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Supplemental Information

Storage and Drying......................5-1


Approvals of Sorex Products...............5-2
Hardness Conversion Table...............5-4
Ferrite content measuring methods for
austenitic stainless weld metal.............5-6
MAG Welding / Flux Cored Wire...........5-8

Recommended drying condition for covered electrodes and SAW flux


Steel

Type of coating

Product Name

High cellulose type SC-10SC-11


High titanium
SM-13
oxide type
SL-50SL-60SL-80
Low hydrogen type
SL-110SL-120
High tensile
SL-50DSL-56SL-58
steel
Iron powder Low
SL-58MSLH-58
hydrogen type
SL-108MSL-118M
High cellulose type SC-70A1
SR-76A1SR-86B2
Heat Resistant Low hydrogen type SR-96B3SR-86B6
SR-86B8
Steel
Iron powder Low SR-78A1SR-88B2
hydrogen type
SR-98B3
SN-86C1SN-86C2
Low hydrogen type
Low
SN-86C3
Temperature
SN-88C1SN-88C2
Iron powder Low
Service Steel
SN-88C3SN-88G
hydrogen type
SN-98G
Atmospheric
Iron powder Low
Corrosion
SW-78W1SW-88W2
hydrogen type
Resistant Steel
SS-307SS-307HM
SS-308SS-308H
SS-308LSS-309
SS-309LSS-309MoL
Low hydrogen
Stainless steel
SS-310SS-312
titanium oxide type
SS-316SS-316L
SS-317LSS-318
SS-347SS-385SS-410
SS-410NMSS-2209
Cast iron
Graphite type
SN-55SN-99
SNF-1SNF-2SNF-3
Nickel alloy
Low hydrogen type
SNM-3SNM-4
Ilmenite type
SH-26RSH-35RSH-45R
SH-45SH-50SH-60
SH-80SH-80W SH-90
Low hydrogen type SH-90HSSH-95HC
Hardfacing
SH-95HNSH-W
SH-WMSH-MN
Low hydrogen
SH-50N4
titanium oxide type
SF-30SF-33SF-38
SAW flux
Agglomerated type SF-65SF-68SF-80
SFB-S300SFB-E300
Mild steel

5-1

Drying Temp () Drying period(min)


70~80

30~60

80~100

30~60

300~350

60

70~80

30~60

350~400

60

350~400

60

350~400

60

250~300

60

70~100

30~60

350~400

60

80~120

30~60

300~350

30~60

150~200

30~60

350

60

Approvals of Sorex Products


Type

Carbon & Low-alloy


Stick Electrode

Inspection Institute
BV

Inspection Institute
DB

Brand Name

Shield Gas

SL-50

--

AWS A5.1 E7016

SR-86B2

--

AWS A5.5 E8016-B2

SR-96B3

--

AWS A5.5 E9016-B3

SS-308L

--

EN 1600 E 19 9 L R 1 2

304L m

SS-309L

--

EN 1600 E 23 12 L R 1 2

SS/CMn m

SS-316L

--

EN 1600 E 19 12 3 L R 1 2

316L m

ABS

CCS

CE

CR

DNV

GL

LR

NK

Stainless Stick Electrode

SS-2209

--

SFC-71

3YSA H10

3YSMH10

SFC-71

3YSA H10

S3YSMH10

SFC-71J

4YSA H5

4YSH5

SFC-71J

4YSA H5

4YSH5

SFC-71M

3YSA H10

EN 1600 E 22 9 3 N L R 1 2
3YS H10

EN ISO 17632-A T42 2 P C 1 H10

3YSH10

IIIYMS(H10)

EN ISO 17632-A T42 2 P M 1 H10

3YH10S

3YSH10

3YH10S

3YSH10

Carbon Flux Cored Wire

Stainless Flux Cored Wire

EN ISO 17632-A T42 2 M M 3 H10

SFC-75

SFC-308L

AWS A5.22 E308LT1-1

308L

304L

EN ISO 17633-A T 19 9 L P M 2

SFC-309L

AWS A5.22 E309LT1-1

309L

309L

EN ISO 17633-A T 23 12 L P M 2

SFC-309MoL

AWS A5.22 E309LMoT1-1

SFC-316L

AWS A5.22 E316LT1-1

316L

316L

SFC-317L

AWS A5.22 E317LT1-1

SFC-347L

AWS A5.22 E347T1-1

SFC-2209

AWS A5.22 E2209T0-1

2205

2205

STG-50

AWS A5.18 ER70S-G

STG-56

AWS A5.18 ER70S-G

3YH10S

3YSH10

308L

4306

304L S

309L

4332

SS/CMn S

EN ISO 17633-A T 19 12 3 L P M 2

316L

4435

316L S

EN ISO 17633-A T 22 9 3 N L P M 2

Duplex Steel

EN ISO 17633-A T 23 12 L P C 2

Carbon TIG Solid Wires


Remark
ABS American Bureau of Shipping
BV Bureau Veritas
CCS China Classification Society
CE European Community (CE) Product
CR China Corporation Register of Shipping
DB German Railway Authority
DNV Det Norske Veritas

GL Germanischer Lloyd
LR Lloyd's Register Asia
NKNippon Kaiji Kyokai
C CO2
M 75-80%Ar/bal CO2
A Ar Gas

5-2

5-3

KSW53G(C)H10

Hardness Conversion Table

Vickers
Hardness
(DPH)

Brinell Hardness
10mm Ball 3000kg Load
Standard
Tungsten
Ball
Carbide
Ball

Rockwell Hardness
B Scale
C Scale
Shore
100kg Load
150kg Load Hardness
1/16" Ball
Brale Ball

Tensile
Strength
kgf/mm2
Approx.(1)

940
920
900
880
860

------

---767
757

------

68.0
67.5
67.0
66.4
65.9

97
96
95
93
92

------

840
820
800
780
760

------

745
733
722
710
698

------

65.3
64.7
64.0
63.3
62.5

91
90
88
87
86

------

740
720
700
690
680

------

684
670
656
647
638

------

61.8
61.0
60.1
59.7
59.2

84
83
81
-80

------

670
660
650
640
630

------

630
620
611
601
591

------

58.8
58.3
57.8
57.3
56.8

-79
-77
--

------

620
610
600
590
580

------

582
573
564
554
545

------

56.3
55.7
55.2
54.7
54.1

75
-74
-72

---210
206

570
560
550
540
530

--505
496
488

535
525
517
507
497

------

53.6
53.0
52.3
51.7
51.1

-71
-69
--

202
199
195
190
186

520
510
500
490
480

480
473
465
456
448

488
479
471
460
452

------

50.5
49.8
49.1
48.4
41.7

67
-66
-64

183
179
174
169
165

470
460
450
440
430

441
433
425
415
405

442
433
425
415
405

------

46.9
46.1
45.3
44.5
43.6

-62
-59
--

160
156
153
149
144

420
410
400
390
380

397
388
379
369
360

397
388
379
369
360

----(110.0)

42.7
41.8
40.8
39.8
38.8

57
-55
-52

140
136
131
127
123

Remarks : (1) Approximate values are from JIS Z 8413 conversion table
(2) Values in the parentheses are rarely referred

5-4

Vickers
Hardness
(DPH)

Brinell Hardness
10mm Ball 3000kg Load
Standard
Tungsten
Ball
Carbide
Ball

Rockwell Hardness
B Scale
C Scale
Shore
100kg Load 150kg Load Hardness
1/16" Ball
Brale Ball

Tensile
Strength
kgf/mm2
Approx.(1)

370
360
350
340
330

350
341
331
322
313

350
341
331
322
313

-(109.0)
-(108.0)
--

37.7
36.6
35.5
34.4
33.3

-50
-47
--

120
115
112
109
105

320
310
300
295
290

303
294
284
280
275

303
294
284
280
275

(107.0)
-(105.5)
-(104.4)

32.2
31.0
29.8
29.2
28.5

45
-42
-41

103
100
97
96
94

285
280
275
270
265

270
265
261
256
252

270
265
261
256
252

-(103.5)
-(102.0)
--

27.8
27.1
26.4
25.6
24.8

-40
-38
--

92
91
89
87
86

260
255
250
245
240

247
243
238
233
228

247
243
238
233
228

(101.0)
-99.5
-98.1

25.0
23.1
22.2
21.3
20.3

37
-36
-34

84
82
81
79
78

230
220
210
200
190

219
209
200
190
181

219
209
200
190
181

96.7
95.0
93.4
92.5
89.5

(18.0)
(15.7)
(13.4)
(11.0)
(8.5)

33
32
30
29
28

75
71
68
65
62

180
170
160
150
140

171
162
152
143
133

171
162
152
143
133

87.1
85.0
81.7
78.7
75.0

(6.0)
(3.0)
(0.0)
---

26
25
24
22
21

59
56
53
50
46

130
120
110
100
95

124
114
105
95
90

124
114
105
95
90

71.2
66.7
62.3
56.2
52.0

------

20
-----

44
40
----

90
85

86
81

86
81

48.0
41.0

---

---

---

Remarks : (1) Approximate values are from JIS Z 8413 conversion table
(2) Values in the parentheses are rarely referred

5-5

Ferrite content measuring methods for austenitic stainless steel weld metal

Fig. 1 Schaeffler's diagram

Ni Equivalent = %Ni+30x%C+0.5x%Mn

30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
2

A+M

Martensite

10

12

Austenite

16

M+F

14

20

A+M+F

18

22

24

0%

A+ F

26

5%

28

%
10

32

34

36

Ferrite

100%

80%

%
40

%
20

30

Cr Equivalent = %Cr+Mo+1.5x%Si+0.5x%Cb(Nb)

38

40

5-6

Fig. 2 DeLong's diagram


Nitrogen is included in Ni-equivalent. A ferrite content is given in FN (Ferrite Number)
related to the ferrite percentage.
Ni Equivalent = %Ni+30x%C+30x%N+0.5x%Mn
21

20

19

18

17

16

15

14

13

12

11

10
16

Prior
Magnetic
Percent
Ferrite

18

Austenite

Sc
ha
ef
+ M flar
Li
ne

17
19

0%
2%
4%

20

WRC
Ferrite
Number

6%
6%
7. 2%
9. %
.7
10 .3%
%
12
.8
13 .3%
15

21
22

0
2
4

23
6
8
10
12
14
16
18

25

Austenite + Ferrite

24

Cr Equivalent = %Cr+Mo+1.5x%Si+0.5x%Cb

26
27

When use this diagram, it is desirable to use a nitrogen percentage by chemical


analysis. If analysed value is not available, apply 0.03% for nitrogen content .

5-7

Fig. 3 WRC diagram (1992)


This diagram can be used for a high-ferrite stainless weld metal such as duplex
stainless. The solidification mode is useful to estimate the hot-crack sensibility.

Ni Equivalent = %Ni+35x%C+20x%N

18

16

14

12

10

18

AF

FA

20
0

2
6

22

10
14
8

18

24

12

22
16

26
20

30

24

40

26

28

50
60
35

70
45
55

28

0
10

90

80

Cr Equivalent = %Cr+Mo+0.7x%Cb(Nb)

65
75
85
95

30

A, AF, FA, F stand for solidification modes


A
: Austenitic single phase ( r )
AF : Primary phase ( r )+ Eutectic Ferrite ()
FA : Primary phase ( )+ Peritectic / Eutectic phase ( r )
F
: Single phase Solidification

5-8

MAG Welding / Flux Cored Wire


Stainless flux cored wire, SFC stainless wire can weld stainless steel with high efficiency
and this is gas-shielding arc welding wire with excellent usability.

Features :
(1) Economical welding wire, because deposition rate is much higher than stick electrode
(2-4 times), and deposition efficiency is quite high (about 90%).
(2) Wide range of proper current and voltage makes condition setting easier than solid
wire, which enables semi-automatic welding and automatic welding.
(3) Spatter generation is very low, slag removability is excellent and bead is bright and
beautiful. Arc stability is excellent and X-ray property is also good.

Notes on usage :
(1) Welding power source :
Use DC power source with constant voltage characteristics. Polarity is DC-EP.
Inverter type welding power source can also be used. When spatter generation
increases by use of pulse power source, use with turning off pulse switch.
(2) Shielding gas :
Usually, use CO2 gas for welding. Ar+20-50%CO2 can be also used, but compared
with CO2 gas, porosity such as pit or blowhole is apt to occur. The flow rate of shielding
gas should be 20-50l/min.
(3) Wire stick-out :
Keep the distance between tip and base metal at about 15mm for 0.9mm diameter,
and at 15-20mm for 1.2mm diameter, and 1.6mm diameter. When wire stick-out is
shorter than above mentioned length, porosity such as pit and gas hole is apt to occur.
When use Ar+CO2 gas, wire stick-out should be 5mm longer than in use of CO2 gas
(4) Protection against wind :
When wind velocity near an arc is more than 1m/sec, blowhole is apt to occur and the
ferrite content of weld metal reduces on account of N from the air. As this result, there
is a danger of occurring hot crack. Therefore protect a weld free from wind.
(5) Weld fumes :
As the amount of generated fumes is more than that of covered electrodes, wear a
protection mask and make sufficient ventilation.
(6) Storage of wire
Once SFC stainless wire picked up moisture, it can not be dried with high temperature
such as stick electrode. When wire is exposed at high humidity atmosphere or wet
environment for a long time, pit or blowhole is apt to occur. Once package is opened,
the wire should be stored at low humidity place with care in order not the wire to catch
water or dust.

5-9

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