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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 2 of 9

Date 28-Jun-12 Project Number : G3IR Page 2 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,
Date 28-Jun-12 Project Number : G3IR Page 2 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,

PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

Record of Revisions

This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions.

Revision

No.

Date

Description

0

11-MAY-12

Issued for Review/RFQ

1

28-Jun-12

Issued for RFQ

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 3 of 9

Date 28-Jun-12 Project Number : G3IR Page 3 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,
Date 28-Jun-12 Project Number : G3IR Page 3 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,

PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

DISCLAIMER:

THIS SPECIFICATION DEVELOPED BY FLUOR DANIEL INDIA PRIVATE LIMITED, IS THE PROPERTY OF BASF INDIA LIMITED AND THIS SPECIFICATION CANNOT BE REPRODUCED, COPIED, DISTRIBUTED DIRECTLY OR INDIRECTLY OR OTHERWISE USED WITHOUT EXPRESS WRITTEN PERMISSION OF BASF INDIA LIMITED FOR ANY PURPOSE OTHER THAN FOR THE PROJECT FOR WHICH IT IS FURNISHED.

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 4 of 9

Date 28-Jun-12 Project Number : G3IR Page 4 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,
Date 28-Jun-12 Project Number : G3IR Page 4 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,

PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

Table of Contents

1.0

GENERAL

5

2.0

PRODUCTS

7

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 5 of 9

Date 28-Jun-12 Project Number : G3IR Page 5 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,
Date 28-Jun-12 Project Number : G3IR Page 5 of 9 PIPING – PURCHASE SPECIFICATION FOR BOLTS,

PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

1.0

GENERAL

1.1 Summary

A. Scope of Specification

1. This specification is intended to cover minimum requirements for the engineering, design, materials, fabrication, testing, inspection, shipping and supply of bolts, nuts and gaskets. The bolts, nuts and gaskets will be installed in project.

2. This specification shall be read and construed in conjunction with the attachments to determine the scope of work and supply. Any variation arising during detailed engineering stage will be taken into account by the BIDDER without any extra cost and time to the COMPANY.

3. When the terms "Authorized" or "Authorization" are used in this specification, they mean authorized or authorization by Piping Engineering.

B. Supplied by Supplier

1. Supply of Material

a. Supplier's scope shall include the supply of material as specified in the PO (Purchase Order) and written clarifications thereto, modifications necessary to meet the requirements of the Item Description, and additional engineering notes in the PO, examination and testing, preparation of the material for shipment, suitable packaging, and Manufacturer's warranty.

b. All piping materials shall be clearly marked with Country of Origin in accordance with applicable government regulations. In addition, all materials shall be produced by Manufacturers specifically approved in writing by Owner, whether on

a Project Approved Manufacturers List or Submitted by Bidders on their

quotations. Any materials deviating from these requirements must have prior written authorization, or they will be subject to rejection or additional verification

or testing at the seller's expense.

2. Equivalent Manufacturers

Items specified or referenced by Manufacturer and figure number do not exclude items offered by other manufacturers. Products made by reputable manufacturers and of comparable type, quality, and characteristics may be submitted for engineering

evaluation.

1.2 References

The publications noted herein form part of this specification. Each publication shall be the latest revision and addendum in effect on the date this specification is issued for construction unless noted

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 6 of 9

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PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

otherwise. Except as modified by the requirements specified herein or the details of the drawings, Work included in this specification shall conform to the applicable provisions of these publications.

A. ASME (American Society of Mechanical Engineers)

Unified Inch Screw Threads

Pipe Flanges and Flanged Fittings

Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound, and Jacketed

Non-Metallic Flat Gaskets for Pipe Flanges

Valves - Flanged, Threaded, and Welding End

Square and Hex Bolts and Screws

Square and Hex Nuts

Alloy and Stainless Steel bolting Materials for High Temperature Service

Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature

B1.1

B16.5

B16.20

B16.21

B16.34

B18.2.1

B18.2.2

SA193

SA194

Service

B. ASTM (American Society for Testing and Materials)

Alloy and Stainless Steel Bolting Materials for High Temperature Service

Carbon, Alloy and Stainless Steel Nuts

Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength

Alloy Steel and Stainless Steel Bolting Materials for Low Temperature Service

A193

A194

A307

A320

C. Precedence of Requirements

Conflicts in technical requirements shall be resolved in the following order of precedence:

1. Technical requirements specified in the RFQ or PO, as applicable, and identified as additional technical requirements or engineering notes.

2. The Item Description as shown on the Bills of Material. If the item description differs from or is in conflict with any requirements of this specification, the more stringent requirement shall govern.

3. The requirements of this specification.

4. The requirements of referenced codes or standards (such as ASME B16.5).

1.3 System Description

A. Design Requirements

1. Bolts and Nuts

Dimensions and tolerances for bolts, heads, and nuts shall be in accordance with ASME B18.2.1 and ASME B18.2.2.

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 7 of 9

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PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

B. Gaskets

Gasket design and tolerances for flanged piping joints shall be in accordance with the following standards:

Gasket Type

Standards

Compressed, nonasbestos

Thickness/Shape as per Piping Material Specification; dimensions per ASME B16.21.

Spiral Wound and Ring Joint

ASME B16.20.

1.4 Submittals

A. The supplier shall furnish manufacturer's Certification of Compliance with the referenced ASME or ASTM Specification. The documents shall be identified with Owner’s PO number and Item Code number and shall be signed by the manufacturer's authorized agent.

B. ASTM materials may be substituted for materials specified as ASME, provided that the ASME specification is indicated (below the title) to be identical with the corresponding ASTM specification for the grade, class, or type produced. The manufacturer shall state the dual compliance on the Certification of Compliance. ASTM specification material substitutions shall be submitted for authorization before administration of the PO.

1.5 Quality Assurance

A. General

Bolts, nuts, and gaskets used in ASME Code piping shall be in accordance with the criteria in the applicable piping specification.

B. Bolt Torques

Gasket manufacturers shall recommend the bolt torque needed to ensure a sufficient seal. The gasket manufacturer will need to know the bolt material, coatings if any, lubricants and bolt thread type to recommend an accurate bolt torque,

2.0

PRODUCTS

2.1

Materials

A. Bolts and Nuts

Bolt and nut materials shall be as specified in the Item Description.

B. Gaskets

1. Gasket materials shall contain no asbestos.

2. Gasket material shall be as specified in the Item Description.

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 8 of 9

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PIPING – PURCHASE SPECIFICATION FOR BOLTS, NUTS AND GASKETS.

2.2 Fabrication and Manufacture

A. Bolt and Nuts

1. In accordance with ASME B16.5, the length of bolts shall be measured from the under surface of the head to the extreme point of the bolt. Stud bolt lengths shall be measured between the extreme effective threads, exclusive of end points

2. Austenitic stainless steel bolts and nuts shall be furnished in the solution heat treated

condition.

3. Strain hardening shall be furnished only when specified in the Item Description.

4. Threads shall be smooth and may be machined, ground, or rolled. Threading shall be in accordance with ASME B1.1, Class 2A for bolts, and Class 2B for nuts. The coarse thread series for sizes 1 inch and smaller and the 8 pitch (8UN) thread series for sizes above 1 inch shall be used.

5. Studs and stud bolts shall be threaded full length and ends chamfered.

B. Gaskets

1. Compressed nonasbestos gaskets shall contain an anti-stick release agent or shall be graphited on both sides and have a minimum tensile strength across the grain of 14 bar.

2. Spiral Wound Gaskets

a. The metal windings shall be type 304 stainless steel unless other materials are specified in the Item Description.

b. The inner ring of the gasket shall be of a material that has corrosion resistant properties equivalent to or better than the metal windings.

c. The centering ring may be carbon steel that is painted, metal plated or coated to inhibit atmospheric corrosion.

2.3 Inspection And Tests

A. Examination and tests may be reviewed and witnessed by Fluor or its authorized agent at Seller's and Manufacturer's facility.

1. A general inspection of the facility for quality control procedures may be made by Owner's Inspector.

2. A visual inspection of the quality and appearance of the product may be made as selected by Owner's Inspector.

B. Bolts, nuts, or the materials thereof that indicate injurious defects, improper manufacture, or that are not in accordance with the requirements of this specification shall be subject to rejection by

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Client Name

:

BASF India Limited

Document No. : G3IR-1000-50-SP-9026

Project Name

:

Project GIR

Date 28-Jun-12

Project Number :

G3IR

Page 9 of 9

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Fluor's Inspector, even if such conditions are discovered after acceptance at the manufacturer's works. Rejected bolts and nuts shall be replaced by Seller at Seller's expense.

2.4 Identification and Tagging

A. Marking shall be in accordance with the respective standards to which the items are manufactured unless otherwise specified in the Item Description.

B. In addition to being marked with the address, shipping container shall be marked with Buyer's complete order number, contract number, and material, size and quantity of all items therein.

2.5 Preparation for Shipment

A. The finished product shall be packed in suitable containers for adequate protection of the threads during shipment.

B. Bolts and nuts shall be cleaned and greased or oiled before shipment, and nuts shall be shipped assembled on the bolts.

C. Austenitic stainless steel bolting and gasket materials shall be protected from chloride attack such as might occur from exposure to salt water spray or atmosphere during shipment, cleaning, fabrication, testing, and storage. Consideration shall be given to enclosing or wrapping in a vapor proof barrier material.

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