ESP 22-37 Series Screw Compressors

COMPLEX NEEDS - SMARTER SOLUTIONS

TM

Reliability to maximize uptime

Gardner Denvers Best Solution from 22 up to 37 kW

The ESP fixed speed screw compressors are designed to meet the high requirements which the modern work environment and machine operators place on them. As a result, our belt driven ESP 22, ESP 30 and ESP 37 compressors are extremely energy efficient, quiet, reliable, easy to use, possess long operating time and deliver optimal air quality. For these fixed speed compressors, we have generated easy-to-use and accurate drive systems and greatly invested on developing optimal cooling and ventilation. All these features are of direct benefit to the users. Maintenance of these compressors is facilitated by having an enclosure with six doors. Number of special options available makes ESP fixed speed compressors the right choice for producing high-quality compressed air for a wide range of needs. These compressors continue to further strenghten Gardner Denvers success story as a world leader in compressors.

Quiet
From 65 dB(A) as standard
The cleverly engineered enclosure is safe and compact, and absorbs noise effectively without the need for any additional parts. Standard package noise level is only 65 - 72 dB (A). Low noise level allows you to install the ESP compressors on the work floor and thus saves the cost of a separate compressor room and associated piping. Performance of the new ESP fixed speed screw compressor is further enhanced by a new cooling system that features separate cooling air flow paths without influencing cooling efficiency. As a result normal conversation can take place right next to the running compressor.

Controlling and monitoring your compressor station

information such as pressure, temperature, operating hours,etc. while the other two lines display advisory messages, shutdown messages, recommended part numbers and service contact information. It is the same controller used in Gardner Denvers VS series, but programmed for load / no load operations with fixed speed compressors.

Communication and Sequencing

The optional communication module allows the AirSmartTM units to talk to each other. This isnt just an hour-balancing, on/off sequencing scheme. Our controller allows the system to truly optimize efficiency because it knows the capabilities of other machines and orchestrates their operation. The communication module also allows remote monitoring of the VS and ESP units. This application provides better energy efficiency in part load operations.

Clear text indicator display

The controller has a four line display with menus and tactile buttons for easy navigation. Two lines display operating

Advanced Design
Excellent Performance
The belt driven ESP 22, ESP 30 and ESP 37 are fitted with the unique Gardner Denver inlet valve. The extremely low internal pressure drop, combined with the proven ENDURO Plus 12 air end are a solid guarantee for excellent performance. The integrated TEMPEST 12 unit with cyclone preseparation will provide you with the lowest possible residual oil content.

Optimised Cooling System

Upgraded after-cooler provides cool air to the aftertreatment equipment. The cooling air can be easily ducted.

Maximum flexibility
You will appreciate the choice of special options available Based on several years of product knowledge, we have developed a wide range of special options available for your benefit. Our special options meet your requirements and are an answer for all your complex needs.

Saving space
The optional integral refrigerated dryer reduces both extra installations and the required floor space, making the compressor easier to install. Optimised cooled Monitored by the controller Low installation costs Same dimension of the compressor with or without integrated dryer.

Producing optimal pressure

We offer drives for 7.5 bar, 8.5 bar, 10 bar and 13 bar maximum operating pressure plus the low pressure model at 4 bar.

Fluid requirements
Gardner Denver AEON lubricants ensure longer lifetime of your compressor and meets all requirements: Mineral lubricants Foodgrade lubricant Synthetic lubricant

Heat recovery system

Our +W heat recovery system guarantees energy savings for your company.

Service is easier than ever before

Effortless and quick
The design of these packages assures the service points are readily accessible. The enclosure side doors are hinged and removable to allow complete access to all service points. The reduced number of moving parts also lowers maintenance costs. Automatic belt tensioning by gravity ensures long life time for the belts.

Aftersales products
Gardner Denver carries a full line of after sales products to meet all your requirements. By using original spare parts, you will save both time and money in the long term.

Support Network
Gardner Denver has a wide network of authorised distributors available whenever needed to keep your compressors in top form. We are committed to stocking components to support your compressed air system needs.

Your benefits at a glance

Advanced AirSmart Control System Serviceability Modern Design Low Noise level Great Performance Maximum Flexibility Optional connectivity & sequencing function

Technical Data
Gardner Denver Model ESP 22 Maximum target pressure* bar 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 psig 110 125 145 190 110 125 145 190 110 125 145 190 Capacity at working pressure** m3/min 3.84 3.35 3.14 2.50 5.24 4.60 4.34 3.71 6.31 5.63 5.48 4.70 cfm 136 118 111 88 185 163 153 131 223 199 194 166 Motor power kW 22 hp 30 Net weight kg 840 Noise level *** dB(a) 65 67 Size (Length x Width x Height) mm 1651 x 887 x 1750

ESP 30

30

40

905

68

1651 x 887 x 1750

ESP 37

37

50

925

71 72

1651 x 887 x 1750

is 0.25 bar less. Pressure dew point of integrated dryer at reference conditions: +3 C. Reference conditions: intake air * For RD models max. pressure o o temperature for dryer: +35 C, ambient temperature: +25 C. ** Capacity and Power measurements according to ISO 1217, ed. 3, Annex C -1996 test code and the following working pressures are used: 7.5 bar models at 7 bar, 8.5 bar models at 8 bar, 10 bar models at 9 bar and 13 bar models at 12 bar. *** Noise values determined according to ISO 2151 and ISO 3744; Tolerance 2 dB (KpA).

For additional information please contact your local representative or

Gardner Denver Oy P.O.Box 516 FI-33101 Tampere Finland Telephone +358 205 44 141 Telefax +358 205 44 140 info@gardnerdenver.fi www.gardnerdenver.fi
Specifications subject to change without notice. Copyright 2007 Gardner Denver.

Gardner Denver ESP 22-37 GB 0307 4000 Printed in Finland by Hermes jps-mainos.fi

Standard equipment Air inlet filter Fully automatic capacity control: full load, off-load, idle run and formed stops Gardner Denver AirSmart Controller Easy to use operator interface Multiple languages Y/D starter Main switch TEFC electric motors: IP55, F-class insulation, thermistor protection Emergency stop Safety devices for - high motor temperature - high compressor temperature - high compressor pressure Alarms for - oil filter - inlet filter - oil separator elements - motor overload - compressor overheat (alarm at 100 C and tripping at 115 C) - service interval Safety valve Running condition indicators: - pressure - temperature - hour meter; total running hours, full load

Automatic re-start after power cut Automatic belt-tensioning system Epoxy powder painted enclosure After cooler and moisture separator with automatic drain Three-way mixing oil thermostat Integrated TEMPEST compressor unit with ENDURO Plus air end

Optional extras Pre-filter for air intake Additional I/O ports Low pressure model Special voltages Multiple AEON lubricant options Zero loss drain Communications / sequencing module Integrated RD dryer The refrigerant used in the integrated dryers fulfills the EC norm No 2037/2000 requirements +W heat recovery system Auxiliary equipment MiniPilot multi-compressor controller for 2-3 equal size compressors MultiPilot multi-compressor controller for several compressors Compressed air after treatment products