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Instrument Transformers & Condenser Bushing

Instrument Transformers
Business Edge

Business Edge

The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated in four main divisions: HV & EHV SF6 Gas Switchgear, HV & EHV Instrument Transformer, Medium Voltage Vacuum Switchgear and Lightning Arresters. Operations commenced in 1980 with the manufacture of Medium Voltage Switchgear, which was relocated from Kanjur Mumbai Works & extended to all range of MV, HV, EHV & UHV Products. A specialised Business Unit spearheads the export thrust for in-house products as well as carefully out-sourced synergestic products for supply to Trade, Industry, OEMs and Power Utilities. Our regional establishments throughout India have factory-trained personnel to provide prompt pre & after sales service, supporting our marketing & service personnel located at the factory.

CG House, Mumbai

Global Leadership
Today, Crompton Greaves is well on its way to becoming a Global Leader in the field of Transmission & Distribution. In May 2005, CROMPTON GREAVES acquired the entire Pauwels Group, a leading transformer manufacturer in Europe. With this acquisition, it has become one of the top 10 transformer manufacturers in the world. To further augment its position in the Transmission & Distribution sector, CROMPTON GREAVES has recently acquired two Hungarian companies. Ganz Transelektro, engaged in manufacture of EHV Transformers, Gas Insulated Switchgear, rotating machines and Ganz Transverticum, involved in the project business & specializing in high-end engineering & substation capabilities. With the latest acquisition, the turnover of CROMPTON GREAVES has crossed the US$ 2 billion mark; making it the first truly Indian multinational. CROMPTON GREAVES has manufacturing facilities on all five continents spanning - India, Belgium, Ireland, USA, Canada, Indonesia, Hungary. International business today accounts for over 50% of the sales. Crompton Greaves already possesses the distinction of producing world-class, quality products that are globally competitive. The acquisition has given CROMPTON GREAVES access to new technologies 765kV transformers, GIS upto 300kV. The integration process now underway will strengthen the technological capability of CROMPTON GREAVES and its subsidiaries and allow the CROMPTON GREAVES group to emerge as leader at the cutting edge of Transmission & Distribution business on a global scale.

Current Transformers
Introduction
A large quantity of Crompton Greaves Current Transformers upto 550 kV have been put into service in various environments in over 60 countries since 1984 where they are operating satisfactorily. Type CT and Type IOSK, CTs are of live tank type with rated voltage of 72.5 to 550 kV. All our Current Transformers (72.5 to 550 kV) adhere to the requirements of the International quality standards and our quality system, environment management system, safety management system are certified to ISO 90012000, ISO 14001 and ISO 18001 respectively.

(245 kV TO 550 kV)


FIG. 1
1 8 2

3 4 P1

P2

Design
Current Transformers (CTs) are used to transform high voltage line current to a low standard value. In our live tank type of current transformers, the primary winding consists of aluminium sections accommodated in the top housing. The primary winding is rigid, concentric and distributed uniformly around the insulated secondary winding in order to have optimum mechanical endurance against short circuit forces. Fig.1 shows the basic construction of a CT. The CTs can be equipped with single or multiple primary turns. Fig.3 shows a schematic diagram of the connections. The primary windings are terminated on the sides of the top housing with provisions for convenient primary ratio changeover. The cores and secondary windings are enclosed in a well contoured, rigid aluminium shell which is fully insulated from the top housing. The secondary leads are taken to the base of the CT through an oil impregnated paper (OIP) insulated condenser bushing. The insulation structure is specially designed to have a uniform drop of electric field radially as well as longitudinally across the bushing. This is achieved by specially contoured electrodes, uniform insulation around the electrodes and fine potential grading along the bushing. High quality insulating kraft paper is used for insulation. The paper insulation is dried under heat and vacuum and impregnated with oil to achieve excellent insulation as well as ageing properties. The fully assembled CTs are dried and oil filled under vacuum in evacuated heating chambers.

10

11

12 15 14 13

1 2 3

ALUMINIUM HOOD STAINLESS STEEL BELLOW CORE WITH SECONDARY WINDING PRIMARY TERMINAL ALUMINIUM HOUSING PORCELAIN INSULATOR CONDENSER BUSHING

8 9

OIL FILLING PLUG ALUMINIUM SHELL

10 MULTI TERMINAL MONOBLOCK 11 SECONDARY TERMINAL BOX 12 RATING & SCHEM. PLATE 13 GLAND PLATE 14 ALUMINIUM BASE

CONSTRUCTION
Brown glazed porcelain Insulator with shed profile as per IEC 815 is used. Gray porcelains or variant shed profiles can also be supplied on request. The porcelains are cemented to aluminium alloy flanges on both sides with portland cement for providing optimum mechanical strength. The top housing is made of corrosion resistant aluminium alloy, form fitted to the internal active body. The insulated primary and secondary windings are assembled in the top housing. Primary terminals, with ratio changeover arrangements are accessible on the sides. Stainless steel bellow mounted at the top compensates for expansion / contraction of oil due to ambient temperature variations. Thus the CT is hermetically sealed. The bellow position viewed through

4 5 6 7

15 OIL SAMPLING POINT

the window on the Hood indicates the operational status and the oil level in the CT. An oil filling plug is provided at the top of the bellow. The fully encapsulated CT is impervious to rain, snow and ice and can sustain considerable temperature variations. High quality CRGO grade silicon steel, Mu-metal cores of wound ring type are used. Upto 6 cores of various accuracy classes, burdens and

Current Transformers
FIG. 2

(245 kV TO 550 kV)


Rated Normal Current can be accommodated in one CT to meet different metering and protection requirements. The secondary winding is uniformly distributed over the circumference of the core. This minimises the reactance of the winding and helps in obtaining accurate transformation ratio. The CT base structure is made of Aluminium Alloy. The secondary terminal box, oil sampling valve and earthing pads are provided on the base. Main lifting lugs and mounting holes are also provided on the base. To provide stability during lifting and for erecting up from prone position, two additional lugs are provided on the top housing.

A3

MAX. MIN.

P2

Tests And Performance


The performance and reliability of these Current Transformers has been verified at renowned international testing laboratories like KEMA (Netherlands) and CPRI (India). The CTs are type tested for short circuit performance, Thermal Stability Test, Multiple Chopped wave Impulse test, wet Lightning Impulse Test, partial discharge etc. as per IEC 44-1 - 1996.
L2

Transport
All CTs are be transported in horizontal position only. For further details please refer to the instruction manual.

AD = ARCING DISTANCE

Maintenance
L1

The product is self contained, maintenance free and does not require spares. For regular and periodic checks on the equipment, please refer the instruction manual supplied with the CTs.

A1 A2

FIG. 3

P1

P2

E CX 1S1 1S2 2S1 2S2 3S1 3S2 4S1 4S2 5S1 5S2

CX CAPACITANCE AND TANDELTA MEASURING TERMINAL.

Current Transformers
SN. TYPE DESIGNATION 1. APPLICABLE STANDARD 2. HIGHEST SYSTEM VOLTAGE : : : kV kV kVp kVp Hz C g m 245 460 1050 NA UNIT IOSK 245/460/1050

(245 kV TO 550 kV)


IOSK 300/460/1050 300 460 1050 850 50/60 -25 TO 50 0.3/0.5 UPTO 1000 IOSK 420/630/1425 362 / 420 630 1425 1050 IOSK 550/680/1550 550 680 1550 1175

IEC 44-1(1996); IS 2705 (1992)

3. ONE MIN. POWER FREQUENCY : VOLTAGE 4. LIGHTNING IMPULSE 5. SWITCHING IMPULSE 6. RATED FREQUENCY 7. AMBIENT TEMPERATURE 8. SEISMIC ACCELERATION 9. ALTITUDE 10. ONE MIN. P.F. VOLTAGE ON SECONDARY - METERING - PROTECTION 11. RATED PRIMARY CURRENT 13. SHORT TIME THERMAL CURRENT / DURATION 15. CANTILEVER LOAD 16. TOTAL CREEPAGE DISTANCE 17. ARCING DISTANCE 18. DIMENSIONS L1 L2 A3 A1 A2 : : : : : :

: : : :

kV kV A A kA /s kA kg mm mm mm mm mm mm mm kg kg 6125 2040 2960 3755 825 600 700 850 210 50 / 1 & 3 Sec. 125 7500 2325 3410 4225 855 650 750 950 320

3 3 50 - 2000 - 4000 1 OR 5 63 / 1 Sec 40 / 3 Sec 157.5 / 100 In accordance with IEC 44-1 10500 3155 4275 5250 1060 700 800 1450 375 13750 3800 5060 6300 1200 750 890 2400 700 50 / 1 sec. 125

12. RATED SECONDARY CURRENT :

14. DYNAMIC WITHSTAND CURRENT: : : : : : : : : : : : :

19. MOUNTING DIMS 20. TOTAL WEIGHT 21. QUANTITY OF OIL

22. OIL LEVEL INDICATION 23. PRESSURE RELIEF DEVICE 24. PROVISION FOR COMPENSATION OF OIL VOLUME EXPANSION/ CONTRACTION

BELLOW LEVEL INDICATOR PROVIDED AT THE TOP STAINLESS STEEL BELLOW PROVIDED AT THE TOP STAINLESS STEEL BELLOW PROVIDED AT THE TOP

25. TYPE OF SECONDARY TERMINAL : BLOCKS

CLIP ON STUD TYPE

Optionals
SN. TYPE DESIGNATION 1. RATED THERMAL CURRENT 2. ALTITUDE 3. SEISMIC ACCELERATION 4. CREEPAGE : : : : : UNIT A m g mm/kV 31/35 31/35 IOSK 245/460/1050 IOSK 300/460/1050 IOSK 420/630/1425 IOSK 550/680/1550

UPTO 4000 (FOR k=1) UPTO 1500 0.3 / 0.5 31 31

These parameters are typical values. For other specifications, please contact us.

Capacitive Voltage Transformer


FIG. 4
1

(72.5 kV TO 550 kV)


More than 15000 Crompton Greaves Capacitive Voltage Transformers upto 550 kV have been put into service in various environments in over 60 countries all over the world since 1984 where they are operating satisfactorily. Our CVTs adhere to the requirements of the International quality standards and our quality and environment management system, safety management system are certified to ISO 90012000, ISO 14001 and ISO 18001 respectively.

2 20 3 4

Design And Construction


Figure 4 shows the schematic view as well as the construction of a single stack CVT. Each CVT consists of a coupling capacitor (CC) which acts as a voltage divider and an Electro Magnetic Unit (EMU) which transforms the medium voltage to standard low voltage. Depending on the system voltage the CC can be a single or a multi stack unit. The CC and the EMU are individually hermetically sealed to ensure accurate performance and high reliability.

CAPACITOR UNIT

Coupling Capacitor
6

19

8 18 17 16 12 15 14 13 10 11 9

The Coupling Capacitor (CC) acts as a voltage divider and converts the system voltage to a medium voltage. The active part of the CC consists of a large number of oil impregnated paper (paper and film) capacitor elements connected in series. Supercalendered capacitor tissue paper and pure aluminium foils are used to make the capacitor elements. The capacitor elements are pressed and held in insulating supports to ensure a stable capacitance even for large temperature variations. The electrical connections between the capacitor elements are designed for a natural frequency much above 600 KHz in order to avoid interference with carrier communication. The processed capacitor stack is assembled inside a porcelain insulator with corrosion resistant aluminium alloy end fittings. Brown glazed porcelain insulators with shed profile as per IEC 815 are used. The insulators are cemented to aluminium alloy flanges for improved strength. Oil volume changes due to temperature variations are compensated by a stainless steel bellow installed at the upper end of the CC. The unit is completely filled with degassed insulated oil under vacuum. The bellow is pressurised by inert gas (from the top surface) to maintain a positive oil pressure even at lowest ambient temperatures. The CVT thus has very low PD levels even at low ambient temperatures.

CAPACITOR VOLTAGE TRANSFORMER


1 2 3 4 5 6 7 8 9 10 11 Collapsible H.V. Terminal 3080 Hood Chamber 14 Porcelain Flange 15 Bellow 16 Porcelain Insulator 17 Oil Filling Plug (For EMU) 18 Lifting Lugs 19 Secondary Terminal Box 20 Surge Arrestor 21 Inductive Voltage Transf. EMU Tank Chamber For Indicator Bellow Level Indicator Tank Cover NHF Terminal M.V. Tap Terminal Oil Level Indicator on EMU Compensating Choke Earthing Pads (8mm THK) 12 13 Damping Device Oil Sampling Valve (for EMU)

Electromagnetic Unit
The Electromagnetic Unit (EMU) consists of a medium voltage transformer, compensating reactor, damping element and surge protection device. The unit is housed inside a steel tank which is filled with insulating oil leaving a largely dimensioned air cushion at the top in order to take care of changes in the oil volume due to fluctuations in the ambient temperature. An oil level indicator is mounted on the side wall of the tank.

Capacitive Voltage Transformer


The CC unit is mounted on the EMU tank and the insulated earth terminal of the CC (marked as NHF in Fig.4) is also accessible for connecting to power line carrier communication equipment. A surge arrester across this terminal and earth serves as the surge protection device. The NHF terminal must always be connected to earth if the CVT is not connected to carrier equipment. The secondary terminal box is provided on the EMU tank. Secondary leadouts, NHF lead and earth leads are all terminated inside the secondary terminal box. The EMU is calibrated and adjusted at factory for all burden and accuracy requirements. No site adjustments or measurements are neccessary. The EMU is given adequate surface treatment for corrosion protection for life long service.

(72.5 kV TO 550 kV)


FIG. 5
A - HV Terminal

C1 - Pri. Capacitance C2 - Sec. Capacitance NHF- HF Terminal L Tr F - Compensating Choke - Intermediate Voltage Transformer - HRC Fuse

Zd - Damping Device V D S - Varistor - Drain Coil - Surge Arrester

Maintenance
The product is self contained, maintenance free and requires no spares over its entire life span. We recommend regular and periodic checks as per pre-specified schedules (specified in the Instruction Manuals supplied with the CVTs).

- Neutral Terminal Of Intermediate Transformer

ARCING DISTANCE

ES - Earthing Switch

ARCING DISTANCE

Optionals / Accessories
Terminal Connector (Aluminium/Bimetallic, NEMA or as per customer specs) Three element Carrier Protection Device Level (comprising Drain Coil, surge Arrester & Earth Switch) Cable Glands
H

C1

C2

NHF L Link
F F

Tr

D S ES 1a 1n 2a 2n f v g N Link

Zd

W
BOTTOM VIEW

W
BOTTOM VIEW

FIG. 6

MAX. MIN.

BELLOW POSITION INDICATOR

OIL LEVEL INDICATOR ON EMU

Capacitive Voltage Transformer

(72.5 kV TO 550 kV)

SN. TYPE DESIGNATION 1. APPLICABLE STANDARDS 2. HIGHEST SYSTEM VOLTAGE

: UNIT : : kV kV

CVE CVE CVE CVE CVE CVE CVE CVE CVE 72.5/325/50 145/650/50 145/650/50 170/750/50 245/1050/50 300/1050/50 420/1425/50 420/1425/50 550/1550/50 IEC 358 (1990); IEC 60044 - 5 (2004), IS 3156 (1992), IS 9348 (1998) 72.5 140 325 123 230 550 145 275 650 NA 50/60 -25 TO 50 0.3/0.5 1.2 (CONT) / 1.5 (30 SEC) 3 100, 100/3, 110, 110/3 , 120 , 120/3. 1815 8800 3075 6000 3625 6000 4250 6000 6125 4400 200VA / CL 0.5 500VA 125 820 1950 785 450 315 75 1215 2350 785 450 360 90 200 1215 2350 785 450 430 95 1415 2550 785 450 450 100 1930 3410 785 450 575 115 2180 3655 785 450 600 125 750VA 250 2630 4175 850 450 810 200 2830 4370 850 450 825 210 3810 5730 850 450 950 240 7500 4400 9050 3000 10500 4400 13750 3000 170 325 750 245 460 1050 300 460 1050 850 362 575 1300 950 420 630 1425 1050 550 680 1550 1175

3. ONE MIN, POWER FREQUENCY VOLTAGE : 4. LIGHTNING IMPULSE 5. SWITCHING IMPULSE 6. RATED FREQUENCY 7. AMBIENT TEMPERATURE 8. SEISMIC ACCELERATION 9. RATED VOLTAGE FACTOR

: kVp : kVp : : : : Hz C g kV V mm pF VA kg mm mm mm mm kg kg m

10. ONE MIN. POWER FREQUENCY VOLTAGE : ON SECONDARY 11. SECONDARY VOLTAGE 12. TOTAL CREEPAGE DISTANCE 13. EQUIVALENT CAPACITANCE : : :

14. TOTAL SIMULTANEOUS BURDEN/ACCURACY : 15. TOTAL THERMAL BURDEN 16. CANTILEVER LOAD 17. ARCING DISTANCE 18. TOTAL HEIGHT (H) 19. MAXIMUM DEPTH (A) 20. MOUNTING DIMENSIONS (W) 21. TOTAL WEIGHT 22. QTY OF OIL 23. OIL VOLUME COMPENSATION (CC UNIT) 24. ALTITUDE : : : : : : : : : :

STAINLESS STEEL BELLOW UPTO 1000

Optionals
SN. TYPE DESIGNATION 1. HIGHEST SYSTEM VOLTAGE 2. VOLTAGE FACTOR 3. CREEPAGE DISTANCE : UNIT : : kV CVE 72.5 CVE 123 CVE 145 CVE 170 1.9 FOR 30 SEC 31, 35 100 VA / CL 0.2 CVE 245 CVE 300 CVE 362 CVE 420 31 CVE 550 31

: mm/kV

4. TOTAL SIMULTANEOUS BURDEN/ACCURACY :

100 VA /CL 0.2 100 V A /CL 0.2

These parameters are typical values. For other specifications, please contact us.

Inductive Voltage Transformer


Introduction
Crompton Greaves Ltd. have manufactured and supplied thousands of quality electrical products for the past six decades which have excelled in various test and service environments around the world. Nearly 5000 Inductive Voltage Transformers, type IVT/VEOT, have been supplied all over the world since 1986 and their performance and reliability has proven to be one of the best. All our Voltage Transformers (72.5 to 420 kV) adhere to the requirements of the quality standards and our quality system, environment management system, safety management system are certified to ISO 900-2000, ISO 14001 and ISO 18001 respectively.

(245 kV To 420 kV)


FIG. 7

20 10

2 3 4

11 21 12 13

Design
Voltage Transformers (VTs) are used to transform high system voltages (kV) to low measurable values (Volts). Fig. 7 shows the basic construction of the Inductive Voltage Transformer. The high voltage winding consists of a multi-layered coil of insulated copper wire. Inter-layer insulation is provided by Oil Impregnated Paper (OIP). The high Voltage (HV) winding is wound over the low voltage (LV) winding and assembled over a closed iron core maintained at ground potential. The VTs can be provided with several metering and protection windings and can be designed to provide any desired voltage output from the secondary winding. Secondary taps can be used to obtain multi-ratio secondary voltage output. The high voltage lead is brought to the bottom tank (which houses the windings) through an OIP insulated condensor bushing in order to maintain the accessible bottom tank of the VT at ground potential. Uniform potential gradient is obtained along the bushing by means of contoured electrodes, uniform insulation and fine condensor grading. High quality kraft paper is used to wind the bushings using a Wide Band Bushing Winding machine. The paper insulation is dried under heat and vacuum and then impregnated with oil to achieve excellent insulation as well as ageing properties. The fully assembled VTs are dried and oil filled under vacuum in evacuated heating chambers.
22 5 6 7 8 9 14 15 16 17 18

Construction
The VT head is equipped with the primary terminal. The head accomodates an oil communicating type stainless steel bellow to compensate for changes in oil volume due to changes in the ambient temperature. The bellow renders the VT truly hermetically sealed and, at the same time, removes any chances of abnormal internal pressure variation. A window is provided at the top to indicate the bellow level and thus the oil level in the VT. The porcelains are cemented to aluminium alloy flanges on both sides with portland cement to provide optimum mechanical strength. Brown glazed porcelain of shed profile as per IEC 815 is used. Grey porcelains or variant shed profiles can also be supplied against specific customer requirement.
21
1 HOOD 2 TOP HOUSING 3 BUSHING TUBE 4 CONDENSER BUSHING 5 STEEL HOUSING 6 SHIELD 7 PRIMARY WINDING 8 SECONDARY WINDING 9 C.R.G.O. CORE 10 METALLIC BELLOW 11 OIL INDICATOR 12 13 14 15 16 17 18 19 20 21 22

19

PRIMARY TERMINAL 30X80 PORCELAIN INSULATOR LIFTING LUG 35 SECONDARY TERMINAL BOX RATING/SCHEMATIC PLATE SECONDARY TERMINALS GLAND PLATE OIL SAMPLING VALVE OIL FILLING PLUG UPPER PORCELAIN FLANGE LOWER PORCELAIN FLANGE

Inductive Voltage Transformer

(245 kV To 420 kV)


FIG. 8
MAX. BELOW LEVEL INDICATOR MIN.

The bottom tank is made of high quality sheet steel and shaped to accomodate to the active part of the VT. All exposed ferrous parts are shot blasted, spray galvanised, primer coated and finally painted with high quality polyurethane or hot deep galvanised in order to ensure excellent finish and corrosion resistance. The bottom tank accomodates the core, HV and LV windings and the secondary terminal leadouts. The tank is equipped with secondary terminal box with cover, earthing connection, oil sampling valve and rating and schematic plate. The secondary leads are brought out through multi-terminal monoblocks into the secondary terminal box for easy access. Lifting lugs and mounting holes are also provided on the tank.

ARCING DISTANCE

H1

Tests And Performance


The performance and reliability of Crompton Greaves make Inductive Voltage Transformers has been verified by type testing at renowned laboratories like CPRI (India), KEMA Netherland.

Transport
All IVTs are transported in horizontal position except for 72.5 kV IVT which is transported vertically.
BOTTOM VIEW W

Maintenance
The product is self contained, maintenance free and doesnot require any spares throughout its service life. For regular and periodic checks, please refer the instruction manual.
W A

4-HOLES OF 30 FOR MOUNTING

Inductive Voltage Transformer


SN. TYPE DESIGNATION 1. APPLICABLE STANDARD 2. HIGHEST SYSTEM VOLTAGE 3. ONE MIN POWER FREQUENCY WITHSTAND VOLTAGE 4. 1.2/50 s IMPULSE WITHSTAND VOLTAGE 5. SWITCHING IMPULSE 6. RATED FREQUENCY 7. AMBIENT TEMPERATURE 8. SEISMIC ACCELERATION 9. RATED VOLTAGE FACTOR 10. 1 MIN POWER FREQUENCY WITHSTAND VOLTAGE ON SECONDARY WINDINGS 11. SECONDARY VOLTAGE 12. TOTAL CREEPAGE DISTANCE 13. ARCING DISTANCE : : : : : : : : : : : : : : kV kV kVp Hz C g kV V mm mm VA kG mm mm mm mm kG kG UNITS

(245 kV To 420 kV)


VEOT VEOT IEC 44-2 (1997), IS 3156, 1992 245 460 1050 300 460 1050 850 50/60 -25 TO 50 0.3/0.5 1.2 (CONT) / 1.5 (30 SEC) 3 100,100/3, 110, 110/ 3 , 120 , 120/3 6125 2040 500 VA/CL 0.5 1000 VA 250 3910 3460 1000 700 X 700 850 125 7500 2325 500 VA/CL 0.5 1000 VA 250 4195 4195 1000 600 X 600 1200 350 STAINLESS STEEL BELLOW CLIP ON STUD TYPE 10500 3200 300 VA /CL 0.5 750 VA 500 5930 5450 850 650 X 650 1250 360 420 630 1425 1050 VEOC

14. TOTAL SIMULTANEOUS BURDEN / ACCURACY : 15. TOTAL THERMAL BURDEN 16. CANTILEVER LOAD 17. TOTAL HEIGHT (WITHOUT SUPPORT STRUCTURE) (H) 18. TOTAL HEIGHT UPTO HV TERMINAL (H1) 19. MAXIMUM WIDTH (A) 20. MOUNTING DIMENSIONS (W) 21. TOTAL WEIGHT 22. QTY OF INSULATING OIL 23. PROVISION FOR COMPENSATION OF OIL VOLUME EXPANSION 24. TYPE OF SECONDARY TERMINAL BLOCKS : : : : : : : : : :

Optionals
SN. TYPE DESIGNATION 1. HIGHEST SYSTEM VOLTAGE 2. VOLTAGE FACTOR 3. CREEPAGE DISTANCE 4. TOTAL SIMULTANEOUS BURDEN / ACCURACY : UNITS : : kV VEOT 245 31/35 VEOT 300 31 200 VA / CL 0.2 VEOT 420 31

: mm/kV : -

These parameters are typical values. For other specifications, please contact us.

Condensor Bushing
Introduction
Our S1-division manufactures EHV instrument transformers & condenser bushing and is certified to ISO 9001 since 1993, since 1985, we have successfully manufactured & supplied more than 25000, air to oil type condenser bushings upto 420kV. Recently the new SS series of bushings have been successfully developed by using the measure analyze improve control methodology. This has resulted in achieving breakthrough quality at design, component & process level. Failsafe designs with large margins on power frequency withstand voltage have been established. The significant features of these Bushings are : I O Ring Sealing for Leakproofness. I Large Size Oil Level Indicator with Float for Better Visibility. I Provision for Oil Sampling at Mounting Flange Level for Health Monitoring. I Shatterproof Epoxy Resin Cast Oil End Insulator. I Partial Discharge Free Performances at Rated Voltage. I Standard : IEC 60137 I Insulation : Oil Impregnated paper I Low Dielectric Losses I Six Sigma Quality Components & Processes for Enhanced Quality & Reliability

SS Sigma Series
of the Paper Insulation is achieved. Drying & Impregnation : The Condenser Cores are then completely dried and impregnated in Vacuum Drying Chambers in various stages such as Air Heating, Rough Vacuum, Fine Vacuum. The level of Fine Vacuum is a critical parameter of Effectiveness of Drying. The Drying cycles are concluded based on Quality of Fine Vacuum measured on Pirani Gauges. After the drying cycle is concluded, the oil impregnation is carried out at a predetermined rate of flow of Oil Inlet which is in relation with the Capillary Rise of the Paper Insulation. Assembly : The Impregnated Condenser Cores are then assembled with the assembly components such as Air End Porcelain Insulator, Oil End Epoxy Insulator etc. The Entire Assembly is a Tie Rod Assembly with the O Rings used at all sealing locations. The Assembly is held together by a Pre Loaded Coil Spring Stack which ensures perfect sealing at highest operating temperatures and also supports the assembly against the Loads applied at HV Terminal. Gravity Die Cast Aluminium Conservator & Mounting Flanges are used on the Bushing assembly upto 245 kV. For Bushings upto 1250 Amps Aluminium Cast Electrodes with external surface painted with PU Paint are used which forms an integral part of the assembly. An extra tapped hole is provided on the Mounting Flange for fixing the substation earth flat. Self Earthing type Test Tap / Capacitance & Tan Delta Measurement Tap & Oil Filling, Sampling Valves are provided at Mounting Flange Level. Oil Flooding under Vacuum : The Fully Assembled & Leaktested Bushing is then filled with High Dielectric Strength Oil under Vacuum at Room Temperature for predecided duration & fine vacuum level. Primary Terminations : The Primary Terminations are of Draw Lead Type for current ratings upto 800 Amps & they are of Draw Rod Type for Current Ratings upto 1250 Amps with Cable Joint at MountingFlangeLevel. The Primary Terminals are manufactured from Copper Alloys. For 2000 Amps & 3150 Amps current ratings, Flat Palm type Copper Terminal Pad is provided on Oil End Side.

Construction
Condenser Core Winding : The High Quality Insulating Paper is wound on Aluminium Tube for Currents upto 1250 amps) / on Copper Rod for Current Ratings of 2000 Amps / 3150 Amps. The winding machine has close looped controls to ensure consistency of winding parameters such as tension, pressure and temperature. At predecided locations by the winding program, precisely cut Aluminium Foils are inserted to achieve the uniform condenser grading. During the winding process partial drying

Condensor Bushing

SS Sigma Series
STEM TYPE ( 2000 3150 AMPS)
D1 H4

DRAW ROD TYPE (1250 AMPS)

DRAW LEAD TYPE (800 AMPS)

MOUNTING FLANGE

CONSERVATOR BOTTOM

H3

OIL END TERMINAL

H1 BCT

D3 D4 D5

H2 H5

* Diagram not to scale

D6 X N

FLANGE DETAIL D2 PCD

Condensor Bushing

Type Reference D1 30 100/300/600 60 60 30 0/100/300/600 60 60 30 100/300/600 60 30 100/300/600 60 30 100/300/600 60 400 60 30 720 720 450 60 450 230 230 360 360 450 230 49 49 73 73 335 164 60 335 164 38 120 190 150 150 240 330 330 335 164 38 120 335 164 190 15X12 15X12 15X12 15X12 20X12 20X12 20X12 24X12 24X12 60 335 164 38 120 15X12 290 290 290 290 290 400 400 400 660 660 335 164 38 120 15X12 290 335 115 115 15X12 290 1120 1835 1815 1795 1985 1965 1945 335 115 115 15X12 290 1120 60 695 695 800 800 920 850 850 970 225 115 110 15X6 185 1110 695 225 115 38 110 15X6 185 1110 600 660 660 660 660 1280 1280 1280 1430 1430 1430 2815 1130 2145 2815 1130 2145 2815 1230 2145 4240 1640 3315 4240 1640 3315 335 115 115 15X12 290 950 675 460 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 335 115 115 15X12 290 950 675 460 125 60 225 115 110 15X6 185 905 650 460 125 32 50 50 50 50 170 50 50 170 70 70 190 280 280 225 115 38 110 15X6 185 905 560 460 125 32 40 50 70 70 60 70 80 80 135 145 160 150 160 180 420 420 450 975 975 D2 D3 D4 D5 D6XN PCD H1 H2 H3 H4 H5 Draw Lead Draw Rod Stem Stem Draw Lead Draw Rod Stem Stem Draw Lead Draw Rod Stem Draw Lead Draw Rod Stem Draw Lead Draw Rod Stem Draw Lead Draw Lead

kV Class

Insulation Level

Rated Current

Current Termination Types Available BCT

Approx. Weight (kgs)

SS-250-800

800

SS-250-1250

SS-250-2000

52

105kV /250 kVp

1250

2000

SS-250-3150

3150

SS-325-800

800

SS-325-1250

SS-325-2000

72.5

140kV /325kVp

1250

2000

SS-325-3150

3150

SS-650-800

800

SS-650-1250

145

SS-650-2000

275kV /650kVp

1250

2000

SS-750-800

800

Sigma Series Condenser Bushing (Air To Oil Type, 52kV 420kV)

SS-750-1250

170

SS-750-2000

325kV /750kVp

1250

2000

SS Sigma Series

SS-1050-800

800

SS-1050-1250

245

SS-1050-2000

460kV /1050kVp

1250

2000

SS-1425-800

SS-1425-1250

420

630kV /1425kVp

800

1250

Notes: 1) Dimensions given for BCT = 300 , 2) All dimensions are in mm

Our Major Customers


Domestic Customers:
POWERGRID, NTPC, NHPC, REL Indian RAILWAYS, DMRC, TNEB, APTRANSCO, APGENCO, KPTCL, KSEB WBSETCL, DVC, JSEB, ASEB, CESC. OPTCL. GETCO, GSECL, MSETCL, MPPGCL, MPPTCL, CSEB, RRVPNL, UPPCL, PSEB, HVPNL, DTL, UPPTCL, UPCL. J&K GPDD. All Major EPC Contractors like L&T, EMCO, SIEMENS, ABB, AREVA, IRCON, JSL etc. All Industrial Customers.

International Customers :
ENDESA - Spain; ENEL, TERNA - Italy; KEPCO - Korea; TNB - Malaysia; TPC - Taiwan; CEB - Sri Lanka; NPPMB, CPPMB, SPPMB, HCMCPC, PC1, PC2, PC3, PTC4 - Vietnam; PGCB, REB, DESA, BPDB - Bangladesh; NPC Transco - Philippines; TXU, ERGON, AGL, POWERCOR, ETSA, TRANSGRID, INTEGRAL, ENERGEX - Australia; ZESA Zimbabwe; NEPA - Nigeria; PEDEEE, PEEGT - Syria; KWPA, HREC, KHREC - Iran; EPE - Argentina; PT PLN - Indonesia; PEA, EGAT - Thailand; ESKOM, SPOORNET - South Africa; VRA, ECG - Ghana; KPLC - Kenya; AMPLA, COELCE, ELECNOR, COPEL, ELETROSUL, RGE - Brazil; EDELNOR, ELECTROSUR - Peru; Chilectra, EMEL, EFE - Chile; EDENOR, EDESUR, SECHEEP, EPE, TRANSBA - Argentina SIEMENS - Germany, Thailand, Indonesia, Bangladesh, Turkey, India. AREVA - Indonesia, Singapore, Australia. ABB - Norway, Turkey. HYOSUNG; LG; HYUNDAI HEAVY IND; HYUNDAI ENGG; HYUNDAI CONST - Korea. TRAFO - Brazil CONCO - South Africa.

Our International Presence

Canada Iceland USA Spain France Italy Greece Syria Jordan Egypt Kyrgyzstan Iraq Iran Dubai Oman Nepal Bangladesh South Korea Laos Taiwan Japan

Panama

Costa Rica

Mauritania Ghana

Ecuador Peru

Colombia Suriname Brazil Uruguay

Benin Sudan Srilanka Nigeria Ethiopia Kenya Tanzania Zambia Botswana South Africa Mozambique Zimbabwe

Myanmar

Vietnam Thailand Philippines

Malaysia Indonesia Australia

Chile

Argentina

New Zealand

Crompton Greaves Limited


Inst Trf & Bushings Division (S1)
A-3, M.I.D.C, Ambad, Nashik - 422 010 - India. Tel : (+91) 253 2301241 Fax : (+91) 253 2382219 / 2381247 E-mail : vidyadhar.shevade@cgglobal.com Web : www.cgglobal.com Regional Head Quarters: North : New Delhi Vandana, 11, Tolstoy Marg, New Delhi - 110 001 Tel : (011) 23730445 Fax : (011) 23324360
Data subject to change

Regd. Office : 6th Floor, CG House, Dr. Annie Besant Road, Worli, Mumbai - 400 030, India.

East : Kolkata 50, Chowringhee Road, Calcutta - 700 071 Tel : (033) 22829681 Fax : (033) 22829942

West : Mumbai Kanjur (East) Mumbai - 400 042 Tel : (022) 25782451, 25795139 Fax : (022) 25794882

South : Chennai 3, MGR Salai, Nugambakkam, Chennai - 600 034 Tel : (044) 28257375 Fax : (044) 28231973

Cat.No. IT & Bushing Combine-110 (16/10/2K-local) / Sangam