). Great in areas with high ventilation (comfort application); increases drying speed increasing productivity (process). No VOCs. Higher quality. Good application for IR curing. No bleach required. Rapid startup. High capacity. Small footprint. No exhaust flue. High efficiency. Low noise. Precise control.
Induction
Plasma Arc
Radio Frequency Rapid drying of nonconductive materials. Adhesive curing. Plastics welding. Microwave Cooking and final drying of foods. Rubber vulcanization. Sintering ceramics.
Infrared
Powder Coating
Painting.
Ozonation
54
Process
550 430 450 375 350 325 500 400 370 350 450 300
Stainless NonSteel Magnetic Stainless Magnetic Nickel Titanium Copper Brass Aluminum
Melting
500
550
375
Hardening/ Solution Treating N/A 375 250 200 100 75 90 120 250 225 110 80 240 N/A N/A 200 N/A N/A 400 300 N/A 300 325 350 300 250 N/A 200 N/A 70
250
260
Annealing
250
210
55
Warm Forming
175
N/A
150
Tempering/ Aging
70
70
Curing
50
50
Industrial Applications
Industrial Applications
Frequency
60 Hz 60 to 200 kHz 200 to 450 kHz
System Efficiency
65% 70% 50%
56
MEDIUM WAVE
Coil or wire in unsealed quartz, silicon tubes, or panels Metal radiant tubes Metal ribbon emitters Ceramic emitters
Type of Emitter
Curing painted surfaces Curing powder coatings Polymerization of organic coatings on cooking utensils Gelling PVC coatings on fabric
Curing painted surfaces Curing powder coatings Drying/heat setting fabrics after dyeing or printing
Activating adhesives Drying textiles Animal care in agriculture Printed circuit board processing
Supplemental heater Drying silkscreen inks for paper drying Preheating plastic
Typical Applications
Drying iron oxide on Drying inks in printing Preheating embossing or silkscreening recording tapes rollers Production of TV tubes Drying porcelain and ceramics Preheating plastic Preheating wooden panels prior to coating Drying paints and lacquers
Drying and production Curing coatings on wooden panels of glass-plastic composites Curing the varnish or paints on mirror backs
57
Industrial Applications
Industrial Applications
GAS CONVECTION
300 to 350 feet 30 minutes 20 to 35 minutes 15 to 25% 0 to 450F. Runs all the time
Ease of installation
Erect on site
58
Metals
Properties of Solids
Heat of Fusion Btu/lb Melting Point (lowest) F Density lb/ft3 lb/in3 Thermal Conductivity Btu/hr/ft2 F Linear Coefficient of Thermal Expansion per F x 100
Substance
59
Aluminum 1100 Aluminum 2024 Aluminum 3003 Antimony Bismuth Brass (70% Cu. 30% Zn) Copper Gold Incoloy 800 Incoloy 600 Invar Iron, cast Iron, wrought Lead, solid Lead, melted Magnesium Monel 400 Nickel 200 Nichrome (80% Ni; 20% Cr) Platinum Silver Solder (50% Pb; 50% Sn) Steel, mild carbon Steel, stainless, 304 Steel, stainless, 430 Tantalum Tin, solid Tin, melted Titanium Type Metal (85% Pb; 15% Sb) Zinc
.24 .24 .24 .052 .031 .10 .10 .030 .12 .11 .13 .13 .12 .031 .04 .232 .11 .11 .11 .032 .057 .04 .12 .11 .11 .036 .056 .064 .126 .040 .095
1190 935 1190 1166 520 1700 1981 1945 2475 2470 2600 2300 2800 621 1202 2370 2615 2550 3224 1761 415 255 2550 2650 5425 450 3300 500 787
169 173 170 423 610 525 550 1203 501 525 508 450 480 710 665 109 551 554 524 1338 655 580 490 488 475 1036 455 437 283 670 445
.098 .100 .099 .245 .353 .304 .318 .697 .290 .304 .294 .260 .278 .411 .385 .063 .319 .321 .303 .775 .379 .336 .284 .282 .275 .600 .263 .253 .164 .388 .258
128 112 112 10.9 4.9 56 224 169 8.1 9.1 6.1 33 36 20 91 14 39 8.7 41 242 26 38 8.8 12.5 31 36 18 9.3 65
13.1 12.9 12.9 4.7-6.0 7.4 11.1 9.2 7.9 7.9 7.4 0.6 6.5 6.5 16.3 14 7.7 7.4 7.3 4.9 10.9 13.1 6.7 9.6 6.0 3.6 13 4.7 9.4-22
Industrial Applications
Solid Non-Metals
Thermal Conductivity Btu/hr/ft2 F
36 .32.4 5
Properties of Solids
Heat of Fusion Btu/lb
40 75 250 144 6700 2200 36 65 60 140 165 130 57 .028.087 .038 .035 .081.38 .08013.8 .096.45 .075.104 .0331.28
Substance
63
133 300
36 58 56 83
Asbestos Asphalt Beeswax Brickwork & Masonry Carbon Glass Graphite Ice Magnesium Oxide before compaction compacted Marinite-36 @ 600 F Mica paper Paraffin Pitch, hard Plastics ABS Cellulosic Epoxy Fluoroplastic Nylon Phenolic Polyethylene Polystyrene Vinyl Quartz Rubber Soil dry Steatite Sugar Sulfur Tallow Wood-oak Wood-pine .1121.2 .021.068 .102.25 .034.068 .032.13 .048 .3 7.7 1.3 18 17 3150 320 230 90 138 95 100 105 125 60 50 34 .036.11.19 .048.10.20 .045.10.12 .077.14 .040.14 .048.085 .033.19.29 .037.03.08 .050.07.17 .080.80 .055 .058.035 .0941.7 .061 .072.15 .035 .029.12.20 .020.06.14 3272 5583 2536 4658 .44 .38 55111 17111 28139 .30 .087 5 36
.3-.4 .3-.5 .25 .28 .4 .3-.4 .55 .32 .2-.3 .21 .40 .44 .20 .30 .203 .45 .45
Industrial Applications
Linear Coefficient of Thermal Expansion per F x 100
340
60
Substance Acetic acid Alcohol Benzine Brine (25% NACI) Caustic soda (18% NaOH) Dowtherm A (at 450F) Ether Freon 12 (Saturated liquid) Glycerine Mercury Oil, cotton seed Oil, olive Oil, petroleum Paraffin, melted Potassium (at 1000F) Sodium (at 1000F) Sulfur, melted Therminol FR-1 (at 450F) Turpentine Water
Source: Chromalox (5)
Specific Heat Btu/lb/ F .472 .65 .45 .81 .84 .518 .503 .24 .58 .033 .47 .47 .51 .71 .18 .3 .234 .36 .41 1.0
Heat of Vaporization Btu/lb 153 365 166 730 800 42 160 62 117 893 1810 652 133 965
Boiling Point F 245 172 175 220 220 495 95 -20 554 675 570 750 1400 1638 601 650 319 212
Density lb/ft3 66 55 56 74 75 55 46 78.5 79 845 60 58 56 56 44.6 51.2 73.5 54 62.5 lb/gal 8.82 7.35 7.49 9.89 10.03 7.35 6.15 10.50 10.58 112.97 8.02 7.75 7.49 7.49 5.96 6.84 9.83 7.22 8.34
61
Industrial Applications
Properties of Liquids
Industrial Applications
Substance
Acetylene .35 Air .237 Ammonia .520 Argon .124 Carbon dioxide .203 Carbon monoxide .243 Chlorine .125 Ethylene .4 Helium 1.25 Hydrogen 3.41 Methane .6 Methyl chloride .24 Nitric Oxide .231 Nitrogen .245 Oxygen .218 Sulphur dioxide .155 Water vapor (212F) .451
Source: Chromalox (5)
62
Cost/kW
$250
Fuel Tank?
24-hour
Considerations
If more than 500 kW standard generator, must have dykes to contain spill in amount of largest delivery tanker compartment. Burns vapor, not liquid. Need a much larger tank to provide the required pressure. Must purchase firm gas contract if for backup of critical systems.
Propane
Not required
Protection Time
5-10 minutes typical protection with longer battery times available
Size Range
650 VA to 750 kVA
Comments
Provides for proper operation of protected equipment for outages up to several minutes or seamless transfer to generator or orderly shutdown of protected equipment before the battery power expires.
63
Protection Time
Size Range
Comments
Provides for orderly shutdown of protected equipment for short duration outages or provides seamless transfer to generator.
13 seconds to 100 kVA 2 minutes to based on 750 kVA power requirements of the protected system. 30 seconds at 313 kVA 100% load and to up to 60 2500 kVA seconds at partial load Sag correction- 250 VA 2 seconds to maximum 3000 kVA Momentary outages up to 12 cycles N/A
Provides for orderly shutdown of protected equipment for short duration outages or provides seamless transfer to generator. Protects against 92% of voltage events.
Surge capacity and options vary with model. Protects systems from transient voltages such as lightning, switching transients and over-voltages.
64
Potential In SE Cost/kW
High High $5000 $1000 (standard); $1400 (combined heat and power).
Cost/kWh
Cost of fuel/efficiency Must evaluate system efficiency. At 2002 gas prices, about $0.10/kWh.
Comments
Works by converting natural gas to hydrogen. Cost/kW at fully rated capacity. Cannot use this capacity for cost calculations must derate for temperature
Active Solar
Free, except land SE US listed by DOE as (if applicable) low potential location. and maintenance cost Industrial application. Requires extensive permitting and design. Best applications have fuel with no retail value and steam requirements in plant.
Waste-to Energy
65
Windpower
Low
$1000-1200 Free, except land Only a few mountain and maintenance ridges in N. Ga provide cost. any wind potential.
Electrical Distribution
Transformer secondary For single-phase light and power branch circuits.
Electrical Distribution
Single-phase, 3-wire For three-phase power circuits and singlephase light and power branch circuits. Three-phase, 4-wire delta with one phase center tapped and grounded. (Threephase, 3-wire delta for power loads is used with a separate single phase supply for lighting. For three-phase power circuits and single-phase light and power branch circuits.
Three-phase, 4-wire wye (or star) with grounded neutral rated 120/208 volts. For three-phase power circuits and lighting circuits using 277-volt ballasts. 120-volt lighting and receptacle loads are fed from this system through singlephase transformers rated 480/-120 240 volts or three-phase transformers rated 480/120-208 volts.
Three-phase, 4-wire wye (or star) with grounded neutral rated 277/480 volts. 66
Useful Electrical Formulas for Determining Amperes, Horsepower, Kilowatts, and kVa
To Find
Amperes when Horsepower is known
Direct Current
Hp. x 746 E x Eff.
Amperes when kW x 1000 Kilowatts is known E Amperes when kVa is known Kilowatts kVA Horsepower (output) I x E x Eff. 746 IxE 1000
I = Amperes; E = Volts; Eff. = Efficiency expressed as decimal; kW = Kilowatts; kVA = Kilovolt-amperes; Hp = Horsepower
% of Rated Voltage 110% 120% +21% +44% +1% +1.5% +1/2 Point +1 Point -7% -.11% +10% +.25% -6% 9% +Slight +Noticeable +21% +44%
Electrical Distribution
Electrical Distribution
Motor Wattages
1/6 hp = 250 W 1/4 hp = 350 W 1/3 hp = 460 W 1/2 hp = 680 W 3/4 hp = 980 W 1 hp = 1200 W
I2 x R ExI
E2 R
E R
W E
IxR W I
I R
W I2
E2 W
W E
W x R
W R E I
68
BTUH 3,413 6,826 10,239 13,652 17,065 20,478 23,891 27,304 30,717 34,130 51,195 68,260 85,325 102,390 119,455 136,520 153,585 170,650
69
Electrical Distribution
BTUHkWAmperes Chart
kW 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 120V 10 8.3 16.7 25.0 33.3 41.7 50.0 58.3 66.6 75.0 83.3 125.0 166.6 208.3 250.0 291.7 333.3 375.0 416.6 10 4.8 9.6 14.4 19.2 24.0 28.9 33.7 38.5 43.5 48.1 72.1 96.2 120.2 144.3 168.4 192.4 216.5 240.5 10 4.2 8.3 12.5 16.6 20.8 25.0 29.1 33.3 37.4 41.6 62.4 83.2 104.0 124.8 145.6 166.4 187.2 208.0 208V 30 2.8 5.5 8.3 11.1 13.9 16.6 19.4 22.2 24.9 27.7 41.6 55.4 69.3 83.1 97.0 110.8 124.7 138.5 240V 30 2.4 4.8 7.2 9.6 12.0 14.4 16.8 19.2 21.6 24.0 36.0 48.0 60.0 72.0 84.0 96.0 108.0 120.0
277V 10 3.6 7.2 10.8 14.4 18.1 21.7 25.3 28.9 32.5 36.1 54.2 72.2 90.3 108.3 126.4 144.4 162.5 180.5
480V
10 2.1 4.2 6.2 8.3 10.4 12.5 14.6 16.6 18.7 20.8 31.2 41.6 52.0 62.4 72.8 83.2 93.6 104.0
30 1.2 2.4 3.6 4.8 6.0 7.2 8.4 9.6 10.8 12.0 18.6 24.0 30.0 36.0 42.0 48.0 54.0 60.0
Electrical Distribution
If the expected demand will exceed the maximum size transformer, you are asked to design a split bus/panel arrangement to accept service from more than one transformer. Georgia Power Company must approve location of padmounted transformers before final design. The following requirements must be met:1 The selected location must be conducive to the installation of underground primary electrical cables. The edge of the concrete pad nearest the building shall be: No closer than 14 ft. from doorways No closer than 10 ft. from building wall, windows or other openings. If the building is 3 stories or less, the 10-ft. clearance is measured from the edge of any overhang or canopy. Fire escapes, outside stairs, and covered walkways attached to or between buildings shall be considered part of the building.
1As of 10/02. See powerzone@georgiapower.com for most current information.
70
Any exceptions to the above requirements must be approved by the local fire marshal or the jurisdiction having authority. Before seeking approval, contact Georgia Power Company to evaluate the feasibility of the exceptions. Written approval must be provided to Georgia Power Company. Transformers shall be located such that: The front of the transformer faces away from the building There are 10 ft. of clearance in front of the transformer doors They are easily accessible by personnel and heavy equipment during construction and after project completion If more than one padmounted transformer is required, the minimum spacing between transformers (including cooling fins) is 5 ft. There is unrestricted air flow for cooling requirements. Trees, shrubs, and other similar vegetation must be kept at least 10 ft. from all sides of the transformer. Item
Overhead Service Conductors Single-phase underground service conductors Three-phase underground service from padmounted transformers Three-phase underground service from overhead transformers
Provided by
Georgia Power Georgia Power
Comments/Restrictions
From transformer to customers weatherhead Residential customers must pay a flat fee to receive underground service
Customer
Georgia Power
71
Electrical Distribution
Electrical Distribution
Item
Three-phase underground service from overhead transformers Service conductor connections in padmounted transformers, at weatherheads, and at metering equipment
Provided by
Customer
Comments/Restrictions
If MORE than 600A service
Georgia Power
Concrete transformer Georgia Power pads (contact Georgia Power for dimensional details)
GPC will furnish and install. Customers service conduits must be designed to fit within the secondary side of the pad opening
72
Motor Starting
Who Limits Starting Voltage Drop Georgia Power
Comments Responsible for both customer side and system side Must design and install motor starting technology to limit starting voltage drop to the established acceptable values on both the customers and systems side. Must design and install motor starting technology to limit starting voltage drop to the established acceptable values on both the customers and systems side.
Three-Phase
Customer
Other
Available fault current depends on the size transformer and that transformers impedance. Register your project at powerzone@georgiapower.com to get the available fault current for that location. Consult Georgia Power Companys current Electrical Service and Metering Installations for detailed information on metering and service installation requirements.
73
Electrical Distribution
Miscellaneous
Diversity Factors for EFLH calculations
Equipment
Compressors (air conditioning) Fans, air handlers Lighting, interior Lighting, exterior
Miscellaneous
This chart can be used to calculate the demand charges for various types of equipment. Demand seen by meter = Rated kW * Diversity. Remember to apply only during the months that the equipment would run!
74
Noise
Design Criteria for Room Loudness
Room Type
Auditoriums Concert and opera halls Stage theaters Movie theaters Semi-outdoor amphitheaters Lecture halls Multi-purpose Courtrooms Auditorium lobbies TV audience studios Churches and schools Sanctuaries Schools and classrooms Recreation halls Kitchens Libraries Laboratories Corridors and halls Hospitals and clinics Private rooms Wards Laboratories Operating rooms Lobbies & waiting rooms Halls and corridors
Sones
1.0 to 3 1.5 to 5 2.0 to 6 2.0 to 6 2.0 to 6 1.5 to 5 3.0 to 9 4.0 to 12 2.0 to 6 1.7 to 5 2.5 to 8 4.0 to 12 6.0 to 18 2.0 to 6 4.0 to 12 5.0 to 15 1.7 to 5 2.5 to 8 4.0 to 12 2.5 to 8 4.0 to 12 4.0 to 12
Room Type
Indoor sports activities Gymnasiums Coliseums Swimming pools Bowling alleys Gambling casinos Manufacturing areas Heavy machinery Foundries Light machinery Assembly lines Machine shops Plating shops Punch press shops Tool maintenance Foremans office General storage Offices Executive Supervisor General open offices Tabulation/computation Drafting Professional offices Conference rooms Board of Directors Halls and corridors
Sones
4 to 12 3 to 9 7 to 21 4 to 12 4 to 12 25 to 60 20 to 60 12 to 36 12 to 36 15 to 50 20 to 50 50 to 60 7 to 21 50 to 15 10 to 30 2 to 6 3 to 9 4 to 12 6 to 18 4 to 12 3 to 9 1.7 to 5 1 to 3 5 to 15
Note: Values shown above are room loudness in sones and are not fan sone ratings. For additional detail see AMCA publication 302 Application of Sone Rating.
75
Miscellaneous
Noise
Design Criteria for Room Loudness (cont.)
Room Type
Hotels Lobbies Banquet rooms Ballrooms Individual rooms/suites Kitchens and laundries Halls and corridors Garages Residences Two & three family units Apartment houses Private homes (urban) Private homes (rural and suburban Restaurants Restaurants Cafeterias Cocktail lounges Social clubs Night clubs Banquet room Miscellaneous Reception rooms Washrooms and toilets Studios for sound reproduction Other studios
Sones
4.0 to 12 8.0 to 24 3.0 to 9 2.0 to 6 7.0 to 12 4.0 to 12 6.0 to 18 3 to 9 3 to 9 3 to 9 1.3 to 4 4 to 12 6 to 8 5 to 15 3 to 9 4 to 12 8 to 24 3 to 9 5 to 15 1 to 3 4 to 12
Room Type
Public buildings Museums Planetariums Post offices Courthouses Public libraries Banks Lobbies and corridors Retail stores Supermarkets Department stores (main floor) Department stores (upper floor) Small retail stores Clothing stores
Sones
3 to 9 2 to 6 4 to 12 4 to 12 2 to 6 4 to 12 4 to 12 7 to 21 6 to 18 4 to 12 6 to 18 4 to 12
Miscellaneous
Transportation (rail, bus, plane) Waiting rooms 5 to 15 Ticket sales office 4 to 12 Control rooms & towers 6 to 12 Lounges 5 to 15 Retail shops 6 to 18
Note: Values shown above are room loudness in sones and are not fan sone ratings. For additional detail see AMCA publication 302 Application of Sone Rating.
76
Copyright 1972, American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. www.ashrae.org. Reprinted by permission from 1972 ASHRAE Handbook Fundamentals.
77
Miscellaneous
Mean Frequency of Occurrence of Dry Bulb Temperature (degrees F.) with Mean Coincident Wet Bulb (MCWB) Temperature (degrees F.) for Each Dry Bulb Temperature Range
MAY
Obsn Hour Gp
01 to 08 09 to 16
JUNE
Obsn Hour Gp
01 to 08 09 to 16
Temperature Range
01 to 08 09 to 16
Obsn Hour Gp
01 to 08
09 to 16
M Total C 17 Obsn W to B 24
01 to 08
09 to 16
4 1 33 13 0 53 28
5 46 81
70 69 67
0 5
0 0 4 1 5 29 10 39 52 25 77 65 44 114
3 32 94 59 30
57 47 30 15 7
46 62 52 26 15
66 64 62 58 53
31 93 82 23 5
19 8 3
1 0 0
5 1 0
25 9 3
48 44 40
1 0
Miscellaneous
JULY
Obsn Hour Gp
AUGUST
SEPTEMBER
M Total C 17 Obsn W to B 24
01 to 08
OCTOBER
Obsn Hour Gp
09 to 16
M Total C 17 Obsn W to B 24
78
2 0 9 2 31 11 0 60 31 8 72 82 49 22 6 1 0 57 43 21 14 2 1
72 71 71 70 68 67 63 59 54 49 45 42 1 8 28 51 60 51 28 14 7 2
0 1 3 16 42 52 53 39 23
0 1 4
74 73 70 68 64 63 60 57 52 48 43 39 33 29
JANUARY
FEBRUARY
MARCH
APRIL
08 16 24
M C W B
1 0
Obsn Obsn M Obsn M Obsn M Obsn M Obsn M Hour Gp Total C Hour Gp Total C Hour Gp Total C Hour Gp Total C Hour Gp Total C Hour Gp 01 09 17 Obsn W 01 09 17 Obsn W 01 09 17 Obsn W 01 09 17 Obsn W 01 09 17 Obsn W 01 09 17 to to to to to to to to to to to to to to to to to to B 08 16 24 B 08 16 24 B 08 16 24 B 08 16 24 B 08 16 24 08 16 24 1 0 17 3 103 2 2 0 2 64 0 254 113 1 67 1 0 1 64 17 7 24 64 13 370 229 M Total C Obsn W B 1 73 20 74 135 74 367 72 612 70
0 5 18 28
5 20 32 39 40
1 6 5 25 17 54 35 92 43 111
64 60 3 0 59 1 13 5 56 9 22 16 51 13 26 22
20 36 48 48 38
62 61 59 56 52
136 487 423 311 276 42 17 22 81 46 255 31 9 14 54 42 243 22 3 6 31 38 249 10 0 1 11 34 228 2 2 29 166
839 1201 986 845 773 709 665 608 471 303
69 67 62 57 52 47 42 38 34 29 79 23 32 134 24 33 8 10 51 20 13 3 7 23 15 7 2 0 9 11 1 0 0 1 6 1 0 0 0 1 0 1 -3
79
41 18 5 3 0 1 1 0 0 0 0 24 28 9 20 9 4 15 5 1 11 3 1 5 0 0
8 3 1 0 0
1 0 0 0 0
3 0 1 0
12 3 2 0 0
25 23 21 13 14 3 10 2 6 0
7 2 1 1 0
11 3 1 0 0
0/4 -5/-1
Miscellaneous
Location
96 94
76 74
94 91
75 74
Albany Athens Atlanta Augusta Brunswick Columbus, Metro Airport Macon Marietta, Dobbins AFB Rome Savannah Valdosta, Regional Airport Waycross 93 75 78 91 78 90 77 89 75 134 84
96 95 95
74 77 77
94 93 94
74 76 76
96
76
94
76
Miscellaneous
WB MDB WB 79 90 78 78 89 77 77 88 76 79 91 78 81 89 80 79 89 78 MDB 89 87 87 89 88 88 WB 78 76 75 77 79 77 MDB 88 86 85 88 87 87 DP 77 75 74 76 78 76 HR 141 133 133 135 147 139 MDB 83 82 82 84 86 82 DP 76 74 73 75 78 75 HR 136 129 128 130 144 134 MDB 82 81 81 83 85 82 75 130 83
80
WINTER
City ALMA BRUNSWICK MACON ROME Heating Degree Days 1835 1611 2279 3122
SUMMER
Cooling Degree Days (65F) 2289 2487 2217 1601
For more detail on climatic data for selected Georgia cities, refer to Climatic Data Base published by the Cooperative Committee of GAAIA/Georgia Power Company.
81
Miscellaneous
Formulae
Formulae
82
Geometric Formulae
PLANE SOLID
Cube Volume: V = s3
Parallelogram Area A = bh
Right Circular Cylinder Volume: V = r2h Lateral Surface Area: L = 2rh Total Surface Area: S = 2rh + 2r2
Circle Area A = r2 Circumference C = D or 2r (22/7 and 3.14 are different approximations for )
83
Formulae
Right Circular Cone Volume: V = 1/3r2h Lateral Surface Area: L = rs Slant Height: S = r2 + h2
Formulae
84
Curve Formulae
85
Formulae
Unit Conversions
Metric and English Measures
Linear Measure
1 centimeter. . . . . . . . . . . . . . . . 0.3937 inch 1 inch . . . . . . . . . . . . . . . . . 2.54 centimeters 1 foot . . . . . . . . . . . . . . . . . 3.048 decimeters 1 yard . . . . . . . . . . . . . . . . . . . . 0.9144 meter 1 meter. . . . . . . . . . . . 39.37 in. 1.0936 yds. 1 kilometer . . . . . . . . . . . . . . . . 0.62137 mile 1 mile . . . . . . . . . . . . . . . . 1.6093 kilometers
Measure of Volume
1 cu. centimeter . . . . . . . . . . . . 0.061 cu. in. 1 cu. in. . . . . . . . . . . . 16.39 cu. centimeters 1 cu. ft. . . . . . . . . . . . 28.317 cu. decimeters 1 cu. meter . . . . . . . . . . . . . 1.308 cu. yards 1 cu. yard . . . . . . . . . . . . . 0.7646 cu. meter 1 liter . . . . . . . . . . . . . . . . . 1.0567 qts. liquid 1 qt. liquid . . . . . . . . . . . . . . . . . . 0.9463 liter 1 gallon. . . . . . . . . . . . . . . . . . . . . 3.785 liters
Square Measure
1 sq. centimeter . . . . . . . . . 0.1550 sq. inch 1 sq. inch. . . . . . . . . . . . . 6.452 centimeters 1 sq. ft. . . . . . . . . . . . 9.2903 sq. decimeters 1 sq. meter . . . . . . . . . . . . . . . 1.196 sq. yds. 1 sq. yd. . . . . . . . . . . . . . . . 0.8361 sq. meter 1 acre . . . . . . . . . . . . . . . . . . . . 4840 sq. yds. 1 sq. kilometer . . . . . . . . . . . . . . . 0.386 mile 1 sq. mile . . . . . . . . . . . . 2.59 sq. kilometers
Weights
1 gram . . . . . . . . . . . . . . . . . . 0.03527 ounce 1 ounce . . . . . . . . . . . . . . . . . . . 28.35 grams 1 kilogram . . . . . . . . . . . . . . . 2.2046 pounds 1 pound . . . . . . . . . . . . . . . . 0.4536 kilogram 1 metric ton . . . . . . . . . 1.1023 English tons 1 English ton . . . . . . . . . . 0.9072 metric ton
Miscellaneous Data
1 Ton Refrigeration. . . . . . . . 1 Btu . . . . . . . . . . . . . . . . . . . . 1 Grain (water) . . . . . . . . . . . 1 Pound. . . . . . . . . . . . . . . . . . 1 Pound (air) . . . . . . . . . . . . . 1 lb./sq. in. . . . . . . . . . . . . . . . 1 atmosphere . . . . . . . . . . . . 1 watt hour. . . . . . . . . . . . . . . 1 kilowatt . . . . . . . . . . . . . . . . 1 Horsepower . . . . . . . . . . . . 1 Boiler H. P.. . . . . . . . . . . . . . 1 Gallon (US) . . . . . . . . . . . . . 1 Cu. Ft. (water). . . . . . . . . . . = = = = = = = = = = = = = 12,000 Btu/hr.; 200 Btu/min. 6.65 grains (latent heat water vapor); 0.293 watt hours 0.15 Btu (latent heat) 7,000 grains .24 Btu; sensible heat per (F.); 2.0416" Hg (64F.) 2.309" Hg (64F.) 14.7 lbs./sq. in. 3.415 Btu 1.34 horsepower; 56.92 Btu/min. 0.746 kilowatts; 42.44 Btu/min. 33,523 Btu/hr.; 10 kW; 34.5 lbs./hr. 231 cu. in.; 8.34 lbs. (water 60F.) 62.37 lbs.
Conversions
86
Pressure
1 oz. per sq. in. = 1.73 in. water 1 in. mercury = 7.85 oz. per sq. in. 1 in. mercury = 13.6 in. water 1 in. water column = 0.578 oz. per sq. in. 1 oz. per sq. in. - 0.127 in. mercury 1 in. water = 0.0735 in. mercury 1 lb. per sq. in. = 16 oz. per sq. in. = 2.036 in. mercury = 27.7 in. water 1 atmosphere = 14.7 lbs. per sq. in. = 760 mm mercury = 2992 in. mercury
87
Conversions
Definitions
A.F.U.E.Annual Fuel Utilization Efficiency. The annual seasonal efficiency which accounts for part load operation, cyclic operation, standby and flue losses in a fossil fuel heating system. AMPACITYThe current carrying capacity of a conductor. BTU(British Thermal Unit). The amount of heat energy required to raise the temperature of one pound of water, one degree fahrenheit. BTUH HEAT LOSSthe amount of heat that escapes, from warmer to colder areas, through walls, ceilings, floors, windows, doors and by infiltration in one hours time. CIRCUITA conductor or a system of conductors through which an electric current flows. CIRCUIT BREAKER or FUSEA load limiting device that automatically interrupts an electric circuit if an overload condition occurs. COOLING TONA measure of cooling capacity equal to 12,000 BTU per hour. C.O.P.(Coefficient of Performance). The ratio of the rate of heat delivered versus the rate of energy input, in consistent units, of a complete, operating heat pump system under designated operating conditions. CYCLEFrequency of alternating current expressed in hertz. 60 cycles per second = 60 hertz. DEGREE DAYA unit that represents one degree of declination from a given point (as 65F) in the mean outdoor temperature of one day and is often used in estimating fuel requirements of buildings. E.E.R.Energy Efficiency Ratio. Used in the efficiency rating of room and central air conditioners. E.E.R. = BTU watts.
88
Definitions
HEAT PUMPA space conditioning unit that provides both heating and cooling. By means of a compressor and reversing valve system, a heat transfer liquid is pumped between the indoor and outdoor units, moving that heat into a building during cold weather and out of it during warm weather. HERTZThe number of cycles of alternating current per second, such as 60Hz. KILOWATTA unit of electrical power equal to 1,000 watts. KILOWATT HOURRepresents the use of 1,000 watts of electricity for one full hour. LOAD FACTORThe ratio of the average load in kilowatts supplied, during a designated period, to the peak load occurring during that period. Load Factor = kWh supplied in period Peak kW in period x hours in period Load factor is a measure of efficiency. 100% efficiency would require the continuous use of a given amount of load for every hour of the month. OHMs LAWIn a given circuit, the amount of current in amperes is equal to the pressure in volts divided by the resistance in ohms. Current = (Pressure) Volts or I = E (Resistance) Ohms R POWER FACTORIt is the ratio of actual power being used in a circuit, expressed in watts or kilowatts (kw), to the power which is apparently being drawn from the line, expressed in voltamperes or kilovoltamperes.
89
Definitions
E.F.L.H.Equivalent Full Load Hours. Annual hours used to estimate energy consumption of end use equipment.
What does this mean in the practice of effective energy management and energy cost control? With both values being equal (kW = kVA) a ration of 1 could exist or a power factor of 100%. But if a load demands 2kVA while the actual productive power potential is 1kW, the power factor would be 50%. This means that in using only half of the power supplied to you, the utility still must supply the other half which you are using but not directly paying forto supply what is known as wattless power or reactive power which is expressed in vars or kilovars (kvar). Low power factor penalties may be a part of rate schedules. RELATIVE HUMIDITYThe ratio between the actual water vapor content and the total amount of water vapor content possible under the same conditions of temperature and pressure. S.E.E.R.Seasonal Energy Efficient Ratio. The total cooling of a central air conditioner BTUs during its normal usage period for cooling (not to exceed 12 months) divided by the total electric energy input in watt-hours during the same period. S.P.F.Seasonal Performance Factor. The ratio of seasonal kWhs used by heat pumps versus the seasonal kWhs used by resistance electric heat for the same space under the same conditions. SINGLE PHASEA circuit energized by a single alternating voltage. THERMA measurement of gas containing 100,000 BTU. As there are approximately 1,000 BTU per cubic foot, there are approximately 100 cubic feet of gas per therm. THERMAL CONDUCTIVITY VALUES U FactorThe rate of heat flow through one square foot of completed structural sections, such as wall, glass, ceiling, etc. in one hour with a temperature difference of one degree between the inside and outside surfaces.
Definitions
90
K FactorThe rate of heat flow in Btuh through one square feet of building material, one-inch thick, in one hour with a temperature difference of one degree between the two surfaces. C FactorThe definition is the same as for K Factor except that C Factors are used for materials other than those that are one-inch thick, such as one-half inch gypsum board or eight-inch concrete block. R FactorThe rate at which insulation, building material or a building structure resists the passage of heat in any direction. Note: The U, K, and C Factors should be kept as low as possible and the R factor as high as possible. THREE PHASEThree separate sources of alternating current arranged so that the peaks of voltage follow each other in a regular repeating pattern. VOLTThe push that moves electrical current through a conductor. WATTThe rate of flow of electrical energy. One watt equals the flow of one ampere at a pressure of one volts. (Watts = Volts x Amperes).
* Graph instructions for Page 6:
91
Definitions