3000 Series Setup Guide

CIMCORE 3000i SERIES SET UP GUIDE
CimCore Carlsbad, California
Release 03/05/02
3000 Series Setup Guide
IMPORTANT NOTICE
Information contained in this document is subject to change without notice and does not represent a commitment by CimCore. The software described in this manual is furnished under license agreement and may be used only in accordance with the terms of such license. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express permission of CimCore. CimCore
DISCLAIMER NOTICE
Any unauthorized alteration, modification, repair or use of the CimCore 3000 series system will automatically void the manufacturers warranty. The manufacturer is not liable for damage to software or hardware caused by such unauthorized handling or use of this equipment. For warranty information, repair service, technical assistance, latest updates, and current pricing information, please contact CimCore.
TRADEMARK NOTICE
CimCore is a trademark of CimCore
Release 03/05/02
Preface
Documentation
The Reference Manual for Power Inspect can be located via Start Menu/ Programs/ Delcam/ Power Inspect/ Documentation/ Reference Manual.
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CIMCORE 3000i SERIES SET UP GUIDE
TABLE OF CONTENTS
Chapter One ........................................................................................................................ 1
Introduction......................................................................................................... 1
Conventions Used in this Guide................................................................................... 1 Accessories................................................................................................................... 1 Functional Overview .................................................................................................... 2 Technical Overview ..................................................................................................... 2 Chapter Two........................................................................................................................ 3
Getting Started with the CimCore 3000 ........................................................... 3

Unpacking .................................................................................................................... 3 Opening the Travel Case........................................................................................... 3 Contents Checklist .................................................................................................... 3 CimCore 3000 Arm Case ...................................................................................... 4 CimCore 3000 Computer....................................................................................... 5 Assembly................................................................................................................... 5 Magnetic Mounting Plate Assembly ..................................................................... 5 Attaching CimCore 3000 Arm to Magnetic Mounting Plate ................................ 7 Attaching CimCore 3000 Arm Without Magnets.................................................. 8 CimCore 3000 System Assembly.......................................................................... 8 Chapter Three.................................................................................................................... 11
Starting the CimCore 3000 .............................................................................. 11

Power Supply Testing ................................................................................................ 11 Starting Up the CimCore 3000 System ...................................................................... 12 Chapter Four ..................................................................................................................... 13
Confirming Communications .......................................................................... 13

WINRDS Confirming Communications .................................................................... 13 Chapter Five...................................................................................................................... 18
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Maintaining and Handling the CimCore 3000 ............................................................................................................... 18

Maintenance for Your CimCore 3000........................................................................ 18 Correctly Handling Your CimCore 3000 ................................................................... 18 Chapter Six........................................................................................................................ 20
WINRDS Installation........................................................................................ 20
Installing WINRDS 2.3 and its components (Windows 95,98 or NT)................ 20 Creating a Arm Utilities Icon on the Desktop (if applicable).............................. 22 Chapter Seven ................................................................................................................... 23
Troubleshooting and Service ........................................................................... 23

Troubleshooting the CimCore 3000........................................................................... 23 Determining If a Power Conditioner is Required....................................................... 25 When a Power Conditioner is Always Required .................................................... 25 When a Power Conditioner May be Required ........................................................ 25 When a Power Conditioner May Not be Required ................................................. 25 Service and Technical Support................................................................................... 25 Chapter Eight .................................................................................................................... 27
Optional Accessories Set Up ............................................................................ 27

Mounting Quick Change Adapter Adapter ................................................................ 27 Counter Balance ......................................................................................................... 29 Chapter Nine ..................................................................................................................... 32
Technical Specifications ................................................................................... 32

Common CimCore 3000 Series Systems Specifications............................................ 32 CimCore 3000 Series Specifications ................................................................................ 33 Chapter Ten....................................................................................................................... 34
Linear Rail ......................................................................................................... 34 Confirming Communications .......................................................................... 37
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Chapter One
Introduction
This manual will describe the correct unpacking, assembly, set up, and handling of a typically configured CimCore 3000 series system, insuring that you will get the best performance possible.
Conventions Used in this Guide

This manual uses the following conventions to alert you to information that varies from optional to critical in nature. These guidelines are used to distinguish the difference between these passages: NOTE: A Note is used to indicate useful, but not critical information about the operation of your CimCore Model 3000 system or its sub-parts. Information contained in a Note is not safety related. Advice therein is optional. CAUTION: A Caution highlights information that is critical to the vitality and correct operation of your CimCore Model 3000 system or its sub-parts. Failing to heed this advice will potentially result in damage to your CimCore Model 3000 system. It is important to read the Cautions and comply with the advice. WARNING: A Warning alerts you to information that is critical to human safety. Failure to comply with a Warning potentially imperils the safety of the CimCore Model 3000 operator, the safety of others, and/or the integrity of surrounding property. You could be at risk if you ignore the Warnings.
Accessories
If you have also purchased the Quick Change Adapter and/or the Counter Balance accessories available for the CimCore 3000, their set up and application is discussed in Chapter Eight, Optional Accessories Set Up.
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Functional Overview
The CimCore 3000 series portable articulating arm coordinate measurement system is a powerful tool for 3dimensional digitizing, inspection, and reverse engineering. Its lightweight design and portability allow for easy inspection at multiple work sites, as well as quick mounting in any orientation for easy measurement in tight or confined spaces. The CimCore 3000 series offers reliable, high accuracy data for use with a wide variety of software packages, and exporting to most popular computer assisted drafting (CAD) programs. The CimCore 3000 system consists of the CimCore Arm, a computer, and power supply. The entire system can be set up in minutes and requires only a single operator. All software functions can be performed by a remote-control mouse, located on the wrist of the measuring arm, while audio feedback helps to guide the operator through inspection routines.
Technical Overview
The CimCore 3000 series portable articulating arm coordinate measurement Arm is constructed from highgrade carbon fiber, which is inherently temperature stable. The construction duplicates and enhances the movement and reach of the human arm (shoulder, elbow, and wrist), plus infinite rotation of principal axes. Each element offers two degrees of freedom. The Arm is available in a variety of lengths and there are extended measurement options available to permit accurate inspection of parts and assemblies larger than the Arms measuring envelope. Data collection is obtained through various contact, non-contact, laser, and speciality probes. The CimCore 3000 series system works in tandem with a variety of software packages that are accessed via the proprietary WINRDS software drivers provided with the system.
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Chapter Two
Getting Started with the CimCore 3000

Correctly unpacking the CimCore3000 system is important for the following reasons. First, it is your assurance that all of the required parts are available. Second, it insures that the parts are not damaged in the course of unpacking.
Unpacking
The following are the steps to properly unpack and inspect the product. The first step involves opening the travel cases and verifying that all of the parts are present. Please follow these steps carefully to insure the correct setup of your CimCore 3000.
Opening the Travel Case

1. Set the travel cases flat on the floor. Make sure that the top lid of the case is up. 2. Open the case.
Contents Checklist
1. Check the contents for the following parts. Place a check next to each item to indicate that it is present and intact. Refer back to these pictures for reference during product assembly. NOTE: If you have purchased optional items, please refer to Chapter Eight, Optional Accessories Set Up for more information after conducting the standard inspection prescribed herein. 2. Figures 2-1 and 2-2 below show the basic CimCore 3000 and its computer system. Use the checklists below the pictures to insure that all of the components are present.
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Communication Cable
Counterbalance
Check-out Length Bar
Magnets Power Probe
Probes Security Dongle Screws & Allen Wrench Application Diskettes
Circuit Tester Mounting Plate
Power Supply & Power Cord
Figure 2-1. CimCore 3000 Series Arm and Container CimCore 3000 Arm Case
CimCore 3000 Arm Probes Check-out Bar Communication Cable Circuit Tester Desiccant Allen Wrench Screws: 3 M8x12 Armspecs Application Software Mounting Plate 3 Magnets Power Supply AC Power Cord Screws: M6x35
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Manuals & CD. Some systems will will have on-line documentation.
Figure 2-2. CimCore 3000 Series Computer and Box CimCore 3000 Computer
Computer Software disks or CD Power Supply
Assembly
There are two main components included with the CimCore 3000. These are the CimCore 3000 arm assembly and the computer control unit. Follow each of the following steps in the sequence indicated. CAUTION: If your CimCore 3000 system purchase included the Quick Change Adapter and/or the Counter Balance Arm, you MUST first follow the instructions below for JUST the Magnetic Mounting Plate Assembly, then proceed to Chapter Eight, Optional Accessories Set Up for the correct assembly procedures. Magnetic Mounting Plate Assembly The Magnetic Mounting plate holds the CimCore 3000 on the working surface. The first step to assembling the system is to build the Magnetic Mounting Plate. 1. Remove the three Magnets and the triangular Mounting Plate from the larger case. Also remove the three mounting screws that are supplied. 2. Find the three M8x12 screws in the Assembly Pack
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3. Using Figures 2-3 and 2-4 as guides, use the appropriate allen wrench to attach the magnets to the triangular plate. CAUTION: Depending on whether your system uses small or large magnets, position the magnets as shown in the figures below.
Figure 2-3. Mounting Plate with Small Magnets
Figure 2-4. Mounting Plate with Large Magnets 4. The magnets switches should be facing out from the mounting plate. Firmly tighten the screws until the magnets are securely attached. CAUTION: Do not over tighten the screws to the point of stripping.
5. Stop here. If you have purchased the Quick Change Adapter and/or the Counter Balance Arm as part of your CimCore 3000 system, you must go to Chapter Eight, Optional Accessories Set Up for the balance of your assembly instructions. If you have purchased a basic CimCore 3000 system without these accessories, go on to Attaching CimCore 3000 Arm to Magnetic Mounting Plate (below) to complete the Arm assembly. Attaching CimCore 3000 Arm to Magnetic Mounting Plate The next stage involves attaching the Arm to the Magnetic Mounting plate. NOTE: It is recommended that this portion of the assembly be carried out on a steel table. The CimCore 3000 Arm may be gently placed on the floor. CAUTION: Do not allow any part of the CimCore 3000 Arm to strike the floor or any other hard surface. 1. Carefully remove the Arm from its travelling case. Take care to insure that it does not strike any hard surfaces upon removal. 2. Refer to Figure 2-5 (below) for reference. Gently position the Arm so that the underside of the bottom base portion of the Arm is accessible. You will need to be able to attach the Magnetic Mounting Plate to the bottom base portion of the Arm.
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NOTE: You may take advantage of the infinite pivoting ability of the CimCore 3000 Series Arm to assist with this procedure.
Figure 2-5. Base on Magnetic Table, Arm Being Attached to Base Attaching CimCore 3000 Arm Without Magnets 3. Using the four M6x35 screws provided, firmly attach the Magnetic Mounting Plate to the Arms bottom. CimCore 3000 System Assembly The final stage connects all of the system components: CimCore 3000 Arm (now attached to its Magnetic Mounting Plate), Power Supply, and Computer. WARNING: Be sure that all power switches on the CimCore 3000 components (Arm, and computer) are turned OFF before conducting this final assembly. 1. Use Figure 2-6 below, showing the back panel of the CimCore 3000 Arm, for reference. Carefully remove the following parts from the containers and place near the Arm and Magnetic Mounting Plate assembly:
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18 foot Serial Cable Power Supply AC Power Cord Computer Computers AC Power Cord
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Red Dots
Power Switch
Figure 2-6. CimCore 3000 Series Arm Back Panel 2. Notice that the 18 foot Serial Cable has a round connector marked with a red dot. This red dot is used to guide the connector into the proper position. CAUTION: The red dots must be aligned properly for correct system operations. 3. Align the red dots of the Serial Cables end and the connector on the back panel of the Arm. Gently push the Serial Cables end into the socket until a firm connection is made. 4. Connect the 3 PIN male cable adapter to the female adapter from power supply as shown in Figure 2-7 below.
Align Pins to Mating Connector
To Serial Port
Figure 2-7. Power Supply With Cords Attached

5. Attach the AC power cord to the Power Supply, as shown. 6. Attach the serial cable to the serial port of the computer. Insure that this connection is square and tight. 7. Place the software Key Plug on the printer port of the computer as shown in Figure 2-8 below.
Software Key Attached to the Printer Port
Figure 2-8. Software Key Attached to Printer Port NOTE: Some software requires two keys. The correct number of keys will be shipped with your CimCore 3000 system. 8. Attach the computers AC power cord.
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Chapter Three
Starting the CimCore 3000

Power Supply Testing
Before powering up your CimCore 3000 system, you should check the AC outlet that you are planning to use. 1. Use the Circuit Check (as shown in Figure 3-1 below) to check the current in your building.
Correct
Figure 3-1. Circuit Tester 2. Insert the Circuit Tester into the wall socket that you plan to use. 3. Examine the lighting codes on the top of the Circuit Tester. 4. Do not use the socket if it does not test as Correct. CAUTION: If you use an outlet that does not produce the Correct code on the Circuit Tester, you risk damaging all or part of your CimCore 3000 system. CAUTION: Using a Power Conditioner is always recommended for protection of your CimCore equipment, especially when the CimCore 3000 is to be used around
heavy industrial equipment, which is known to cause electrical interference and power surges. (For a complete discussion of Power Conditioners, refer to Chapter Seven, Determining If a Power Conditioner is Required.)
Starting Up the CimCore 3000 System

1. After checking the outlet, plug in the computers power cord and the power cord that goes with the Power Supply. 2. Check all connections. 3. The CimCore 3000 Arm is now ready to be powered up. 4. Power up the Computer unit (check connections to make sure the computer receives power from the outlet and is not running off the battery). 5. Power up the CimCore 3000 Arm. Its switch is located on the back panel. The arm power switch will illuminate a green light when receiving power. The arm will also beep once to indicate that it is receiving power.
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Chapter Four
Confirming Communications
This section describes the procedure for confirming that all of the components of your CimCore 3000 system are talking to one another. This is vital to system operation. NOTE: WINRDS Users For testing communication in WINRDS, follow the steps in this chapter.
WINRDS Confirming Communications

Be sure that the WINRDS software key is properly placed on the printer parallel port. 1. Power on the complete system (see Chapter Three, Starting Up the CimCore 3000 System). 2. Use Figure 4-1 for reference. Connect the 15mm ball probe to the CimCore 3000 by aligning the pins at the base of the probe with the sockets and the guide pins with the guide slots. Correct alignment is assisted by matching the alignment hole on the Arms socket with the slightly recessed hole on the shaft of the probe.
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Slightly Recessed Hole
Probe Adapter
Figure 4-1. Probe Connecting to the Arms Socket CAUTION: Do not force the probe in. 3. Insert the probe straight and lock it snugly in place by twisting the probe adapter (black twisting handle). CAUTION: Do not over tighten probe adapter, but be sure that it is well attached. 4. Double click on the UTILITIES shortcut icon on your desktop screen. NOTE: If you do not have a Utilities icon, refer to Chapter 6 of this manual for instructions on creating the icon. WINRDS will begin to communicate with the arm. The following screen will appear.
Figure 4-2. WINRDS Screen

5. Place the arm in the Home Position (for reference, see Figures 4-3 and 4-4 below) to reset the axes. The Home Position is obtained by the particular placement of each axes. The A, B, and C axes (shoulder to elbow) should be parallel to the surface and the D, E, and F axes (elbow to finger) should be perpendicular to the surface.
Elbow Shoulder
Wrist
Figure 4-3. Home Position
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Figure 4-4. Home Position 5. Rotate the arm by moving all the axes. As each axis is set, you will see the bars turn blue. The H axis is used with a Linear Rail System and will remain blue during the reset process. 6. Once all the bars have turned blue (as in Figure 4-3 above), the operator will have mouse control while holding the CimCore 3000. The arm now acts as a 3dimensional mouse for screen selections while in WINRDS. The movement of the wrist and finger (E and F axes) allows for fluid mouse control. The Arms middle button acts as the left mouse button. NOTE: All of the software functions on the screen can be accessed using the mouse functions of the CimCore 3000 Arm. Moving the wrist to the left moves the pointer to the left. Moving the wrist to the right moves the pointer to the right. Moving the wrist up or down causes similar movement of the pointer on the screen. The Arms middle button acts the same as the left button of a PC mouse.
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Windows Exit Button
Figure 4-5. Software Functions Screen 7. Verify the WINRDS 2.3 ArmSpecs conversion by placing the probe in a hole that cups the 15mm ball probe while moving the elbow axis and watching the movement of the z value on the screen. There should be very little variation in the z value if the data was correctly translated. 8. To exit WINRDS, place the screen pointer on the box with the X in the upper right corner of the screen (Windows close button) and press the Arms middle button. NOTE: ArmSpecs data is located in a folder called ARMDATA under C:\PROGRAM FILES\CimCore\WINRDS 2.3\ARMDATA. This folder also contains each of the probe profiles.
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Chapter Five Maintaining and Handling the CimCore 3000

Correct maintenance and handling of the CimCore 3000 will insure its longevity and accurate performance.
Maintenance for Your CimCore 3000

Preventative maintenance of your CimCore 3000 will insure that it provides you with reliable service. The following are CimCore Inc.s suggestions for maintenance procedures. NOTE: The following are minimal recommendations. More frequent application of these procedures is highly recommended. Keep all items clean. Wipe off the ball probes at least monthly with a clean cotton cloth that is slightly dampened with denatured alcohol. Check all cable and wire connections at least monthly. Back up files on the computers hard drive at least twice monthly. Check the accuracy of the CimCore 3000 using the Certified Length Bar at least weekly. Check for mounting stability with every remounting or at least weekly if used in one station. Calibrate CimCore 3000 arm every six (6) to twelve (12) months, depending on accuracy requirements.
CAUTION: Check the accuracy immediately if the Arm is dropped, struck, or grossly mishandled.
Correctly Handling Your CimCore 3000

Although the CimCore 3000 is built with very durable and strong components, caution must be exercised in the
handling, movement, and operating of the system. Since the CimCore 3000 is an inspection machine, these procedures must be followed to insure success in all your applications of the system. When positioning the CimCore 3000 Arm, lift only by the handle in back of arm. See Figure 5-1 for reference.
Handle in back of arm..
Figure 5-1. Arm Correct Handling When moving the Arm, use the transportation handle locking mechanism in back of arm. Use the transportation case(s) provided upon shipment by CimCore, Inc. when moving the system from one station to another. Remove the probes from the Arm prior to packing and/or transporting the Arm. Verify that the transportation case is closed and latched snugly before moving. The CimCore 3000 can be held in either a right-handed or left-handed position. When taking measurements do not exert excess pressure on the probe. Excess pressure may cause deflection on the probe or part and thus produce inaccurate data. Always support the elbow as illustrated (see Figure 5-1 above) when measuring. Avoid wrapping your arm around the elbow.
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Chapter Six
WINRDS Installation
This section guides you through the installation of the driver software that is provided with all CimCore 3000 systems. Installing WINRDS 2.3 and its components (Windows 95,98 or NT) CAUTION: This procedure is not required if CimCore, Inc. provided you with a computer. In all cases that CimCore, Inc. provides the computer, the WINRDS software is already installed, configured, and tested prior to shipment. NOTE: This procedure may be necessary to perform in any instance that requires a re-install of the WINRDS software. 1. Turn on the computer with only the Windows operating system running. 2. Insert the Installation CD in the computers floppy drive. 3. Click the START button on your computers Desktop screen. 4. From the Start menu, select the RUN option. 5. In the field, type F:\SETUP.EXE (if using floppy) or (use the Browse option to find the file called SETUP.EXE on the CD-ROM). 6. Click the OK button. 7. Follow all prompts. 8. Insert Patch Disk (if applicable)in the computers floppy drive. 9. Select the proper Arm model from the list (see Figure 6-1 on the next page). The installation procedure automatically defaults to the CimCore 3000 series. CAUTION: Do not change the R6SC or RDENSC options. These are set automatically by the software based on the selection of the proper Arm.
Arm Model List
Figure 6-1. Load Arm Data Screen 10. Remove Disk 2 (if applicable) from the computers floppy drive. 11. Insert the ArmSpecs disk into the computers floppy drive. 12. Select the source folder that contains the Armdata folder (typically A:\ as shown above). Use the pull down arrow for other common locations or click the Browse button. 13. Select the destination folder that will contain the Armdata folder (typically C:\Program Files\CimCore\WinRDS 2.3, as shown above). Use the pull down arrow for other common locations or click the Browse button. 14. Click the OK button. 15. Click the OK button. 16. When prompted, click the RESTART THE COMPUTER option. 17. Place the WINRDS Software Key on the printer parallel port of the computer (as shown in Figure 2-8 on page 12). CAUTION: Please check your computers date and time prior to placing the key on the printer port. The changing of
the date and time after the key is installed could cause the key to fail. Creating a Arm Utilities Icon on the Desktop (if applicable) An icon on your desktop will make running the Arm Utilities program easier. 1. From the computers Desktop screen, click the START button. 2. From the Start menu, select the PROGRAMS option. 3. From the Programs menu, double-click the WINDOWS EXPLORER program. The Windows Explorer screen will appear. 4. From the Windows Explorer screen, select the following path: 5. C:\ PROGRAM FILES\CimCore\WINRDS 2.3 6. Double-click WINRDS 2.3 to open the directory. The contents of this directory will appear in the right half of the screen. 7. Find the file RMRUTILS.EXE in the right half of the screen. 8. Right click the file RMRUTILS.EXE. A menu will appear. 9. Click the SEND TO option and select DESKTOP AS SHORTCUT. Close the Windows Explorer program.
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Chapter Seven
Troubleshooting and Service

While the staff of CimCore, Inc. sincerely hopes that you never have a problem operating your CimCore 3000 system, there may be the occasional need to troubleshoot an anomaly.
Troubleshooting the CimCore 3000

If the unit fails to operate normally, check the following areas to determine whether the fault can be corrected with the procedures outlined below. If it cannot be corrected, or the fault is not listed below, contact CimCore Inc. for service information or technical support.
Symptom
No power to arm
Cause
Power cord is not plugged in properly Power Supply green LED inoperable No power from outlet 18 foot Serial Cable not connected Arm on/off switch is in the off position.
Remedy
Verify the AC power cord is securely plugged in at the outlet and Power Supply Verify connection to wall and to power supply. Use provided circuit tester to determine proper wiring of the outlet. Use another outlet Verify cable connections at the Power Supply and arm Turn the on/off switch to the on position (back panel)
Continued on next page.
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Symptom
CimCore 3000 arm is inaccurate
Cause
Poor mounting Incorrect Probe selected Probe loose on arm Incorrect ArmSpecs
Remedy
Verify the stable mounting of the arm and part. Pick correct probe and remeasure Realign probe and tighten probe connector Check arm model and reload ArmSpecs from the ArmSpecs disk supplied to you from CimCore Inc. 1. Place ArmSpecs disk in the A:\drive and go to Start>Program Files>CimCore>WinRDS 2.3 2. Load Armdata 3. Choose 3000 arm model and the Armdata path to read NOTE: A:\Armdata is the most common location of folder Plug key securely on printer port and recycle power Plug key securely on printer port and recycle power Plug key securely on printer port and recycle power Verify all serial connections and recycle power Verify all power connections (see above) Check arm model and reload ArmSpecs from the ArmSpecs disk supplied to you from CimCore Inc. 4. Place ArmSpecs disk in the A:\drive and go to Start>Program Files>CimCore>WinRDS 2.3 5. Load Armdata 6. Choose 3000 arm model and the Armdata path to read NOTE: A:\Armdata is the most common location of
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WINRDS error SECURITY INIT FIND (OX25145900)
WINRDS error SEND RETRY FAILURE (OX25145412) WINRDS error RDENSC ERROR CTS OFF (OX25145102)
No Software Key on printer port Software Key not square on printer port Software Key disconnected from printer port No communication with arm No power to arm
Wrong ArmSpecs for system
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Replacing the Recording Buttons__

The buttons should be replaced solely by a qualified and trained technician. Replacing the buttons without approval can cause significant damage to your instrument.
Determining If a Power Conditioner is Required

This is a brief explanation of when a power conditioner should be used with the CimCore 3000 series systems.
When a Power Conditioner is Always Required

A power conditioner is always required when the CimCore 3000 system is used on a power circuit shared with heavy equipment, such as brakes, mills, large air conditioners, and especially arc welders. These machines generate excessive amounts of conducted noise that may interfere with system operations.
When a Power Conditioner May be Required

A power conditioner may be required when there is heavy machinery connected to a circuit that runs near the circuit that the CimCore 3000 system is using. Noisy circuits can generate radiated noise of a clean circuit nearby. This situation is hard to predict without knowing how the facility is wired.
When a Power Conditioner May Not be Required

A power conditioner may not be required (but is still recommended) if the power circuit is known to be separate from any heavy machinery, large air conditioners, etc.
Service and Technical Support

Before calling for technical support or sending your CimCore 3000 in for service, please check with the troubleshooting section in this chapter.
If you can not determine or correct the source of your problems, call CimCore, Inc. at (800) 218-7125. You may also send us mail electronically. Our e-mail address is techsupport@romer.com For service, contact CimCore. CimCore can refer you to an appropriate service facility. CimCore may also choose to repair the unit in our California factory. CAUTION: It is not recommended that any other companies service your CimCore 3000. Unauthorized repair will void the warranty. NOTE: If you are unsure of the terms of your Service Contract with CimCore, check your contract. NOTE: When calling for technical support, it is advisable to have a phone by your CimCore 3000 system for quicker and more efficient diagnosis. When you call us, be prepared to provide us with the following information: Company name and location. Your name or the name of the person to contact if a return call is required. Your phone number. Serial number of the CimCore 3000 (located on the inside radius of the horshoe base of the CimCore 3000 Arm). We may also request an email and/or FAX number.
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Chapter Eight
Optional Accessories Set Up

There are several purchase options available to enhance your CimCore 3000 system. The following discusses the set up procedures for the Quick Change Adapter and the Counter Balance.
Mounting Quick Change Adapter Adapter

1. Assemble the Magnetic Mounting Plate (Mounting Plate and Magnets) as described in Chapter Two, Magnetic Mounting Plate Assembly section. 2. Position the Quick Change Adapter relative to the base in the manner illustrated in Figure 8-1 below. (TBD)
Figure 8-1. Quick Change Adapter and Plate 3. TBD. 4. TBD. 5. TBD. NOTE: Insure that the alignment of the adapter and the base allow for this procedure. If the alignment is not correct, loosen the screw and reposition the adapter to the base.
6. TBD. 7. Fasten the Magnetic Mounting Plate securely in the desired location. 8. Stop here. If you purchased a Counter Balance, install it now, as described below. The next stage involves attaching the Arm to the Magnetic Mounting plate. 9. Carefully remove the Arm from its travelling case. Take care to insure that it does not strike any hard surfaces upon removal. 10. Use Figure 8-2 for reference. Position the bottom of the CimCore 3000 Arm over the Quick Change Adapter while aligning the v-grooves of the arm with the three horizontal pins on the base.
V-Grooves
Horizontal Pin
Figure 8-2. Arm Base and Quick Change Adapter 11. Rotate the red knob from left to right to tighten base of arm to magnetic base. (front view). 12. At this stage, return to Chapter Two, CimCore 3000 System Assembly and finish your system assembly.
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Counter Balance
The installation of the Counter Balance accessory (if applicable) follows the installation of the Quick Change Adapter. 1. Attach the arm to the mounting plate (Mounting Plate and Magnets) as described in Chapter Two, Magnetic Mounting Plate Assembly section. 2. Install the Quick Change Adapter as described in the section above (if applicable), Mounting Quick Change Adapter Adapter. 3. Fasten the Magnetic Mounting Plate securely in the desired location. 4. Carefully remove the Counter Balance from its shipping case.
Figure 8-3. Counter Balance
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Alignment pin.
Figure 8-4. Counter Balance Torsion Bar 5. Use the alignment pin to guide torsion bar into guide assembly. Rotate the torsion with pin into slot channel to prevent accidental slippage. CAUTION: The next three steps should be performed at the desired measurement station due to the combined weight and multiple moving parts of the CimCore 3000 Arm and the Counter Balance assembly. 8. Lock the magnetic base by turning the magnets to the On position. 9. Slide counter balance body around the Base Axis Bearing as shown in Figure 8-5 below. 10. Snap the clip of the strap to the FHCS.
Figure 8-5. Counter Balance Wrapped Around Bearing

11. 8-6. Once the Counter Balance base is on the A Axis Bearing, rotate the Counter Balance so that the column of the Counter Balance rests to the left side the adapter as you look at it.
Figure 8-6. Counter Balance on the Adapter and Base 12. Carefully remove the Arm from its travelling case. Unlatch the swivel holding the arm in its position. Take care to insure that it does not strike any hard surfaces upon removal. 13. With one hand gently pull down the rod of the assembled counter balance. With your free hand grasp the arm just above the wrist and place in the cradle. 14. Return to Chapter Two, CimCore 3000 System Assembly to finish.
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Chapter Nine
Technical Specifications
Common CimCore 3000 Series Systems Specifications
Operating Temperature Relative Humidity1 Power Requirements, Desktop system2 Power Requirements, Notebook system3 Point Accuracy Length Accuracy
1
41F 95F (5C - 35) 10% 90% (non condensing) 115 VAC or 230 VAC, 360 VA 115 VAC or 230 VAC, 360 VA 2 Sigma single point sphere test 2 Sigma volumetric length test
Humidity data applies to the computer unit, not the CimCore 3000 Arm 2 Including Arm, CPU, monitor, and printer 3 Including Arm, CPU, and printer
CAUTION: Certain environmental and/or operating conditions may necessitate the need to purchase a Power Conditioner. CimCore, highly recommends the use of a Power Conditioner for all applications.
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CimCore 3000 Series Specifications

Model 30XX Number 3018 Measuring Envelope Diameter Six (6) feet Weight in Lbs. 12 Accuracy in Inches (2 Sigma) +/- 0.0014 point +/- 0.0028 length
3028
Nine (9) feet
15
+/- 0.0020 point +/- 0.0040 length
3036
Twelve (12) feet
18
+/- 0.0032 point +/- 0.0064 length
Point Accuracy: 2 Sigma Single Point Sphere Test
We, at CimCore will continue to cooperate with the AIAG and our customers to address this important issue. We encourage you to contact us if you have questions or need additional information. CimCore Inc. is currently in the process of obtaining ISO 9000 certification.
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Chapter Ten
Linear Rail Activation Guide

This section guides you through the proper steps to activating the Linear Rail that is provided as an option with the CimCore 1000 systems. Installing WINRDS 2.3 and its components (Windows 95,98 or NT) for the Linear Rail CAUTION: This procedure is not required if CimCore, Inc. provided you with a computer. In all cases that CimCore, Inc. provides the computer, the WINRDS software is already installed, configured, and tested prior to shipment. NOTE: This procedure may be necessary to perform in any instance that requires a re-install of the WINRDS software. 10. Turn on the computer with only the Windows operating system running. 11. Insert the Installation CD in the computers CD drive. 12. Click the START button on your computers Desktop screen. 13. From the Start menu, select the RUN option. 14. In the field, type F:\SETUP.EXE (use the Browse option to find the file called SETUP.EXE for CDROM). 15. Click the OK button. 16. Follow all prompts. 17. Insert Patch Disk(if applicable) in the computers floppy drive. 18. Select CimCore Model 1000/3000 and Linear Rail from the list of options provided (see Figure 3-1 below). CAUTION: Do not change the R6SC or RDENSC options. These are set automatically by the software based on the selection of the proper Arm.
Figure 1-1. Load Arm Data Screen 18. Remove Patch Disk (if applicable) from the computers floppy drive. 19. Insert the ArmSpecs disk into the computers floppy drive. 20. Select the source folder that contains the Armdata folder (typically A:\ as shown above). Use the pull down arrow for other common locations or click the Browse button. 21. Select the destination folder that will contain the Armdata folder (typically C:\Program Files\CimCore\WinRDS 2.3, as shown above). Use the pull down arrow for other common locations or click the Browse button. 22. Click the OK button. 23. When prompted, click the RESTART THE COMPUTER option. 24. Place the WINRDS Software Key on the printer parallel port of the computer.
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Creating an Armdata Utilities Icon on the Desktop An icon on your desktop will make running the RMR Utilities program easier. 10. From the computers Desktop screen, click the START button. 11. From the Start menu, select the PROGRAMS option. 12. From the Programs menu, double-click the WINDOWS EXPLORER program. The Windows Explorer screen will appear. 13. From the Windows Explorer screen, select the following path: 14. C:\ PROGRAM FILES\CimCore\WINRDS 2.3 15. Double-click WINRDS 2.3 to open the directory. The contents of this directory will appear in the right half of the screen. 16. Find the file RMRUTILS.EXE in the right half of the screen. 17. Right click the file RMRUTILS.EXE. A menu will appear. 18. Click the SEND TO option and select DESKTOP AS SHORTCUT. Close the Windows Explorer program.
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Confirming Communications
This section describes the procedure for confirming that all of the components of your CimCore 1000/3000 system are talking to one another. This is vital to system operation.
WINRDS Confirming Communications

Be sure that the WINRDS software key is properly placed on the printer parallel port. 5. Place the CimCore Model 1000/3000 on the Linear Rail and power on the complete system. 6. Use Figure 1-2 for reference. Connect the 15mm ball probe to the CimCore 1000/3000 by aligning the pins at the base of the probe with the sockets and the guide pins with the guide slots. Correct alignment is assisted by matching the alignment hole on the Arms socket with the slightly recessed hole on the shaft of the probe.
Slightly Recessed Hole Probe Adapter
Figure 1-2. Probe Connecting to the Arms Socket CAUTION: Do not force the probe in.
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7. Insert the probe straight and lock it snugly in place by twisting the probe adapter (black twisting handle). CAUTION: Do not over tighten probe adapter, but be sure that it is well attached. 8. Double click on the ARM UTILITIES shortcut icon on your desktop screen. NOTE: If you do not have a ARM Utilities icon, refer to Page 2 and 3 of this manual for instructions on creating the icon. WINRDS will begin to communicate with the arm. The following screen will appear.
Figure 1-3. WINRDS Screen 6. If the screen does not appear as shown in figure 1-3 above, select CANCEL. If it does appear as shown above, reset the axes as described in steps 10 and the following.
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7. If CANCEL was selected in step 5,then choose the Config button from the top of the screen. Figure 1-4
Figure 1-4
8. Next, select the Auxiliary Reference tab. Figure 1-5. Figure 1-5
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9. Place a check in the box next to Enable Linear Rail and select OK. 10. From the main Utilities Screen select CONNECT and RESET ARM. 11. Place the arm in the Home Position (see Figures 1-6 and 1-7) to reset the axes. The Home Position is obtained by the particular placement of each axes. The A, B, and C axes (shoulder to elbow) should be parallel to the surface and the D, E, and F axes (elbow to finger) should be perpendicular to the surface.
Figure 1-6. Home Position
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Figure 1-7. Home Position 12. Rotate the arm by moving all the axes. As each axis is reset, the bars will turn blue. The H axis is used with a Linear Rail System and will remain clear during the reset process until you slide the arm on the rail past the reset location. The typical reset location is the left end of the rail as the operator looks at the rail. 13. Once all the bars have turned blue (indicating that the reset is now complete) the operator will have mouse control while holding the CimCore 1000/3000. The arm now acts as a 3-dimensional mouse for screen selections while in WINRDS. The movement of the wrist and finger (E and F axes) allows for fluid mouse control. The Arms middle button acts as the left mouse button. NOTE: All of the software functions on the screen can be accessed using the mouse functions of the CimCore 1000/3000 Arm. Moving the wrist to the left moves the pointer to the left. Moving the wrist to the right moves the pointer to the right. Moving the wrist up or down causes similar movement of the pointer on the screen. The Arms middle button acts the same as the left button of a PC mouse. 13 Verify the WINRDS 2.3 ArmSpecs conversion by placing the probe in a hole that cups the 15mm ball probe while moving the elbow axis and watching the movement of the z value on the screen. There should be very little variation in the z value if the data was correctly translated.
14 To exit WINRDS, place the screen pointer on the box with the X in the upper right corner of the screen (Windows close button) and press the Arms middle button. NOTE: ArmSpecs data is located in a folder called ARMDATA under \PROGRAMS\CimCore\WINRDS 2.3 in either the C or D drive. The specific drive is determined on the basis of whether or not you have a dual boot computer system.
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CIMCORE 3000i SERIES SET UP GUIDE

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