API WELDING PROCEDURE SPECIFICATION WPS: API 1000-7 REV. NO.

: 0 PROCESS: SMAW API Group 1 DATE: 9/9/2004

Diameter: Thickness: Material: Positions:

Less than 2.375 o.d. to all 0.187 thru 0.750

API-1104 QUALIFIED RANGES Filler Metal Group: Joint Type: Rolled: N/A

Branch / Fille t Down

Yield less than or equal to 42,000 KPI Fixed: X Progression:

NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National Laboratories Welding Standards Manual (GWS) WELD JOINT: Joint Description: Sketch Number: Type: Branch / Fillet Class: Full Penetration

Open Butt single V/Tee welded from one side only. See pg. 2 for typical sketch and bead sequence. API Group No.: F No.: 3 1 AWS Class: Sizes (s): 3/32 1/8 E-6010

FILLER MATERIALS: SFA Class: 5.1 Number of Beads:

See pg. 2 for typical sketch and bead sequence. Spec: ASTM A-53 or A-106 to 1 N/A to to to Spec: ASTM A-53 or A-106 All Group: N/A 1

BASE MATERIALS: Thickness Welded: Pipe Diameter: ASME P No.: POSITIONS: Progression: PREHEAT: 1 Fixed: Down

0.145 thru 0.154 Less than 2.375 o.d. Group: X Rolled:

0.187 thru 0.750

Pipe Diameter P No.: 1

PWHT:

Time @ F Temp.: N/A N/A

Temperature Range F: 200 GAS: Flow Rate: Shielding: N/A CFH

Minimum Temp F:

Backing: N/A

NOTE: See time between passes. INTERPASS TEMP.: 200 600 F ELECTRICAL CHARACTERISTICS: Current: DC Polarity: See pg. 2 EP

Composition:

N/A

Ranges Amps: N/A Travel/IPM Volts:

See pg. 2 See pg. 2

Transfer Mode: N/A Electrode size and Type

WFS/IPM:

See pg. 2

MAX. TIME BETWEEN PASSES:

5 minutes between passes or maintain strict preheat temperature.

Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

WPS No.:

API-1000-7

Rev. No.:

Date:

9/9/2004

WELDING TECHNIQUE: Line-Up Clamp: None - It should be noted that the fit-up on this joint is critical to successful weld.

Stringer or Weave Bead: (S) Cleaning and/or Grinding:

(W)

Single Pass

N/A

Multi Pass

Stiff wire brush our power grinder. Grind tacks & stringer bead to a smooth contour. Charpy V Notch N/A NDTT N/A D.T. N/A

PROCEDURE QUALIFIED FOR: Maximum K/J Heat Input: N/A

JOINT SKETCH AND BEAD NUMBER AND SEQUENCE

37.5 Bevel t - thickness varies 0- 3/32 land 0- 3/32 land 1/16 3/32 gap 1/16 - 3/32 gap t - thickness varies

37.5 Bevel

NOTE: Weld layers are representative only actual number of passes and layer sequence may vary due to variation in joint design, thickness and fit-up. Pass Filler/ Electrode Number E-6010 1 2 3 4 5 6 7 8 E-6010 E-6010 TYPICAL WELDING PARAMETERS Travel Speed Amps Volts in/min. 55-70 22-26 4-9 55-80 60-90 22-26 22-26 4-9
5-10

Size 3/32 3/32 1/8

Other

PREPARED BY: APPROVED BY:

Kelly Bingham Signature on File Tobin Oruch Signature on File

DATE: DATE:

9/9/2004 9/9/2004

Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

API-1000-7

REV.: 0

PAGE 3 OF 3

DATE: 9/9/2004

API WELDING SPECIFICATION PROCEDURE TEST PARAMETERS Joint Type: Thickness: Material: Position:
Full Penetration Branch

Diameter: 1.90 o.d. to 6.625 o.d Filler: Preheat: Current: Volts:

3/32 & 1/8 E6010 (6P+)

0.145 to 0.280 wall

ASTM A-106 gr B 5G Fixed

250F DCEP 22-26 Amps: 55-70

Progression: Down

No. 1. 2. 3. 4.

Type

Result

GUIDED BEND TESTS No. Type Result 5. N/A 6. 7. 8. N/A N/A N/A

No. 1. 2. 3. 4.

Specimen Type N/A N/A N/A N/A

Area Sq./ in

Applied Load

TENSILE TESTS Ultimate Tensile

Character of failure and location

No. 1. 2. 3. 4.

Type Figure 11 Figure 11 Figure 11 Figure 11

NICK-BREAK TESTS Remarks on Nick-Break tests Acc. One minor pore. Acc. Break is clean. Acc. Break is clean, partial thru base material Acc. One repaired BT, partial thru base material Z No.: 86261 Stamp: PF009

Welders Name: William McIntosh Tests Conducted By: Merel Johnson

We certify that the statements herein are correct and that the tests were conducted in accordance with API-1104. Authorized By: Kelly Bingham ___________________ Date: 09/30/92
Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications