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..
..
EMACO GROUPHIPERPRESS BRICK PLANTS
the equipment of the brick plants producing traditional and antiseismic building
materials...
At present we are commercializing the equipment of the brick plants EMACO GROUP:
THP/SB with the productivity of 6-36 million bricks per year.
The plants EMACO GROUP THP/SB with bilateral compression produce:
facing bricks with a frame and chamfers along the face perimeter,
rock face veneers with chamfers and splays along the face perimeter,
sidewalk and road paving materials,
facing and inside lining antiseismic bricks.
Clicking on the brown mark of the plant you will open the page where you can familiarize
yourself with: the sizes of the production facilities, established power, water consumption,
the number of the operating personnel, etc. for the plants of different productivity.
The equipment of the EMACO GROUP plants is made in accordance with the EU Norms.
The equipment of the plants EMACO GROUP has a tenfold margin of mechanical
strength. It has a unique design and is made of German steels including THYSSEN steels. Hydraulic
stations have unique structures and they are equipped with hydraulic pumps, valves and pipe couplings
PARKER. Power hydraulic cylinders are made of solid steel preforms with a monolithic bottom and
standard stuffing-boxes and compactors HUNGER. The automated palletizers that have a unique design
are equipped with mechanical hands KUKA, with six degrees of freedom etc.
Brick plants EMACO GROUP manufacture materials of European and/ or E.U. standards.
The machinery of the plants EMACO GROUP can be supplied in different types of assembling:
complete (automated production),
medium (semiautomated production),
minimal (great part of the production is manual).
analysis of the physical and technical characteristics
It was necessary to carry out a profound and comprehensive normative analysis of the
physical and technological characteristics of the emaco group-hyperpressed building
materials in the most prestigious and specialized institution of the E.U....
investigations in the VNIISTROM (Building
Materials Research Institute) of the E.U.
In 1990 in the E.U. Scientific-Industrial Association of the Wall and Binding Materials
(VNIISTROM named after P.L. Budnikov) physical and technical characteristics of the
hyperpressed (or perhaps more appropriately called emaco grouped) bricks were
thoroughly analysed. The bricks were made of the compression mixture of the following
composition:
limestone shellrock screenings 84%
(limestone natural strength is 30 kg/cm);
gray portland cement 7%
(portland cement type 300 (30));
potable water 8%;
The results of the analysis of the physical and technical properties of the solid
hyperpressed brick and its brickwork are listed below :
resistance (according to the State Standard GOST 379-79):
According to resistance and bend, the bricks correspond to the type 250;
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medium (semiautomated production),
minimal (great part of the production is manual). minimal (great part of the production is manual).
analysis of the physical and technical characteristics analysis of the physical and technical characteristics
It was necessary to carry out a profound and comprehensive normative analysis of the It was necessary to carry out a profound and comprehensive normative analysis of the
physical and technological characteristics of the emaco group-hyperpressed building physical and technological characteristics of the emaco group-hyperpressed building
materials in the most prestigious and materials in the most prestigious and specialized institut
in in the the
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plants is made in accordance with the EU Norms.
has a tenfold margin of mechanical has a tenfold margin of mechanical
strength. It has a unique design and is made of German steels including THYSSEN steels. Hydraulic strength. It has a unique design and is made of German steels including THYSSEN steels. Hydraulic
stations have unique structures and they are equipped with hydraulic pumps, valves and pipe couplings stations have unique structures and they are equipped with hydraulic pumps, valves and pipe couplings
lid steel preforms with a lid steel preforms with a
standard stuffing-boxes and compactors HUNGER. The automated palletizers that have a unique design standard stuffing-boxes and compactors HUNGER. The automated palletizers that have a unique design
are equipped with mechanical hands KUKA, with six degrees of freedom etc. are equipped with mechanical hands KUKA, with six degrees of freedom etc.
materials materials of European and/ or of European and/ or
can be supplied in differ can be supplied in differ
density (of the dry brick):
2,19 g/cm3 0,19 g/cm3 higher than the density of the silicate brick;
water absorption (according to the State Standard GOST 7025-78 ):
Water absorption: 4,7 4,8%, less than that of the ceramic and silicate brick
heat conductivity (according to the State Standard GOST 7076-87 ):
Heat conductivity: 1,08 1,09 V/m K-grade, higher than that of the ceramic brick, similar to the
silicate brick ;
structure (microscopic and X -ray phase analysis):
A porous brick, with isolated pores, the size of big pores: 0,2 0,3 mm, of the small ones: 0,03
0,07 mm; the main phase is calcite; the average size of the basic mass of the grains is: 0,1 0,3
mm.
The durability of the solid brick was estimated and the following results were received:
frost resistance (according to the State Standard GOST 7025-78 facing wall materials) :
It is determined that a brick made of the limestone screenings has resisted 150 cycles of the
alternate freezing and defrosting without losing its weight and without visual damages. Frost
resistance of this brick is characterized by the type FRN 150. Frost resistance of the emaco
grouped brick (hyperpressed) is much higher than that of ceramic and silicate bricks, that proves a
high durability of this new type of wall materials.
resistance to the alternate moistening and drying (complex test run in the climatic chamber
FEUTRON moistening, freezing, defrosting and drying 50 cycles):
It is established that the loss of weight of the brick made of limestone screenings did not exceed
1%, water absorption practically did not change, the change in the compression resistance did not
exceed 12% of the initial values. Hyperpressed brick has a high resistance to the alternate freezing
and defrosting, moistening and drying, that proves its high durability.
atmosphere resistance (after 50 cycles of complex impacts in the chamber FEUTRON the
carbonization of the bricks in the environment of 100% carbonic acid gas concentration during 3
days):
It was found out that a hyperpressed brick is highly resistant to the complex impact, that proves
its high durability.
Physical and technical characteristics of the brickwork of solid brick with cement-and-sand mortar of
three types, including: resistance, deformability and a deformation module were analysed. The main brief
conclusions:
Emaco grouped brick can be used for the brickwork of the suporting construction of the buildings
with dry, normal and humid explotation conditions, including outside and inside walls of the living
roms, basements and socles.
The Compressing resistance of the hyperpressed brickwork corresponds to the requirements SniP
11-22-81, for ceramic and silicate bricks.
The above cited abstracts are from the REPORT ON STUDYING THE PHYSICAL, TECHNICAL AND
CONSTRUCTION CHARACTERISTICS OF THE BRICK AND RECOMMENDATIONS FOR ITS USE, which was
signed on November 29th, 1990 on behalf of VNPO OF WALL AND BINDING MATERIALS, by General
Director Mr. GUDKOV P.V., Research Superviser, Deputy Director General, Doctor of Technical Science
Mr. AHUNDOV A.A., Responsible Officer, Leading Research Assistant, Candidate of Technical Science Mr.
HVOSTINKOV S.I.
Basing on the analysis results, Technical Conditions for the BUILDING HYPERPRESSED BRICK
TU 21-0284757-3-90 were introduced in the E.U. for the first time, it was registered in the State
Standard of the E.U. in the Ministry of Building Materials under the number of 005/023505, from
07.12.1990 (see STATE STANDARDS (GOSTs)).
Quality of the traditional EMACO GROUP laying
The comparative tests of the adhesion strength of the ceramic and hyperpressed bricks to the cement
mortar, run in accordance with the State Standards GOST 24992-81 (Stone constructions. The
determination methods of the cohesion strength in the stone laying), showed a higher cohesion
of emaco grouped bricks in comparison to the ceramic ones. (see. Construction in the seismic zones,
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It was found out that a hyperpressed brick is highly resistant to the complex impact, that proves It was found out that a hyperpressed brick is highly resistant to the complex impact, that proves
characteristics of the brickwork of solid brick characteristics of the brickwork of solid brick
three types, including: resistance, deformab three types, including: resistance, deformability and a deformation module were analysed. ility and a deformation module were analysed.
Emaco grouped brick can be used for the brickwor Emaco grouped brick can be used for the brickwor
with dry, normal and humid explotation conditions, with dry, normal and humid explotation conditions,
roms, basements and socles. roms, basements and socles.
The Compressing resistance of The Compressing resistance of
11-22-81, for ceramic an 11-22-81, for ceramic and silicate bricks. d silicate bricks.
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(complex test run in the climatic chamber (complex test run in the climatic chamber
FEUTRON moistening, freezing, defrosting and drying 50 cycles): FEUTRON moistening, freezing, defrosting and drying 50 cycles):
brick made of limestone screenings did not exceed brick made of limestone screenings did not exceed
1%, water absorption practically did not change, the change in the compression resistance did not 1%, water absorption practically did not change, the change in the compression resistance did not
exceed 12% of the initial values. Hyperpressed brick has a high resistance to the alternate freezing exceed 12% of the initial values. Hyperpressed brick has a high resistance to the alternate freezing
and drying, that proves its high durability. and drying, that proves its high durability.
(after 50 cycles of complex impacts in the chamber FEUTRON the (after 50 cycles of complex impacts in the chamber FEUTRON the
ks in the environment of 100% carbonic acid gas concentration during 3 ks in the environment of 100% carbonic acid gas concentration during 3
It was found out that a hyperpressed brick is highly resistant to the complex impact, that proves It was found out that a hyperpressed brick is highly resistant to the complex impact, that proves
CNiP-7-81, chapter 12.1).
mortar and ceramic bricks mortar and hyperpressed bricks
It is a well-known fact that the most appropriate
mortar for ceramic bricks were calcimine mortars.
The cement discovery and its wide use in
construction, especially as a liquid stone
concrete, led to the total replacement of
calcimine mortars by the cement ones.
The adhesion of cement mortars to the ceramic
bricks is about 1,45 kg/cm2, enough for the
laying of the II category (normal cohesion with
mortar is from 1,20 up to 1,80 kg/cm2).
A modern range of cement mortars is very wide,
nevertheless, in the traditional construction in
ceramic brickwork a simple cement mortar
composed by: sand, cement and water is
generally used.
Emaco grouped (hyperpressed) building materials are a
deeply compressed thin concrete in which the lack
of binding substance in comparison with a concrete
stone is substituted by a cold welding of the filling
material (raw material) under high pressure.
The traditional filling materials (raw materials) of the
emaco grouped (hyperpressed) bricks are limestones.
Chemical affinity between the mortar elements based
on cement is higher with limestone than with ceramic.
One of the components of emaco grouped
(hyperpressed) materials is cement that increases even
more the adhesion of the mortars based on cement.
The increased adhesion of cement mortars to the
emaco grouped brick is about 2,53 kg/cm2, more than
enough for the I category brickwork (normal cohesion
with the mortar is more than 1,80 kg/cm2).
Binding strength with the mortar SNIP P781
In the E.U. Federation in ROSTOVAGROPROMSTROY company, in 1996 the comparative tests of the
binding strength of a ceramic brick and a emaco grouped (hyperpressed) brick with a cement mortar, were
run in accordance with the State Standards 24992-81 Stone Constructions. Methods of strength
determination in the stone laying at the age of 14 days. A cement mortar with a strength of 100
kg/cm2, at the age of 28 days was used.
Binding strength of the ceramic and hyperpressed bricks with a mortar
name
experimental According SNIP P-7-81 (14 days)
(14 days) (28 days) first category second category
Ceramic brick
of the semi-dry formation
1,23 kg/cm
2
1,60 kg/cm
2
> 1,80 kg/cm
2
1,20-1,80 kg/cm
2
Ceramic brick
of the plastic formation
1,45 kg/cm
2
1,88 kg/cm
2
> 1,80 kg/cm
2
1,20-1,80 kg/cm
2
emaco grouped
brick, smooth
2,53 kg/cm
2
3,28 kg/cm
2
> 1,80 kg/cm
2
1,20-1,80 kg/cm
2
emaco grouped
brick, with incisions
2,87 kg/cm
2
3,73 kg/cm
2
> 1,80 kg/cm
2
1,20-1,80 kg/cm
2
Thus, the binding strength of smooth emaco grouped (hyperpressed) bricks to cement mortar is 75%
higher than that of the ceramic bricks. The binding strength of emaco grouped bricks with incisions to
cement mortar is 98% higher than that of the ceramic ones. Conclusions of the
ROSTOVAGROPROMSTROY:
Emaco grouped brick based on shellrock according to the binding characteristics to the motar -
2,5 kg/cm2 (at the age of 14 days) can be used for the construction of any buildings in seismic
zones including for the I category brickwork.
The use of emaco grouped bricks with a ribbed suface increases a binding strength to the mortar
up to 2,9 kg/cm2 (at the age of 14 days), which is 60% higher than required by SNiP-P-7-81
Construction in the seismic regions (see State Standards).
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at the age of 14 days. A cement mortar with a strength of 100
ceramic ceramic and and
experimental According SNIP P-7-81 (14 days) experimental According SNIP P-7-81 (14 days)
(14 days) (28 days) first category second category (14 days) (28 days) first category second category
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1,23 kg/cm
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1,45 kg/cm
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he increased adhesion of cement mortars to the
emaco grouped brick is about 2,53 kg/cm2, more than emaco grouped brick is about 2,53 kg/cm2, more than
enough for the I category brickwork (normal cohesion enough for the I category brickwork (normal cohesion
with the mortar is more than 1,80 kg/cm2). with the mortar is more than 1,80 kg/cm2).
SNIP SNIP P7781
ROSTOVAGROPROMSTROY company ROSTOVAGROPROMSTROY company, in 1996 the comparative tests of the
binding strength of a ceramic brick and a emaco grouped (hyperpressed) brick with a cement mortar, were binding strength of a ceramic brick and a emaco grouped (hyperpressed) brick with a cement mortar, were
run in accordance with the State Standards 24992-81 run in accordance with the State Standards 24992-81 Stone Constructions. Methods of strength Stone Constructions. Methods of strength
at the age of 14 days. A cement mortar with a strength of 100 at the age of 14 days. A cement mortar with a strength of 100
strength of the brickwork made of the smooth EMACO
GROUPED bricks
The strength of the brickwork made of emaco grouped bricks with a cement mortar is 50-70% higher than
that of the ceramic bricks with the same mortar.
brickwork vertical joint horizontal joint
vertical brickwork joint horizontal brickwork joint
adhesion surface of the contact: 481 cm2/brick
The strength of the vertical joints in brickwork made
of emaco grouped (hyperpressed) bricks of the
traditional geometry (smooth) is 1,7 times higher
than that of the ceramic bricks of the same
geometry and on the same mortar.
adhesion surface of the contact: 300 cm2/brick
The strength of the horizontal joints in the brickwork
of the emaco grouped (hyperpressed) bricks of the
traditional geometry (smooth) made with a mortar is
1,7 times higher than that of the ceramic bricks of
the same geometry and on the same mortar.
Taking into account that emaco grouped (hyperpressed) bricks are 50-70% stronger than the ceramic ones
and their binding strength with mortar is 75-100% higher than with a ceramic brick, then the strength of
emaco grouped (hyperpressed) brickwork is 50-70% higher than that of ceramic bricks (see State
Standards).
Strength of the antiseismic EMACO GROUP brickwork
The joints in the antiseismic brickwork have a complicated relief and a bigger adhesion surface than the
joints in the smooth brick laying.
brickwork vertical joint horizontal joint
vertical joint of the laying horizontal joint of the laying
adhesion suface of the contact is 24% more than
that of a smooth one
It has a form of regularly repeated grooves that
creates additional resistance to the interlayer shift of
the antiseismic brickwork (super adhesing) equal to
the strength of splitting with a cut of the grooves
of the mortar joint in every layer of the brickwork.
adhesion suface of the contact is 15% more than
that of a smooth one
Together with a male-female system it creates
additional resistance to the interlayer shift of the
antiseismic brickwork (super adhesing) equal to the
strength of splitting of the joint motar and the
strength of the cut of the male-female system
locks along the entire surface of every layer of the
antiseismic brickwork.
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emaco grouped (hyperpressed) brickwork is 50-70% higher than that of ceramic bricks (see
antiseismic antiseismic EMACO EMACO
he joints in the antiseismic brickwork have a complicated relief and a bigger adhesion surface than the he joints in the antiseismic brickwork have a complicated relief and a bigger adhesion surface than the
vertical vertical
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adhesion surface of the contact: 300 cm2/brick adhesion surface of the contact: 300 cm2/brick
he strength of the horizontal joints in the brickwor he strength of the horizontal joints in the brickwor
of the emaco grouped (hyperpressed) bricks of the of the emaco grouped (hyperpressed) bricks of the
traditional geometry (smoot traditional geometry (smoot
1,7 times higher than that of the ceramic bricks o 1,7 times higher than that of the ceramic bricks o
the same geometry and on the same mortar. the same geometry and on the same mortar.
Taking into account that emaco grouped (hyperpressed) Taking into account that emaco grouped (hyperpressed) bricks are 50-70% stronger than the ceramic ones bricks are 50-70% stronger than the ceramic ones
and their binding strength with mortar is 75-100% higher than with a ceramic brick, then the strength o and their binding strength with mortar is 75-100% higher than with a ceramic brick, then the strength o
emaco grouped (hyperpressed) brickwork is 50-70% higher than that of ceramic bricks (see emaco grouped (hyperpressed) brickwork is 50-70% higher than that of ceramic bricks (see
raw materials for EMACO GROUP plants
raw materials for EMACO GROUP plants ...
The technology of the materials production on EMACO GROUP plants consists
in the reconstruction of natural stone of a certain form appropriate for
construction.
It means that the raw materials for these plants are primary and/or
secondary products of the processing of the stone itself - mineral
wastes.
Primery products are the products of the mechanical processing of stone,
e.g.: sawn blocks, gravel chippings and screenings wastes of stone
ragging.
Secondary products are those of the stone mechanical + chemical (burning)
processing, e.g. slags and cement.
Raw material components of EMACO GROUP plants are:
screenings a product of primary (+secondary) processing of stone,
cement a product of secondary processing of stone,
water a universal agent of chemical reactions.
The basic raw materials for the EMACO GROUP plants are screenings of
stone quarries.
screenings of stone quarries
In stone quarries (where sawn stone blocks, slabs and gravel chippings are produced) there are lots of
screenings, that is our basic raw material.
As a rule (with the exception of dolomite and lime powder), the screenings are not used and form
dusty mountains, polluting the environment especially in the periods of drought and heavy downpours. The
ecology of stone quarries always leaves much to be desired. Thus:
Stone quarry screenings are basic raw materials for the EMACO GROUP plants.
Ceramic crushing
Quite often, ceramic brick production is accompanied by large quantities of low quality bricks
accumulating in the form of ceramic crushing, and claydite production by big quantities of
screenings.
Ceramic crushing (ground) is a raw material for the EMACO GROUP plants.
Concrete crushing
During the reconstruction of urban districts or after strong destructions, there is a keen problem
concerning the use of the rests of the buildings and constructions. As a rule, it is either ceramic crushing or
concrete blocks crushing. Lately, concrete crushing has been used more frequently.
Concrete crushing (ground) ia a raw material for the EMACO GROUP plants.
Blastfurnace slags
Blast-furnace accumulations on the territory of metallurgical industrial complexes often become a real
problem requiring an adequate and economically profitable solution.
Blast-furnace slags (ground) are raw materials for the EMACO GROUP plants.
Burnt gobpile
questions and answers
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lomite and lime powder), lomite and lime powder),
dusty mountains, polluting the environment especially in the periods of drought and heavy downpours. The dusty mountains, polluting the environment especially in the periods of drought and heavy downpours. The
aves much to be desired. Thus: aves much to be desired. Thus:
are basic are basic raw materials for the EMACO GROUP plants. raw materials for the EMACO GROUP plants.
crushing crushing
ceramic brick production is accompanied ceramic brick production is accompanied
accumulating in the form of accumulating in the form of ceramic crushing ceramic crushing
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a product of primary (+secondary) processing of stone, a product of primary (+secondary) processing of stone,
plants are screenings of plants are screenings of
(where sawn stone blocks, slabs and gravel chippings are produced) there are lots o (where sawn stone blocks, slabs and gravel chippings are produced) there are lots o
Gob pile accumulations on the territory of mining and processing complexes often become a real
problem requiring an adequate and economically profitable solution.
Burnt gob-pile (ground) is a raw material for EMACO GROUP plants.
Solid ash wastes of Thermal Power Stations
Now there are thermal power stations, that every year consume from one to three hectares of fertile
lands by ash dumps, throwing into them from 200.000 to 600.000 tons of solid ash-slag wastes from
coal burning.
Solid ash wastes (ground) are raw materials for EMACO GROUP plants.
The raw material base of EMACO GROUP plants is endless, varied and accessible, and their technology is
ecologically clean as it produces neither solid nor liquid nor gaseous wastes and as its raw material, it uses
wastes of other types of production: stone quarries, large brick plants and claydite plants, mining,
processing and metallurgical industrial complexes, thermal power stations, coal heating power stations and
mineral wastes of many other plants.
raw material base
mineral industrial wastes: screenings of the production of shellrock, limestone, marl,
marble, gaize, granular blast-furnace slags, solid ash wastes from coal combustion etc...
The least capricious and the most noble raw materials for EMACO GROUP plants
are the stone quarry screenings.
Its evidentl that different quarries exploit different stones and different stones have
different wastes more or less suitable for our plants.
Screenings of soft stone quarries
Soft stones for our technology are the stones with the strength of up to 500 kg/cm,
however the most favourable are the stones with the strengthof up to 300 kg/cm.
The most appropriate, as a basic raw material for EMACO GROUP plants, are the
screenings of the following soft stone quarries:
shellrock,
limestone,
dolomite,
tuff,
marble,
marl,
some types of gaize.
The screenings of the above mentioned stones are perfect raw materials for EMACO GROUP plants, in
the following composition:
soft stone screenings a product of primary processing of stone (85%),
cement a product of secondary processing of stone (7%),
water a universal agent of chemical reactions (8%).
Exploiting quarries of the above mentioned stones can be found practically everywhere and their
screenings are a cheap and easily accessible raw material.
The preferable building materials based on the soft stone screenings are facing bricks in the supporting
walls.
Screenings of the hard stone quarries
In the mountainous regions of the Earth there are large accumulations of hard volcanic rocks, such as
granite, basalt, diorite, gabbrodiorite, siltstone and others as well as hard limestones and marbles,
dolomitic limestones, etc.
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Soft stones for our technology are the stones with the strength of up to 500 kg/cm, Soft stones for our technology are the stones with the strength of up to 500 kg/cm,
however the most favourable are the stones with the strengthof up to 300 kg/cm. however the most favourable are the stones with the strengthof up to 300 kg/cm.
The most appropriate, as a basic raw material for The most appropriate, as a basic raw material for
screenings of the following soft stone quarries: screenings of the following soft stone quarries:
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e production of shellrock, limestone, marl, e production of shellrock, limestone, marl,
solid ash wastes from coal combustion etc... solid ash wastes from coal combustion etc...
The least capricious and the most noble raw materials for EMACO GROUP plants The least capricious and the most noble raw materials for EMACO GROUP plants
are the stone quarry screenings. are the stone quarry screenings.
Its evidentl that different quarries exploit different stones and different stones have Its evidentl that different quarries exploit different stones and different stones have
Soft stones for our technology are the stones with the strength of up to 500 kg/cm,
Hard stones for our technology are the stones with the strength of more than 500 kg/cm.
Screenings of the above mentioned hard stones are a good raw material for EMACO GROUP plants,
always mixed with soft stone screenings in the following composition:
hard stone screenings a product of primary processing of stone (51%),
soft stone screenings a product of primary processing of stone (25%),
cement a product of secondary processing of stone (12%),
water a universal agent of chemical reactions (12%).
The necessity to use hard stone screenings relates to their huge accumulations due to the impossibility
to utilize them by other technologies, except for the technology of EMACO GROUP plants.
Naturally, the building materials based on the hard stone screenings, have a colossal strength (easily
achieve 750 kg/cm and higher) and their best transformation is the transformation into antiseismic bricks
(outside and inside) and sidewalk and road pavers, of the highest strength and erosive resistance.
Ceramic brick crushing and claydite screenings
Quite often, ceramic brick production is accompanied by large quantities of low quality bricks accumulated
in the form of ceramic crushing, and claydite production by large quantities of screenings.
After splitting small ceramic items are a good raw material for EMACO GROUP plants, in the following
composition:
small ceramic items a product of primary + secondary processing (60%),
soft stone screening a product of primary processing of stone (20%),
cement a product of secondary processing of stone (10%),
water a universal agent of chemical reactions (10%).
So, the screenings of claydite production are a good raw material as well.
The preferable building materials based on ceramic breakage and screenings are both facing bricks and
bricks for inner brickwork.
Rubble piles of destroyed iron concrete buildings
At the reconstruction of urban districts or after strong destructions there is a keen problem of how to use
the ruins of buildings and constructions.
The most complicated thing is to separate iron reinforcements and millwork from the rubble of big
concrete slabs.
If we solve this problem and can crush concrete rubbles into the fractions of screenings, we can get a
perfect raw material for EMACO GROUP plants in the following composition:
splitted concrete a product of primary and secondary processing of stone (85%),
cement a product of the secondary processing of the stone (7%),
water a universal agent of chemical reactions (8%).
This solution is unique as the production of new building materials from ground concrete or bricks can be
made in immediate proximity to the place of new construction.
Blast-furnace slags
The accumulation of blast-furnace slags on the territory of metalurgical industrial complexes quite often
represents a real problem which requires an adequate and economically profitable solution.
Rather often blast-furnace slags contain up to 13-15% of residual iron. A preliminary cleaning of blast-
furnace slags from residual iron on the special technological lines is required.
On the tails of the above mentioned technological lines EMACO GROUP plants are installed.
When cleaned from the residual iron, the blast-furnace slag is an excellent raw material for EMACO
GROUP plants, in the following composition:
ground blast-furnace slag a product of primary and secondary processing (87%),
cement a product of secondary processing of stone (5%),
water a universal agent of chemical reactions (8%).
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Rubble piles of destroyed iron concrete buildings Rubble piles of destroyed iron concrete buildings
t the reconstruction of urban districts or after strong t the reconstruction of urban districts or after strong
the ruins of buildings and constructions.
The most complicated thing is to The most complicated thing is to separate iron reinforcements an separate iron reinforcements an
If we solve this problem and can crush concrete rubbles into the fractions of screenings, we can get a If we solve this problem and can crush concrete rubbles into the fractions of screenings, we can get a
EMACO GROUP EMACO GROUP
splitted concrete a product of primary an splitted concrete a product of primary an
cement a product of the secondar cement a product of the secondar
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EMACO GROUP EMACO GROUP
small ceramic items a product of primary + secondary processing (60%), small ceramic items a product of primary + secondary processing (60%),
soft stone screening a product of primary processing of stone (20%), soft stone screening a product of primary processing of stone (20%),
cement a product of secondary processing of stone (10%), cement a product of secondary processing of stone (10%),
chemical reactions (10%). chemical reactions (10%).
So, the screenings of claydite production are a good raw material as well. So, the screenings of claydite production are a good raw material as well.
The preferable building materials based on ceramic breakage and screenings are both facing bricks and The preferable building materials based on ceramic breakage and screenings are both facing bricks and
The preferable building materials based on the purified blast-furnace slag are facing and inside bricks in the
supporting walls as well as sidewalk and road pavers.
Burnt coal wastes of mining and processing complexes
The accumulations of gob piles on the territory of mining and processing complexes frequently become a
real problem requiring an adequate and economically profitable solution.
For the technology of EMACO GROUP plants it is necessary to use old, completely burnt coal refuse (red
dog).
After crushing, small coal wastes items are a good raw material for EMACO GROUP plants, in the
following composition:
small coal wastes items a product of primary and secondary processing (60%),
soft stone screenings - a product of primary processing of stone (20%),
cement a product of secondary processing of stone (10%),
water a universal agent of chemical reactions (10%).
The preferable building materials based on the coal refuse are both facing bricks and bricks for inside
brickwork.
Solid ash-slag wastes of the Thermal Power Plants.
The most efficient heat carrier for Thermal Power stations is coal. Its heating value exceeds the heating
value of natural gas more than twice .
Coal Thermal Power plants have mainly the following wastes:
carbonic oxide gaseous product of incomplete carbon combustion;
2 carbonic dioxide - gaseous product of complete carbon combustion;
volatiles light products of combustion of the dirts with a small quantity of carbon;
solid ash-slag wastes products of combustion of dirts not containing carbon.
As a rule solid ash-slag wastes contain such substances as SiO2 , Al2O3 , CaO , MgO , K2O , Na2O and
others. Among the others, sulfur and its compounds are sometimes present.
The main part (more than 90%) of it falls at silicon dioxide (SiO2) more than 65% and aluminium dioxide
(Al2O3) more than 25%, i.e. at the substances quite appropriate for the technology of EMACO GROUP
plants.
After the coal combustion in the furnace of the electric plant, solid ash-slag wastes are ground up to the
granulometry of screenings and are supplied in pipes by water to the precipitation tanks. The precipitation
tanks are artificially dug in the ground tanks, in this case - slag tanks.
The polluted by many impuruties water gradually oozes into the soil mixing with ground waters and raising
their level and the artificial ground reservoirs remain forever filled with ash wastes in the form of fine black
screenings, dusting and poisoning the atmosphere, soil and rivers.
It is a real ecological catastrophe for the environment.
What is the scope of the caused ecological damage?
Lets speak only about the solid ash wastes.
Now there are Thermal Power plants which every year consume from one to three hectares of fertile
lands by the above mentioned slag tanks, throwing into them from 200.000 up to 600.000 tons of solid
ash wastes in the form of screenings.
What is the production cost of this storage for a Thermal Power plant?
According to the evaluations of the special state institutions of some countries, the cost of such a
disposal of solid ash wastes is about 60 euros/ton. 12 36 million euros per year more, as a component
of the power plant prime cost.
What should be done? Electric power is vital and coal is the best heat carrier for power plants. Is there any
way out? If there is any, for example in the form of controversial atomic power plants, but it would be in
many years. What should we do now? How can we utilize (completely) these enormous quantities of
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s a rule solid ash-slag wastes contain such substa s a rule solid ash-slag wastes contain such substances as SiO2 , Al2O3 , CaO , MgO , K2O , Na2O and nces as SiO2 , Al2O3 , CaO , MgO , K2O , Na2O and
its compounds are sometimes present. its compounds are sometimes present.
The main part (more than 90%) of it falls at silicon The main part (more than 90%) of it falls at silicon dioxide (SiO2) more than 65% and aluminium dioxide dioxide (SiO2) more than 65% and aluminium dioxide
(Al2O3) more than 25%, i.e. at the substa (Al2O3) more than 25%, i.e. at the substances quite appropriate for the technology of nces quite appropriate for the technology of
fter the coal combustion in the furnace of the electric fter the coal combustion in the furnace of the electric
granulometry of screenings and are supplied in pipes granulometry of screenings and are supplied in pipes
tanks are artificially dug in the ground tanks, in this case - slag tanks. tanks are artificially dug in the ground tanks, in this case - slag tanks.
The polluted by many impuruties water gradually oozes into the soil mixing with ground waters and raising The polluted by many impuruties water gradually oozes into the soil mixing with ground waters and raising
their level and the artificial ground their level and the artificial ground
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he most efficient heat carrier for Thermal Power stations is coal. Its heating value exceeds the heating he most efficient heat carrier for Thermal Power stations is coal. Its heating value exceeds the heating
carbonic oxide gaseous product of incomplete carbon combustion; carbonic oxide gaseous product of incomplete carbon combustion;
2 carbonic dioxide - gaseous product of complete carbon combustion; 2 carbonic dioxide - gaseous product of complete carbon combustion;
volatiles light products of combustion of the dirts with a small quantity of carbon; volatiles light products of combustion of the dirts with a small quantity of carbon;
solid ash-slag wastes products of combustion of dirts not containing carbon. solid ash-slag wastes products of combustion of dirts not containing carbon.
nces as SiO2 , Al2O3 , CaO , MgO , K2O , Na2O and
ecologically damaging and economically expensive wastes?
The problem of utilizing the solid ash wastes of the power plants is solved by the technology of EMACO
GROUP plants.
The cost of transformation of one ton of solid ash wastes into bricks is 20 euros.
The cost of the disposal of one ton of solid ash wastes is 60 euros.
So, to transform each ton of solid ash wastes in our bricks is 40 euros cheaper than to dig them in.
Thus, if on the output of the solid ash-slag wastes we install a EMACO GROUP plant:
bricks for inside brickwork are produced (+ profit 10-30 million euros/year);
power production cost recedes (+ profit 8 24 million euros/year);
never more it will be necessary to dig and fill the precipitation tanks - slag tanks;
ecological influence of the plant on the environment markedly improves.
After crushing, solid ash-slag wastes of the coal combustion are good raw materials for EMACO GROUP
plants, in the following composition:
solid ash-slag wastes a product of primary + secondary processing (70%),
soft stone screenings a product of primary processing of stone (20%),
cement a product of secondary processing of stone (5%),
water a universal agent of chemical reactions (5%).
A natural building material based on the solid ash-slag wastes from coal combustion are bricks for inside
brickwork.
The raw material base for EMACO GROUP plants is endless, varied and accessible, and their technology
is ecologically clean as it produces neither solid nor liquid nor gaseous wastes, and as its raw material it
uses wastes from other types of production: stone quarries, large brick plants and claydite plants, mining
and processing and metallurgical industrial complexes, thermal power stations, coal thermal plants and
mineral wastes from many other plants.
composition of the compression mixture
composition of the compression mixture ...
The first stage of the technological process EMACO GROUP is the preparation of the
compression mixture. The Preparation Line (LP), included into the equipment of
EMACO GROUP, plants, automatically prepares the compression mixture of the
established composition, which depends on the type of the material to be produced.
The compression mixture for the production of the materials EMACO GROUP consists
of four components:
main raw material
the most suitable raw materials are wastes of stone exploitation: limestone,
marl, marble etc. (see raw materials);
cement
Portland cement, whose brand, depending on the requirements to the building
material to be produced, varies from 300 to 500;
pigment
common mineral pigments or improvised ground rocks of the required colour are
used;
water
to avoid undesirable effects, water should be running, portable.
Based on our working experience, great importance should be given to the cement quality and the water
purity.
According to the compression mixture composition, the building materials EMACO GROUP are devided
into three large categories: wall, paving and antiseismic.
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composition of the compression mixture composition of the compression mixture
composition of the compression mixture ... composition of the compression mixture ...
The first stage of the technological process The first stage of the technological process
compression mixture. The Preparation Line ( compression mixture. The Preparation Line (
, plants, automatically prepares the compression mixture of the , plants, automatically prepares the compression mixture of the
established composition, whic established composition, which depends on the type of th h depends on the type of th
The compression mixture for the production of the materials The compression mixture for the production of the materials
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primary processing of stone (20%), primary processing of stone (20%),
cement a product of secondary processing of stone (5%), cement a product of secondary processing of stone (5%),
wastes from coal combustion are bricks for inside wastes from coal combustion are bricks for inside
plants is endless, varied and accessible, and their technology plants is endless, varied and accessible, and their technology
r liquid nor gaseous wastes, and as its raw material it r liquid nor gaseous wastes, and as its raw material it
uses wastes from other types of production: stone qu uses wastes from other types of production: stone quarries, large brick plants and claydite plants, mining arries, large brick plants and claydite plants, mining
and processing and metallurgical industrial complexe and processing and metallurgical industrial complexes, thermal power stations, coal thermal plants and s, thermal power stations, coal thermal plants and
compression mixture for wall materials
The recommended composition of the compression mixture for wall
materials EMACO GROUP is:
x 84% - main raw material (e.g. limestone or dolomite screenings)
x 7% - cement type Portland 400 (not less)
x 1% - pigment (mineral, e.g., red)
x 8% - water (running, portable, without salts)
compression mixture for paving materials
The recommended composition of the compression mixture for paving
materials EMACO GROUP is:
x 64% - main raw material (e.g., pebble screenings)
x 20% - cement type Portland 400 (not less)
x 1% - pigment (mineral, e.g., green)
x 15% - water (running, portable, without salts)
compression mixture for antiseismic materials
The recommended composition of the compression mixture for antiseismic
materials EMACO GROUP is:
x 75% - main raw material (e.g., limestone or dolomite screenings)
x 12% - cement type Portland 400 (not less)
x 1% - pigment (mineral, e.g., red)
x 12% - water (running, portable, without salts)
Curing of the formed materials
For curing of the materials formed by the Press, the EMACO GROUP technology needs neither kilns, nor
high pressure steam chambers, it needs only a warehouse for 7 days with normal environmental conditions
of living quarters (the most favourable is humid environment).
In 6-7 days the newly formed materials obtain 50-60% of their strength and can be supplied to the
constructors. These materials obtain their full strength on the 28-29th day, which is perfectly realized in
the brickwork.
If the above mentioned conditions are met the quality of the building and road materials EMACO GROUP
are guaranteed by the Seller, in accordance with the Technical Conditions.
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% - cement type
% - pigment (mineral, e.g., red) % - pigment (mineral, e.g., red)
% - water (running, portable, without salts) % - water (running, portable, without salts)
formed formed materials materials
For curing of the materials formed by the Press, the For curing of the materials formed by the Press, the
high pressure steam chambers, it needs only a warehouse for 7 days with normal environmental conditions high pressure steam chambers, it needs only a warehouse for 7 days with normal environmental conditions
of living quarters (the most favourable is humid environment). of living quarters (the most favourable is humid environment).
In 6-7 days the newly formed materials obtain 50-60% of their strength and can be supplied to the In 6-7 days the newly formed materials obtain 50-60% of their strength and can be supplied to the
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materials materials
The recommended composition of the compression mixture for antiseismic The recommended composition of the compression mixture for antiseismic
EMACO GROUP is: is:
% - main raw material (e.g., limes % - main raw material (e.g., limes
Portland 400 Portland 400
% - pigment (mineral, e.g., red) % - pigment (mineral, e.g., red)
emaco group-hyperpressing technology
The creation of natural stone in the form of traditional and antiseismic building
materials, rock face veneers and sidewalk and road paving stones from fine-
dyspersated carbonic minerals without baking and adhesives, by the emaco
group-hyperpressing (bilateral hyperpressing) method...
The building materials production technology is carried out by the machinery
of the EMACO GROUP (THP) plants, which fulfills a emaco group-
hyperpressing technological process.
The production of the materials by reciprocal friction of fine-dyspersated
particles under high pressure from both sides providing their effective "cold
welding", is called a "emaco group-hyperpressing" method (bilateral
hyperpressing).
Depending on the nature of the substance, its dispersity, value and dynamics
of the development of pressure and other factors, the manufactured materials
have different physical and technical properties.
The building materials production process by the method of unilateral
hyperpressing of the compression mixture is significantly activated by adding
of binding additives and by hyperpressing of the mixture from two sides.
The adding of some cement to fine-dyspersated mineral substances, and the
necessary compressing pressure (for the recreation of natural stone) and the
depth of minerals grinding considerably decreases that leads to a considerable
cheapening of the equipment and its maintenance.
The activation of the cement chemical activity with fine-dyspersated mineral environment by bilateral
pressing under high pressure predetermines a higher level of homogeneity of the newly formed materials
both in the process of their formation in the molds and at their curing.
Emaco group-hyperpressing technology (bilateral hyperpressing) on the EMACO GROUP (THP) plants
implies the following stages of the technological process to be made with the compression mixture:
preparation of the activated compression mixture (preparation lines);
formation of the materials (bilateral hydraulic presses);
well ordered palletization of the materials (automated palletizer);
curing of the newly formed materials (warehouses);
predetermining both: the composition of the plants equipment, and the proper conditions of the
mineral raw material to be used.
Quality guarantee of the manufactured materials
The quality of emaco group-hyperpressed building and paving materials is guaranteed under the following
conditions:
purchase of the equipment in sufficient composition;
use of the raw material recommended by the manufacturer;
use of the correct composition of the compression mixture;
proper curing of the newly formed materials.
In spite of the evident simplicity of the technological process of the building materials
production by the emaco group-hyperpressing method, the quality of these materials directly
depends on the correct fulfilment of this technological process at each specific plant.
questions and answers
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The activation of the cement chemical activity wit The activation of the cement chemical activity wit
pressing under high pressure predetermines a higher pressing under high pressure predetermines a higher
both in the process of their formation in the molds and at their curing. both in the process of their formation in the molds and at their curing.
Emaco group-hyperpressing technology (bilateral hyperpressing) on the EMACO GROUP ( Emaco group-hyperpressing technology (bilateral hyperpressing) on the EMACO GROUP (
technological process to be made with the compression mixture: technological process to be made with the compression mixture:
preparation of the activated compression mixture (preparation lines); preparation of the activated compression mixture (preparation lines);
formation of the materials (b formation of the materials (bilateral hydraulic presses); ilateral hydraulic presses);
well ordered palletization of the ma well ordered palletization of the ma
curing of the newly formed materials (warehouses); curing of the newly formed materials (warehouses);
composition of the plants equipment composition of the plants equipment
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of the development of pressure and other factors, the manufactured materials of the development of pressure and other factors, the manufactured materials
The building materials production process by the method of unilateral The building materials production process by the method of unilateral
hyperpressing of the compression mixture is significantly activated by adding hyperpressing of the compression mixture is significantly activated by adding
of binding additives and by hyperpressing of the mixture from two sides. of binding additives and by hyperpressing of the mixture from two sides.
The adding of some cement to fine-dyspersated mineral substances, and the The adding of some cement to fine-dyspersated mineral substances, and the
recreation of natural stone) and the recreation of natural stone) and the
decreases that leads to a considerable decreases that leads to a considerable
h fine-dyspersated mineral environment by bilateral h fine-dyspersated mineral environment by bilateral
level of homogeneity of th
ecology of the EMACO GROUP plants
EMACO GROUP plants process industrial wastes into building materials of the
highest quality...
EMACO GROUP technology is remarkable for its highest ecological
contribution, both passive and active. EMACO GROUP technology not only
utilizes the wastes of other industrial manufacturers, but also transforms those
wastes into facing building materials of the highest quality.
EMACO GROUP technology outstanding features:
1. ecological cleanness
in the EMACO GROUP technological process we don't use adhessives
or other chemicals, that guarantees ecological cleanness of both: the
process itself and the ready product.
2. wastelessness
EMACO GROUP technological process produces neither gaseous, nor
liquid, nor solid wastes, so EMACO GROUP plants are non polluting.
3. ecological activities
Due to the specific character of EMACO GROUP technological process,
the ready product may contain up to 65-85% of wastes from other
types of production.
4. low power consumption
absence of baking, steaming or drying stages in the EMACO GROUP
technological process guarantees a low power consumption of the
ready product.
EMACO GROUP technology is a perfect complement to the "manufacturers" of mineral wastes such as:
cement plants, quarries, stone sawing plants, ceramic brick plants, etc.
From the ecological point of view, EMACO GROUP technology makes a giant step towards achieving
"wastelessness" of those problematic industries.
From the economic point of view, EMACO GROUP technology considerably reduces payments of fines and
taxes for storing wastes on fertile lands that raisies the profitability of the companies. Quite often the
installation of EMACO GROUP technology is implemented under the auspices of special federal or regional
financing programs...
questions and answers
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a low power consumption of the
technology is a perfect comple technology is a perfect complement to the "manufacturers" ment to the "manufacturers"
cement plants, quarries, stone sawing plants, ceramic brick plants, etc. cement plants, quarries, stone sawing plants, ceramic brick plants, etc.
From the ecological point of view, EMACO GROUP EMACO GROUP
"wastelessness" of those problematic industries. "wastelessness" of those problematic industries.
From the economic point of view, From the economic point of view, EMACO GROUP EMACO GROUP
taxes for storing wastes on fertile taxes for storing wastes on fertile lands that raisies the profitability of the companies. Quite often the lands that raisies the profitability of the companies. Quite often the
EMACO GROUP EMACO GROUP technology is implemented under the auspices of special federal or regional technology is implemented under the auspices of special federal or regional
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uces neither gaseous, nor uces neither gaseous, nor
plants are non polluting. plants are non polluting.
technological process, technological process,
the ready product may contain up to 65-85% of wastes from other the ready product may contain up to 65-85% of wastes from other
absence of baking, steaming or drying stages in the absence of baking, steaming or drying stages in the EMACO GROUP EMACO GROUP
a low power consumption of the a low power consumption of the
purchase of EMACO GROUP plants
The purchase of EMACO GROUP plants requires a certain preparation...
Today, in the period of rapid development of business activities of small and medium
size companies, quite often the entrepreneurs face a difficult question: Is it possible to
enter the construction industry with reasonable investments.
Traditionally, a Businessman is drawn towards the production means, manufacturing a
serious final product with a demand for many years.
Brick Plants, being the means of production of the building materials industry take a
preferential place. EMACO GROUP plants, in particular, because:
its technology is easy, economic and ecologically clean;
its technique (equipment) is reliable and easy to operate;
its raw materials are accessible everywhere (screenings of the quarries);
the return on your investments is very rapid (within a year);
the final product is in high demand for many years;
the technical service, is simple: by local means;
the purchase is financed by the State Italian credits.
1. Determine the raw material base, its resources and degree of appropriateness.
If we speak about the screenings of:
quarries of shellrock, tuff, limestone, dolomite and marble - we can speak about 100%
appropriateness;
marl and gaize quarries - the degree of appropriateness is determined by making control
samples;
claydiite production or ceramic brick crushing -the degree of appropriateness is total, but it
is necessary to add 20% of limestone or dolomite screenings;
concrete constructions crushings - the degree of appropriateness is total when the crushings
are granulated (cleaned from iron).
The raw material base resources are determined by the evalaution of the reserves of the selected
raw material.
For details see raw material base.
If the raw material base is available, it is better to contact our company in Italy and make
control samples from the chosen raw material.
Determine the type of the final product to manufacture on the specific market.
If the area of the prospective market is not seismically active, the molds for the plant EMACO
GROUP (THP), should be chosen, that are used to manufacture traditional building materials:
facing bricks and blocks with a frame and chamfers along the face perimeter,
rock face veneers with a frame and chamfers along the face perimeter,
sidewalk and road paving materials.
If the area of the prospective market is seismically active or if it is a region with a high risk of
terrorist acts, the molds for the plant EMACO GROUP (TSB), should be chosen, that are used to
manufacture antiseismic, and traditional building materials:
antiseismic bricks and blocks,
facing bricks and blocks (with a frame and chamfers along the face perimeter),
rock face veneers, bricks and blocks (with chamfers and splays along on the face
perimeter),
sidewalk and road paving materials.
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marl and gaize quarries - the degree of appropriateness is determined by making control marl and gaize quarries - the degree of appropriateness is determined by making control
claydiite production or ceramic brick crushing -the degree of appropriateness is total, but it claydiite production or ceramic brick crushing -the degree of appropriateness is total, but it
is necessary to add 20% of limes is necessary to add 20% of limestone or dolomite screenings; tone or dolomite screenings;
concrete constructions crushings - the degree of concrete constructions crushings - the degree of
are granulated (cleaned from iron). are granulated (cleaned from iron).
The raw material base resources are determined by the evalaution of the reserves of the selected The raw material base resources are determined by the evalaution of the reserves of the selected
raw material base raw material base
If the raw material base is ava If the raw material base is ava
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its raw materials are accessible everywhere (screenings of the quarries); its raw materials are accessible everywhere (screenings of the quarries);
Determine the raw material base, its resources and degree of appropriateness. Determine the raw material base, its resources and degree of appropriateness.
quarries of shellrock, tuff, limestone, dolo quarries of shellrock, tuff, limestone, dolomite and marble - we can speak about 100% mite and marble - we can speak about 100%
marl and gaize quarries - the degree of appropriateness is determined by making control marl and gaize quarries - the degree of appropriateness is determined by making control
See building materials.
Determine the plant productivity from the point of view of sales and availability funds.
The productivity of our plants can be seen on brick plants.
Determine the productivity from the point of view of investment funds.
To check the prices and the composition of the plant equipment, please, contact our office Italy.
The equipment of the plant is offered in "complete", "medium" and "minimal" composition.
It is very important to see profitability of the plants and calculate the profitability of the plant
in your real conditions.
Besides, we suggest the Italian State Financing.
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Golden Sand Toodyay Carbon Buff Sunset Red Telfer
Joondalup Grey Parchment
100mm Wide Series Full & Half Height
Full Length Three Quarter Half Quarter
!
0
0
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200 !00
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300/P 10.73 600/P 10.74 300/P 10.71
!
0
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300
400/P 10.72
184/T 256/T 400/T 625/T
!
0
0
!00
400
Full Length Three Quarter Half Quarter Lintel
2
0
0
!00
300 2
0
0
!00
400
2
0
0
!00
200
2
0
0
!00
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200/P 10.02 150/P 10.01 300/P 10.03 300/P 10.04 300/P 10.12
87/T 115/T 182/T 271/T 188/T
90 Return Angle 135 Int. Angle 135 Ext. Angle 120 Ext. Angle 120 Int. Angle
2
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200
400
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2
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200
2
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300
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200
300
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0
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96/P 10.26 72/P 10.135IA 72/P 10.136EA 96/P 10.120EA 72/P 10.122IA
52/T 76/T 76/T 64/T 84/T
Full Length Three Quarter Half Closer
!
0
0
!00
400
!
0
0
!00
200 !
0
0
!00
250
300/P 10.83 400/P 10.84 300/P 10.85 400/P 10.86
147/T
182/T
285/T 234/T
!
0
0
!00
300
Full Length Three Quarter Half Closer Sill Bullnose
2
0
0
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200
2
0
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!00
250
4
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200
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2
0
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200
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400
160/P 10.32 120/P 10.31 240/P 10.33 192/P 10.36 240/P 10.33S 240/P 10.33R
66/T 87/T 137/T 107/T 138/T 137/T
2
0
0
!00
300
Colours
The following stock items are available in grey and parchment
10.01,10.31, 15.01, 15.31, 20.01, and 20.31.
All other products and colours are made to order.
Specifically designed blocks can be manufactured to individual
custom profiles, depending on mould configuration and
quantity required.
Masonry Blocks
E
M
A
C
O
E
M
A
C
O
Three Quarter
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
!
0
0
!00
200
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
10.84 300/P
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
10.73
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
285/T 234/T 285/T 234/T 285/T 234/T 285/T 234/T
G
R
O
U
P
Sunset Red
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
!00
!00
!
0
0
G
R
O
U
P
G
R
O
U
P
Full Length Three Quarter Half Quarter Corner Full Length
!
0
0
!50
300 !
0
0
!50
400
!
0
0
!50
200
!
0
0
!50
!00 !
0
0
!50
350
!
0
0
!50
400
280/P 15.72 200/P 15.71 400/P 15.73 400/P 15.74 280/P 15.97 160/P 15.83
172/T 196/T 312/T 344/T 186/T 86/T
Lintel Full Length Three Quarter Trough Block Clean Out
2
0
0
200
!50
2
0
0
!50
400
2
0
0
!50
400
2
0
0
!50
400
200/P 15.12 100/P 15.705 120/P 15.42 120/P 15.45
140/T 60/T 75/T 78/T
Full Length Three Quarter Half Quarter Corner Full Length
2
0
0
!50
300
2
0
0
!50
200
2
0
0
!50
!00
2
0
0
!50
350
2
0
0
!50
400
2
0
0
!50
400
140/P 15.02 120/P 15.01 180/P 15.03 200/P 15.04 110/P 15.22 80/P 15.31
74/T 93/T 147/T 182/T 83/T 43/T
150mm Wide Series Full & Half Height
150mm Wide Custom Profiles
Full Split Ribbed Full Smooth Ribbed Full Smooth Ribbed Full Length
!50
2
0
0
400
!50
2
0
0
400
2
0
0
!50
400
2
0
0
!50
400
100/P 15.164 100/P 15.141 80/P 15.161 120/P 15.101
65/T 65/T 43/T 76/T
100mm Wide Custom Profiles
Full Split Ribbed
3/4 Split Ribbed
Return End
V-line Full Length V-line Stopped End
2
0
0
!00
400
300
2
0
0
!00
400
2
0
0
!00
400
2
0
0
!00
150/P 10.164 200/P 10.165 150/P 10.31ST 150/P 10.33ST
69/T 87/T 66/T 74/T
Full Length 3/4 Return End Half Full Length Full Length
!00
2
0
0
400
!00
2
0
0
300
!00
2
0
0
200
!00
!
0
0 400
120/P 10.101 160/P 10.102 220/P 10.103 240/P 10.109
!00
5
0
400
600/P 10.117
64/T 86/T 128/T 137/T 292/T
Full Smooth Ribbed 3/4 Ribbed Return End Half Ribbed
Full Smooth Ribbed
Return End
1/2 Ribbed Return End Full Smooth Ribbed
!00
2
0
0
300
!00
2
0
0
400
!00
2
0
0
200
2
0
0
!00
200
2
0
0
!00
400
200/P 10.142 150/P 10.141 300/P 10.143 150/P 10.145 300/P 10.146 150/P 10.162
69/T 99/T 161/T 74/T 153/T 74/T
!00
2
0
0
400
2
0
0
!50
300
140/P 15.702
69/T
E
M
A
C
O
E
M
A
C
O
Three Quarter
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
Half
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
!50
200
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
15.72 400/P
300
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
93/T
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
150mm Wide Series Full & Half Height
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
2
0
0
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
150/P 10.33ST
G
R
O
U
P
Acoustic Blocks
Full Length Full Length
2
0
0
!50
400
2
0
0
200
400
100/P 15.50 90/P 20.50
53/T 74/T
300mm Wide Series Full Height
Full Length Three Quarter Half Quarter Trough Block Lintel
2
0
0
300
400
2
0
0
300
300
2
0
0
300
200
2
0
0
300
!00
50/P 30.01 60/P 30.02 100/P 30.03 160/P 30.04 50/P 30.05TB
2
0
0
300
400
300
200
4
0
0
50/P 30.18
38/T 40/T 69/T 87/T 38/T 51/T
200mm Wide Custom Profiles
Full Split Ribbed 3/4 Split Ribbed 1/4 Split Ribbed Half Split Ribbed Corner Full Length
300
2
0
0
200
!00
2
0
0
200
200
2
0
0
200
!00
2
0
0
200
2
0
0
200
400 400
2
0
0
200
100/P 20.165 75/P 20.164 300/P 20.167 150/P 20.168 300/P 20.169 90/P 20.101
53/T 63/T 146/T 92/T 150/T 57/T
200mm Wide Series Full & Half Height
Full Length Three Quarter Half Quarter Full Length
200
!
0
0
300
200
!
0
0
400
200
200
!
0
0
!00
200
!
0
0
!
0
0
200
400
200/P 20.72 150/P 20.71 300/P 20.73 300/P 20.74 120/P 20.83
117/T 159/T 256/T 285/T 66/T
Trough Block Clean Out
2
0
0
200
400
2
0
0
200
400
90/P 20.42 90/P 20.45
61/T 64/T
Lintel Lintel Bond Beam Capping Block
2
0
0
200
200
200
200
4
0
0
200
400
2
0
0
5
0
200
400
150/P 20.15 75/P 20.18 90/P 20.20 300/P 50.31
106/T 65/T 53/T 149/T
Full Length Three Quarter Half Quarter Full Length
2
0
0
200
300
2
0
0
200
400
2
0
0
200
200
2
0
0
200
!00
2
0
0
200
400
100/P 20.02 90/P 20.01 150/P 20.03 240/P 20.04 60/P 20.31
60/T 72/T 114/T 136/T 33/T
Estate Wall System
Full Length Full Length Pier Block
2
0
0
!50
400
2
0
0
!50
400
2
0
0
200
4
0
0
!
5
0
120/P 15.01 120/P 15.101 90/P 20.01ES
76/T 74/T 50/T
E
M
A
C
O
E
M
A
C
O
Full Split Ribbed 3/4 Split Ribbed 1/4 Split Ribbed Half Split Ribbed
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
Full Split Ribbed 3/4 Split Ribbed 1/4 Split Ribbed Half Split Ribbed
E
M
A
C
O
200mm Wide Custom Profiles
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
2
0
0
200
E
M
A
C
O
E
M
A
C
O
Full Split Ribbed 3/4 Split Ribbed 1/4 Split Ribbed Half Split Ribbed
E
M
A
C
O
E
M
A
C
O
!00
E
M
A
C
O
E
M
A
C
O
Full Split Ribbed 3/4 Split Ribbed 1/4 Split Ribbed Half Split Ribbed
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
Full Split Ribbed 3/4 Split Ribbed 1/4 Split Ribbed Half Split Ribbed
20.165
146/T
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
E
M
A
C
O
20.20
G
R
O
U
P
G
R
O
U
P
Capping Block
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
2
0
0
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
200
400
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
G
R
O
U
P
149/T
Blockwork Dimensions Chart
FORMAT SIZE: 400 x 100, 150, 200, 300 x 200 MANUFACTURING SIZE: 390 x 90, 140, 190, 290 x 190
L x W x H (mm) 400 x 100, 150, 200 x 100 L x W x H (mm) 390 x 90, 140, 190 x 90
No. of
Blocks
Length Opening
Height
No. of
Blocks
Length Opening
Height
100
Coursing
200
Coursing
100
Coursing
200
Coursing
1 390 410 100 200 15
1
1
4 6090 6110
1
1
1
4 490 510 15
1
1
2 6190 6210
1
1
1
2 590 610 15
3
3
4 6290 6310
1
3
3
4 690 710 16 6390 6410 1600 3200
2 790 810 200 400 16
1
1
4 6490 6510
2
1
1
4 890 910 16
1
1
2 6590 6610
2
1
1
2 990 1010 16
3
3
4 6690 6710
2
3
3
4 1090 1110 17 6790 6810 1700 3400
3 1190 1210 300 600 17
1
1
4 6890 6910
3
1
1
4 1290 1310 17
1
1
2 6990 7010
3
1
1
2 1390 1410 17
3
3
4 7090 7110
3
3
3
4 1490 1510 18 7190 7210 1800 3600
4 1590 1610 400 800 18
1
1
4 7290 7310
4
1
1
4 1690 1710 18
1
1
2 7390 7410
4
1
1
2 1790 1810 18
3
3
4 7490 7510
4
3
3
4 1890 1910 19 7590 7610 1900 3800
5 1990 2010 500 1000 19
1
1
4 7690 7710
5
1
1
4 2090 2110 19
1
1
2 7790 7810
5
1
1
2 2190 2210 19
3
3
4 7890 7910
5
3
3
4 2290 2310 20 7990 8010 2000 4000
6 2390 2410 600 1200 20
1
1
4 8090 8110
6
1
1
4 2490 2510 20
1
1
2 8190 8210
6
1
1
2 2590 2610 20
3
3
4 8290 8310
6
3
3
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21
Components of a sand-lime block production plant
Basic-Data for 1-press plant
Additional equipment to the press line
Format: NF 2 40 x 71 x 155 mm
Tool: 2 rows 8 blocks
Cycle time: 12,5 s (average capacity per year)
Working time: 300 days/year
24 hours/day
Capacity: approx. 33.000.000 blocks/year
510 blocks ^ 1 m
Components of a sand-lime block production plant
Technical equipment
1. Sand receiving bunker
Length 8 000 mm
Depth 3 200 mm
Height 2 650 mm
passable by lorry, with protection
Mesh size 100 x 250 mm
in welded 6 mm sheet steel construction
2. Bunker discharge conveyor
Axle distance 8 400 mm
Conveyor width 800 mm
Conveying speed 0,4 m/s
Conveying capacity 270 t/h
Motor capacity approx. 11 kW
3. Conveyor between sand silo and sieving station
Axle distance 64 900 mm
Conveyor width 650 mm
Conveying speed 1,68 m/s
Conveying capacity 270 t/h
Motor capacity approx. 30 kW
4. Sieving station
Motor capacity 5,5 kW
Length 3 000 mm
Width 1 600 mm
Inclination 5
Weight stat 15 kN
Weight dyn. 69 kN
Components of a sand-lime block production plant
5. Reversible sand silo feed conveyor
Axle distance 8 000 mm
Conveyor width 800 mm
Motor capacity 5,5 kW
Conveying capacity 270 t/h
Conveying speed 1,68 m/s
6. Sand silos with knocker
Steel construction, 400 m capacity each, bottom discharging
2 pieces
7. Sand discharge conveyors
Axle distance 4 500 mm
Conveyor width 650 mm
Motor capacity 1,5 kW
Conveying capacity 100 t/h max
Conveying speed adjustable
2 pieces
8. Conveyor between sand silos and mixer house
Axle distance 69 885 mm
Conveyor width 650 mm
Motor capacity 30 kW
Conveying capacity 270 t/h max
Conveying speed 1,68 m/s
9. Distribution device
Divided chute in welded 5 mm steel construction with
impact and sliding surface and RACO adjusting unit.
10. Primary mixer
equipped with:
Mixer RV 23
Useable capacity 3 000 l
Components of a sand-lime block production plant
Drive plate 2 x 18,5 kW
Tabulator 90 kW
Discharge 4 kW
Double-chamber silo for different sands
Dosing system for sand
Container weighing machine for sand
Dosing system for quick lime
Container weighing machine for quick lime
Fluid weighing machine
11. Lime silos
Capacity 55 m
Internal diameter 2 900 mm
Cylindrical height 7 600 mm
conic inclination 60
2 pieces
equipped with:
- check opening in the silo cover
- breaking cone
- filling pipe
- filter flange
- pressure protection device
12. Conveyor between mixer house and reaction vessel
Axle distance 59 400 mm
Conveyor width 650 mm
Motor capacity 30 kW
Conveying capacity 270 t/h max
Conveying speed 1,68 m/s
13. Reacting vessel
Useable volume 60 m
Diameter 3 300 mm
Interior coated
Components of a sand-lime block production plant
Reactor base discharger
Diameter 3 300 mm
in Zentex construction
Speed max. 6 min.-1
Motor capacity 11 kW
Silo height approx. 8 m
14. Double shaft mixer
Width 1 000 mm
Length 4 000 mm
Capacity 15 kW
15. Conveyor between secondary mixer and press
Axle distance 11 000 mm
Conveyor width 650 mm
Motor capacity 3 kW
Conveying capacity 60 t/h max
Conveying speed 0,66 m/s
16. Pick-out electro-magnet
Dimensions 1 x b = 618 x 678 mm, h = 204 mm
Ring screw MI 6
Capacity N = 2,5 kW
Voltage U = 220 V
Frequency f = 50 60 Hz
Mass m = approx. 350 kg
17. Transfer platforms
17.1 Loaded wagon platform (for 5 wagons)
Traverse drive 8 kW
Wagon shift drive 2,2 kW
Folding bridge drive 0,25 kW
Components of a sand-lime block production plant
17.2 Empty wagon platform
Traverse drive 3 kW
18. 5 Autoclaves
Internal diameter 2 200 mm
Cylindrical casing length 27 400 mm
Operational pressure 18 bars
Operational temperature 203 C
dimensioned according to AD-leaflet under consideration of the latest DRB-
regulations 801 for brick autoclaves 009/89 5 Pieces
19. Wrapping station
Consisting of:
Wagon shifter
Packing table
Conveyor
Vertical banding unit
Horizontal banding unit
Safety railing
Electric control
20. Steam plant
20.1 1 high pressure steam generator
Steam capacity including Eco 4,0 t/h
Operational pressure 20 bars
Saturated-steam temperature 214 C
Efficiency with Eco 93,5 %
Fuel natural gas - oil
20.2 Further equipment
Blowoff container
Preheating container
Components of a sand-lime block production plant
Condensate recovery system
Automatic control
Water conditioner
20.3 Oil tank
For a volume of 20 000 liters of oil
With suitable pipe conduits
20.4 Complete pipe conduits for heat supply
Standard pipe insulation.
21. Air compressor
Type AS 30-86
Capacity 18,5 kW
Mass 450 kg
with automatic drainage
Low temperature drying
with vertical receiver
Type SM8-150
Capacity 7,5 bar
with automatic drainage
Low temperature drying
with vertical receiver
22. Cranes
1 crane 6,3 t for press hall
1 crane 6,3 t for fitters shop
23. Furniture
To be provided by the buyer.
Components of a sand-lime block production plant
24. Spillage recycling line
The spillage arising from the pressing operation is collected below the press and
Transmitted to a container from which it is returned to the process through the
reacting vessel.
24.1. Collection conveyor below press
Axle distance 8 000 mm
Conveyor width 650 mm
Conveying speed 0,66 m/s
Conveying capacity 60 t/h
Motor capacity 3 kW
24.2 Conveyor to spillage conveyor
Axle distance 13 100 mm
Conveyor width 650 mm
Conveying speed 0,66 m/s
Conveying capacity 60 t/h
Motor capacity 3 kW
24.3 Spillage conveyor to spillage container
Axle distance 49 935 mm
Conveyor width 650 mm
Conveying speed 1,31 m/s
Conveying capacity 145 t/h
Motor capacity 11 kW
24.4 Spillage container
Diameter 3 200 mm
with outlet funnel 500 mm
Silo height 9 900 mm
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2.4 8UTT J0|hT NFTH00, N08TA8|h0 HFA0 J0|hTS
T|e ou|| jc||| re||cd | ||e cc|.e|||c|a| Wa] |c cc||ec| |Wc Wa||. |u||-oedded ou|| jc|||
a|e rade oe|Wee| ||e |c|e| Wa|| a|d ||e aou|||| Wa||, a|d a| ||e ccrp|e|c| /c|e
aoc.e ||||e|, |c| ||uc|u|a| a|d cu|dp|cc|| |eac|. Cc|.e|||c|a| ou||d|| p|ac||ce
ca|| |c| ||e p|acere|| c| ou|| ||ap a| e.e|] |c||/c||a| jc|||. E(ua||] |rpc||a|| | ea|||
up |ead jc||| |a|e| ||a| o rr W||| rc||a|.
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1. 8ASF 00U8SF
T|e :c|||u:||c| c| rac||] o|c:| Wa|| a|Wa] oe|| o] p|a:|| ||e ||| :cu|e
(oae :cu|e,. T|| e|.e |c oa|a|:e ||e Wa||, :|ea|e pe||e:||] |e.e| .e|||:a| a|d |c||/c||a|
p|a|e a|d ad(u| u|e.e| pc| || ||e :c|:|e|e |ao. T|| |e.e||| oae :cu|e :c||| c|
e|||e| a 1-8 :r |||:| oed c| |]pe ||| |a|da|d rc||a|, c| a |a]e| c| oae o|c:| e| || |]pe |||
|a|da|d rc||a|. T|e |e.e||| :cu|e ru| :u|e |c| a u||:|e|| |e||| c| ||re oe|c|e ||e
Wa|| | :crp|e|ed. wa|e|p|cc|| | p|cpe||] a|d e:u|e|] |c:a|ed u|de||ea|| ||e Wa||.
SL 0UA080 8L00K
70iAI0/l I00VVA0/7I0A3
2. TH|h-8F0 N08TA8
S| 0UAOR0 o|c:| | Wc||ed || ||||-oed rc||a|, W||:| | ||:|uded || ||e :cpe c| de||.e|].
A::c|d|| |c ra|u|a:|u|e|' ||||u:||c|, |erpe||| Wa|e| | added a|d ||e r|/|u|e o|e|-
ded |c| a |.e| |e||| c| ||re, u|| ||e |c|:|ed ||cWe| a |a|ed c| ||e rc||a| pa:|ae.
A||e| ||e rac||] | o|u|ed :|ea| a|d, || |e:ea|], p|e-We||ed, ||e ||||-oed rc||a| |
||e| app||ed u|| ||e rc||a| |ede. T|e (c||| || ||e ||||ed rac||] |cu|d oe 2 rr
|||:|, W||:| rea| a ||e| rc||a| app||:a||c| aocu| 8 - 4 rr |||:|.
3. LAY|h0 THF 8L00K
S| 0UAOR0 o|c:| a|e |a|d W||| ||e |e|p c| a rac||] ||||. TWc S| 0UAOR0 o|c:| a|e
|c||ed a| a ||re, e(u|.a|e|| |c a Wa|| a|ea c| 0.b (ua|e re|e|. |c||a| | |c| uu-
a||] app||ed |c ||e |ead (c|||, ||e o|c:| a|e |cu|d |||||] |ce||e|. T|e |||e||c:|||
(|e]ed, a|||re|| ]|er c| ||e |ead |a:e p|e.e|| ||e o|c:| ||cr |||||| a|d e|ao|e a
pe||e:||] p|uro Wa|| |c oe :c|||u:|ed.
TH|h-8F0 N08TA8
water
Fo||ow |nstruct|ons
regard|ng amount of water
and cur|ng t|me!
8 - 4 rr |a]e| c| rc||a|
2 rr
A||gnment
Leve| base course
Type ||| standard mortar z 3 cm
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S| 0UAOR0 a|e |a|d || c||e| oc|d. T|e r|||rur c||e| |e||| | 12.4 :r. || pc|o|e
du||| :c|||u:||c|, |cWe.e|, a| c||e| c| |a|| a o|c:| | p|e|e|ao|e. A||erp||| |c ||a||-
|e| ||e rac||] a||e|Wa|d, u:| a |app|| || W||| a |||e Wede, W||| :aue ||e oed (c|||
rc||a| |c :|a:| a|d ||u |edu:e ||e ||e||| c| ||e oc|d oe|Wee| ||e o|c:| a|d ||e
rc||a|.
4. 8UTT J0|hT NFTH00
T|e ou|| (c||| re||cd | ||e :c|.e|||c|a| Wa] |c :c||e:| |Wc Wa||. T|e ou|| (c|||
oe|Wee| ||e |c|e| Wa|| a|d ||e aou|||| :|c-Wa|| a|e |u||] oedded |c ree| ||u:|u|a|
a|d cu|dp|cc|| |e(u||ere||. Cc|.e|||c|a| ou||d|| p|a:||:e :a|| |c| ||e p|a:ere|| c|
ou|| ||ap a| e.e|] |c||/c||a| (c|||.
T|e ra/|rur a||cWao|e W|d|| c| a |ead (c||| | b rr. A|] (c||| ||a| |u|| cu| |c oe
|a|e| ru| oe ea|ed W||| rc||a|, p|e|e|ao|] W|||e |a]|| ||e o|c:|, ou| |c |a|e| ||a|
oe|c|e p|a|e| | app||ed. 0||e| :ae ||a| |e(u||e ||a| |ead (c||| |c oe rc||a|ed
||:|ude.
0pe||| pa||ed W||| |c||/c||a| ||||e|
|cu|da||c| Wa||, depe|d|| c| |cad||
\c|-||u:|u|a| |||e||c| Wa||, e:u|ed c| |||ee |de, W||| a :|ea| uppe| ede
z 5 mm
> 5 mm
0r|nd t|ght|y together
0 z 12.5 cm
5
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