Genuine OE Ford 7.3L/6.

9L Diesel Engine Overhaul Kits

Extend the life of your engine!
If your engine block and other major external components are in good condition, then this overhaul kit is for you. These Original Equipment (OE) engine overhaul kits deliver an affordable alternative to purchasing a rebuilt or used engine.

Each comprehensive kit has all the NEW parts you need for your overhaul including:
Pistons Piston Rings Oil Cooler Main Bearing Seal

Low Pressure Oil Pump* Seals & Gaskets Glow Plugs* And Much More
*DIT Kit Only

A complete bill of materials is included with each kit to help you begin with condence, knowing that youll have all the parts you need.

DIT Standard Kit Shown

Competitive Advantages:
100% new genuine OE parts ensure quality Comprehensive materials map visually identies parts, materials, and their applications OE instruction sheets for specic parts installations Kit includes oil cooler resulting in higher quality repair (not typically included in competitors kits) Nationwide Warranty Coverage Model Year
1994-2003 1994-2003 1994-2003 1994-2003 1988-94 1988-94 1983-87 1983-87

Application
7.3L DIT 7.3L DIT 7.3L DIT 7.3L DIT 7.3L IDI (Excluding turbo) 7.3L IDI (Excluding turbo) 6.9L IDI 6.9L IDI

Kit Description
Standard Piston & Rings .010 Oversized Piston & Rings .020 Oversized Piston & Rings .030 Oversized Piston & Rings Standard Piston & Rings .030 Oversized Piston & Rings Standard Piston & Rings .030 Oversized Piston & Rings

Ford Service #
2C3Z-6R007-A 2C3Z-6R007-B 2C3Z-6R007-C 2C3Z-6R007-D 2C3Z-6R007-EB 2C3Z-6R007-FB 2C3Z-6R007-GB 2C3Z-6R007-HB

All Engine Overhaul Kit parts are covered against defects for 12 months / 12,000 miles, whichever comes rst.

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NEW 6.0L Diesel Engine Overhaul Kit

Extend the life of your engine!
If your engine block and other major external components are in good condition, then this overhaul kit is for you. These Original Equipment (OE) engine overhaul kits deliver an affordable alternative to purchasing a rebuilt or used engine.

Each comprehensive kit has all the NEW parts you need for your overhaul including:
Pistons Piston Rings Oil Cooler Main Bearing Seal Low Pressure Oil Pump Seals & Gaskets Glow Plugs And Much More

A complete bill of materials is included with each kit to help you begin with condence, knowing that youll have all the parts you need.
OF MATERIALS HAUL KIT BILL SIZE OVER 6.0L ENGINE OVER REBUILD KIT - .020
2003 F-250/550
QTY PART NUMBER
3 2 1840463C 1 4 1846591C 5 1 1171808R 1 2 1850307C 1 4 1846575C 2 1 1171851R 1 4 1832140C 1 8 1838874C 1 20 1840773C 91 2 1846758C 2 2 1855240C 3 1 1813354C 1 2 1830941C 1 8 1837623C 1 4 1844156C 1 1 1840729C 1 2 1839592C 1 8 1836600C

1889199C91

PART DESCRIPT

ION/COMMENTS

continued * CYLINDER HEAD (PRE-COMMONIZED) HEAD - 18MM ONIZED) * GASKETS, CYLINDER - 18MM (PRE-COMM ONIZED) * DOWEL, STRAIGHT N SHEET (PRE-COMM ** KIT INSTRUCTIO HEAD GASKET (COMMONIZED) HEAD - 20MM ZED) ** GASKETS, CYLINDER - 20MM (COMMONI ZED) ** DOWEL, STRAIGHT N SHEET (COMMONI KIT INSTRUCTIO HEAD GASKET 20MM) *** TO (18MM DOWEL, STEP INJECTOR CONNECTION O-RING, ELECTRICAL HEAD BOLT, CYLINDER CASE-TO-HEAD TUBE ASSEMBLY, MANIFOLD GASKET, EXHAUST CAP, OIL FILL OIL FILL TUBE O-RING, SEAL PLUG HARNESS O-RING, GLOW TO VALVE COVER SEAL, BREATHER TUBE TO BREATHER ORING, BREATHER OF HEADS) PLUGS (FRONT O-RING, FUEL RAIL GLOW PLUG

Competitive Advantages:
100% new genuine OE parts ensure quality OE instruction sheets for specic parts installations Kit includes oil cooler resulting in higher quality repair (not typically included in competitors kits) Nationwide Warranty Coverage Engine S/N Breaks
6,155,637 & Up 6,155,637 & Up 6,000,000 to 6,155,636 6,000,000 to 6,155,636 --6,155,637 & Up 6,155,637 & Up 6,000,000 to 6,155,636 6,000,000 to 6,155,636 137,745 & Up 137,745 & Up

QTY PART NUMBER

1 1 1836556C 1 1 1835376C 1 1 1836551C 1 1 1844447C 2 1 1840697C 92 1 1839304C 1 1 1836550C 1 1 1836749C 1 1 1844985C 1 1 1844986C 1 2 1838766C 1 1 1836747C 2 32 1838136C 1 2 1836517C 1 2 1838250C 1 8 1834165C 1 8 1834166C 2 8 1838544C

PART DESCRIPT

ION/COMMENTS
FRONT COVER

91 1 1828345C 92 1 1845428C 91 2 1836537C 1 1 1837803C 92 1 1835985C 91 1 1831259C 1 10 1828310C 1 5 1835010C 2 1 1843258C 1 1 1834256C 91 1 1877453C 1 1 1839584C 1 1 1843571C 1 1 1822712C 1 1 1835733C 1 2 1833655C 91 2 1835743C 1 1 1836078C 1 8 1843282C 1 8 1828029C 1 16 1828471C 1 8 1843272C

SENSORS G W/ O-RING FT POSITIONIN SENSOR, CRANKSHA W/ O-RINGS COOLANT TEMP SENSOR, ICP OIL TEMP & ENGINE SENSOR, ENGINE O-RING O-RING, MAT SENSOR POSITIONING W/ SENSOR, CAMSHAFT W/ O-RING OIL PRESSURE SENSOR, ENGINE CRANKCASE 38MM PLUG, FREEZE, OIL RAIL, 16MM PLUG, FREEZE, TUBE SEAL, DIP STICK TUBE E FORD MANUAL) O-RING, OIL PICKUP FT W/ ADAPTOR - (REFERENC SEAL, REAR CRANKSHA GASKET, OIL PAN OIL PAN GASKET, UPPER PLUG GASKET, OIL DRAIN GEAR COVER GASKET, REAR E TO BEDPLATE SEAL, LOWER CRANKCAS 16MM DRAIN W/ SEAL PLUG, COOLANT HEATER BLOCK O-RING, PISTON, .020 OVERSIZED

GASKET, FRONT FT W/ WEAR SLEEVE SEAL, FRONT CRANKSHA BOTTLE) O-RING (DONUT) (COOLANT OVERFLOW SEAL, FRONT COVER BOTTLE O-RING TO DE-GASING FRONT COVER SEAL, PRESS O-RING W/ GASKET @11:00 THERMOSTAT FRONT COVER HOSE NIPPLE ON O-RING, COOLANT GEROTOR ASSEMBLY COVER, GEROTOR SEAL, GEROTOR PIN/DOWEL, GEROTOR PUMP WATER SEAL, O-RING CYLINDER HEAD VALVE SEAL ARM CARRIER GASKET, ROCKER COVER GASKET, VALVE UPPER O-RING SEAL, INJECTOR LOWER O-RING SEAL, INJECTOR GASKET, INJECTOR

NOTE - Refer to

Ford Workshop

Manual for proper

assembly procedure

ions. s and torque specicat

PIN, PISTON RETAINING RING, PISTON ION RING, TOP COMPRESS block. in both head and 18mm dowel holes both head and block. in head gaskets with 20mm dowel holes nized dowels and * Use Pre-commo dowels and head gaskets with dowel sizes. d block ** Use Commonize with mismatched head and Dowel *** Use Step

Model Year
F-250 / F-550 2004-07* 2004-07* 2003-04* 2003-04* E Series 2004-08* 2004-08* Excursion 2004-05* 2004-05* 2003-04* 2003-04* F-650 / F-750 2004-07* 2004-07*

Application
(Late 04 Prod.) (Late 04 Prod.) (Early 04 Prod.) (Early 04 Prod.) All All (Late 04 Prod.) (Late 04 Prod.) (Early 04 Prod.) (Early 04 Prod.) (Late 04 Prod.) (Late 04 Prod.)

Kit Description
.010 Oversized Piston & Rings .020 Oversized Piston & Rings .010 Oversized Piston & Rings .020 Oversized Piston & Rings .010 Oversized Piston & Rings .020 Oversized Piston & Rings .010 Oversized Piston & Rings .020 Oversized Piston & Rings .010 Oversized Piston & Rings .020 Oversized Piston & Rings .010 Oversized Piston & Rings .020 Oversized Piston & Rings

Ford Service #
4C3Z-6R007-A 4C3Z-6R007-B 3C3Z-6R007-A 3C3Z-6R007-B 4C3Z-6R007-A 4C3Z-6R007-B 4C3Z-6R007-A 4C3Z-6R007-B 3C3Z-6R007-A 3C3Z-6R007-B 4C4Z-6R007-A 4C4Z-6R007-B

All Engine Overhaul Kit parts are covered against defects for 12 months / 12,000 miles, whichever comes rst. * Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.

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DSLENGOHKITSS 11-09 10M Power Stroke Diesel is a registered trademarks of Ford Motor Company 2009 Ford Motor Company