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Bellows

This project shall be co-nanced


by the European Fund for Regional Development
and by the Ministry of Trade and Industry.

DIN EN ISO 9001:2000


Zertifikat: 01 100 035105

HESTEGO s. r. o.
Na Nouzce 7, CZ 682 01 Vykov
tel. +420 517 321 011
fax +420 517 321 010
e-mail: hestego@hestego.cz

www.hestego.cz

Bellows
Bellows are a simple and cost-effective solution for various
applications everywhere safeguarding of moving parts is needed,
in limited spaces in particular.

Bellows types and properties


We offer
Elastic folded bellows
Laminated folded bellows
Special bellows
Available on customer request

Company Prole

Dust tight bellows


Watertight bellows
Heat resistant bellows

Our company was founded in 1995 for production of protective


components for the moving parts of machine tools

1995

Shapeable bellows

Elastic Folded Bellows


Sewn or welded variant

Founding of the company HENNIG-IDEAL s.r.o.


Beginning of the production of telescopic covers for the Czech market

1997
Beginning of the production of steel exible cable carriers, 95 % of which for
export to Germany
Beginning of the export of telescopic covers to Germany

1999
The market share in telescopic covers in the Czech Republic is more than 90 %
The share of export is 30 to 50 % of the company turnover

2001
Beginning of the production of guide way wipers
Moving to a new manufacturing plant with a production area of 3000 m2.
In this area, the production of telescopic covers can be increased to a target
capacity of 2,000 to 2,500 covers per month.
Cancel of the company HENNIG-IDEAL s.r.o.
Founding of the company HESTEGO s.r.o.

Size
FB in mm FAZ in mm FZD* in mm
15

20

35

17,5

24

35

20

30

35

25

38

35

30

48

35

35

55

35

40

65

35

45

75

35

50

85

35

* depends on material

2003
Purchase of a CNC Trumatic 6000 L plate forming centre including a TRUMPF
Sheet Master 1606 multifunctional automation control system offering
a state-of-the-art punching, forming and laser cutting technology.
SN EN ISO 9001 quality system introduction and certication
by TV Rheinland.
Beginning of preparatory and design work on the Vykov manufacturing plant
extension by 3200 m2 of production area.

2005
Building completion of the 2nd phase of our manufacturing plant with
its manufacturers area of 3200 m2
Installation of CNC center for metal machining BYSTRONIC-BYSTAR 3015/
4400 W
Installation of powder paint line IDEAL-LINE
Displacement of rm domicile to Vykov
Start of active participation in international trade fairs of engineering

Stabilizing PVC frame in each fold

Elastic Folded Bellows with Plates


On customer request, elastic bellows can be provided with protective
plates of various shapes along one or more sides of the bellows. This
will make the bellows highly resistant to hot chips.
Four different variants are available depending on the design
the so-called SAMURAI concept:
FASTAF (hard plates)
FASTAC (hard plates)
FASTAM (moving plates)

The company owns a very efcient design software enabling a 3D design. Thanks
to our long experience in the telescopic covers design and development we are
able to comply with wishes and needs of the most demanding customers. Our rm
successfully combines own production with sub-contracted orders for metal sheet
made cooperation.

FASTLAP (moving plates)


For FASTAF and FASTAC variants, plates on every second fold are
available.

Laminated folded bellows

Special bellows

Special Bellows

Design information top stitched bellows

Top stitched bellows


Soft PVC bellows
Rubber ring bellows
Rubber-coated fabric bellows

Design information top stitched bellows


Type
RF 50
RF 72
RF 85
RF 95
RF 100
RF 120
RF 122
RF 130
RF 135
RF 140
RF 145/1
RF 145/2
RF 150
RF 160
RF 170
RF 180/1
RF 180/2
RF 190
RF 200
RF 220
RF 235
RF 245
RF 260
RF 266
RF 300
RF 365
RF 400

AD
50
72
85
95
100
120
122
130
135
140
145
145
150
160
170
180
180
190
200
220
235
245
260
266
300
365
400

ID
25
33
45
53
63
82
76
90
85
102
93
105
110
112
125
132
141
150
152
170
190
200
202
216
250
320
340

FB
12,5
19,5
20
21
18,5
19
23
20
25
19
26
20
20
24
22,5
24
19,5
20
24
25
22,5
22,5
29
25
25
22,5
30

FAZ
10
18
18
18
18
18
15
18
15
18
15
18
18
18
18
20
18
18
18
18
18
20
18
20
18
18
20

FZD
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

FHub
7,5
15,5
15,5
15,5
15,5
15,5
12,5
15,5
12,5
15,5
12,5
15,5
15,5
15,5
15,5
17,5
15,5
15,5
15,5
15,5
15,5
17,5
15,5
17,5
15,5
15,5
17,5

Extension = (H / FHub) FAZ + 5

Design information rubber bellows


Folded bellows with rubber rings
Lmax =

FZ FB

Lmin =

FZ 2,5

FB =

(AD ID) / 2

FZ =

Lmax / FB

FZ =

H / (FB 2,5)

Folded rubber fabric bellows


Lmax =

FB FZ 1,4

Lmin =

FZ 6

FB =

(AD ID) / 2

FZ =

Lmax / FB / 1,4

Summary of material types

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! Complies
 Complies in a limited or insufcient manner
! Does not comply/unsuitable

Temperature range to C

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Temperature range from C

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optional

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static
static
static
static
antistatic*

silver
silver
silver
black
black

0,45
0,55
0,35
0,95
0,5/1,0/1,5/2,0/
2,5/3,0/3,5/4,0

Glass fabric
Nomex
Nomex
Polyamide
Polyester cotton

20
40
40
40
30

250
150
150
150
100

20
10
30
15
15
15
0
30
40
10
40
40
20
20
20
20
40
40
15
30
30
40
10
15
40
10

120
70
100
100
100
100
80
250
80
80
200
200
70
90
100
100
150
120
70
70
70
120
40
80
80
80

0
0
0
30
20
20
15
40
40
20

600
600
600
120
250
250
100
600
600
250

Base

Material thickness in mm

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Material colour





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!* !
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static
antistatic
esp. antistatic
static
static
static
static
static
static
static
antistatic
antistatic
antistatic
static
static
static
static
static
static
static
static
static
static
static
static
antistatic. as
demanded

black
green
black
black
beige
black
beige
black/silver
black/silver
black
silver
silver
black
black/white
black
black
black
black
black/RAL
black/RAL
black/RAL
black/silver
clear
black
black
white/yellow/
grey

0,5/0,7/1,0/2,2
1,1
0,9
0,35
0,35
0,22
0,35
0,47
0,7
0,17
0,8
0,8
0,72,0
0,5/0,7/1,0/2,2
0,6
0,9
0,34
0,22
0,25
0,38
0,47
0,38
2,0/3,0
0,4
1
0,51,1

Rubber
Polyester
Polyester
Polyester
Polyester
Polyester
Articial bre
Glass fabric
Polyamide
PVC
Kevlar
Preox panaramide
Leather
Rubber
Polyester
Polyester
Nomex
Polyamide
Polyester
Polyester
Polyester
Polyester

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static
static
static
static
static
static
static
antistatic
static
antistatic

black
black
black
black
black
black
black/colourless
metal look
metal look
black

0,3
0,35
0,6
0,17
0,27
0,45
0,22
0,11,0
0,11,0
1,0

Aramide kevlar
Aramide kevlar
Aramide kevlar
Polyester
Various
Various
Polyvinyl chloride
Steel
Steel
Only possible
with * marked
material

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Electrical qualities


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Limited brace rigidity

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!*

Without silicon content

Preotex 030
Preotex 035
Preotex 060
PUR 017
PUR Teon 027
PUR Teon 045
PVC
Stainless steel strip
Steel strip
With teon layer

!
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Self-extinguishing

32
33
34
35
36
37
38
39
40
*

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Hot splinter resistant

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Spark resistant

CSM-Rubber foil
E4/1 U0/V5H
E4/1 UH/UH-HC
ERA 7810
ERA 7812
ERA 7815
GEKALIT
Glass bres Viton
GN 807
HO 419
Kevlar metallized fabric*
Carbon bres metallised*
Leather*
NBR Rubber foil
Neoprene 2003
Neoprene 2012
Nomex
Nylon PU
OZ 23
OZ 35
OZ 45
OZ PUR/OZ PUR silver
Foil for entrance gate
Perltex
PERL X 10
Canvas

Chemicals resistant

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Oil resistant

Aluminium-glass bres
Aluminium-Nomex- Aluminium
Aluminium -Nomex
BLV Viton 36/70
CR-Rubber fabric

Emulsion resistant

Material description

1
2
3
4
5

Water-tight

Material number

Qualities

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! 1 hardened PVC foil 0.15/0.2 mm


! 2 hardened PVC foil 0.3 mm
! 3 Triexil
! 4 hardened PVC foil 0.12 mm with matt internal surface

Polyester
Polyamide
Polyester

! o smallest withdrawn amount


! *with teon layer

With lamellas

Laminated

Photographic

Sewn

Softened PVC

Rubber fabric

Rubber rings

Drive SA/FM/td

Drive TF

Universal use without


specication

Milling/lathing of metal

Grinding of metal

Processing of wood,
stone, glass, ceramics

Cutting using laser/plasma

Cutting using water beam

Handling, robotics,
automation

Measurement and
regulation equipment
Electrical equipment

Medical equipment

Chemistry, fuels, oil

Production and assembly


of vehicles

Cameras, photographic
and graphical industry

Printing equipment

Material number

Material use

Elastic glued

Roller

Elastic sewn

Bags

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35
36
37
38
39
40
*

Laminated and Folded Bellows


Laminated folded bellows are used in machine
tools for spindle, column and shaft protection.

Examples of possible guides


of elastic and laminated folded bellows

External attachment of end ange


outer side

internal 1/2 of fold

Dimensions
FB in mm

FAZ in mm

FZD* in mm

7,5

10

10

13

12,5

17

15

20

17,5

23

20

25

25

30

3,5

30

35

3,5

35

40

40

45

45

50

50

55

Internal attachment of end ange only


outer side

entire fold

Velcro fastening

Examples of various laminated


bellows constructions

Press-stud fastening

Standard laminated bellows shapes

Design information
laminated folded bellows

Additional internal guides guarantee uniform


and trouble-free motion

Abbreviations - explanation
BE
End tting width
FAZ
Fold extension width
2FAZ One plate protects two folds
FB
Fold width
FHub Fold stroke
FZ
Number of folds
FZD
Fold compression width
H
Stroke of bellows
Lmax Overall extension length
Lmin Overall compression length
X
Horizontal plate take-up
Y
Vertical plate take-up
AD
External diameter
ID
Internal diameter

Elastic folded bellows

Elastic folded bellows with plates

Types
of plates used

FASTAF
FB in mm FAZ in mm FZD in mm X in mm Y in mm
17,5

20

20

40

20

25

20

45

25

32

20

50

30

35

20

70

35

45

20

75

40

60

20

90

45

65

20

95

50

75

20

110

Standard shapes of elastic


folded bellows

Design information FASTAC/FASTAF


Note:
Dimension X mind
the telescopic construction

External attachment
of end ange

outer side

internal 1/2 of fold

FASTAC-, FASTAF- 2 folds


FB in mm 2FAZ in mm 2FZD in mm

Y in mm

15

40

510

65

17,5

45

510

75

20

55

510

75

25

70

510

90

30

85

510

105

35

100

510

120

40

125

510

155

FASTAM, FASTLAP

Internal attachment of end


ange only

Design information FASTAM

entire fold

outer side

Velcro fastening

FB in mm

FAZ in mm

FZD in mm

X in mm

17,5

22

50

20

30

50

25

38

65

30

48

75

35

55

85

40

65

85

45

75

100

50

85

110

Abbreviations - explanation
BE
End tting width
FAZ
Fold extension width
2FAZ One plate protects two folds
FB
Fold width
FHub Fold stroke
FZ
Number of folds
FZD
Fold compression width
H
Stroke of bellows
Lmax Overall extension length
Lmin Overall compression length
X
Horizontal plate take-up
Y
Vertical plate take-up
AD
External diameter
ID
Internal diameter

Press-stud fastening
Design information FASTLAP

Calculation formulas
Lmin =
FZ

Lmin = (
Lmax =

Lmax H
Lmax
FAZ
Lmax
FAZ

FZD ) + BE

(Lmin BE) FAZ


FZD

Design Information - Soft PVC Bellows


Type
10
18
20
22
25-1
25-2
28-1
28-2
32-1
32-1
36-1
36-1
40-1
40-1
45-1
45-2
50-1
50-2
56-1
56-2
56-3
63-1
63-2
63-3
63-4
71
75-1
75-2
75-3
75-4
75-5
80-1
80-2
80-3
80-4
80-5
80-6
89-1
89-2
89-3
89-4
89-5
89-6
100-1
100-2
100-3
100-4
100-5
100-6
110-1
110-2
110-3
110-4
110-5

ID
10
18
20
22
25
25
28
28
32
32
36
36
40
40
45
45
50
50
56
56
56
63
63
63
63
71
75
75
75
75
75
80
80
80
80
80
80
89
89
89
89
89
89
100
100
100
100
100
100
110
110
110
110
110

AD
20
28
36
40
36
45
40
50
46
56
50
63
56
71
63
80
71
89
80
89
100
89
100
110
125
100
100
110
125
140
150
100
110
125
140
150
160
110
125
140
150
160
170
128
140
150
160
170
180
130
140
150
160
170

FZD
4
4
4,5
5
5
5,5
5,5
5,5
5
6,5
5
7
6
7,5
6,5
7
6
8
6,5
7,5
8,5
6,5
7,5
7,5
7,5
7
7
7
7,5
7,5
7,5
7
7,5
7,5
7,5
8
8
7,5
8
8
8
8
8,5
7,5
8
8
8
8,5
9
7,5
7,5
8
8
8

FAZ
12
12
18
20
15
24
19
23
16
26
17
28
21
34
22
34
23
39
27
36
45
26
36
40
48
30
28
32
42
55
58
24
32
44
53
58
65
24
36
46
55
60
65
29
40
46
55
60
65
24
30
40
47
56

Type
110-6
110-7
110-8
120-1
120-2
120-3
120-4
120-5
120-6
120-7
125-1
125-2
125-3
125-4
125-5
125-6
125-7
140-1
140-2
140-3
140-4
140-5
140-6
140-7
150-1
150-2
150-3
150-4
150-5
150-6
150-7
150-8
160-1
160-2
160-3
160-4
160-5
160-6
160-7
170-1
170-2
170-3
170-4
170-5
170-6
170-7
180-1
180-2
180-3
180-4
180-5
180-6
190-1
190-2

ID
110
110
110
120
120
120
120
120
120
120
125
125
125
125
125
125
125
140
140
140
140
140
140
140
150
150
150
150
150
150
150
150
160
160
160
160
160
160
160
170
170
170
170
170
170
170
180
180
180
180
180
180
190
190

AD
180
190
200
140
150
160
170
180
190
200
150
160
170
180
190
200
210
160
170
180
190
200
210
220
170
180
190
200
210
220
230
240
190
200
210
220
230
240
250
200
210
220
230
240
250
260
210
220
230
240
250
260
220
230

FZD
8,5
9
9
7,5
8
8
8
8,5
9
9
7,5
8
8,5
8,5
8,5
8,5
9
7,5
8
8,5
9
10
10
10
8
8,5
9
9
10
10
10
10
8,5
9
10
10
10
10
10
9
10
10
10
10
10
10
9
10
10
10
10
10
9
10

FAZ
60
65
70
24
30
40
47
55
60
65
28
38
42
52
57
62
68
24
30
40
47
56
60
65
24
30
40
47
56
60
65
70
30
40
47
56
60
65
70
30
40
47
56
60
65
70
30
40
47
56
60
65
30
40

Type
190-3
190-4
190-5
190-6
200-1
200-2
200-3
200-4
200-5
210-1
210-2
210-3
210-4
210-5
220-1
220-2
220-3
220-4
220-5
230-1
230-2
230-3
230-4
240-1
240-2
240-3
240-4
250-1
250-2
250-3
250-4
280-1
280-2
280-3
300-1
300-2
320-1
320-2
320-3
360-1
360-2
360-3
400-1
400-2
400-3
450-1
450-2
450-3
450-4
510
560
650

ID
190
190
190
190
200
200
200
200
200
210
210
210
210
210
220
220
220
220
220
230
230
230
230
240
240
240
240
250
250
250
250
280
280
280
300
300
320
320
320
360
360
360
400
400
400
450
450
450
450
510
560
650

AD
240
250
260
280
230
240
250
260
280
240
250
260
280
300
250
260
280
300
320
260
280
300
320
280
300
320
360
280
300
320
360
320
360
400
360
400
360
400
450
400
450
510
450
510
530
490
510
530
560
650
650
770

FZD
10
10
10
10
9
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
11
10
10
11
10
10
10
10
11
10
10
11
10
10
11
10
10
11
12
12
12
12

FAZ
47
60
70
75
30
40
47
57
70
30
40
47
65
75
30
40
57
70
80
30
48
65
75
40
58
70
90
30
45
60
85
40
72
90
60
80
40
72
100
40
80
110
50
85
100
40
55
75
85
105
75
90

Type AB

Type JAB

Type JB

Type HB

Type H

Type J

Type APB

Type ABC

Type AMM

Type MM

Type MJ

Type MB

ID
AD
FZD
FAZ

Internal diameter
External diameter
Fold compression width
Fold extension width