Вы находитесь на странице: 1из 2

Schematic

Location
A-15
B-15
D-15
D-15
E-15
D-15
H-13
E-15
F-15
A-13
E-15
A-12
B-13
A-11
A-11
B-11
B-11
B-10
F-12
G-11

Machine
Location
4
8
52
50
50
49
49
51
51
52
23
21
21
53
53
54
54
54
52
53

CONN 1
CONN 2 Diagnostic Conn
CONN 3
CONN 4
CONN 4A
CONN 5
CONN 5A
CONN 6
CONN 6A
CONN 7
CONN 8
CONN 9
CONN 9A
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15 Options Code Plug
CONN 16 Std Harness Code Plug
CONN 16A Service Code Plug
G-11
53
For Bleeding Brake Oil
CONN 17 Diagnostic Conn
H-11
53
CONN 18
I-12
56
CONN 19
I-12
56
CONN 20
C-10
C
CONN 21
D-10
C
CONN 22
D-10
C
CONN 23
F-10
C
CONN 23A
F-11
C
CONN 24
F-11
C
CONN 25
B-8
C
CONN 26
B-7
54
CONN 27
D-8
C
CONN 28
B-7
33
CONN 29
B-7
48
CONN 30
D-7
C
CONN 31
D-7
C
CONN 32
D-7
C
CONN 33
D-7
C
CONN 34
D-6
56
CONN 35
D-6
A
CONN 36 Harness Code Plug
F-6
A
CONN 37 Service Mode Plug
F-5
A
CONN 38
B-5
54
CONN 39
A-2
55
CONN 39A
I-6
55
CONN 39B
I-3
55
CONN 40
A-3
57
CONN 40A
H-6
57
CONN 40B
H-3
57
CONN 41
A-3
57
CONN 41A
D-6
57
CONN 41B
D-3
57
CONN 42
A-3
57
CONN 42A
H-6
57
CONN 42B
H-3
57
CONN 43
C-3
15
CONN 44 Customer Data Conn
D-3
52
CONN 45 ECAP Service Conn
D-3
52
CONN 46
E-3
A
CONN 47
E-3
A
CONN 48
B-2
55
CONN 49
C-2
59
CONN 49A
H-5
59
CONN 49B
H-2
59
CONN 49C
E-2
59
CONN 50
C-2
58
CONN 50A
I-5
58
CONN 50B
I-2
58
CONN 50C
E-2
58
CONN 51
C-2
45
CONN 52
D-2
C
CONN 52A
D-2
C
CONN 53
F-1
A
CONN 54
F-1
A
CONN 55
G-14
60
CONN 56
H-14
61
CONN 57
H-14
61
CONN 58
H-14
63
CONN 58A
H-15
63
CONN 59
H-14
62
CONN 60
H-14
62
CONN 61
I-4
58
CONN 62
H-2
31
CONN 63
C-4
C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.

Schematic
Location

Component

Alarm - Action
Alarm - Backup
Alternator
Arc Suppressor (A/C)
Arc Suppressor -(Secondary Steering)
Aux Start Recptacle
Battery
Breaker - Alternator (80A)
Breaker - Blower Motors (15A)
Breaker - Main (80A)
Breaker - Running Lamp (15A)
Breaker - Seat (Air Compressor/Heater) (15A)

Caterpillar Monitoring System


Control - CST Autoshift
Control - Secondary Steering
Control - Traction Control System
Control - WLPCSII
Converter
Defroster - (Rear) (COSA Only)
Dimmer
Flasher
Fuses
Fuses
Gauge (Ouad)
Horn - Forward
Intake Air Heater
Keypad - (WLPCS)
Lamp - Action
Lamp - Auto Ride Control
Lamp - Automatic Transmission Mode
Lamp - Defroster (Rear Window)(COSA Only)

Lamp - Flood Indicator


Lamp-Hazard_Flasher
Lamp- Hi/Low/Position/Turn (Left Hand)
(COSA Only)
Lamp - Hi/Low/Position/Turn (Right Hand)
(COSA Only)
Lamp - Neutra11zer Override
Lamp - Ride Control
Lamp - Turn Indicator (Left)
Lamp - Turn Indicator (Left)
Lamp - Turn Indicator (Right)
Motor - (Secondary Steering)
Motor - Blower (2)
Motor - Washer (Front)
Motor - Washer (Rear)
Motor - Wiper (Front)
Motor - Wiper (Rear)

Machine
Location

E-5
D-15
E-13
A-15
A-14
F-14
F-15
C-15
C-11
C-15
C-15
C-11
E-5
E-12
A-14
H-12
E-3
F-7
F-11
E-4
E-6
C-11
C-15
F-4
B-1
F-13
C-3
D-4
F-4
D-4
E-11
D-4
F-4

1
2
3
4
5
6
7
8
C
8
8
C
A
9
5
10
11
12
13
C
A
C
C
A
43
14
11
B
B
B
B
B
B

Sensor - Wheel Speed (Right Front)


Sensor - Wheel Speed (Right Rear)
Sensor - WLPMS Lift Cylinder Pressure
Sensor - WLPMS Lift Position

E-1
E-1

Schematic
Location

Machine
Location

Switch - Detent Lockout


Switch - Dimmer (COSA Only)
Switch - Disconnect
Switch - Engine Oil
Switch - Flood Lamp

A-2
I-11
A-2
A-2
H-1
B-6
B-S
B-6
A-15
B-15
I-11
I-11
H-11
I-11
H-11
B-1
E-14
C-12
F-14
F-10
A-15
E-7
D-10
D-5
C-13
B-1
F-10
E-11
B-7
D-2
F-14
A-15
E-11

27
28
29
30
31
C
C
C
4
32
33
38
38
38
38
35,36
37
34
39
C
4
C
C
A
38
40
C
C
C
C
41
42
C

Switch - Forward Horn

C-6

Switch - Intake Air Heater

E-8

E-9
F-10
A-1
C-1
E-12
A-14
B-13
E-10
D-8
A-14
B-13
D-8
E-14
C-1
F-8
F-8
C-3
D-11
B-6
E-7
D-6
E-8
E-8
E-4
B-3
F-3

C
C
44
45
46
47
47
C
C
5
5
C
22
45
C
C
15
C
48
C
B
C
C
A
C
B

Solenoid - 4th Function Diverter Valves (1T38F Only)

Solenoid - (Pilot Valve Up) Bucket/ForkDetent

Solenoid - (Pilot Valve Up) Float Detent


Solenoid - (Pilot Valve Up) 11ft Detent
Solenoid - A/C Clutch
Solenoid - Engine Shutdown
Solenoid - ON/OFF Pilot
Solenoid - Proportional (Left Front)
Solenoid - Proportional (Left Rear)
Solenoid - Proportional (Right Front)
Solenoid - Proportional (Right Rear)
Solenoid - Ride Control (2)
Solenoid - Start Aid
Solenoid - Transmission (6)
Starter
Switch - 4th Function Diverter (1T38F Only)
Switch - A/C Hi/Low Pressure
Switch - Auto Ride Control
Switch - Beacon
Switch - Blower
Switch - Brake Oil Pressure
Switch - Bucket Positioner
Switch - Bucket/Fork Positioner (1T38F Only)
Switch - Defroster (Rear Window)(COSA Only)

D-4
B
Switch - Key Start
F-4
B
Switch - Kickout Neutra11zer (1T38F Only)
F-4
B
Switch - Lift Positioner
F-4
B
Switch - Neutra11zer
D-4
B
Switch - Parking Brake
A-14
5
Switch - Primary Steer Pressure
C-3
15
Switch - Primary Steering (Att)
B-13
16
Switch - Running Lamp
B-13
16
Switch - Secondary Steer Manual
B-3
17
Switch - Secondary Steer Pressure
F-10
18
Switch - Secondary Steering (AU)
Relay - Bosch Motor (Secondary Steering)
A-14
5
Switch - Start Aid
Relay - Start
C-15
8
Switch - Start Aid Coolant
Resistor - (Blower Motor)
C-3
15
Switch-Stop Lamp
Resistor - (Intake Air Heater)
F-13
14
Switch - Tach/Speedo/Serv Meter Select
Resistor - (Main Relay)
C-14
8
Switch - Test/Enable
Resistor - (Starter)
F-14
19
Switch - Thermostat (Blower Motor)
Sender - Fuel Level
D-14
20
Switch - Transmission Auto/Manual
Sensor - Articulation MgIe Position
I-10
21
Switch - Transmission Downshift
Sensor - Coolant Temp
E-14
22
Switch - Transmission Neutralizer Override
Sensor - Engine Speed
C-13
23
Switch -Turn Signal
Sensor - Hydraulic Temp
B-14
24
Switch - Wiper (Front Intermittant)
Sensor - Torque Converter Oil Temp
C-13
34
Switch - Wiper (Rear)
Sensor - Transmission Speed
C-13
34
Tachometer/Speedometer
Sensor - Wheel Speed (Left Front)
A-2
25
TCS Display Module
Sensor - Wheel Speed (Left Rear)
I-11
26
Transmission Shifter
Machine locations are repeated for components located close together.
A = Operator Compartment - Dash Console
B = Operator Compartment - Steering Column
C = Operator Compartment - Right Console

CID

096
110
177
248
263
271
324
600
819
821

Fuel Level Sensor


Engine Coolant Temp Sensor
Torque Converter Oil Temp Sensor
CAT Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temp Sensor
Display Data Link
9 Volt Display Power Supply

Autoshift Transmission Control MID 81

168
190
191
248
362
368
617
621
641
642
643
644
645
646
650
660
thru
668
680
687
168
248
263
270
605
606
607
608
609
610
611
612
613
615
616
653
687

Electrical System Voltage


Engine RPM Sensor
Transmission Speed Sensor
CAT Data Link
Ride Control Solenoid
Auto/Manual Switch
Air Inlet Heater Relay
Downshift Switch
Solenoid 1 (Forward High)
Solenoid 2 (Reverse)
Solenoid 3 (Forward Low)
Solenoid 4 (Speed 1)
Solenoid 4 (Speed 2)
Solenoid 6 (Speed 3)
Harness Code
Shift Handle
Ride Control Switch
Options Idenification Code

938F Wheel Loader and


IT38F Integrated Toolcarrier
Electrical System

Traction Control System MID 28


Electrical System Voltage
CAT Data Link
10 Volt Power Supply
Harness Code
Left Front Speed Sensor
Right Front Speed Sensor
Left Rear Speed Sensor
Right Rear Speed Sensor
Left Front Brake Solenoid
Right Front Brake Solenoid
Left Rear Brake Solenoid
Right Rear Brake Solenoid
ON/OFF Solenoid
Articulation Angle Sensor
Test/Enable Switch
TCS (ECM) Control
TCS Options Code Plug

938F:
1KM1-UP
2RM1-UP
8SM-UP
7SN1-UP

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13

Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.

Actuate

Deactuate

Contact Position

4 grams
(.14 oz)

1.5 grams
(.05 oz)

Normally Open

38 3C
(100 5F)

27C MIN
(60.6F)

Normally Closed

Primary Steering Pressure

1200 kPa MAX


(175 psi MAX)

700 100 kPa


(100 15 psi)

A-C! Normally Closed


A-B, Normally Open

3E-6455

Engine Oil Pressure (EMS)

90 21 kPa
(13 3.0 psi)

70 21 kPa
(10 3.0 psi)

3E-7693

Brake Oil Pressure (EMS)

10700 kPa MAX


(1550 psi MAX)

114-5333

Refrigerant Pressure (AC)

275 to 1750 kPa


(40 to 255 psi)

3E-6429

Supplemental Steering Oil Flow

3E-6449

Start Aid Coolant

3E-6450

58
62

26 6

60
2

46

13
18

20 42 32
4
49

8 24

36

44 43
45
57
56
12 B A 17
21 15

19

14

63

25

37

3 22 39

41 51

16
38

34

10

23

52 53 48
C

28

Function

55
35

30 31

33 11
54

SENR6717
SENR4733

Starting And Charging Systems


Starting Motor:
9X-9995

SENR2947

Consist:

3E-2298
8C-4773
106-8558

SENR3581
SENR3859
SENR3559

Traction Control System

SENR5956

Transmission Control

SENR5989

Wiper - Rear (Park)

102

BU

Hd Lmp

504

YL

Wiper - Rear (Low)

105

BR

KeySw

505

BU

Wiper- Rear (Hi)

108

BU

Aux Ckt

506

PU

Washer - Front

109

OR

Alt Output (+) Term

507

WH

Washer - Rear

A-B, Normally Open


A-C, Normally Closed

112

PU

Main Power Rly Output

508

PU

Radio Speaker - Left

113

OR

Opr Mon Panel

509

WH

Radio Speaker - Left (Commom)

8960 345 kPa


(1300 50 psi)

A-B, Normally Open


A-C, Normally Closed

114

GN

Warning Horn (Forward)

511

BR

Radio Speaker - Right

116

BR

Aux Ckt

512

GN

Radio Speaker - Right (Common)

Normally Open

118

GY

Aux Ckt

513

OR

A/C Compressor/Retrierant Pressure SW

120

YL

Aux Ckt

515

GY

Blower Motor (Hi)

121

YL

Back Alarm To Lamp

516

GN

Blower Motor (Medium)

124

GN

A/C

517

BU

Blower Motor (Low)

126

PK

Xmsn Ctrl

521

YL

A/C SW To Refrigerant SW

127

OR

Aux Ckt

522

WH

A/C Clutch To Thermostat SW

128

PK

Aux Ckt

537

GN

Turn Signal SW To Flasher

129

BU

Aux Ott

538

BR

Hazard Indicator

130

GN

Aux Ckl

A513

PK

133

OR

Aux Ckt

A538

OR

135

BU

Aux Ckt

DC/DC Converter Memory Output


Rear Window Defroster
(Resistive Element In Glass)
Lighting Circuits

136

GN

Suppl Ster

603

PK

Rotary Beacon

138

GN

Auto Lube Pump To Payload Mon

604

OR

Stop Lamp

144

GN

Aux Ckt

605

YL

Turn Lamp - Left

150

OR

Bat (+)

606

GY

Turn Lamp - Right

164

WH

Hydra Ctrl WTL Powertrain Ctrl

608

GN

Flood Lamp - Rear

Resistance (Ohms)

167

OR

Aux Ckt

610

OR

Head Lamp Basic

Overall 2.0 .1; Tap 1.0 05

188

WH

Aux Ckt

611

PU

Head Lamp Hi

612

GY

Backup Lamp

29
27

12

Resistor, Sender and Solenoid Specifications


Part No.
9G-1950

13

22
14
32

63
51
60

Mode Of Operation

Mode Number

0
1
2
3
4
5
6
7

18

50

2 41
61 62

37
19

3 4

42 39

6 23

24

Resistor - Blower Motor Speed

Ground Circuits

11
44
B
17 30 43
C 48
56 1
58
59
15
46 33
45
10 54 38
53 34 52
16 21
A

49
20

Component Description

26 28

57

3E-7842

40

35

36

29
31 55
25 27

Resistor - Starter/Diagnostic Conn

134-7262

Sender - Fuel Level

3E-8848

Sensor - Engine Speed

4W-9972

Sender - Hydraulic Oil Temp, Torque


Converter

6V-2455

Sensor - Transmission Speed

8T-8808

47

Resistor - Main Realy

Solenoid - Fourth Function Diverter

39 1.95
150 7.5

200

BK

Main Chassis

614

PU

Park/Tail/Dash/Lamp

201

BK

Operator Monitor Return

615

YL

Cab Flood Lamp/Rops

202

BK

XMSN Ctrl

617

BR

Tail/Position Lamp - Left (Road Pkg)/Width

240 - 260 Empty


27.5 - 39.5 Full

203

BK

Chassis Diagnostic

619

GN

Head Lamp Lo

207

BK

Starter Diagnostic

661

GN

Tachometer Lamp

1000-1200

250

BK

Payload Mon - Customer Ond

662

YL

Speedometer Lamp

251

BK

Payload Mon - System Ond

663

GY

Gauge Lamps

270

BK

Ident Code 0

271

BK

Ident Code 1

709

OR

Sensor Power Supply

272

BK

Ident Code 2

710

GN

XMSN Speed Pickup Signal

273

BK

Ident Code 3

720

PU

XMSN Brake SW

274

BK

Ident Code 4

727

GN

Suppi Ster Motor Relay

GN

XMSN Shift Sot No. 1 Or 3

54C (130F)-560 to 716


110C (230F) - 72 to 82
110 - 200
34.3 1.7

Solenoid - A/C Clutch

17.6 0.6

275

BK

Ident Code 5

751

8C-3663

Solenoid - Engine Shutdown

1.55 0.15
10.3 1.03

290

BK

Service

752

YL

XMSN Shift Sot No. 2

291

BK

Clear

754

BU

XMSN Shift Sot NO. 3 Or 1

116-4152

Solenoid - Pilot ON/Off

34.3 1.7

A219

BK

Ctrt Gnd

755

OR

XMSN Shift Sol No. 4 Or 5

A221

BK

XMSN Ctrl Options Code 0

761

GY

Uft Kickout Sot SW

A222

BK

XMSN CIrl Options Code 1

762

YL

Bucket Positioner Sot SW

A223

BK

Ctrl Harness Code 0

B766

WH

Kickouts / Detent Disable SW To Kickouts

A224

BK

Ctrl Harness Code 1

D743

GN

Ride Cont - Wtt tmpt Cont SW To Ond N/O

A225

BK

Ctrl Harness Code 2

D744

WH

Ride Cont - Wtt tmpi Cont SW To Ond N/C

A226

BK

Ctrl Harness Code 3

E701

PK

Auto Ride Cntt SW

E702

OR

Auto Ride Cntt SW

6T-8046

Solenoid - Aide Control

3E-6332

Solenoid - Start Aid

3E-8591

Solenoids - Transmission

At room temperature unless otherwise noted.

20.1 1.0
6.00
29.8 1.5

Basic Machine Circuits

Pressure
Symbol

301

BU

Starter No.1 Sol

E707

GN

Display +V

302

OR

Starter No. 1 Resistor To Diagnostic

E708

PK

Display Clock

304

WH

Starter Relay No. 1 Output

E735

PU

Tack/Serv Mtr/Odometer Select

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

818

BR

Serial Data (Transmit)

307

OR

Key SW To Neut Start SW Or Vmis Sensor Module

819

OY

Serial Data (Receive)

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Control Circuits

134-3999

E10084

Machine Harness Connector and Component Locations

Description
Accessory Circuits (Continued)

Power Circuits

BR

Contact postion at the contacts of the harness connector.

6T-7864

Monitoring System Modes

Electrical Schematic Symbols And Definitions


Wire
Color

503

SENR3685

Payload Monitor

Description

Wire
Number

Bat (+)

Form Number

Caterpillar Monitoring System

Wire
Color
RD

59

Related Electrical Service Manuals

Wire
Number
101

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).

40

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

Off Machine Switch Specification


Part No.

47

Alternator 9W-3043

IT38F:
5DR1-UP
6FN1-UP

Wire Description

61

Normal
Harness Code
Numeric Readout
Service
Tattletale (Log)
Units
Setup
Calibration

SENR6716-02
August 1997

Component

Caterpillar Monitoring System MID 30

The FMI is a diagnostic code that indicates what type of failure has occurred.

50

Title

Component

Pin

Socket

Wire Color

Circuit Number
Identification

105-9344

Receptacle

Wire Gauge

Ground
Connection

Fuse

AA
1

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Plug

200-BK-14

Pin or Socket
Number
1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

SENR6716-02

Connector Number

Component Identifiers (CID)


Module Identifier (MID)

Component Location

Connector Location

15

14

13

12

11

10

ETAC CONTROL ATTACHMENT

200-BK-14
605-YL-14

HH

CONN 58A
BACK UP LAMP
4Y-3448
NOTE G

121-YL
612-GY

RH
STOP/TAIL/
PARK/TURN
LAMP
4Y-3264
NOTE G

HHH
612-GY

HHH

TU
G

GY-18
BK

S
TA
G

OR-18
PU-18
BK

H
2
1
612-GY
CONN 57

HHH

BR-18
BK-18

604-OR
605-YL-14
614-PU-14

HHH

BBB
BBB

2
200-BK-14
614-PU-14
614-PU-14 1
CONN 55

YL
LICENSE PLATE LAMP
5A-3808
NOTE G
S
T

H
RD-18
WH-18
BK-18

CONN 5A
AT LOC D-15

HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3

STOP/TAIL/PARK LAMP
3E-6467
H
RD-18 1
606-GY-14
BK-18
2
200-BK-14

RIGHT TURN LAMP


3E-6466
H

FLOOD
LAMP
9X-6775

200-BK-14
608-GN

LIGHTING GP-JAPANESE ROADING 4Y-9526

ART ANGLE SENSOR 5KHZ PWM


LEFT REAR WHL SPD SENSOR
RIGHT REAR WHL SPD SENSOR
LEFT FRT WHL SPD SENSOR
RIGHT FRT WHL SPD SENSOR
8V SENSOR POWER SUPPLY
UNUSED
UNUSED
UNUSED
UNUSED
SOL GND RETURN

3
7
20
5
6
40
35
36
16
15
39

UNUSED
LEFT FRT BRK PROP SOL
LEFT REAR BRK PROP SOL
RIGHT FRT BRK PROP SOL
RIGHT REAR BRK PROP SOL
PILOT ON/OFF SOL
UNUSED

28
10
31
11
32
37
38

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

L99

RIGHT REAR
PROP SOL
124-3052

1
2
3
4

TO LOC A-3

TO LOC B-3

TURN SIGNAL CIRCUIT.

G
12
11
6
1
2
10
9
8
7
4
5
3

GROUND CIRCUIT.

WHEEL LOADER PAYLOAD CONTROL


SYSTEM (WLPCSII).

L76

START AID CIRCUIT.


ALL DASHED LINES ARE ATTACHMENTS.

3
4
5
7
1
8
2
6
9
10
11
12

TO LOC A-3

SERVICE
CODE PLUG
FOR BLEEDING
BRAKE OIL
119-1605

CONN 42A
619-GN-14
605-YL-14
606-GY-14
976-OR
L99
975-WH
762-YL
L100
761-GY
114-GN

BBB
976-OR-18
1
975-WH-18
2

1
2

L99

BBB
1
2

RIDE
CONTROL
SOLENOID
VALVES
6T-8046

GN-18
GN-18

619-GN-14
200-BK-14

LEFT TURN
LAMP
3E-6466

RD-18
BK-18
FLOOD
LAMP
9X-1439

V
V

200-BK-14
200-BK-14

U
1
2
3

619-GN-14
611-PU-14
200-BK-14
606-GY
614-PU

114-GN
322-GY

ZZ

BBB
1
2

BBB
976-OR-18
1
975-WH-18
2

GN-18
GN-18

BBB
976-OR-18
1
975-WH-18
2

GN-18
GN-18

1
2
3
4

BBB
1
2

GN-18
GN-18

BBB
987-WH-18
1
200-BK-18
2

GN-18
GN-18

TO LOC B-3

RH
TURN & WIDTH
LAMP
4Y-3263

T
W

L101

L101

TO LOC A-3

CONN 41A

3
4
5
7
1
8
2
6
9
10
11
12
A

987-WH
200-BK-14

A219-BK-18
709-OR-18
E933-YL-18
E932-PK-18

12
11
6
1
2
10
9
8
7
4
5
3

HEAD LAMP
4Y-4580

GY-18
PU-18

1
2

987-WH-18
200-BK-18

CONN 62

CONN 42B
987-WH
619-GN-14
605-YL-14
606-GY-14
976-OR
L18
975-WH
762-YL
L19
761-GY
114-GN
964-BU
611-PU-14

114-GN
322-GY

322-GY
B766-WH
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18
614-PU-14
617-BR-14

606-GY-14
200-BK-14

200-BK-14
606-GY-14
611-PU-14
619-GN-14
614-PU-14

3
1
2
6
5
4

200-BK-14

CONN 49B

L17

322-GY
114-GN

L17

L17

L19

200-BK-14
200-BK-14

BBB

HH

ZZ

619-GN-14
611-PU-14
200-BK-14

606-GY
614-PU

CONN 49A

322-GY
B766-WH
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18
614-PU-14
617-BR-14

RIDE
CONTROL
SOLENOID
VALVES
6T-8046

1
2

L100

A
B
C

RD-18
BK-18
WH-18

138-GN-18
251-BK-18
B413-PU-18

A
B
C

762-YL

WLPMS LIFT
POSITION
SENSOR
110-8190

+B
GROUND
SIGNAL

B412-YL-18
138-GN-18
251-BK-18
B413-PU-18

FLOOD
LAMP
9X-1439

L17

G
B766-WH
964-BU
200-BK-14

A
B
C

OR-18
BU-18
BK-18

CONN 41B

OR-18 + BATTERY
BU-18 SOLENOID
BK-18 GROUND

A
B
C

L19

L19
138-GN-18
251-BK-18
B412-YL-18

BK-18 GROUND
OR-18 + BATTERY
BU-18 SOLENOID

138-GN-18
251-BK-18
B413-PU-18

A
B
C

A
B
C

NOTE H

OR-18 + BATTERY
BU-18 SOLENOID
BK-18 GROUND

BUCKET POSITIONER SW
3E-7843
G

B412-YL-18
138-GN-18
251-BK-18
B413-PU-18

LIFT POSITIONER SW
3E-7844

A
B
C

B766-WH
762-YL
200-BK-14

B766-WH

762-YL

G
200-BK-14
B766-WH
761-GY

761-GY

FORK
POSITIONER
SW
3E-7843

+ BATTERY
SOLENOID
GROUND

G
A
B
C

BUCKET POSITIONER SW
3E-7843

WLPMS LIFT
CYLINDER
PRESSURE
SENSOR
103-2040

OR VS
BK GROUND
WH SIGNAL

B766-WH
762-YL
200-BK-14

B766-WH

RIGHT TURN
LAMP
3E-6466

RD-18
BK-18

619-GN-14
200-BK-14

4TH
FUNCTION
DIVERTER
SOL VALVES
8T-8808

FORWARD
HORN
7T-0970

L75

OR-18
BK-18
WH-18

WLPMS LIFT
CYLINDER
PRESSURE
SENSOR
124-4672

VS
GROUND
SIGNAL

200-BK-14
B766-WH
761-GY

761-GY

A
B
C

BK-18 GROUND
OR-18 + BATTERY
BU-18 SOLENOID
LIFT POSITIONER SW
3E-7844

LIGHTING GP-JAPANESE ROADING 4Y-9525

L95

976-OR
975-WH

L18

CONN 40B

FORWARD
HORN
4Y-7882 STD
7T-0970 ATT

U
5
4
1
2
3
6

200-BK-14
606-GY-14
611-PU-14
619-GN-14
614-PU-14

611-PU-14

GN-18
GN-18

322-GY
114-GN

L101

L101

L100

138-GN-18
251-BK-18
B412-YL-18

E936-WH
E923-PK-18
E925-OR-18
E924-YL-18
E926-BU-18
E930-BU-18

976-OR
975-WH

BBB

TO LOC A-3

E936-WH

L95

1
2

605-YL-14
200-BK-14

CONN 50B

976-OR-18
975-WH-18

A219-BK-18
709-OR-18
E933-YL-18
E932-PK-18

L100

L75

3
1
2
4
5
6

LH
TURN & WIDTH
LAMP
4Y-3580

T
W

CONN 40A

HH

HEATER AND AIR CONDITIONER CIRCUIT.

STD HARNESS
CODE PLUG
119-1604

1
BK-18
2
BK-18
3
BK-18
4
BK-18
5
6
BK-18
CONN 16A

L99

L94

HEAD LAMP
4Y-4580

CONN 48A

CATERPILLAR MONITORING SYSTEM CIRCUIT.

A219-BK
E927-GN-18
E928-WH-18

1
BK-18
2
3
4
5
A219-BK
6
CONN 16

L95

605-YL-14
200-BK-14
606-GY-14
611-PU-14
619-GN-14
617-BR-14

ZZ

YL-18
PU-18

TRACTION CONTROL SYSTEM.

944-OR-18
945-BR-18

JJ

L94

606-GY
614-PU

STARTING CIRCUIT.

HH

LEFT REAR
PROP SOL
124-3052

A223-BK
A224-BK
A225-BK
A226-BK

L95

ZZ

619-GN-14
1
611-PU-14
2
200-BK-14
3
CONN 61

619-GN-14
611-PU-14
200-BK-14
606-GY
614-PU

G
U

CONN 48B

PANEL LAMP CIRCUIT.

167-OR

E923-PK-18
E925-OR-18
E924-YL-18
E926-BU-18
E930-BU-18

RIGHT FRONT WHEEL


SPEED SENSOR
3E-6955

WASHER/WIPER CIRCUIT.

L94

+V
SIGNAL
GROUND

L18

TRANSMISSION CONTROL CIRCUIT.

167-OR
A219-BK
E929-GY-18
E934-OR-18
E935-GN-18
E932-PK-18
E933-YL-18
709-OR-18

CONN 39B

V
5
4
1
2
3
6

605-YL-14
617-BR-14

E926-BU-18
E925-OR-18

709-OR-18
A
E933-YL-18
C
A219-BK B
GG

LEFT FRONT WHEEL


SPEED SENSOR
3E-6955

GG

CONN 50A

DIAGNOSTIC
CONNECTOR

A219-BK

RIGHT FRONT WHEEL


SPEED SENSOR
3E-6955

HH

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

A219-BK
E927-GN-18
E928-WH-18
A223-BK
A224-BK
A225-BK
A226-BK

HH

1
2

608-GN

604-OR
614-PU-14
200-BK-14

A
C
B

21
22
23
24

944-OR-18
945-BR-18
167-OR

+V
SIGNAL
GROUND

619-GN-14
611-PU-14
200-BK-14

E930-BU-18
E923-PK-18
E924-YL-18
E936-WH
E936-WH
E936-WH
E936-WH
E936-WH

JJ
CONN 17

A219-BK
A219-BK
A219-BK

A219-BK

A
C
B

E932-PK-18
A219-BK
E933-YL-18
709-OR-18
GG

606-GY-14

121-YL
321-BR-18
608-GN
617-BR-14
605-YL-14
606-GY-14
604-OR
614-PU-14
200-BK-14
203-BK

709-OR-18
E933-YL-18
A219-BK

CONN 39A

RD
RD

203-BK

H
2
200-BK-14
604-OR
3
1
606-GY-14
4
614-PU-14
CONN 56

HHH

HHH

9
2
3
5
7
8
4
6
1
10
11
12

LEFT FRONT WHEEL


SPEED SENSOR
3E-6955

200-BK-14
200-BK-14
200-BK-14

30

945-BR-18
944-OR-18
A219-BK
167-OR

+V
SIGNAL
GROUND

+V
SIGNAL
GROUND

200-BK-14
611-PU-14

BACKUP
ALARM
3T-1815
NOTE G
AAA
612-GY
200-BK
AAA

86

JJ

E932-PK-18
A219-BK
E933-YL-18
709-OR-18
GG

A
C
B

619-GN-14

85
87
612-GY
87a

AAA H
AAA
121-YL
121-YL
1
321-BR-18
321-BR
2
AAA
200-BK
4
BACKUP ALARM
612-GY
3
3T-1815
CONN 58

4
12
25
26
33
34
17
30
2
29
19
8
9
1
18
27
14
13

4
1
3
2

4
1
3
2

709-OR-18
E932-PK-18
A219-BK

IT38F FRONT

GG
709-OR-18
A
E932-PK-18
C
A219-BK B

L18

121-YL

612-GY

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
UNUSED
UNUSED
CAT DATA LINK +
CAT DATA LINK + BATTERY
UNUSED
UNUSED
TEST/ENABLE SW TO GND
TEST/ENABLE SW TO GND

L3

HH
CAB
GROUND

RIGHT FRONT
PROP SOL
124-3052

HH

J
H
G
F
C
E
D
B
A

TCS CONTROL 137-2073

200-BK-14

AAA H
121-YL
121-YL
1
321-BR-18
321-BR-18
2
200-BK
4
612-GY
3

H
2
1
612-GY
CONN 59

604-OR
200-BK-14

BRAKE LAMP
RELAY
4Y-6135
NOTE G

HHH
HHH

BR-18
BK-18

614-PU-14
606-GY-14
200-BK-14
200-BK-14

BACK UP LAMP
4Y-3448
NOTE G

HHH

E936-WH

614-PU-14

YL-18
BK

604-OR
605-YL-14
617-BR-14

TU
G

606-GY-14
200-BK-14
200-BK-14
608-GN

PU-18
OR-18
BK

HHH H
614-PU-14
617-BR-14
4
605-YL-14
605-YL-14
1
604-OR
604-OR
3
200-BK-14
2
CONN 60

HHH

E936-WH
E936-WH

200-BK-14

TA
S
G

604-OR
617-BR-14
200-BK-14

A
C
B

200-BK-14

LH
STOP/TAIL/
PARK/TURN
LAMP
4Y-3460
NOTE G

RD-18
WH-18
BK-18

L3

1
2

TO
DISCONNECT
SW
AT LOC F-14

GG

A219-BK
709-OR-18
E932-PK-18
E933-YL-18

RD
RD

STOP/TAIL/PARK LAMP
3E-6467

ARTICULATION ANGLE
POSITION SENSOR (5KHZ PWM)
105-3769

1
2

LEFT TURN LAMP


3E-6466

S
T

LEFT FRONT
PROP SOL
124-3052

RD
RD

2
1

ON/OFF
PILOT SOL
116-4152

2
1

H
BK-18
RD-18

HH

CONN 18

608-GN
200-BK-14

E934-OR-18
E935-GN-18

RIGHT REAR WHEEL


SPEED SENSOR
3E-6955

+BAT
GND
SIG

200-BK-14

JJ

709-OR-18

+V
SIGNAL
GROUND

GN-18
GN-18

FLOOD
LAMP
9X-6775

E932-PK-18
E933-YL-18
E934-OR-18
E935-GN-18
E930-BU-18
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18

LEFT REAR WHEEL


SPEED SENSOR
3E-6955

RD-18
BK-18
WH-18

200-BK-14
611-PU-14

+V
SIGNAL
GROUND

HH
A
B
C

619-GN-14

L94

HH
709-OR-18
A
E934-OR-18
C
A219-BK
B
HH
709-OR-18
A
E935-GN-18
C
A219-BK
B

709-OR-18

1
2
3
4
5
6
7
8

167-OR
A219-BK
E929-GY-18

A219-BK

RD
RD

A219-BK
167-OR
E929-GY-18
E926-BU-18
E925-OR-18
E924-YL-18
E923-PK-18
709-OR-18

167-OR
A219-BK
E929-GY-18

2
1

CONN 19
JJ HH
1
2
3
4
5
6

E930-BU-18
E932-PK-18
E933-YL-18
E934-OR-18
E935-GN-18
E936-WH

IT38F FRONT

L75
TCS CONTROL ATTACHMENT

A/C HI-LOW
PRESS SW
114-5333
NOTE A

2 3
1

BK-18
BK-18

EEE
513-OR-14
1
521-YL-14
2

SEC STR RLY


PRIM ACTION
+ BATTERY
KEY SWITCH
UNUSED
UNUSED (GND)
PRIM PRES SW
UNUSED
ALT R TERM
GROUND
SHUTDOWN SOL

A
KKK
GN-18
GY-18
RD-18
YL-18
OR-18
BK-18
PU-18
BR-18
WH-18
BK-18
PK-18

KKK
727-GN-18
417-GY-18
KKK
1
136-GN-18
2
308-YL-18
3
4
200-BK-18
5
484-YL-18
6
7
403-GN-18
8
200-BK-18
9
326-PU-18
1
2

BK-0
RD-0

201-BK-18
416-OR-18
KKK

BK
RD
BU

L80
L80
L79

BK
RD
BU
SECOND STEER
PRESS SW
3E-6450

ARC SUPPRESSOR
118-5597
RELAY
KKK 139-2599
KKK
727-GN-18
200-BK-18
MMM
LLL
BOSCH
RD-0
RD-0
MOTOR/
KKK 200-BK-18
RELAY
139-2327
LLL
200-BK-18
MOTOR
200-BK-18
200-BK-18
NNN
BK-0

L79

L78

L78
L77

CONN 9

201-BK-14
201-BK-14
201-BK-14

L77
W

A
C
B

L86

L86

L46

710-GN-18
443-YL-18
202-BK-18

L48

L76

CONN 10

14

12

COSA ROADING
FLASHER
6C-8846

102-BU

200-BK
200-BK

605-YL
606-GY

615-YL
439-YL-18
910-YL-18
606-GY

L28

605-YL-14
606-GY-14

3
2

A
B
C

QQ
P

CONN 34

QQ

537-GN-14
606-GY-14
605-YL-14

L55

L97

L7

4
2
1
3
5
6

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

411-PK-18
201-BK-18

ACTION
LAMP
9W-2111

B
200-BK

B
200-BK

614-PU
614-PU

200-BK
910-YL-18

L16

439-YL-18
200-BK

200-BK-14
614-PU-14
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

B
B
B
B
B

B
B

200-BK
606-GY

BLOWER SW
6P-3236

L7

200-BK
615-YL

1
2
5
4
3

NEUTRALIZER
OVERRIDE LAMP
7N-5876

CONN 53

615-YL
200-BK

6
5
4
3
2
1
7
8

NOTE: HARNESS CODE PLUG 106-5695


FOR OLDER MACHINES USING FUEL SENDER
106-3535 AND GROUND DRIVEN SUPPLEMENTAL
STEERING

F
NOTE: HARNESS CODE PLUG 136-2144 FOR
MACHINES USING NEW FUEL SENDER 134-7262
AND GROUND DRIVEN SUPPLEMENTAL STEERING

PREVIOUS HARNESS CODE PLUGS

ECAP SERVICE
CONNECTOR

FLOOD LAMP
IND LAMP
7N-5876

L4

1
24
20
13
21
18
12
5
2
19
15
10
16
7
9
3
4
22
14
11
8
6
23
17

AAA
AAA
603-PK
1
200-BK
2
AAA

L9

L9

CONN 50C
G V
5
619-GN-14
1
200-BK-14
3
605-YL-14
2
606-GY-14
4
611-PU-14
6
617-BR-14

BEACON
128-6983
RD
BK

B412-YL-18
B413-PU-18
251-BK-18
251-BK-18

L12

251-BK-18

200-BK-14
605-YL-14
606-GY-14
617-BR

TO LOC C-2

138-GN-18
138-GN-18
138-GN-18

138-GN-18

251-BK-18
944-OR-18
945-BR-18
188-WH-18
818-BR-18
819-GY-18

611-PU-14
619-GN-14
617-BR-14
605-YL-14
200-BK-14
4
3
2
1

605-YL-14

BUCKET
POSITION
LAMPS
NOTE B

BU-18
RD-18
WH-18
YL-18
BK-18
LH HI/LO/POSITION/TURN LAMP
3E-7586
NOTE F

LH LATERAL TURN LAMP


5C-9029

U
5
1
6
4
3
2

5
4
6
3
1
2

619-GN-14
200-BK-14
614-PU-14
611-PU-14
606-GY-14

611-PU-14
619-GN-14
614-PU-14
606-GY-14
200-BK-14

CONN 49C
U

606-GY-14

5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18
RH HI/LO/POSITION/TURN LAMP
3E-7586
NOTE F

RH LATERAL TURN LAMP


5C-8964

LIGHTING GP-ROADING 112-1589 (COSA)


ABBREV

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION

250-BK-18
138-GN-18
CCC

CONN 52A
A
C
B

CUSTOMER
DATA
CONNECTION

250-BK-18
819-GY-18
818-BR-18
138-GN-18

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED


A

251-BK-18
251-BK-18
E955-OR-18
188-WH-18

L4

201-BK-14
201-BK-14
201-BK-14

JUMPER PLUG
REPLACES DIMMER SW
ON MACHINES
EQUIPPED W/ STD LIGHTING

CCC
A
B
C
D
E

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

E955-OR-18

CONN 44

L12

L12
L11
L10

L11
L10
L9

FRONT DASH ASSEMBLY

615-YL

972-BU-18
202-BK-18
720-PU-18
321-BR-18
307-OR-18
306-GN-18
409-OR-18
126-PK-18

200-BK
200-BK
603-PK
615-YL

971-YL-18

966-GY-18

970-GN-18

7
8
2
1
5
4
3
6
9

TRANSMISSION
AUTOMATIC
MODE LAMP
7N-5876

RIGHT TURN
IND LAMP
7N-5876

201-BK-18
201-BK-18
201-BK-18

6
5
4
3
2
1
7
8

615-YL

200-BK
200-BK

PANEL LAMPS
7N-5876

L15
200-BK
200-BK
603-PK
615-YL
200-BK

WLPCSII ECM
112-1572
+24V (IN)
UNUSED
LIFT POS SNSR
LIFT PRESS SNSR
GROUND
UNUSED
UNUSED
UNUSED
GROUND
CAT DATA LINK +
CAT DATA LINK UNUSED
UNUSED
KEYPAD +12V
TX OUT
UNUSED
RX IN
UNUSED
KEYPAD DATA
UNUSED
GROUND
UNUSED
UNUSED
UNUSED
CCC
D 944-OR-18
E
945-BR-18
A
138-GN-18
B
251-BK-18
C
F
CONN 45
G
H
J

661-GN
662-YL

L20

L10
L11

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

TACH/SPEEDOMETER
100-5888

TO LOC F-6

CAB
FLOOD
LAMP
9X-4381

OPERATOR STATION

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

L10

+ BATTERY
GROUND
LIGHTS ON
SPEEDO LAMP
TACH LAMP
GAUGE LAMPS

CONN 46
P

L11

3
1
2
4
5
6

B999-GN-18
965-WH-18
969-YL-18
968-BR-18

200-BK

200-BK

CONN 47

1
4
2
3
7
6
8
5
9
10

B CONTROL GP - DIMMER
103-5526

L29
537-GN-14
606-GY-14
605-YL-14

4 1

L16

614-PU

6
5

CONN 32

200-BK

614-PU

4
A219-BK-18
1
E927-GN-18
2
E928-WH-18
3
CONN 31
1
136-GN-18
2
727-GN-18

P P

663-GY

200-BK

L5
L8
TURN SIGNAL SW
9G-5589
QQ

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

113-OR-18
200-BK
614-PU
662-YL
L20
661-GN
663-GY

200-BK

200-BK
200-BK

L16

L97

L29

QUAD GAUGE
100-5895
LAMPS
7N-5876

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

FRONT DASH ASSEMBLY

L25
113-OR-18
113-OR-18
113-OR-18
B

+ BATTERY

L97

PPP
T

614-PU
113-OR-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

201-BK-18
201-BK-18

FLASHER
8D-6946

CONN 35

L5
L8

200-BK-14
200-BK
200-BK
200-BK
200-BK

L23

TURN
HAZARD
HEAD LAMP
GROUND

4
2
1
3
5
6

L21

L9

A
C
B

CAB
FLOOD
LAMP
9X-4381
N

PP
619-GN-14
611-PU-14
610-OR-14

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

PP
PP
PP

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

DIMMER SW
2H-1855
NOTE: FOR COSA ROADING
ONLY

CONN 52

615-YL
200-BK

L#

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

102-BU-14

L12
L54

251-BK-18

L54

L33

102-BU-14

L12

CCC
138-GN-18
B413-PU-18
B412-YL-18
945-BR-18
944-OR-18
251-BK-18

138-GN-18

P
1
4
3
6
5
2

138-GN-18

L32
L32

CONN 25
L12

L12
L51

L12

L55

112-PU-4
403-GN-18
614-PU-14
506-PU
507-WH
310-PU
102-BU-14
D963-BU-18
608-GN
334-BU-18
202-BK-18
450-YL-18
617-BR-14
308-YL
326-PU
105-BR
522-WH-14
521-YL-14
432-PK-18
405-GY-18
416-OR-18
417-GY-18
441-OR-18
442-GY-18
136-GN-18
727-GN-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
447-PK-18
201-BK-18
321-BR-18
306-GN
114-GN
130-GN
604-OR
200-BK-14
200-BK-14
200-BK-14
200-BK
605-YL-14
606-GY-14
167-OR

L45
L46

L75

L75

L43

974-PU-18
978-GN-18
202-BK-18

MM
1
3
2

L44

974-PU-18
978-GN-18
202-BK-18

CONN 28
614-PU-14
617-BR-14

L39

L62

FLOAT DETENT
SOLENOID

L62

MM 1
3
MM

BUCKET/FORK
LIFT DETENT
DETENT SOLENOID SOLENOID

2
4 MM
MM

202-BK-18
202-BK-18
SWITCH OPERATION
DOWN
SHIFT

TERM
1 TO 2

TERM
3 TO 4

L45

CCC

VALVE GPPILOT
6E-2747

ENGAGED

OPEN

CLOSED

DISENGAGED

CLOSED

OPEN

L6

L6

1
2
3
4
5
6
7
8

OR-18
WH-18
PK-18
YL-18
OR-18
BU-18
BU-18

L45

L45

B766-WH
200-BK-14
976-OR
975-WH

L13

L35

L38

L40

L37

L13

L35

201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
447-PK-18

L36

L36

L37
L40

610-OR-14
126-PK-18
114-GN
130-GN
604-OR

200-BK
200-BK-14
200-BK-14
200-BK-14

611-PU-14
720-PU
130-GN
610-OR-14
126-PK-18
604-OR
114-GN

L2

L38

200-BK-14
118-GY
500-BR
502-OR

L37

619-GN-14
762-YL
987-WH
964-BU
144-GN
611-PU-14
605-YL-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
617-BR-14
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18
975-WH
976-OR
200-BK-14
B766-WH
761-GY
322-GY
114-GN

144-GN
987-WH

964-BU
200-BK-14

L3

A219-BK

BK
GY
BR
OR

MOTOR

606-GY-14
200-BK-14

RD-18
BK-18

1
2

V
U

L14

1
2

322-GY
114-GN

RIGHT TURN
LAMP
3E-6466

RD-18
BK-18

619-GN-14
200-BK-14

L14

LEFT TURN
LAMP
3E-6466

FLOOD
LAMP
9X-1439

CONN 49

FLOOD
LAMP
9X-1439

FORWARD
HORN
7T-0970

T
B+

G
P

L1

976-OR
975-WH

L1

BBB

BBB
1
2

976-OR-18
975-WH-18

CONN 48

CONN 42

12
11
6
1
2
10
9
8
7
4
5
3

619-GN-14
605-YL-14
606-GY-14
976-OR
L1
975-WH
762-YL
761-GY
114-GN

5
3
4
7
1
8
2
6
9
10
11
12

200-BK-14
200-BK-14
322-GY
B766-WH
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18
614-PU-14
617-BR-14

611-PU-14

1 A219-BK-18
2 709-OR-18
3 E933-YL-18
4 E932-PK-18
HH G

1
2

GN-18
GN-18

BBB
976-OR-18
1
975-WH-18
2

GN-18
GN-18
RIDE
CONTROL
SOLENOID
VALVES
6T-8046

G
B766-WH
762-YL
200-BK-14
L1

114-GN
322-GY

A
B
C

OR-18 + BATTERY
BU-18 SOLENOID
BK-18 GROUND
BUCKET POSITIONER SW
3E-7843

LIFT POSITIONER SW
3E-7844

L14
L14

G
200-BK-14
B766-WH
761-GY

A
B
C

BK-18 GROUND
OR-18 + BATTERY
BU-18 SOLENOID

PART NO.

CHG

LOC

NOTE

HARNESS AS.
A
133-9692
A
111-6228
B
106-1036
C 105-4347
D 111-6229
E
111-6230
F
105-4359
G 110-4551
G 116-9230
G 4Y-8527
H 128-2375
H 4Y-8528
J
102-7529
L
4E-0630
N 125-2401
P
106-6617
Q 106-5505
S
7X-6015
T
105-4358
U 112-3638
U 112-1930
U 4Y-8547
V
112-2960
V
112-1929
W 106-3427
W 113-9115
GG 109-0933
HH 109-0932
JJ 110-4290
KK 112-2373
LL 112-2374
MM 4E-7462
PP 113-5219
QQ 111-9302
RR 113-5263
ZZ 4Y-4579
AAA 4E-1188
AAA 4Y-8546
AAA 4Y-9967
BBB 105-1520
BBB 4Y-9529
CCC 130-4853
DDD 109-6280
DDD 119-2090
HHH 4Y-9530
EEE 109-7842
JJJ 139-5932
KKK 141-1377

01
B-5
V00
B-5
NOTE F
05
E-6
02
C-10
02
E-13
03
B-11
01
C-10
03
A-3
938F
00
G-3
IT38F
01
H-6
NOTE G
01
D-15
938F
01
H-14 NOTE G
01
D-8
01
F-2/D-2
01
F-11
CAB
08
D-6
01
C-1
03
C-3
02
D-7
01
B-1 STD 938F
00
E-1
ATT 938F
01
H-5/I-5 NOTE G
01
C-1 STD 938F
00
E-1
ATT 938F
00 D-1/A-13
00
B-13
NOTE C
03
A-2/I-5
ATT
03
I-11
ATT
03
I-11
ATT
03
F-15
ATT
03
E-15
ATT
03
B-7
ATT
00
D-1
ATT
00
D-6
ATT
00
D-7
ATT
01
H-4/I-4 ATT G
02
E-2
01
H-14 NOTE G
00
H-15
ATT G
01
B-1/H-1
ATT
00
G-14
ATT G
02
E-3
ATT
00
F-10
STD
01
F-10
ATT
01
H-14
ATT G
02
A-15
ATT
01
B-7
00
A-13
ATT

WIRE AS.
Y
108-7882
Z
103-1091
FFF 106-3237
GGG106-3240
PPP 139-7496

00
01
00
01
00

E-13
B-11
C-15
C-15
D-7

ATT

CABLE AS.
X
8Y-9603
AA 9U-1950
BB 7Y-3946
CC 112-4428
DD 4E-8100
EE 3P-3702
FF 101-2640
SS 113-8448
TT 109-3593
UU 113-8446
VV 113-8449
WW 113-8445
LLL 140-6094
MMM140-6308
NNN 140-6309

01
00
02
00
01
01
00
00
01
01
00
00
00
00
00

E-14
F-14
F-14
F-14
F-14
F-14
F-6
F-13
F-13
F-13
F-14
F-14
A-13
A-13
A-13

ATT
ATT
ATT
ATT
ATT
ATT
ATT
ATT

THIS SCHEMATIC IS FOR THE 938F/IT38F (103-5670 CHG03)


G
138-GN-18
251-BK-18
B412-YL-18
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18

CONN 40

L41

GND

A219-BK-18

619-GN-14
200-BK-14

L3

L41

605-YL-14
200-BK-14

L
GN

4
1
2
6
3
5

A
L2

FRONT
WIPER
3E-6468

CONN 41
L40

3
1
2
6
5
4

614-PU-14
619-GN-14
611-PU-14

TCS DISPLAY
MODULE
115-9476

L39

606-GY-14
200-BK-14

BLOWER
9G-8693

L3

611-PU-14
605-YL-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
617-BR-14

L45

L40

MOTOR

MOTOR

L2

L39

L42

L36

BK-14
WH/RD-14

+24V
GND
L. FRT BRK INDICATOR
R. FRT BRK INDICATOR
L. REAR BRK INDICATOR
R. REAR BRK INDICATOR
PILOT SUPPLY INDICATOR
UNUSED

619-GN-14

BK-14
WH/RD-14

TO ENGINE
END FRAME

BLOWER
9G-8697

CCC
LAMP
7N-5876

LH BRAKE
VALVE AS.
4E-5544

CONN 50
G V
605-YL-14
3
200-BK-14
1
606-GY-14
2
617-BR-14
6
619-GN-14
5
611-PU-14
4

P
167-OR
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18

B766-WH
L42

251-BK-18
614-PU

CONN 51

515-GY-14

501-GN

L40

L39

L43

L42

L39

1
2

CCC

126-PK-18
720-PU-18
130-GN-18
604-OR-18

130-GN-18
604-OR-18
720-PU-18

STOP LAMP SW
105-6117

515-GY-14
515-GY-14

BACKLIGHT

CONN 38
P

TRANSMISSION
DOWNSHIFT SW
9X-4959
E

617-BR-14

L6

+V DISPLAY
GROUND
DATA

L8

L7
L6

CONN 29
DETENT LOCKOUT SW
9D-3721
A
JJJ
JJJ
JJJ
B766-WH
1
B766-WH
B766-WH
2
B766-WH
L44

E930-BU-18
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
167-OR

L46
450-YL-18
614-PU-14
506-PU
507-WH
608-GN
202-BK-18
310-PU
334-BU-18
102-BU-14
D963-BU-18
403-GN-18

L34

CONN 26
P

L45

L46

307-OR-18
720-PU-18

720-PU-18

L56

L52
L34

CAB
GROUND

102-BU-14

251-BK-18

L96
L33

201-BK-18
201-BK-18

L33
L33

L58

615-YL
307-OR-18

L10

L4

THERMOSTAT SW
3E-5464
200-BK-14

200-BK-14
200-BK-14

1
2
3
4

200-BK-14

307-OR-18
615-YL

L11

200-BK-14
200-BK-14
251-BK-18

201-BK-18

CCC
188-WH-18
A
251-BK-18
B
E955-OR-18
C

126-PK-18
130-GN
604-OR
720-PU

L2

611-PU-14

L51

105-BR
105-BR

L31

L31
202-BK-18
200-BK-14
200-BK-14
251-BK-18

WLPCS
KEYPAD
129-0419

L2

619-GN-14

200-BK-14

L4

S
200-BK-14

IDENT

NEUTRALIZER SW
105-6118

L2

L58

A538-OR-14
105-BR
603-PK
615-YL
120-YL
102-BU-14
118-GY
504-YL
503-BR
505-BU

L12

606-GY-14

L30

522-WH-14

L3
619-GN-14
611-PU-14
610-OR-14

515-GY-14

515-GY-14
200-BK-14

322-GY

537-GN-14
409-OR-18
124-GN-14
614-PU-14
113-OR-18
403-GN-18
D963-BU-18
E735-PU-18
439-YL-18
E701-PK-18
E702-OR-18
910-YL-18
615-YL
201-BK-18
944-OR-18
L31
945-BR-18
443-YL-18
521-YL-14
432-PK-18
405-GY-18
416-OR-18
417-GY-18
441-OR-18
442-GY-18
447-PK-18
611-PU-14

CONN 43
S
P
3
4
5
1
2
6
7

522-WH-14
516-GN-14
517-BU-14
515-GY-14
200-BK-14

L5

L30

202-BK-18

L9

L3

RESISTOR
9G-1950

1
2

L34

L11

L7

L5

E701-PK-18
E735-PU-18
E702-OR-18
910-YL-18
439-YL-18

L53

L31

BK/YL-18

L9

517-BU-14

2
1

L34

L12

L41

L53

L13

L31

L31

409-OR-18
126-PK-18

307-OR-18
720-PU-18
306-GN-18
321-BR-18

L32

L10

FORWARD
HORN SW
2T-3360
P

516-GN-14
L11
L10

L4

126-PK-18
D963-BU-18
403-GN-18
113-OR-18

L52
L32

L30

L6
L13

L7

126-PK-18
126-PK-18

L8

L13
L11

515-GY-14
200-BK-14

L6

124-GN-14

L35

L60

L24

L24
C
C2
49A
31
30B
49

201-BK-18
201-BK-18
201-BK-18

B
C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

24
22
23
9
3
12
7
14
16
4
10
2
5
8
15
13
17
19
6
11
18
21
20
1

L50

450-YL-18
D744-WH-18
D743-GN-18
965-WH-18
969-YL-18
968-BR-18
B999-GN-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18

537-GN

201-BK-18
CONN 54

LEFT TURN
IND LAMP
7N-5876

201-BK-18
201-BK-18
201-BK-18
201-BK-18

TO LOC F-6

615-YL

11
23
16

L64

CONN 30
L56
RR

L96

102-BU-14
605-YL-14
606-GY-14

L97

611-PU
538-BR
605-YL

REV PAR SW TO B+
REV SW TO GND
FWD PAR SW TO B+
FWD SW TO GND
4TH GEAR SW TO GND
3RD GEAR SW TO GND
2ND GEAR SW TO GND
1ST GEAR SW TO GND
NEUTRALIZER
GROUND
BACKUP ALARM
START RELAY
START SW
NEUTRAL (EMS)
B+

200-BK
615-YL

L29

10
7
4
2
30
21
20
1

L25

538-BR
B

L25
L26

HAZARD FLASHER
LAMP
7N-5876

605-YL
200-BK

200-BK

910-YL-18
720-PU-18

126-PK-18

L66

L64

L5

537-GN-14
614-PU-14
124-GN-14
521-YL-14
200-BK-14
515-GY-14
516-GN-14
517-BU-14

L23

HIGH BEAM
IND LAMP
7N-5876

200-BK
538-BR

200-BK-14
200-BK
200-BK
200-BK

3 T

126-PK-18
126-PK-18

L65

L66

E735-PU-18
201-BK-18
611-PU
615-YL

L28

200-BK

5
2
3
1
4
8
6
7

L54

L66

727-GN-18
136-GN-18
FRONT RH SW PANEL

507-WH
506-PU

35
19
13
18
38

6 T

L66

308-YL

611-PU-14

L28

614-PU

E701-PK-18
D744-WH-18
D743-GN-18
E702-OR-18
L102

L102

START AID SW
6T-6066
310-PU

TRANSMISSION
NEUTRALIZER
OVERRIDE SW
7X-6396

200-BK
102-BU-14

614-PU
200-BK
L102

CONN 33

PPP

PPP

6 T

7
8
6
3
5
4
2
1

L8

L102

AUTO RIDE
CONTROL SW
7T-2081

L65

PANEL
LAMP
7N-5876
(QTY 2)

D743-GN-18
D744-WH-18
E702-OR-18
373-GN-18
E701-PK-18
202-BK-18
310-PU
308-YL

SEC STEER
MANUAL SW
6T-6066

T T
614-PU
200-BK

202-BK-18
5
T

200-BK
200-BK
614-PU
614-PU
614-PU
200-BK

CONN 27
J

3 T
4 T

202-BK-18
202-BK-18

614-PU
200-BK

614-PU
200-BK

T T
1 T

439-YL-18
910-YL-18
496-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
409-OR-18
D963-BU-18
432-PK-18
405-GY-18
417-GY-18
403-GN-18
416-OR-18
113-OR-18
429-YL-18

944-OR-18
945-BR-18

201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

40
32
34
39
8
9
24
25
26
27
28
29
22
37
12
14

L27
L27

201-BK-18
201-BK-18

614-PU-14
129-BU
200-BK-14
126-PK-18
201-BK-18
910-YL-18
720-PU-18
E735-PU-18

118-GY
308-YL
308-YL
326-PU
307-OR-18
105-BR
200-BK
614-PU
505-BU
504-YL
503-BR
507-WH
5
4
3
12
2
1
11
10
8
7
6
9

DOWN

129-BU
200-BK
614-PU
E735-PU-18
201-BK-18
373-GN-18
202-BK-18
E701-PK-18
E702-OR-18
D743-GN-18
D744-WH-18
126-PK-18
910-YL-18
720-PU-18

500-BR
501-GN
502-OR
506-PU

118-GY

AUTO

L68

L45

10

L31
L53

CONN 11

11

118-GY

945-BR-18
944-OR-18

< TO B+ TERMINAL BLOCK 8C-6358

13

P W
J
J

L57

ATT ELECTRIC SECONDARY STEERING

15

E702-OR-18
E701-PK-18

201-BK-18
B
201-BK-18
L22
275-BK-18
6 HARNESS CODE 5
274-BK-18 16 HARNESS CODE 4
273-BK-18 22 HARNESS CODE 3
272-BK-18 12 HARNESS CODE 2
L22
271-BK-18
3 HARNESS CODE 1
270-BK-18 31 HARNESS CODE 0
291-BK-18 33 CLEAR
290-BK-18 23 SERVICE
945-BR-18 14 CAT DATA LINK 944-OR-18
5 CAT DATA LINK +
E735-PU-18 18 OPERATOR SW INPUT
614-PU
37 UNUSED SENSOR INPUT
113-OR-18
38 UNUSED SENSOR INPUT
113-OR-18
21 UNUSED SW INPUT
614-PU
26 UNUSED
C413-YL-18
35 MODULE DATA
C414-BU-18 15 MODULE LOAD
E707-GN-18 34 CLUSTER +V
E708-PK-18
25 MODULE CLOCK
7 UNUSED SENSOR INPUT
429-YL-18
11 BRK OIL TEMP
496-WH-18 39 HYD OIL LEVEL
L21
442-GY-18
10 HYD TEMP SENSOR
443-YL-18
28 CNVT TEMP SENSOR
441-OR-18
8 COOL TEMP SENSOR
447-PK-18
9 FUEL LEVEL SENDER
D963-BU-18 24 +8V SENSOR SUPPLY
432-PK-18 20 BRK OIL PRESS
405-GY-18 19 ENG OIL PRESS
L20
417-GY-18 40 PRIM STEER
403-GN-18 30 ALTERNATOR
409-OR-18 29 NEUTRAL
416-OR-18 32 SECONDARY STEER
113-OR-18
1 + BATTERY
27 UNUSED SENSOR INPUT
17 UNUSED SENSOR INPUT
36 UNUSED
201-BK-18
2 GROUND
410-WH-18
4 ACTION ALARM
411-PK-18
13 ACTION LAMP
CATERPILLAR MONITORING SYSTEM
100-5778
L22 L21
B
ACTION
410-WH-18
1
RD
L20
ALARM
201-BK-18
2
BK
3E-6328

B999-GN-18
965-WH-18
969-YL-18
968-BR-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18
720-PU-18
202-BK-18
321-BR-18
306-GN-18
307-OR-18
409-OR-18
126-PK-18

AUTO RIDE
CONTROL LAMP
7N-5876

720-PU
306-GN
321-BR-18
322-GY
522-WH-14
521-YL-14
432-PK-18
136-GN-18
727-GN-18
405-GY-18
416-OR-18
417-GY-18
441-OR-18
442-GY-18
963-GN
762-YL
144-GN
987-WH
964-BU
447-PK-18
201-BK-18
611-PU-14
606-GY-14
605-YL-14

L57

L76

L13

L47

JJ

T T

126-PK-18

L47

L47

CENTER

31
17
33
3
6
5
36
15

B
B

TRANSMISSION SHIFTER
136-7823

RIDE CONTROL
LAMP
7N-5876

B
B

E702-OR-18

L62

L48

L48

614-PU-14

112-PU-4
A
1
976-OR
2
975-WH
CONN 14

L23

L7

136-GN-18
129-BU
124-GN-14
126-PK-18
118-GY
138-GN-18
120-YL
113-OR-18
164-WH
128-PK
102-BU-14
105-BR
373-GN-18
CONN 20
977-YL-18
973-BR-18
164-WH
944-OR-18
945-BR-18
443-YL-18

L51

D744-WH

OFF

PANEL
LAMP
T 7N-5876

L55

L45

976-OR-18
975-WH

QQ

L34

L47

CONN 36

L23

L24

L42

L47

UP

FOR
AIR
SEAT

P
4
3
1
10
9
8
7
6
5
2
12
11

L52

201-BK-18
201-BK-18

L24

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

6
5
4
3
2
1
7
8

113-OR-18

611-PU
200-BK

GROUND STRAP 7G-1060

L34

A CONN 13

HARNESS
CODE
PLUG
141-9692
NOTE J

201-BK-18
201-BK-18
291-BK-18
290-BK-18

1
6
4
3
5
2

E
CONN 12

974-PU-18
978-GN-18
202-BK-18

L48

L74

1
2

108-BU-14
200-BK-14
P

BLOWER MOTORS
SECONDARY STEER
129-BU
CIGAR LIGHTER
144-GN
BEACON
126-PK-18
TRANSMISSION SHIFTER
118-GY
WIPER MOTORS
138-GN-18
PAYLOAD MEAS SYS
120-YL
VOLTAGE CONV

10A FUSES (QTY 13)


F F F F F F F
3K-8782
112-PU
112-PU
15A FUSE
112-PU
8M-8948
112-PU
112-PU
FUSE HOLDERS (QTY 14)
112-PU
4K-5122
112-PU
TERMINAL STUD 9G-8451
F
C
113-OR-18
SEMS
112-PU
10A
F
C
112-PU
10A
127-OR
FRONT FLOODS
L69
C
REAR FLOODS
112-PU F
F 10A C 116-BR
112-PU
10A
164-WH-18
AUTOSHIFT
C
F
112-PU
10A
128-PK
KICKOUTS
F
112-PU
10A
150-OR-14
REAR DEFROSTER
112-PU F 10A
133-OR
4TH FUNCTION

E930-BU-18
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18

200-BK
200-BK
614-PU
614-PU
200-BK-14
118-GY
118-GY

CONN 21
603-PK

201-BK-18
201-BK-18
201-BK-18
201-BK-18

373-GN-18
D744-WH-18
D743-GN-18
720-PU-18
910-YL-18
E702-OR-18
E735-PU-18
E701-PK-18
201-BK-18

L64

L64

SEAT AIR COMPRESSOR/HTR

PANEL
LAMP
7N-5876

129-BU
200-BK

610-OR-14

614-PU-14
614-PU-14

102-BU-14

102-BU-14
L71

L72

200-BK-14

ON

D743-GN

L34

112-PU-14
112-PU-14
112-PU-4

1
2

144-GN

124-GN-14
136-GN-18

GN
GN
975-WH

200-BK
202-BK-18

L52

417-GY-18
416-OR-18
201-BK-18

NOTE: JUMPER PLUG "W" MUST BE


REMOVED WHEN MACHINE IS EQUIPPED
WITH ATTACH E/H SECONDARY STEERING

CIGAR LIGHTER
9W-0335

614-PU-14
614-PU-14
614-PU-14

FF

202-BK-18

614-PU

L57

SW

4
3
2
1

SERVICE
MODE

B766-WH
200-BK
200-BK
963-GN
200-BK
761-GY

L81

PRIMARY STEER
PRESSURE SW
3E-6450

A
B
C

C 2

614-PU-14

FF

113-OR-18
113-OR-18

E701-PK-18
113-OR-18

E702-OR-18
E701-PK-18
611-PU
605-YL
538-BR

L27

L26

L38

SECONDARY
STEERING
CONTROL
3E-5184

11
12
9
10
7
1
8
3
5
2
6
4

L85

BEACON SW
6T-3990

L13

L64

L64

2
3
9

200-BK-14
200-BK-14
200-BK-14
200-BK-14

975-WH

L81

439-YL-18
603-PK
108-BU-14

L69
L68

334-BU-18

202-BK-18
710-GN-18
443-YL-18
978-GN-18
974-PU-18

L89

L89

L70

L49
975-WH-18

L82

L81

L51

L48

L77

L70

L58
L52

5
6
4
3
2
1

L80

CONN 22
C P
A538-OR-14 1
614-PU-14
6
614-PU-14
12
610-OR-14 5
L56
608-GN
4
615-YL
7
617-BR
8
977-YL-18
11
L57
973-BR-18 10

L62

373-GN-18

118-GY
118-GY

E930-BU-18
E936-WH
E926-BU-18
E925-OR-18
E924-YL-18
E923-PK-18

CONN 7
L85

975-WH

975-WH

L83

L80

KKK
200-BK-18
A
B
484-YL-18
C

PANEL
LAMP
7N-5876

L69

14
13
15
12
6
24
23
3
19
18
10
1
9
4
8
16
5
11
17
2
7
21
20
22

506-PU
507-WH

447-PK-18
201-BK-18
114-GN
130-GN
975-WH
201-BK-18
441-OR-18
403-GN-18
334-BU-18
D963-BU-18
604-OR
321-BR-18
614-PU-14
606-GY-14
605-YL-14
617-BR-14
608-GN
102-BU-14
105-BR
308-YL
306-GN
310-PU
112-PU-4
308-YL-18
432-PK-18
201-BK-18
308-YL-18
403-GN-18
136-GN-18
416-OR-18
417-GY-18
201-BK-18
727-GN-18
326-PU-18
507-WH
506-PU
200-BK-14
200-BK-14
200-BK-14
200-BK
167-OR
405-GY-18
442-GY-18
326-PU
521-YL-14
522-WH-14
202-BK-18
450-YL-18

L62

SW POS

L52

OFF

J L

CONN 37

INPUTS (1=SW CLSD, 0=SW OPEN)

L65

105-BR
L52

ON

OPEN

200-BK
200-BK
200-BK
200-BK
200-BK-14

200-BK-14
200-BK-14
200-BK-14

102-BU-14

CLOSED

CLOSED

15A

L71

L50

L74
L86

E927-GN-18
E928-WH-18
A219-BK-18
945-BR-18
944-OR-18
751-GN-18
752 YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
975-WH

L83

ATT ELECTRIC SECONDARY STEERING

CONN 1

OPEN

MANUAL

2
1

GN
GN
2
1

GN
GN
L84

HYDRAULIC
TEMP SENSOR
4W-9972

417-GY-18
136-GN-18
308-YL-18
403-GN-18
326-PU-18
727-GN-18
416-OR-18
201-BK-18

BK-18
RD-18
BU-18
MUR440

EEE
513-OR-14
522-WH-14

AUTO

L72

L50

L60
L51

E927-GN-18
A219-BK-18
E928-WH-18
944-OR-18
945-BR-18

201-BK-18
201-BK-18

EEE D
1
522-WH-14
2
521-YL-14
1
2

2
1

L84

SOL 4
SPD 1

1
6
4
2
3
5

REAR
WASHER
7T-8890

TRANSMISSION

L74

L86

SOL 5
SPD 2

A219-BK

A
FRONT
WASHER MOTOR
7T-8890

ATT GROUND DRIVEN SUPPLEMENTAL STEERING


W
PRIMARY
BK
A 417-GY-18
STEERING
W
B 201-BK-18
RD
PRESSURE SW
C
A
BU
3E-6450
B
W
C
BK-18
201-BK-18
2
BK-18
1 416-OR-18
SUPPLEMENTAL
CONN 9A
STEERING SW
TO LOC A-12
3E-6429

442-GY-18
201-BK-18
201-BK-18
405-GY-18
326-PU

ARC SUPPRESSOR
106-8704

SOL 6
SPD 3

614-PU
614-PU
614-PU

REAR WIPER SW
3T-6655
118-GY
J
J H
B B

L61

L61

L73
C

B+
B+
GROUND
HIGH
LOW
PARK
WASH

PANEL LAMP
7N-5876

KEY/WIPER SW PANEL

L84

L77

GN-14
GN-14
1
2

ENGINE
OIL SW
3E-6455

EEE

L68

200-BK

326-PU

BK-18
WH-18

L83
L77

MOTOR

BK-0

1
2

L89

200-BK

RD-0

A/C CLUTCH
SOLENOID
134-3999

975-WH
975-WH
900-PU-18
901-WH-18

TRANSMISSION
SPEED SENSOR
6V-2455

L77

112-PU-4
310-PU
306-GN
308-YL-18
308-YL
105-BR
102-BU-14

L87

442-GY-18

IND
LAMP

L87

201-BK-18
405-GY-18

TERM
2 TO 3

L86

L81

A
B
C

TERM
1 TO 2

751-GN-18
755-OR-18

L74

RUNNING
LAMP SW
6T-3989

CC CC C C

L74

L85

L83

13
5
14
15
1
9
16
12
8
17
6
18
19
20
4
10
11
2
7
3
DIAGNOSTIC CONNECTOR

202-BK-18
710-GN-18

754-BU-18
752-YL-18

TORQUE
CONVERTER
OIL TEMP
SENSOR
4W-9972

L86

L89
L84

L90

304-WH
310-PU
311-WH
302-OR
207-BK
203-BK

101-RD
109-OR

306-GN

L93

443-YL-18
202-BK-18
710-GN-18

L86

L87

1
2

L91
L93
L85

ENGINE
SPEED SENSOR
3E-8848
BK-18
WH-18

1
2

310-PU

443-YL-18

L87

L91

202-BK-18
450-YL-18

L77

GN
GN

202-BK-18

L81

MODE

FRONT INTERMITTANT
WIPER SW
3E-0155

L61

L70

439-YL-18

15A CIRCUIT
BREAKER
6N-8589

SOL 1
FWD HIGH

975-WH

L90

L77

304-WH-8
109-OR-4
101-RD-4
310-PU

SOL 2
REV

1
2

L90

112-PU-4

301-BU-10
200-BK-10

6 C

KEY START SW
9G-7641

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

TO
RADIO
NOTE D

512-GN
511-BR

L26

ATT AUTO RIDE CTRL SW OPERATION

INTAKE AIR HTR SW


6T-6066

614-PU
200-BK

PANEL
LAMP
7N-5876

15A
CST SOLENOID
VALVES (24V)
3E-8591
(QTY 6)

L83

L93

CONN 2

200-BK
200-BK
200-BK

3 C
973-BR-18
4

F
BRAKE OIL
PRESSURE SW
3E-7693

304-WH

OR-8

SOL 3
FWD LOW

GN
GN

105-BR
308-YL
308-YL-18
306-GN

START
RELAY
3E-0075

101-RD-4
112-PU

RELAY PANEL

ENGINE
SHUTDOWN
SOLENOID
8C-3663

C OFF
S ON
B ST

105-BR

12 C

L70

977-YL-18

BK
RD
BU

RD-0
BK-0

309-GY
102-BU-14

311-WH

L68

TRANSMISSION

201-BK-18
432-PK-18

11

TRANSMISSION AUTO/MAN SW OPERATION

L76
L75

GGG

FFF

105-BR

1 C

326-PU
307-OR-18

1
2
3
4
5
6
7
8

+12 V SWITCHED OUT


+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
GROUND
+24 V BATTERY IN

TO
RADIO
NOTE D

RH SPEAKER AS.
6T-7695

201-BK-18

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

5
2
3
4
6
1

CONVERTER
119-1733

200-BK

L73

108-BU-14

109-OR-4

ALTERNATOR
BREAKER
9S-4693

133-OR

L76
L75

A
B
C

202-BK-18

308-YL

BK
BK

1
2

OR-4

BUS BAR
7V9275

MAIN
RELAY
101-7740

GGG A

L69

200-BK

RH REAR
FRAME
GND BOSS

114-GN
L83
130-GN
121-YL
105-BR
308-YL
308-YL-18
BK-18
1
BK-18
2
200-BK
306-GN

112-PU
308-YL

RELAY PANEL

101-RD-14
101-RD
101-RD
101-RD
101-RD

112-PU

MAIN
BREAKER
9S-4693

FRT RH SW PANEL
TACH/SPEEDO/SERV METER SELECT SW
6T-6066
T
T
E735-PU-18

PANEL LAMP
7N-5876

9 C
10

603-PK
615-YL
105-BR
200-BK
200-BK-14
120-YL
200-BK-14
102-BU-14
200-BK-14

308-YL
308-YL

135-BU
120-YL
200-BK-14
A513-PK-18
200-BK-14
102-BU-14

FRONT DASH ASSEMBLY


ANTENNA AS.
9W-3072

L43

L89
L84

RESISTOR
6T-7864

A
80A

80A

200-BK
202-BK-18

L61

120-YL

617-BR
167-OR
610-OR-14
608-GN
308-YL
326-PU
105-BR

NNN

167-OR
TCS
FORWARD HORN
STOPLAMPS
BACKUP ALARM
KEY
3K-8782 FUSE
4K-5122 FUSE
HOLDER

L49

L63

614-PU

200-BK

L72

L67

6 C
7

L60

L49

PANEL LAMP
7N-5876
614-PU

3 C 617-BR
4

102-BU-14

200-BK

KEY/WIPER SW PANEL
L62

L71

200-BK
200-BK-14
200-BK-14
105-BR
603-PK
615-YL
120-YL
102-BU-14
200-BK-14

E928-WH-18
E927-GN-18
FRONT RH SW PANEL

L73

202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18

3 RR
4 RR

RR 5

A219-BK-18

RR 2

A219-BK-18
E928-WH-18
E927-GN-18

L64

TEST/ENABLE SW
7T-2081

508-PU
N
509-WH
1
508-PU
2
200-BK-14
3
120-YL
4
A513-PK-18
5
135-BU
6
512-GN
7
511-BR
8
N
135-BU
A
120-YL B
200-BK-14
C

WH-18
BK-18

617-BR-14

2
1

RUNNING LAMP BKR


3T-2662
A
102-BU-14
15A

FFF

FLOOD
LAMP SW
9X-1423

L44

+ A

L84

105-BR

513-OR-14
522-WH-14

SENR6716-02

L50

2
5
8

617-BR
617-BR

200-BK

L36

308-YL

A
A
A
A
A

12

614-PU-14

DOWN

N
120-YL

L33

FUEL LEVEL
SENDER
134-7262

A JJ
CONN 3

10A
10A
10A
10A
10A

C 11

615-YL

CENTER

UPPER
CAB
GROUND

105-BR
200-BK

614-PU-14
506-PU
507-WH
126-PK-18
202-BK-18
B412-YL-18
B413-PU-18
138-GN-18
251-BK-18
450-YL-18
310-PU
334-BU-18
102-BU-14
D963-BU-18
403-GN-18
B766-WH

167-OR

A
A
A
A
A

102-BU-14
105-BR
164-WH-18
164-WH-18

447-PK-18
201-BK-18

L84

167-OR

ENABLE

TRANSMISSION
AUTO/MANUAL SW
9X-9099

975-WH

606-GY-14
200-BK-14
614-PU-14
604-OR

101-RD-14

C 8

L73

OFF

L64

DDD P
1
762-YL
2
964-BU
3
963-GN
4
987-WH
5
6
B766-WH
7
128-PK
8

UP

E928-WH

LH SPEAKER AS.
6T-7695
N
509-WH

DOME LAMP
6T-4864

24
22
23
13
3
12
18
17
19
9
10
15
8
16
5
11
14
7
4
2
6
21
20
1

L79

TEST

E927-GN

L55

L79

L79

SWITCH

200-BK-14
614-PU-14

L92

L93

L50

C 5

B+

REAR
WIPER
MOTOR
3E-7512

614-PU
614-PU
200-BK
200-BK
200-BK

3 C 608-GN

C 2

INPUTS (1=SW CLSD, 0= SW OPEN)


SW POS

L15

L15

L62

203-BK
302-OR
207-BK

200-BK

102-BU-14

MOTOR
T

GN
GY
BR
OR

614-PU
614-PU-14

L91

373-GN-18
944-OR-18
945-BR-18
164-WH
D743-GN-18
973-BR-18
977-YL-18
968-BR-18
B999-GN-18
972-BU-18
969-YL-18
965-WH-18
971-YL-18
970-GN-18
966-GY-18
D744-WH-18
450-YL-18
202-BK-18
334-BU-18
976-OR-18
710-GN-18
751-GN-18
754-BU-18
752-YL-18
755-OR-18
900-PU-18
901-WH-18
975-WH-18
978-GN-18
974-PU-18
202-BK-18

BK

CONN 23

614-PU

200-BK

102-BU-14

C 5

608-GN
200-BK-14

BK

L89

PARKING
BRAKE SW
3T-3132

C
2
1

200-BK
200-BK
614-PU

RD-00

L92

L89

419-YL-18

A538-OR-14
C
150-OR-14
A538-OR-14
2 3 C
REAR WINDOW DEFROSTER SW (COSA ONLY)
6T-3990
105-BR

A221-BK-18
A222-BK-18

1
2

FLOOD
LAMP
9X-1439

L92

CONN 5

CONN 4
H

28
29
25
27
30
3
7
11
40
10
4
8
9
1
24
21
20
13
19
15
18
14
16
17
12
26
6
2
38
37
5
31
33
32
34
35
36
39
22
23

GN
GN

1
2
4
3

L78

201-BK-18
201-BK-18
405-GY-18
442-GY-18
326-PU
521-YL-14
522-WH-14

L85

FOR COSA
ROADING
SEE ABOVE
(HARN LL)

ENGINE
GROUND

405-GY-18
442-GY-18
326-PU
521-YL-14
522-WH-14

UNUSED
UNUSED
OPTIONS CODE 0
OPTIONS CODE 1
UNUSED
PARKING BRAKE
UNUSED
UNUSED
UNUSED
UNUSED
AIH SW TO GND
CAT DATA LINK +
CAT DATA LINK + BATTERY
RIDE CTRL SW GND
AUTO/MAN SW (NO)
AUTO/MAN SW (NC)
FWD SW TO GND
REV PARITY SW B+
SPD 1 SW TO GND
FWD PARITY SW B+
REV SW TO GND
SPD 2 SW TO GND
SPD 3 SW TO GND
SPD 4 SW TO GND
RIDE CTRL SW GND
ENG SPD INPUT
GROUND
AIR INLET HTR
RIDE CTRL SOL
XMSN SPD INPUT
SOL 1 FWD HI
SOL 3 FWD LOW
SOL 2 REV
SOL 4 SPD 1
SOL 5 SPD 2
SOL 6 SPD 3
SOL RETURN
DOWNSHIFT (NO)
DOWNSHIFT (NC)

L82

STOP/TAIL/PARK LAMP
130-3453

L82

L82

PANEL
LAMP
7N-5876

GND

L15

200-BK
200-BK
200-BK
603-PK
615-YL

TEST/ENABLE SW OPERATION

945-BR-18
944-OR-18

604-OR
614-PU-14
200-BK-14

A
C
B

CST AUTOSHIFT
CONTROL
111-5025

REAR WINDOW
DEFROSTER
INDICATOR LAMP
7N-5876
COSA ONLY

200-BK
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK

RD-18
WH-18
BK-18

BK-6

L59

L92

L92

164-WH-18
102-BU-14
105-BR
164-WH-18

121-YL
321-BR-18
608-GN
617-BR-14
605-YL-14
606-GY-14
604-OR
614-PU-14
200-BK-14
203-BK

309-GY

L91

200-BK
614-PU

614-PU-14
200-BK-14

L91

L63

L67

FRONT RH SW PANEL

10A
10A
10A
10A
10A
10A
10A

617-BR-14
608-GN

H
1
2

TO LICENSE
PLATE LAMP

B+ D+
B-

NOTE: 4 GA GROUND WIRE


WILL BE REQUIRED IF
75A ATT ALTERNATOR
IS OFFERED.

L87

RD-0

RD-18
BK-18

109-OR-4
ALTERNATOR
9W-3043

A
9
2
3
5
7
8
4
6
1
10
11
12

L88

403-GN-18

L85
H

L88

101-RD-4
304-WH-8
109-OR-4
302-OR
207-BK
200-BK
311-WH
334-BU-18
975-WH
441-OR-18
D963-BU-18
201-BK-18
403-GN-18
309-GY
310-PU

19
1
20
23
10
8
6
16
21
4
25
5
3
2
12
22
24
18
9
11
15
17
14
7
13

L88

L88

L87

605-YL-14
200-BK-14
H
121-YL
321-BR-18
H
BACKUP ALARM
3T-1815
H
1
606-GY-14
2
200-BK-14

START AID
SOLENOID
3E-6332
PU-18
2
311-WH
1
310-PU
WH-18
D

COOLANT TEMPERATURE SENSOR


100-3055
D
OR-18
A
D963-BU-18
+8V
B
201-BK-18
GROUND BK-18
WH-18
C 441-OR-18
SIGNAL

200-BK
311-WH
D
START AID
COOLANT SW
3E-6449

L88

L89

RIGHT TURN LAMP


3E-6466

RD-0

NOTE: TERMINAL BLOCK 8C-6358


REQUIRED WITH ATT JUMP RECPT
OR SECONDARY STEERING

CONN 4A

604-OR
604-OR
606-GY-14
614-PU-14

LEFT TURN LAMP


3E-6466

RD-00

MMM

2
1

L69

TO HARN H
LOC D-15

AA

302-OR
301-BU

116-BR
127-OR

604-OR
614-PU-14
200-BK-14

AA

RD-00

LIGHTING GP-ROADING 112-1589 (COSA)


FLOOD
H
200-BK-14
LAMP
608-GN
9X-1439
H
CONN 6 H
FOR COSA
605-YL-14
1
ROADING
200-BK-14
2
SEE ABOVE
604-OR
3
(HARN KK)
617-BR-14
4
STOP/TAIL/PARK LAMP
130-3453
H
S
RD-18
604-OR
A
T
WH-18
617-BR-14
C
G
BK-18
200-BK-14
B
1
2

DD

L59

L91

A
C
B

RD-18
WH-18
BK-18

207-BK

BK-0

S
T

RD-18
BK-18

LL
2
1
3
4

LL

STOP/TAIL/
PARK LAMP
107-4401
NOTE F

S
T
G

BK-00
TO
ENGINE
BK-00
BK-00 CC

TO
FRAME

200-BK-14
606-GY-14

OPTIONS CODE PLUG


SEE CHART ABOVE
P
OPTIONS
A221-BK-18
1
CODE
202-BK-18
2
CONN
A222-BK-18
3
4
CONN 15
L59

301-BU

L92

2
1

BK-18
RD-18

D
D

1
2

107-5628
L58

RESISTOR
3E-7842

MOTOR
X

LL

RH TURN
LAMP
107-4402
NOTE F

AA

BK

TO HARN H
LOC E-15
CONN 6A

107-5631

L59
304-WH-8
101-RD-4
109-OR-4

D MTR BAT

RD-00
BK-00

200-BK-14
605-YL-14

200-BK-10
301-BU-10

KK
LH TURN
LAMP
107-4402
NOTE F

L87

2
1

KK
3
4
2
1

AUXILIARY
START
RECEPTACLE
9X-5629

DD

BK-18
RD-18

604-OR
617-BR-14
200-BK-14

STARTER
9X-9995 D

BK-00

A
C
B

BK-00
301-BU-10
301-BU

RD-18
WH-18
BK-18

RD-00

203-BK

KK
S
T

107-5630

AIR HEATER

975-WH
334-BU-18

STOP/TAIL/
PARK LAMP
107-4401
NOTE F

AUTO RIDE CTRL

AUTO RIDE CTRL/AIR HEATER

CC

PLUG P/N

202-BK-18

EE

ENGINE GROUND

200-BK

CONN 24
P N
N
1
105-BR
200-BK-14
N
7 603-PK
L63
2 615-YL
1
504-YL
9 120-YL
3
118-GY
5 102-BU-14
4
503-BR
10
200-BK-14
2
505-BU
200-BK-14
11
N
N
200-BK-14
A538-OR-14 12
N
4 504-YL
PLATFORM
REAR DEFROSTER
8 118-GY
GND
6C-7275 (COSA ONLY)
6 503-BR
3 505-BU
MAIN PANEL
BUCKET/FORK POSITIONER 2
1 DDD
762-YL
SELECTOR SW
3
DDD
1
964-BU
201-BK-18
6T-3991
DDD 963-GN
2
IT38F ONLY
3
201-BK-18
4
4TH FUNCTION DIVERTER SW
5
6T-3990
201-BK-18
987-WH
6
IT38F ONLY
7
201-BK-18
DDD
KICKOUT
NEUTRALIZER
SW
8
133-OR
DDD
6T-3990
FOR 938F ONLY
DDD
DDD
IT38F ONLY
B766-WH
DDD
CONN 23A
TO LOC F-10
128-PK

105-BR

DISCONNECT SW
7N-0718

1
2

BK-00

AA

NEG POS

OPTIONS

SS

L3

L67
L63

L63

603-PK

A221-BK-18
A222-BK-18
202-BK-18

BB

BB

NEG POS

200-BK-2
SS

L3

L76
NOTE: REAR MOUNT FOR BEACON
603-PK
200-BK

202-BK-18

EE

TT

202-BK-18

12V BATTERY
3T-5760 STD
9X-3404 ATT

BK-18
BK-18

12V BATTERY
3T-5760 STD
9X-3404 ATT

INTAKE AIR
HEATER
6I-4753

200-BK-14

L76
NOTE: BUSS BAR REQUIRED ON
MACHINES EQUIPPED WITH
RELAY
START RECEPTACLE.
BUSS BAR
118-3534
9W-0742
UU
TT
WW
TO STARTER MOTOR
RD-00
101-RD-2
OR-2
UU
VV
TO BATTERY B+
RD-00

CONN 39
4 E932-PK-18
1 A219-BK
3 E933-YL-18
2 709-OR-18
G GG

A
B
C

RD-18
BK-18
WH-18

+V
GROUND
SIGNAL

WLPMS LIFT
POSITION
SENSOR
110-8190

+V
GROUND
SIGNAL

WLPMS LIFT
CYLINDER
PRESSURE
SENSOR
124-4672

G
138-GN-18
251-BK-18
B413-PU-18

A
B
C

OR-18
BK-18
WH-18
GG
A
C
B

+V
SIGNAL
GROUND

LEFT FRONT WHEEL


SPEED SENSOR
3E-6955

709-OR-18
A
E933-YL-18
C
A219-BK
B
GG

+V
SIGNAL
GROUND

RIGHT FRONT WHEEL


SPEED SENSOR
3E-6955

709-OR-18
E932-PK-18
A219-BK

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
ACTUAL TRANSMISSION GEAR, MACHINE SPEED AND
ENGINE SPEED INFORMATION ARE SENT TO CATERPILLAR
MONITORING SYSTEM VIA THE CAT DATA LINK FROM THE
POWERTRAIN CONTROL.
THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
TOGETHER AT LEAST 1 TURN PER INCH
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: CONNECT TO ETAC LOCATED IN AREA A
NOTE C: FOR GROUND DRIVEN SUPPLEMENTAL STEERING
NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLED
BY DEALER
NOTE F: FOR COSA ROADING ONLY
NOTE G: FOR JAPAN ROADING ONLY
NOTE H: PCS-II NOT OFFERED ON IT38F
NOTE J: PREVIOUS CODE PLUGS ARE SHOWN AT (F-1)
E08069

Вам также может понравиться