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Conservation
Guidelines for
Condensate
Drainage
HP Steam
LP Steam
H
K
RECEIVER
TANK HEATER
RECEIVER
PUMP
HP Condensate Return
Table of Contents
Recommendation Charts and Instructions for Use ......................................................................................................................CG-2
Steam Tables .................................................................................................................................................................................CG-3
Steam...Basic Concepts ................................................................................................................................................................CG-5
The Inverted Bucket Steam Trap ..................................................................................................................................................CG-9
The Float & Thermostatic Steam Trap........................................................................................................................................CG-11
The Controlled Disc Steam Trap.................................................................................................................................................CG-12
The Thermostatic Steam Trap ....................................................................................................................................................CG-13
The Automatic Differential Condensate Controller .....................................................................................................................CG-14
Steam Trap Selection ..................................................................................................................................................................CG-15
How to Trap:
Steam Distribution Systems ........................................................................................................................................................CG-17
Steam Tracer Lines .....................................................................................................................................................................CG-21
Superheated Steam Lines...........................................................................................................................................................CG-23
Space Heating Equipment ..........................................................................................................................................................CG-25
Process Air Heaters.....................................................................................................................................................................CG-28
Shell and Tube Heat Exchangers ...............................................................................................................................................CG-29
Evaporators..................................................................................................................................................................................CG-32
Jacketed Kettles ..........................................................................................................................................................................CG-35
Closed Stationary Steam Chamber Equipment .........................................................................................................................CG-37
Rotating Dryers Requiring Syphon Drainage .............................................................................................................................CG-39
Flash Tanks..................................................................................................................................................................................CG-41
Steam Absorption Machines .......................................................................................................................................................CG-43
Trap Selection and Safety Factors .............................................................................................................................................CG-44
Installation and Testing ................................................................................................................................................................CG-45
Troubleshooting ...........................................................................................................................................................................CG-49
Pipe Sizing Steam Supply and Condensate Return Lines ........................................................................................................CG-50
Useful Engineering Tables...........................................................................................................................................................CG-53
Conversion Factors .....................................................................................................................................................................CG-54
Specific Heat - Specific Gravity...................................................................................................................................................CG-55
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG-1
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Abbreviations
IB
IBLV
BM
F&T
CD
DC
Alternate Choice
Jacketed Kettles
Gravity Drain
IBLV
B, C, E, K, N
F&T or Thermostatic
Jacketed Kettles
Syphon Drain
DC
B, C, E, G, H, K, N, P
IBLV
Chart CG-2. How Various Types of Steam Traps Meet Specific Operating Requirements
Feature
Code
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
Characteristic
Method of Operation
Energy Conservation (Time in Service)
Resistance to Wear
Corrosion Resistance
Resistance to Hydraulic Shock
Vents Air and CO2 at Steam Temperature
Ability to Vent Air at Very Low Pressure (1/4 psig)
Ability to Handle Start-Up Air Loads
Operation Against Back Pressure
Resistance to Damage From Freezing (6)
Ability to Purge System
Performance on Very Light Loads
Responsiveness to Slugs of Condensate
Ability to Handle Dirt
Comparative Physical Size
Ability to Handle Flash Steam
Mechanical Failure (Open or Closed)
IB
BM
F&T
Disc
Thermostatic
DC
(1) Intermittent
Excellent
Excellent
Excellent
Excellent
Yes
Poor
Fair
Excellent
Good
Excellent
Excellent
Immediate
Excellent
(7) Large
Fair
Open
(2) Intermittent
Excellent
Excellent
Excellent
Excellent
No
(5) NR
Excellent
Excellent
Good
Good
Excellent
Delayed
Fair
Small
Poor
Open
Continuous
Good
Good
Good
Poor
No
Excellent
Excellent
Excellent
Poor
Fair
Excellent
Immediate
Poor
Large
Poor
Closed
Intermittent
Poor
Poor
Excellent
Excellent
No
(5) NR
Poor
Poor
Good
Excellent
Poor
Delayed
Poor
Small
Poor
(8) Open
(2) Intermittent
Fair
Fair
Good
(4) Poor
No
Good
Excellent
Excellent
Good
Good
Excellent
Delayed
Fair
Small
Poor
(9)
Continuous
(3) Excellent
Excellent
Excellent
Excellent
Yes
Excellent
Excellent
Excellent
Good
Excellent
Excellent
Immediate
Excellent
Large
Excellent
Open
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CG2
Steam Tables
What They AreHow to Use Them
Inches of Vacuum
Pressure/Temperature Relationship
(Columns 1, 2 and 3). For every
pressure of pure steam there is a
corresponding temperature. Example:
The temperature of 250 psig pure
steam is always 406F.
PSIG
29.743
29.515
27.886
19.742
9.562
7.536
5.490
3.454
1.418
0.0
1.3
2.3
5.3
10.3
15.3
20.3
25.3
30.3
40.3
50.3
60.3
70.3
80.3
90.3
100.0
110.3
120.3
125.3
130.3
140.3
150.3
160.3
180.3
200.3
225.3
250.3
Col. 2
Absolute
Pressure
(psia)
Col. 3
Steam
Temp.
(F)
Col. 4
Heat of
Sat. Liquid
(Btu/lb)
Col. 5
Latent
Heat
(Btu/lb)
0.08854
0.2
1.0
5.0
10.0
11.0
12.0
13.0
14.0
14.696
16.0
17.0
20.0
25.0
30.0
35.0
40.0
45.0
55.0
65.0
75.0
85.0
95.0
105.0
114.7
125.0
135.0
140.0
145.0
155.0
165.0
175.0
195.0
215.0
240.0
265.0
300.0
400.0
450.0
500.0
600.0
900.0
1200.0
1500.0
1700.0
2000.0
2500.0
2700.0
3206.2
32.00
53.14
101.74
162.24
193.21
197.75
201.96
205.88
209.56
212.00
216.32
219.44
227.96
240.07
250.33
259.28
267.25
274.44
287.07
297.97
307.60
316.25
324.12
331.36
337.90
344.33
350.21
353.02
355.76
360.50
365.99
370.75
379.67
387.89
397.37
406.11
417.33
444.59
456.28
467.01
486.21
531.98
567.22
596.23
613.15
635.82
668.13
679.55
705.40
0.00
21.21
69.70
130.13
161.17
165.73
169.96
173.91
177.61
180.07
184.42
187.56
196.16
208.42
218.82
227.91
236.03
243.36
256.30
267.50
277.43
286.39
294.56
302.10
308.80
315.68
321.85
324.82
327.70
333.24
338.53
343.57
353.10
361.91
372.12
381.60
393.84
424.00
437.20
449.40
471.60
526.60
571.70
611.60
636.30
671.70
730.60
756.20
902.70
1075.8
1063.8
1036.3
1001.0
982.1
979.3
976.6
974.2
971.9
970.3
967.6
965.5
960.1
952.1
945.3
939.2
933.7
928.6
919.6
911.6
904.5
897.8
891.7
886.0
880.0
875.4
870.6
868.2
865.8
861.3
857.1
852.8
844.9
837.4
828.5
820.1
809.0
780.5
767.4
755.0
731.6
668.8
611.7
556.3
519.6
463.4
360.5
312.1
0.0
Col. 7
Col. 8
Col. 6
Specific
Specific
Total Heat
Volume of Volume of
of Steam
Sat. Liquid Sat. Steam
(Btu/lb)
(cu ft/lb)
(cu ft/lb)
1075.8
1085.0
1106.0
1131.0
1143.3
1145.0
1146.6
1148.1
1149.5
1150.4
1152.0
1153.1
1156.3
1160.6
1164.1
1167.1
1169.7
1172.0
1175.9
1179.1
1181.9
1184.2
1186.2
1188.1
1188.8
1191.1
1192.4
1193.0
1193.5
1194.6
1195.6
1196.5
1198.0
1199.3
1200.6
1201.7
1202.8
1204.5
1204.6
1204.4
1203.2
1195.4
1183.4
1167.9
1155.9
1135.1
1091.1
1068.3
902.7
0.016022
0.016027
0.016136
0.016407
0.016590
0.016620
0.016647
0.016674
0.016699
0.016715
0.016746
0.016768
0.016830
0.016922
0.017004
0.017078
0.017146
0.017209
0.017325
0.017429
0.017524
0.017613
0.017696
0.017775
0.017850
0.017922
0.017991
0.018024
0.018057
0.018121
0.018183
0.018244
0.018360
0.018470
0.018602
0.018728
0.018896
0.019340
0.019547
0.019748
0.02013
0.02123
0.02232
0.02346
0.02428
0.02565
0.02860
0.03027
0.05053
CG3
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3306.00
1526.00
333.60
73.52
38.42
35.14
32.40
30.06
28.04
26.80
24.75
23.39
20.09
16.30
13.75
11.90
10.50
9.40
7.79
6.66
5.82
5.17
4.65
4.23
3.88
3.59
3.33
3.22
3.11
2.92
2.75
2.60
2.34
2.13
1.92
1.74
1.54
1.16
1.03
0.93
0.77
0.50
0.36
0.28
0.24
0.19
0.13
0.11
0.05
Steam Tables
Flash Steam (Secondary)
What is flash steam? When hot condensate or boiler
water, under pressure, is released to a lower pressure, part
of it is re-evaporated, becoming what is known as flash steam.
Why is it important? This flash steam is important because
it contains heat units that can be used for economical plant
operationand which are otherwise wasted.
How is it formed? When water is heated at atmospheric
pressure, its temperature rises until it reaches 212F,
the highest temperature at which water can exist at this
pressure. Additional heat does not raise the temperature,
but converts the water to steam.
SL =
The heat absorbed by the water in raising its temperature
to boiling point is called sensible heat or heat of saturated
liquid. The heat required to convert water at boiling point
to steam at the same temperature is called latent heat.
The unit of heat in common use is the Btu, which is the
amount of heat required to raise the temperature of one
pound of water 1F at atmospheric pressure.
If water is heated under pressure, however, the boiling
point is higher than 212F, so the sensible heat required
is greater. The higher the pressure, the higher the boiling
temperature and the higher the heat content. If pressure
is reduced, a certain amount of sensible heat is released.
This excess heat will be absorbed in the form of latent heat,
causing part of the water to flash into steam.
Chart CG-3.
Percentage of flash steam formed when discharging
condensate to reduced pressure.
Chart CG-4.
Volume of flash steam formed when one cubic foot of
condensate is discharged to atmospheric pressure.
30
25
A
20
B
C
15
D
E
F
G
10
CURVE
BACK PRESS.
LBS/SQ IN
A
B
C
D
E
F
G
10
5
0
10
20
30
40
0
20
50
100
150
200
250
CU FT FLASH STEAM
PER CU FT OF CONDENSATE
400
300
200
100
300
100
200
300
400
CG4
SteamBasic Concepts
Steam is an invisible gas generated by adding heat
energy to water in a boiler. Enough energy must be added
to raise the temperature of the water to the boiling point.
Then additional energywithout any further increase in
temperaturechanges the water to steam.
Condensate Drainage
Why Its Necessary
Definitions
n The Btu. A BtuBritish thermal unitis the amount of
Steam at Work
How the Heat of Steam Is Utilized
Heat flows from a higher temperature level to a lower
temperature level in a process known as heat transfer.
Starting in the combustion chamber of the boiler, heat
flows through the boiler tubes to the water. When the
higher pressure in the boiler pushes steam out, it heats
the pipes of the distribution system. Heat flows from the
steam through the walls of the pipes into the cooler
surrounding air. This heat transfer changes some of the
steam back into water. Thats why distribution lines are
usually insulated to minimize this wasteful and undesirable
heat transfer.
1 lb water
at 70F
+ 142 Btu=
Condensate
Steam
1 lb water
at 212F
+ 970 Btu=
1 lb steam
at 212F
CG5
1 lb water
at 70F,
0 psig
+ 270 Btu=
1 lb water
at 338F,
100 psig
+ 880 Btu=
1 lb steam
at 338F,
100 psig
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SteamBasic Concepts
The need to drain the distribution system. Condensate
lying in the bottom of steam lines can be the cause of one
kind of water hammer. Steam traveling at up to 100 miles
per hour makes waves as it passes over this condensate
Fig. CG-4). If enough condensate forms, high-speed steam
pushes it along, creating a dangerous slug that grows larger
and larger as it picks up liquid in front of it. Anything that
changes the directionpipe fittings, regulating valves, tees,
elbows, blind flangescan be destroyed. In addition to
damage from this battering ram, high-velocity water may
erode fittings by chipping away at metal surfaces.
The need to drain the heat transfer unit. When steam
comes in contact with condensate cooled below the temperature of steam, it can produce another kind of water hammer
known as thermal shock. Steam occupies a much greater
volume than condensate, and when it collapses suddenly,
it can send shock waves throughout the system. This form
of water hammer can damage equipment, and it signals
that condensate is not being drained from the system.
Obviously, condensate in the heat transfer unit takes up
space and reduces the physical size and capacity of the
equipment. Removing it quickly keeps the unit full of steam
(Fig. CG-5). As steam condenses, it forms a film of water on
the inside of the heat exchanger. Non-condensable gases
do not change into liquid and flow away by gravity. Instead,
they accumulate as a thin film on the surface of the heat
exchangeralong with dirt and scale. All are potential
barriers to heat transfer (Fig. CG-3).
100 psig
337.9F
Trap
Trap
Trap
Trap
Trap
Trap
Vent
Condensate
Steam
Vapor
Figure CG-6. Note that heat radiation from the distribution system causes condensate to form and, therefore, requires steam
traps at natural low points or ahead of control valves. In the heat exchangers, traps perform the vital function of removing the
condensate before it becomes a barrier to heat transfer. Hot condensate is returned through the traps to the boiler for reuse.
11
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CG6
SteamBasic Concepts
When non-condensable gases (primarily air) continue to
accumulate and are not removed, they may gradually fill
the heat exchanger with gases and stop the flow of steam
altogether. The unit is then air bound.
Corrosion
Two primary causes of scale and corrosion are carbon
dioxide (CO2) and oxygen. CO2 enters the system as
carbonates dissolved in feedwater and, when mixed with
cooled condensate, creates carbonic acid. Extremely
corrosive, carbonic acid can eat through piping and heat
exchangers (Fig. CG-9). Oxygen enters the system as gas
dissolved in the cold feedwater. It aggravates the action of
carbonic acid, speeding corrosion and pitting iron and steel
surfaces (Fig. CG-10).
10.3
25.3
50.3
75.3
100.3
240.1
267.3
298.0
320.3
338.1
20%
228.0
254.1
283.5
304.8
321.8
30%
220.9
246.4
275.1
295.9
312.4
ME
IR
NT A
RCE
PE
100
90
80
70
60
OLU
BY V
50
40
30
20
PRE
10
0 300 2
50
SSU
200
RE
150
PSIG
100
75 5
0 25
0
425
400
450
375
425
400
350
375
325
350
300
325
275
250
300
225
275
200
250
225
150
200
100
150
100
0
0
300
250
200
150
100
75 5
0
0 25
0 100 9
80
70
60
50
40
30
20
10
12
CG7
450
TEMPERATURE F
Pressure
(psig)
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SteamBasic Concepts
What the Steam Trap Must Do
The job of the steam trap is to get condensate, air and CO2
out of the system as quickly as they accumulate. In addition,
for overall efficiency and economy, the trap must also provide:
1. Minimal steam loss. Table CG-3 shows how costly
unattended steam leaks can be.
2. Long life and dependable service. Rapid wear of
parts quickly brings a trap to the point of undependability.
An efficient trap saves money by minimizing trap testing,
repair, cleaning, downtime and associated losses.
3. Corrosion resistance. Working trap parts should be
corrosion-resistant in order to combat the damaging
effects of acidic or oxygen-laden condensate.
4. Air venting. Air can be present in steam at any time
and especially on start-up. Air must be vented for
efficient heat transfer and to prevent system binding.
5. CO2 venting. Venting CO2 at steam temperature will
prevent the formation of carbonic acid. Therefore, the
steam trap must function at or near steam temperature
since CO2 dissolves in condensate that has cooled
below steam temperature.
Table CG-3. Cost of Various Sized Steam Leaks at 100 psi (69 bar)
(Assuming steam costs $10.00/1,000 lbs)
Condensate
Steam
1/2
7/16
3/8
5/16
1/4
3/16
1/8
553,000
423,500
311,000
216,000
138,000
78,000
34,500
$5,530.00
4,235.00
3,110.00
2,160.00
1,380.00
780.00
345.50
The steam loss values assume typical condensate load for drip trap applications.
Armstrong methodology for steam trap management and condensate return is sanctioned by the Clean Development
Mechanism of the United Nations Framework Convention on Climate Change.
13
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CG8
Reliable Operation
The Armstrong inverted bucket trap owes much of its reliability
to a design that makes it virtually free of dirt problems. Note
that the valve and seat are at the top of the trap. The larger
particles of dirt fall to the bottom, where they are pulverized
under the up-and-down action of the bucket. Since the valve
of an inverted bucket is either closed or fully open, there is
free passage of dirt particles. In addition, the swift flow of
condensate from under the buckets edge creates a unique
self-scrubbing action that sweeps dirt out of the trap. The
inverted bucket has only two moving partsthe valve lever
assembly and the bucket. That means no fixed points, no
complicated linkagesnothing to stick, bind or clog.
Corrosion-Resistant Parts
The valve and seat of Armstrong inverted bucket traps are
high chrome stainless steel, ground and lapped. All other
working parts are wear- and corrosion-resistant stainless steel.
Figure CG-11. Operation of the Inverted Bucket Steam Trap (at pressures close to maximum)
Condensate
Steam
Air
Valve Wide
Open
Flashing Condensate
Valve
Closed
Flow Here
Picks Up Dirt
14
CG9
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Stainless Steel
Forged Steel
Cast Steel
Screwed
Screwed, Socketweld
Screwed, Socketweld
or Flanged
Screwed, Socketweld
or Flanged
Screwed, Socketweld
or Flanged
0 thru 250
0 thru 650
0 thru 2,700
0 thru 600
0 thru 700
Capacity (lbs/hr)
To 20,000
To 4,400
to 20,000
To 4,400
To 20,000
Type Connections
Valve
Closed
Valve Wide
Open
Self
Scrubbing
Flow
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CG10
Table CG-5. Typical Design Parameters for Float and Thermostatic Traps
Cast Iron
Cast Steel
Body and Cap Materials
Connections
Screwed or Flanged
Screwed, Socketweld
or Flanged
0 thru 250
0 thru 465
Capacity (lbs/hr)
To 208,000
To 280,000
Type Connections
Condensate
Steam
NOTE: These operational schematics of the F&T trap do not represent actual trap configuration.
16
CG11
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Air
Steel
Connections
Type Connections
10 thru 600
Capacity (lbs/hr)
Condensate
Steam
To 2,850
Air
Heating Chamber
Control
Chamber
Control Chamber
Control Disc
Disc is held
against two
concentric
faces of seat
Inlet Passage
Outlet Passages
Carbon Steel
Connection Sizes
Type Connections
Operating psig
Screwed,
Socketweld,
Flanged
Screwed, NPT,
BSPT, Socketweld,
Buttweld, Flanged
0 - 250
200 - 900
up to 11,000
Condensate
Stainless Steel
Steam
Air
Flashing Steam
17
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CG12
Thermostatic Operation
Thermostatic steam traps operate on the difference in
temperature between steam and cooled condensate and
air. Steam increases the pressure inside the thermostatic
element, causing the trap to close. As condensate and
non-condensable gases back up in the cooling leg, the
temperature begins to drop, and the thermostatic element
contracts and opens the valve. The amount of condensate
backed up ahead of the trap depends on the load conditions,
steam pressure and size of the piping. It is important to note
that an accumulation of non-condensable gases can occur
behind the condensate backup.
Type
Connections
Stainless
Steel
Bronze
Balanced
Pressure Wafer
Stainless
Steel
Carbon
Steel
Bronze
1/2", 3/4" 1/2", 3/4" 1/4" thru 1" 1/2", 3/4" 1/2", 3/4", 1"
NPT
Screwed,
Screwed, Screwed,
Socketweld Straight, Socketweld Socketweld
Angle
NPT
Straight,
Angle
Operating
Pressure
(psig)
0 - 300
0 - 50
0 - 400
0 - 600
0 - 65
Capacity
(lbs/hr)
To 3,450
To 1,600
To 70
To 85
To 960
Condensate
Wafer
Bulkhead
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Alcohol
Chamber
18
CG13
Alcohol
Liquid
Figure CG-17.
Cast Iron
Steel
Screwed
Screwed
0 thru 250
0 thru 650
Capacity (lbs/hr)
To 20,000
To 20,000
DC
Condensate Return
Bucket
Secondary Steam
DC
Condensate
Condensate Return
Outlet
19
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CG14
Trap Selection
To obtain the full benefits from the traps described in
the preceding section, it is essential to select traps of the
correct size and pressure for a given job and to install
and maintain them properly. One of the purposes of this
section is to supply the information to make that possible.
Actual installation and operation of steam trapping equipment
should be performed only by experienced personnel.
Selection or installation should always be accompanied
by competent technical assistance or advice. This section
should never be used as a substitute for such technical
advice or assistance. We encourage you to contact
Armstrong or its local representative for further details.
Basic Considerations
Unit trapping is the use of a separate steam trap on each
steam-condensing unit including, whenever possible, each
separate chest or coil of a single machine. The discussion
under the Short Circuiting heading explains the why of unit
trapping versus group trapping.
Rely on experience. Select traps with the aid of experience
either yours, the know-how of your Armstrong Representative
or what others have learned in trapping similar equipment.
Do-it-yourself sizing. Do-it-yourself sizing is simple with the aid
of Steam-A-ware, Armstrongs sizing and selection software
program, which can be downloaded at www.armstrong-intl.com.
Short Circuiting
Wrong
Right
Figure CG-20. Short circuiting is impossible when each unit is drained by its
own trap. Higher efficiency is assured.
Steam
10"-12"
6"
20
CG15
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
Trap Selection
Economical steam trap/orifice selection. While an adequate safety factor is needed for best performance, too
large a factor causes problems. In addition to higher costs
for the trap and its installation, a needlessly oversized trap
wears out more quickly. And in the event of a trap failure, an
oversized trap loses more steam, which can cause water
hammer and high back pressure in the return system.
3. Pressure differential. Maximum differential is the
difference between boiler or steam main pressure or the
downstream pressure of a PRV and return line pressure.
See Fig. CG-24. The trap must be able to open against
this pressure differential.
NOTE: Because of flashing condensate in the return lines,
dont assume a decrease in pressure differential due to
static head when elevating.
Operating differential. When the plant is operating at capacity, the steam pressure at the trap inlet may be lower than
steam main pressure. And the pressure in the condensate
return header may go above atmospheric.
If the operating differential is at least 80% of the maximum differential, it is safe to use maximum differential in
selecting traps.
1. Pipe friction.
2. Other traps discharging into a return system of
limited capacity.
3. Elevating condensate. Every 2' of lift increases the
discharge pressure (and the differential) by one psi
when the discharge is only condensate. However, with
flash present, the extra back pressure could be reduced
to zero. See Fig. CG-26, noting the external check valve.
9'
Trap
8'
Condensate
Steam
3psi
7'
6'
5'
2psi
4'
Differential Pressure or
Maximum Operating Pressure (MOP)
Steam Main
3'
B
Trap
Inlet Pressure
or Maximum
Allowable Pressure
(MAP)
Back Pressure
or Vacuum
1psi
Pressure
drop over
water seal
to lift cold
condensate
External
Check
Valve
2'
Trap
1'
Water Seal
Lift in feet
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
21
CG16
Boiler Header
Boiler Headers
Alternate Choice
IBLV
M, E, L, N, B, Q
*F&T
Equipment Being
Trapped
Steam Mains and
Branch Lines
Non-freezing Conditions
Steam Mains and
Branch Lines
Freezing Conditions
0 - 30
psig
Above
30 psig
B, M, N, L, F, E, C, D, Q
*IB
*IB
Alternate Choice
F&T
**F&T
B, C, D, E, F, L, M, N, Q, J
*IB
*IB
Alternate Choice
Typical Takeoffs
to System
Thermostatic or CD
Trap
Header Level
Trap
22
CG-17
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
A x U x (T1 - T2)E
H
Where:
C = Condensate in lbs/hr-foot
A = External area of pipe in square feet
(Table CG-10, Col. 2)
U = Btu/sq ft/degree temperature
difference/hr from Chart CG-7 (page CG-19)
T1 = Steam temperature in F
T2 = Air temperature in F
E = 1 minus efficiency of insulation
(Example: 75% efficient insulation:
1 - .75 = .25 or E = .25)
H = Latent heat of steam
(See Steam Table on page CG-3)
Pressure, psig
Pipe Size sq ft Per
(in)
Lineal ft
1
.344
1-1/4
.434
1-1/2
.497
2
.622
2-1/2
.753
3
.916
3-1/2
1.047
4
1.178
5
1.456
6
1.735
8
2.260
10
2.810
12
3.340
14
3.670
16
4.200
18
4.710
20
5.250
24
6.280
30
60
125
180
250
450
600
900
.06 .07
.07 .09
.08 .10
.10 .13
.12 .15
.14 .18
.16 .20
.18 .22
.22 .27
.25 .32
.32 .41
.39 .51
.46 .58
.51 .65
.57 .74
.64 .85
.71 .91
.84 1.09
.10
.12
.14
.17
.20
.24
.27
.30
.37
.44
.55
.68
.80
.87
.99
1.11
1.23
1.45
.12
.14
.16
.20
.24
.28
.32
.36
.44
.51
.66
.80
.92
1.03
1.19
1.31
1.45
1.71
.14
.17
.19
.23
.28
.33
.38
.43
.51
.59
.76
.94
1.11
1.21
1.38
1.53
1.70
2.03
.186
.231
.261
.320
.384
.460
.520
.578
.698
.809
1.051
1.301
1.539
1.688
1.927
2.151
2.387
2.833
.221
.273
.310
.379
.454
.546
.617
.686
.826
.959
1.244
1.542
1.821
1.999
2.281
2.550
2.830
3.364
.289
.359
.406
.498
.596
.714
.807
.897
1.078
1.253
1.628
2.019
2.393
2.624
2.997
3.351
3.725
4.434
15
30
60
125
180
250
.037
.050
.059
.080
.126
.165
.198
.234
.352
.413
.620
.880
1.170
1.370
1.810
2.280
2.680
3.720
.043
.057
.069
.092
.146
.190
.229
.271
.406
.476
.720
1.020
1.350
1.580
2.080
2.630
3.080
4.290
.051
.068
.082
.110
.174
.227
.273
.323
.439
.569
.860
1.210
1.610
1.890
2.490
3.150
3.690
5.130
.063
.085
.101
.136
.215
.282
.339
.400
.544
.705
1.060
1.500
2.000
2.340
3.080
3.900
4.570
6.350
.071
.095
.114
.153
.262
.316
.381
.451
.612
.795
1.190
1.690
2.240
2.640
3.470
4.400
5.150
7.150
.079
.106
.127
.171
.271
.354
.426
.505
.684
.882
1.340
1.890
2.510
2.940
3.880
4.900
5.750
8.000
Schedule 40
1.69
2.27
2.72
3.65
5.79
7.57
9.11
10.79
14.62
18.97
28.55
40.48
53.60
63.00
83.00
105.00
123.00
171.00
Schedule 80
2.17
3.00
3.63
5.02
7.66
10.25
12.51
14.98
20.78
28.57
43.39
54.74
88.60
107.00
137.00
171.00
209.00
297.00
Schedule 160
2.85
3.76
4.86
7.45
10.01
14.32
22.60
32.96
45.30
74.70
116.00
161.00
190.00
245.00
309.00
379.00
542.00
XX Strong
3.66
5.21
6.41
9.03
13.69
18.58
22.85
27.54
38.55
53.16
72.42
23
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
CG18
Install drip legs and drain traps even where there are no
natural drainage points (See Figs. CG-29, CG-30 and CG-31).
These should normally be installed at intervals of about 300'
and never longer than 500'.
Table CG-13. Recommended Steam Main and Branch Line Drip Leg Sizing
M
150
160
180
TEMPERATURE DIFFERENCE
200
240
300
400 500
700
900
1050
11
10
9
8
11
10
9
8
4.5
4.5
4.0
4.0
3.5
3.3
3.5
3.3
Steam Main
Size (in)
Drip Leg
Diameter (in)
Supervised
Warm-Up
Automatic
Warm-Up
1/2
3/4
1
2
3
4
6
8
10
12
14
16
18
20
24
1/2
3/4
1
2
3
4
4
4
6
6
8
8
10
10
12
10
10
10
10
10
10
10
12
15
18
21
24
27
30
36
28
28
28
28
28
28
28
28
28
28
28
28
28
30
36
3.0
3.0
1"
2.8
2.8
2"
2.6
2.6
3"
2.5
6"
2.4
2.5
E
AC
RF
5"
AT
FL
10"
2.4
SU
2.3
2.3
2.2
2.2
2.15
2.15
1500.3
2400.3
450.3
600.3
900.3
250.3
150.3
75.3
100.3
50.3
25.3
15.3
10.3
5.3
2.10
PSIG
Alternate Choice
Steam Separator
IBLV
B, M, L, E, F, N, Q
*DC
Steam Mains
M
D
Drip leg same
as the header
diameter up to
4''. Above 4'',
1/2 header size,
but never less
than 4''.
Figure CG-29.
Trap draining strainer ahead of PRV.
Figure CG-30.
Trap draining drip leg on main.
24
CG19
Figure CG-31.
Trap draining drip leg at riser. Distance
H in inches 28 = psi static head for
forcing water through the trap.
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
Separators
An automatic differential condensate controller may be preferred in many cases. It combines the best features of both
of the above and is recommended for large condensate
loads that exceed the separating capability of the separator.
Installation
10' or Less
Runout Oversized
One Pipe Size
or More
Steam Separator
More than
10'
Shutoff Valve
10''-12''
6'' IBLV or
DC
25
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
CG20
L x U x T x E
SxH
Where:
Q = Condensate load, lbs/hr
L = Length of product pipe between tracer
line traps in ft
U = Heat transfer factor in Btu/sq ft/F/hr
(from Chart CG-7, page CG-19)
T = Temperature differential in F
E = 1 minus efficiency of insulation
(example: 75% efficient insulation or
1 - .75 = .25 or E = .25)
S = Lineal feet of pipe line per sq ft of surface
(from Table CG-29, page CG-53)
H = Latent heat of steam in Btu/lb
(from Steam Table, page CG-3)
Figure CG-37.
Check
Valve
FreezeProtection Drain
Table CG-14. Pipe Size Conversion Table (Divide lineal feet of pipe by
factor given for size and type of pipe to get square feet of surface.)
Pipe Size (in)
Iron Pipe
Copper or
Brass Pipe
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
4
4.55
3.64
2.90
2.30
2.01
1.61
1.33
1.09
.848
7.63
5.09
3.82
3.05
2.55
1.91
1.52
1.27
.954
Alternate Choice
Tracer Lines
*IB
A, B, C, L, J, N, I, K
Thermostatic or CD
*Select a 5/64" steam trap orifice to conserve energy and avoid plugging with dirt
and scale.
26
CG21
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
Installation
Vacuum
Breaker
Freeze-Protection Drain
150
160
180
TEMPERATURE DIFFERENCE
200
240
300
400 500
700
900
1050
11
10
9
8
11
10
9
8
4.5
4.5
4.0
4.0
3.5
3.3
3.5
3.3
3.0
3.0
1"
2.8
2.8
2"
2.6
2.6
3"
2.5
FA
UR
6"
2.4
2.5
S
CE
5"
2.4
S
AT
FL
10"
2.3
2.3
2.2
2.2
2.15
2.15
1500.3
2400.3
450.3
600.3
900.3
250.3
150.3
75.3
100.3
50.3
25.3
15.3
10.3
5.3
2.10
PSIG
27
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
CG22
Stack
Gases Outlet
Preheated
Air
Air
Inlet
Superheated Steam
(High Pressure)
Warm
Air
Turbine
Hot Water
Generator
Steam
(Low Pressure)
Vapor
Fuel
Cool Water
Condenser
Low-Temperature
Water
(High Pressure)
Pump
Superheater
Pump
Cool Water
(From Tower or
Lake/River)
CG23
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
0.114 Wp (t2-t1)
H
Where:
C
= Amount of condensate in pounds
Wp
= Total weight of pipe
(from Table CG-12 on page CG-18)
H
= Total heat of X pressure minus Sensible heat of Y
Pressure (Latent heat of steam. For long warm-up
times, use the total heat of saturated steam at the
superheat steam supply pressure (X) minus the
sensible heat of saturated steam at the average
pressure (Y) during the warm-up time involved.)
0.114 = Specific heat of steel pipe in btu/lb F
EXAMPLE:
Assuming a 100F/hr (37C/hr) heat-up
14'' (35 cm) diameter Schedule 80 line
Supply superheated steam at 1200 psig 1070F (85 bar, 577C)
Ambient temperature is 70F (21C)
200 feet (61 m) of run between traps
For the first two hours:
W = (200 ft) (107 lb/ft) = 21,400 lb (9727 kg)
t(2) - t(1) = 270 - 70 = 200F (93C)
H = 1184.8 btu/lb - 196.27 btu/lb = 988.5 btu/lb = (474 kJ)
C =
Time Period
Average
Pressure
psig (bar)
Temperature at
End of Time Period
F (C)
14" Line
Condensation Rate
lb/hr (kg/hr)
1st 2 hours
2nd 2 hours
3rd 2 hours
4th 2 hours
5th 2 hours
5 (.35)
140 (9.8)
700 (49)
1200 (85)
1200 (85)
270 (132)
470 (243)
670 (354)
870 (465)
1070 (577)
247 (112)
286 (130)
352 (160)
288 (131)
260 (118)
NOTE: For the average pressure of 1,200 psig (85 bar), assume H to be the latent heat
of 1,200 psig (85 bar) steam plus superheat at temperature at the end of the period.
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
CG24
10
15
25
50
100 125
180
250
FORCED
AIR CIR
CULATIO
DRYING
N
WET CL
AY
DAMP
ATMOS
PHERE
S
12
10
8
7
12
10
8
7
ORDIN
ARY S
PACE
HEATIN
G
6
5
20
17
15
6
5
4
4
2
10
15
25
50
100 125
180
250
Constant Pressure
0-30 psig
Above 30 psig
IBLV
IBLV
F&T
*F&T
IBLV
IBLV
F&T
*F&T
IBLV
IBLV
Thermostatic
Thermostatic
Variable Pressure
0-30 psig
Above 30 psig
F&T
*F&T
IBLV
IBLV
F&T
*F&T
IBT
IBLV
F&T
F&T
IBLV
IBLV
30
CG25
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
MULTIPLIER
MULTIPLIER
20
17
15
Installation
In general, follow the recommendations of the specific
manufacturer. Figs. CG-40, CG-41, CG-42 and CG-43
represent the consensus of space heating manufacturers.
NOTE: For explanation of safety drain trap, see Fig. CG-66
(page CG-47).
Strainer
Modulating
Steam Control
Valve
Thermostatic
Air Vent
Overhead
Return Main
(Alternate)
Steam Main
Inverted Bucket
Trap
Supply
Vacuum
Breaker
Where Return
Is Below Trap
Air
F&T Safety
Trap
Return Main
Broken
Lines Apply
to Overhead
Return
Dirt Pocket
6'' Min.
To Drain
Check
Valve
10'' to 12''
Gate
IB Trap Valve
Return
Primary Trap
Strainer
Modulating
Steam Control
Valve
Thermostatic
Air Vent
Steam Main
Overhead
Return Main
(Alternate)
Inverted Bucket
Trap
Supply
Air
F&T Safety
Trap
Vacuum
Breaker
Where Return
Is Below Trap
Broken
Lines Apply
to Overhead
Return
10'' to 12''
Dirt Pocket
6'' Min.
Return Main
IB Trap
Gate
Valve
Return
To Drain
Primary Trap
31
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
CG26
Steam Pressure
lbs Per
sq in
Latent Heat
of Steam
2
5
10
15
20
30
40
50
60
70
75
80
90
100
966.3
960.7
952.4
945.5
939.3
928.5
919.3
911.2
903.9
897.3
893.8
891.1
885.4
880.0
-10
10
20
30
40
50
60
70
80
90
100
1.640
1.730
1.799
1.861
1.966
2.058
2.134
2.196
2.256
2.283
2.312
2.361
2.409
1.550
1.639
1.708
1.769
1.871
1.959
2.035
2.094
2.157
2.183
2.211
2.258
2.307
1.456
1.545
1.614
1.675
1.775
1.862
1.936
1.997
2.057
2.085
2.112
2.159
2.204
1.370
1.460
1.525
1.584
1.684
1.771
1.845
1.902
1.961
1.990
2.015
2.063
2.108
1.289
1.375
1.441
1.498
1.597
1.683
1.755
1.811
1.872
1.896
1.925
1.968
2.015
1.155
1.206
1.290
1.335
1.416
1.509
1.596
1.666
1.725
1.782
1.808
1.836
1.880
1.927
1.078
1.127
1.211
1.275
1.333
1.429
1.511
1.582
1.640
1.696
1.721
1.748
1.792
1.836
1.000
1.050
1.131
1.194
1.251
1.346
1.430
1.498
1.555
1.610
1.635
1.660
1.705
1.749
0.926
0.974
1.056
1.117
1.174
1.266
1.349
1.416
1.472
1.527
1.552
1.577
1.621
1.663
0.853
0.901
0.982
1.043
1.097
1.190
1.270
1.338
1.393
1.447
1.472
1.497
1.541
1.581
0.782
0.829
0.908
0.970
1.024
1.115
1.194
1.262
1.314
1.368
1.392
1.418
1.461
1.502
0.713
0.760
0.838
0.897
0.952
1.042
1.119
1.187
1.239
1.293
1.316
1.342
1.383
1.424
215.0
227.1
239.4
249.8
274.0
307.3
337.9
352.9
377.4
55
65
70
75
80
90
1.22
1.34
1.45
1.55
1.78
2.10
2.43
2.59
2.86
1.11
1.22
1.33
1.43
1.66
2.00
2.31
2.47
2.74
1.00
1.11
1.22
1.31
1.54
1.87
2.18
2.33
2.60
.95
1.05
1.17
1.26
1.48
1.81
2.11
2.27
2.54
.90
1.00
1.11
1.20
1.42
1.75
2.05
2.21
2.47
.84
.95
1.05
1.14
1.37
1.69
2.00
2.16
2.41
.75
.81
.91
1.00
1.21
1.51
1.81
1.96
2.21
sq ft Per
Lineal ft
.220
.275
.344
.434
.497
.622
.753
.916
1.047
1.178
Table CG-19. Finned Radiation Condensing Rates with 65F air and 215F
steam (for trap selection purposes only).
30
204
.15
.19
.23
.28
.32
.40
.47
.56
.63
.70
60
237
.19
.24
.28
.36
.41
.50
.59
.70
.80
.89
125
283
.26
.33
.39
.49
.55
.68
.81
.96
1.08
1.21
180
310
.30
.38
.46
.57
.65
.80
.95
1.13
1.27
1.43
Steel Pipe,
Steel Fins
Painted
Black
Copper Pipe
Aluminum
Fins
Unpainted
250
336
.35
.45
.54
.67
.76
.93
1.11
1.31
1.50
1.72
1-1/4
3-1/4
3 to 4
1-1/4
4-1/4
3 to 4
4-1/4
2 to 3
1-1/4
3-1/4
1-1/4
4-1/4
No. of Pipes
High on
6'' Centers
Condensate
lbs/hr Per
Foot of Pipe
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1.1
2.0
2.6
1.6
2.4
3.1
1.5
2.4
3.1
1.6
2.2
2.8
2.2
3.0
3.6
32
CG27
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Process air heaters are used for drying paper, lumber, milk,
starch and other products as well as preheating combustion
air for boilers.
Common examples of this type of equipment are process
dryers, tunnel dryers, and combustion air preheaters.
Compared with air heaters for space heating, process air
heaters operate at very high temperature, 500F not being
uncommon. These extremely high-temperature applications
require high pressure (and occasionally superheated) steam.
Safety Factors
For constant steam pressure, use a safety factor of 2:1
at operating pressure differential. For modulating steam
pressure, use a safety factor of 3:1 at 1/2 of maximum
pressure differential across the trap.
Installation
Give piping for an entire piece of process air heating
equipmentincluding all steam trap connectionsadequate
allowance for expansion due to the wide temperature variations. Mount traps 10"-12" below the coils with a dirt pocket
of at least 6". On both constant and modulated pressure
heaters, install a vacuum breaker between the coil and the
steam trap. Install an air vent on each coil to remove air and
other non-condensables that can cause rapid corrosion.
See Fig. CG-44.
F x Cp x d x 60 min/hr x T
=
H
Where:
Q = Condensate load in lbs/hr
F = Cubic feet of air per minute
Cp = Specific heat of air in Btu/lbF
(from Table CG-34, page CG-55)
d = Density of air.075 lbs/cu ft
T = Temperature rise in F
H = Latent heat of steam in Btu/lb
(Steam Table, page CG-3)
Modulating Steam
Control Valve
Air Vent
Air Vent
Trap Draining
Strainer Ahead
of Modulating
Steam Control
Valve
Vacuum
Breaker
Alternate F&T
with Integral
Vacuum Breaker
Chart CG-13. Recommendation Chart
(See Page CG-2 for Feature Code References.)
Constant Pressure
Equipment
Being Trapped
Process Air
Heaters
Variable Pressure
1st Choice and
Feature Code
0-30 psig
Above
30 psig
IB
B, C, G, H, L
F&T
*F&T
IBLV
Alternate Choice
IBLV
IBLV
0-30
psig
Above
30 psig
A, B, F, I, K, M
IB
Alternate Choice
F&T
33
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG28
How to Trap Shell & Tube Heat Exchangers & Submerged Coils
Submerged coils are heat transfer elements that are
immersed in the liquid to be heated, evaporated or
concentrated. This type of coil is found in virtually every
plant or institution that uses steam. Common examples are
water heaters, reboilers, suction heaters, evaporators and
vaporizers. These are used in heating water for process or
domestic use, vaporizing industrial gases such as propane
and oxygen, concentrating in-process fluids such as sugar,
black liquor and petroleum, and heating fuel oil for easy
transfer and atomization.
Different application requirements involving constant or variable steam pressure determine which type of trap should be
used. Trap selection factors include the ability to handle air
at low differential pressures, energy conservation and the
removal of dirt and slugs of condensate. Three standard
methods of sizing help determine the proper type and size
traps for coils.
Safety Factor
1. Constant Steam Pressure. INVERTED BUCKET
TRAPS OR F&T TRAPSuse a 2:1 safety factor
at operating pressure differentials.
2. Modulating Steam Pressure. F&T TRAPS OR
INVERTED BUCKET TRAPS.
1. 0-15 psig steam2:1 at 1/2 psi pressure differential.
2. 16-30 psig steam2:1 at 2 psi pressure differential.
3. Above 30 psig steam3:1 at 1/2 of maximum
pressure differential across the trap.
3. Constant or Modulating Steam Pressure with
Syphon Drainage. An automatic differential condensate
controller with a safety factor of 3:1 should be used.
An alternate is an IBLV with a 5:1 safety factor.
Apply the safety factor at full differential on constant steam
pressure. Apply the safety factor at 1/2 maximum differential
for modulating steam pressure.
L x T x C x 500 x sg
H
Where:
Q =
L =
T =
C =
500 =
sg =
H =
Steam Main
By-Pass
Strainer
Modulating
Steam
Control Valve
Air Vent
Drain
Alternate To
Overhead Return
Heat Exchanger
(Steam in Shell)
Cold Water In
Use safety drain F&T trap
when going to overhead
return. See page CG-47
for explanation.
To Drain
To Low
Pressure Return
34
CG29
Primary Trap
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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How to Trap Shell & Tube Heat Exchangers & Submerged Coils
Rule of Thumb for Computing Condensing Rate for
Water Heaters: Raising the temperature of 100 gallons
of water 1F will condense one pound of steam.
Embossed Coils
Very often open tanks of water or chemicals are heated by
means of embossed coils (Fig. CG-46). Upsetting grooves
in the sheet metal of the two halves produce the spaces
for the steam. When welded together, the halves form
the passages for steam entry, heat transfer and
condensate evacuation.
Trap Selection for Embossed Coils
Calculate the condensate load on embossed coils with the
following formula:
Q
A x U x Dm
Where:
Q = Total heat transferred in Btu per hour
A = Area of outside surface of coil in sq ft
U = Overall rate of heat transfer in Btu per hr-sq ft-F.
See Tables CG-20 and CG-21.
Dm = Logarithmic mean temperature difference between
steam and liquid (as between inlet and outlet of a
heat exchanger) in F
Dm =
D1 =
D2 =
D1-D2
Loge (D1)
(D2)
Type of Service
Natural
50-200
180
200
10-30
300-800
50-150
Steam to Water
1-1/2" Tube Heaters
3/4" Tube Heaters
Steam to Oil
Steam to Boiling Liquid
Steam to Boiling Oil
Forced
150-1200
450
500
50-150
Circulation
Natural
Forced
100-200
150-275
40-45
60-110
20-40
50-100
15-30
40-80
15-25
18-60
25-35
35-45
25-35
40-50
20-40
70-90
15-30
50-60
DC
IB Trap
IB Trap
Water Seal
35
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG30
How to Trap Shell & Tube Heat Exchangers & Submerged Coils
Pipe Coils
Installation
0-30
psig
Above 30
psig
B, C, E, F, G, I, K,
N, Q
IBLV
IBLV
Alternate Choice
DC
F&T
B, C, E, F, G, H, I,
K, N, Q
Variable Pressure
1st Choice and
Feature Code
0-30
psig
Above
30 psig
B, C, G, H, I, L
F&T
F&T
DC
*F&T
Alternate Choice
DC
IBT
DC
IBLV
DC
DC
B, C, G, H, I, L
DC
DC
Alternate Choice
IBLV
IBLV
Alternate Choice
IBT
IBLV
B, C, E, F, G, I, K,
N, Q
IBLV
IBLV
B, C, G, H, I, L
F&T
*F&T
Alternate Choice
DC
F&T
DC
F&T
Alternate Choice
DC
IBT
DC
IBLV
If dirt and large volumes of air must be handled, an inverted bucket trap with an external thermostatic air
vent can be used effectively.
Please Note:
1. Provide vacuum breaker wherever subatmospheric pressures occur.
2. Provide a safety drain when elevating condensate on modulating service.
36
CG31
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Single Effect
While the product is being forced through the tubes of the
evaporator, heat is added to remove a specific amount of
moisture. After this is completed, both the product vapor
and the concentrated product are forced into the separating
chamber where the vapor is drawn off and may be used
elsewhere. The concentrate is then pumped off to another
part of the process (Fig. CG-48).
Multiple Effect
In using the multiple effect method, there is a conservation
of heat as steam from the boiler is used in the first effect,
and then vapor generated from the product is used as
the heat source in the second effect. The vapor generated
here is then used as the heat source in the third effect and
finally heats water for some other process or preheats the
incoming feed (Fig. CG-49).
Safety Factor
n When load is fairly constant and uniform, a 2:1 safety
factor should be adequate when applied to an actual
condensing load in excess of 50,000 lbs/hr.
Steam
Steam
Steam
Concentrate
Concentrate
Feed
Feed
0-30
psig
Above
30 psig
A, F, G, H, K, M, P
DC
IBLV
F&T
DC
IBLV
F&T
DC
IBLV
F&T
DC
IBLV
F&T
Alternate Choices
A, F, G, H, K, M, P
Alternate Choices
37
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG32
EXAMPLE:
A = Heat transfer tubes: eight 3/4" OD tubes 12' long
8 x 12' = 20 sq ft of coil surface
5.09 (from Table CG-24)
U
Dm =
A x U x Dm
Where:
Q = Total heat transferred in Btu per hour
A = Area of outside surface of coil in sq ft
U = Overall rate of heat transfer in Btu/hr-sq ft-F
(See Tables CG-20 and CG-21 on page CG-30)
Dm = Logarithmic mean temperature difference between
steam and liquid (as between inlet and outlet of a
heat exchanger) in F
Conditions:
Water in: 40F
Water out: 150F
Q
Q
D1-D2
Loge (D1)
(D2)
Where:
D1 = Greatest temperature difference
D2 = Least temperature difference
Logarithmic mean temperature difference can be estimated
by using the nomograph, Chart CG-16 (page CG-34).
38
CG33
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Table CG-24. Pipe Size Conversion Table (Divide lineal feet of pipe by
factor given for size and type of pipe to get square feet of surface)
Circulation
Type of Service
Natural
50-200
180
200
10-30
300-800
50-150
Steam to Water
1-1/2" Tube Heaters
3/4" Tube Heaters
Steam to Oil
Steam to Boiling Liquid
Steam to Boiling Oil
Forced
150-1200
450
500
50-150
Iron Pipe
4.55
3.64
2.90
2.30
2.01
1.61
1.33
1.09
.848
Chart CG-16.
Mean Temperature Difference Chart for Heat Exchange Equipment
D1
Equipment
D2
100
100
90
90
90
80
80
80
70
70
70
60
55
50
45
60
55
50
45
40
40
35
35
30
60
55
50
45
40
35
30
25
20
15
10
100
Circulation
Natural
Forced
100-200
150-275
40-45
60-110
20-40
50-100
15-30
40-80
15-25
18-60
25-35
35-45
25-35
40-50
20-40
70-90
15-30
50-60
Type of Service
50
40
100
80
150
125
250
200
400
300
400
300
300
250
250
200
200
150
150
125
125
100
90
80
70
60
50
100
90
80
70
60
50
40
40
30
30
25
25
COPPER
BRASS
IRON
LEAD
20
15
20
15
10
10
30
25
25
20
20
20
40
30
15
15
10
10
80
50
125
100
200
150
300
250
Condition Factors
(Divide chart figures by proper factor)
5
CONDITIONS
FACTOR
Will remain bright 1
Moderate scale 2
Liquid contains up to 25% solids 3-5
Thick viscous liquids 4-8
39
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG34
=
=
=
The inverted bucket trap vents air and CO2 at steam temperature and provides total efficiency against back pressure.
The primary recommendation for tilting syphon drained
kettles is the automatic differential condensate controller.
In addition to providing the same features as the IB, the DC
offers excellent air venting ability at very low pressure and
excellent flash steam handling ability. If an IB trap is selected for syphon drained service, use a trap one size larger.
G x sg x Cp x T x 8.3
=
Hxt
Where:
Q =
G =
sg =
Cp =
T =
8.3 =
H =
t
=
Installation
Install traps close to the kettle. You can further increase
the dependability and air-handling capability by installing
a thermostatic air vent at high points in the jacket. See Figs.
CG-50 and CG-51.
Never drain two or more kettles with a single trap.
Group drainage will invariably result in short circuiting.
Chart CG-18. Recommendation Chart
(See Page CG-2 for Feature Code References.)
Equipment Being
Trapped
Alternate Choice
Jacketed Kettles
Gravity Drain
IBLV
B, C, E, H, K, N
F&T or Thermostatic
Jacketed Kettles
Syphon Drain
DC
B, C, E, G, H, K, N, P
IBLV
40
CG35
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Control Valve
Thermostatic
Air Vent
Steam In
Relief
Valve
Strainer
Rotary
Joint
Joint
Air Discharge to
Drain or Return
Line
Steam Trap
DC
To
Return
Line
Steam In
Product
Drain Line
Condensate to
Return Line
Table CG-25. Condensate Rates in lbs/hr for Jacketed KettlesHemispherical Condensing Surface
Safety factor 3:1 is included. Assume U = 175 Btu/hr-sq ft-F, 50F starting temperature.
Steam Pressure
Kettle
Diameter
(in)
Heat Transfer
Surface (sq ft)
18
19
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
54
60
72
3.50
3.90
4.35
5.30
6.30
7.40
8.50
9.80
11.20
12.60
14.10
15.70
17.40
19.20
21.10
23.00
25.30
31.70
39.20
56.40
1.10
1.20
1.35
1.65
1.95
2.30
2.65
3.05
3.50
3.95
4.40
4.90
5.45
6.00
6.60
7.20
7.85
9.90
12.30
17.70
5 psig
227F
339
378
420
513
609
717
822
948
1,086
1,221
1,365
1,521
1,686
1,860
2,043
2,229
2,451
3,076
3,798
5,469
10 psig 15 psig 25 psig 40 psig 60 psig 80 psig 100 psig 125 psig
240F 250F 267 F 287F 307F 324F 338F 353F
366
408
456
555
660
774
891
1,026
1,173
1,320
1,476
1,644
1,821
2,010
2,208
2,409
2,649
3,324
4,104
5,910
387
432
483
588
699
822
942
1,089
1,242
1,398
1,566
1,743
1,932
2,130
2,343
2,553
2,808
3,523
4,350
6,264
426
477
531
648
768
903
1,038
1,197
1,368
1,539
1,722
1,917
2,124
2,343
2,577
2,808
3,087
3,875
4,785
6,890
474
528
588
717
852
1,002
1,149
1,326
1,515
1,704
1,908
2,124
2,355
2,598
2,856
3,111
3,423
4,296
5,304
7,638
522
582
651
792
942
1,107
1,269
1,464
1,674
1,881
2,106
2,346
2,601
2,868
3,153
3,435
3,780
4,743
5,856
8,433
564
630
702
855
1,017
1,194
1,371
1,581
1,809
1,944
2,277
2,535
2,808
3,099
3,405
3,711
4,083
5,125
6,327
9,111
603
669
747
912
1,083
1,272
1,461
1,686
1,926
2,166
2,424
2,700
2,991
3,300
3,627
3,954
4,350
5,458
6,738
9,703
642
714
798
972
1,155
1,356
1,557
1,797
2,052
2,310
2,586
2,877
3,189
3,519
3,867
4,215
4,638
5,820
7,185
10,346
41
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG36
AxRxS
Where:
Q = Condensate load in lbs/hr
A = Total area of platen in contact with product in sq ft
R = Condensing rate in lbs/sq ft-hr (For purposes of
sizing steam traps, a 3 lbs/sq ft-hr condensing rate
may be used)
S = Safety factor
EXAMPLE: What is the condensate load for a mid
platen on a press with 2' x 3' platens, upper and lower?
Using the formula:
Installation
Although the condensate load on each platen is small,
individual trapping is essential to prevent short circuiting,
Fig. CG-52. Individual trapping ensures maximum and uniform temperature for a given steam pressure by efficiently
draining the condensate and purging the non-condensables.
W x C x T
Hxt
Where:
Q = Condensate load in lbs/hr
W = Weight of the material in lbs
C = Specific heat of the material in Btu/lb-F
(See page CG-55)
T = Material temperature rise in F
H = Latent heat of steam in Btu/lb
(See Steam Tables on page CG-3)
t
= Time in hours
EXAMPLE: What will be the condensate load on an autoclave containing 300 lbs of rubber product which must be
raised to a temperature of 300F from a starting temperature
of 70F? The autoclave operates at 60 psig steam pressure
and the heat-up process takes 20 minutes. Using the formula:
= 96 lbs/hr
Valve
Steam Trap
Steam
Trap
Condensate
Discharge
42
CG37
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Installation
Because the steam and condensate is in contact with
the product, the trap discharge should almost always be
disposed of by some means other than return to the boiler.
In virtually all cases this equipment is gravity drained to the
trap. However, very often there is a condensate lift after the
trap. Because steam pressure is usually constant, this does
not present a problem. For thorough air removal and quicker
warm-up, install a thermostatic air vent at a high point of the
vessel. See Fig. CG-53.
The inverted bucket trap is recommended because it conserves steam, purges the system and resists hydraulic shock.
Use the IB trap in combination with a thermostatic air vent
at the top of the chamber for greater air-handling capability.
As an alternative, an F&T or thermostatic trap could be
used. On large chambers, where its not possible to install
the air vent, an automatic differential condensate controller
should be considered a possible first choice.
Installation
With product in chambersteam in jacket equipment,
the steam and condensate do not come in contact with the
product and can be piped to the condensate return system.
Where possible, install an auxiliary thermostatic air vent at
a remote high point on the steam chamber. See Fig. CG-54.
Chart CG-19. Recommendation Chart
(See Page CG-2 for Feature Code References.)
1st Choice and
Feature Code
Alternate Choices
Product Confined
Steam Jacketed Press
IB
A, B, E, K
CD and
Thermostatic
*IB
A, B, E, H, K, N, Q
Product in Chamber
Steam in Jacket
*IB
A, B, E, H, K
**DC
Thermostatic
and F&T and **DC
Steam
Control Valve
Steam
Control Valve
Air Vent
Air Vent
Strainer
Door
Strainer
Door
Steam Jacket
Steam Trap
Steam Trap
43
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG38
Trap Selection
Condensate loads can be determined
by use of the following formula:
Q
Where:
Q =
D =
R =
W =
3.14D x R x W
Condensate load in lbs/hr
Diameter of the dryer in ft
Rate of condensation in lbs/sq ft-hr
Width of dryer in ft
Alternate Choice
DC
A, B, K, M, P, N
IBLV*
*On constant pressure use 8:1 safety factor, and on modulated pressure use 10:1.
Rotary
Joint
10''-12''
Steam
Trap
6''
CG39
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Trap Selection
The condensate load generated by these dryers can be
determined through use of the following formula:
Installation
Where:
Q =
N =
L =
R =
P
NxLxR
P
Condensate in lbs/hr
Number of tubes
Length of tubes in ft
Condensing rate in lbs/sq ft-hr
(typical 6-9 lbs/sq ft-hr)
Lineal ft of pipe per sq ft of surface
(see Table CG-26)
30 x 12 x 8
2.30
= 1,252 lbs/hr
Table CG-26. Pipe Size Conversion Table (Divide lineal feet of pipe
by factor given for size and type of pipe to get square feet of surface)
Pipe Size (in)
Iron Pipe
Copper or
Brass Pipe
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
4
4.55
3.64
2.90
2.30
2.01
1.61
1.33
1.09
.848
7.63
5.09
3.82
3.05
2.55
1.91
1.52
1.27
.954
Rotary Joint
10''-12''
DC
6''
CG40
Make-up
Valve Strainer
Trap Selection
The condensate load can be calculated using the following
formula:
Q
L-
Alternate
Vent
Location
LxP
100
Where:
Q = Condensate load in lbs/hr
(to be handled by steam trap)
L = Condensate flow into flash tank in lbs/hr
P = Percentage of flash
Relief Valve
To Drain
Flash Tank
Flash Tanks
High Pressure
Condensate
Return Line
4,475 lbs/hr
IBLV Steam Trap
Equipment Being
Trapped
Gauge
To Low
Pressure
Steam Use
Air Vent
CV
Alternate Choice
IBLV
B, E, M, L, I, A, F
F&T or *DC
To Low Pressure
Condensate Return
46
CG41
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Condensate return lines contain both flash steam and condensate. To recover the flash steam, the return header runs
to a flash tank, where the condensate is drained, and steam
is then piped from the flash tank to points of use, Fig. CG-57.
Since a flash tank causes back pressure on the steam traps
discharging into the tank, these traps should be selected to
ensure their capability to work against back pressure and
have sufficient capacity at the available differential pressures.
Chart CG-22.
Determination of Internal Diameter of Flash Tank
to Handle a Given Quantity of Flash Steam
Find amount of available flash steam (in pounds per hour)
on bottom scale, read up to curve and across to vertical
scale, to get diameter in inches.
Low
Pressure
Section
Flash
Tank
Heater
Battery
Air
Flow
30
25
20
15
10
Condensate
1,000
2,000
3,000
4,000
5,000
POUNDS FLASH STEAM PER HOUR
6,000
47
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG42
Installation
Mount the steam trap below the steam coil of the absorption
machine with a drip leg height of at least 15" (Fig. CG-59).
This ensures a minimum differential pressure across the
trap of 1/2 psi. Whichever trap is used, a standby trapping
system is recommended for this service. In the event that
a component in the drainage system needs maintenance,
the absorption machine can operate on the standby system
while the repairs are being made. This ensures continuous,
uninterrupted service.
In some cases, very heavy condensate loads may require
the use of two traps operating in parallel to handle the
normal load.
H2O Vapor
Steam Supply
15 psig Single Stage
150 psig Two Stage
Steam
15''
Alternate Choice
F&T
A, B, G
*IB
F&T Trap w/Integral Vacuum Breaker
Draining to Gravity Return
48
CG43
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Table CG-27.
Application
1st Choice
2nd Choice
Safety Factor
IBLV
F&T
1.5:1
IBCV
Burnished
Wafer
Start-Up Load
F&T
Boiler Header
(Superheat)
Steam Mains & Branch Lines
(Non-Freezing)
(Freezing)
Steam Separator
IB
Thermostatic or Disc
IBLV
DC
DC
IB
Thermostatic or Disc
IBLV
F&T
3:1
Steam quality 90% or less
Tracer Lines
2:1
3:1
2:1 @ 1/2 psi Differential
F&T
IBLV
IB
Thermostatic
(Variable Pressure)
F&T
IB
IB
F&T
2:1
(Variable Pressure)
F&T
IBLV
F&T
(Constant Pressure)
IB
DC or F&T
2:1
(Variable Pressure)
F&T
DC or IBT
(If >30 psi IBLV)
DC
IBLV or F&T
IBLV
F&T or Thermostatic
3:1
(Syphon Drain)
Rotating Dryers
Flash Tanks
IBLV
IBCV
IBT
F&T
DC
=
=
=
=
=
DC
IBLV
DC
IBLV
IBLV
DC or F&T
3:1
49
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG44
Figure CG-60.
Typical IB Hookup
Figure CG-61.
Typical IB Bottom InletTop Outlet Hookup
Test Valve
Check
Valve
Shutoff
Valve
Union
Union
Dirt Pocket
Shutoff Valve
50
CG45
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Figure CG-62.
Typical IB Bottom InletSide Outlet Hookup
Test Valve
Plug
Check
Valve
C
D
Figure CG-64.
Typical IB By-pass Hookup
Figure CG-65.
Typical IB By-pass Hookup, Bottom InletTop Outlet
Valve
Valve
Valve
Test Valve
Union
Union
Test Valve
Dirt Pocket
51
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG46
4'' Typical
Figure CG-67.
Check Valve
Anti-Freeze Precautions.
1. Do not oversize trap.
2. Keep trap discharge lines very short.
3. Pitch trap discharge lines down for fast gravity discharge.
4. Insulate trap discharge lines and condensate return lines.
5. Where condensate return lines are exposed to ambient
weather conditions, tracer lines should be considered.
6. If the return line is overhead, run vertical discharge line
adjacent to drain line to top of return header and insulate
drain line and trap discharge line together. See Fig. CG-67.
Figure CG-68.
Typical F&T Hookup
52
CG47
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
Application
Drip
1
2
2
3
Tracer
1
2
2
3
Coil
2
2
3
4
Process
3
3
4
12
How to Test
The test valve method is best. Fig. CG-60 (page CG-45)
shows correct hookup, with shutoff valve in return line to
isolate trap from return header. Here is what to look for
when test valve is opened:
1. Condensate DischargeInverted bucket and disc traps
should have an intermittent condensate discharge. F&T
traps should have a continuous condensate discharge,
while thermostatic traps can be either continuous or
intermittent, depending on the load. When an IB trap
has an extremely small load it will have a continuous
condensate discharge which causes a dribbling effect.
This mode of operation is normal under this condition.
2. Flash SteamDo not mistake this for a steam leak
through the trap valve. Condensate under pressure
holds more heat unitsBtuper pound than condensate
at atmospheric pressure. When condensate is discharged, these extra heat units re-evaporate some
of the condensate. See description of flash steam on
page CG-4.
How to Identify Flash: Trap users sometimes confuse
flash steam with leaking steam. Heres how to tell
the difference: If steam blows out continuously, in a
blue stream, its leaking steam. If steam floats out
intermittently (each time the trap discharges) in a
whitish cloud, its flash steam.
Figure CG-69.
Typical DC Hookup
Figure CG-71.
Typical Thermostatic Hookup
Test
Valve
53
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG48
Continuous Flow
If an IB or disc trap discharges continuously, or an F&T or
thermostatic trap discharges at full capacity, check the following:
A. Trap too small.
1. A larger trap, or additional traps, should be installed
in parallel.
2. High pressure traps may have been used for a low
pressure job. Install right size of internal mechanism.
B. Abnormal water conditions. Boiler may foam or prime,
throwing large quantities of water into steam lines.
A separator should be installed or else the feed water
conditions should be remedied.
Sluggish Heating
When trap operates satisfactorily, but unit fails to heat properly:
B. Traps may be too small for job even though they may
appear to be handling the condensate efficiently. Try next
larger size trap.
54
CG49
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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Pipe Sizing
Two principal factors determine pipe sizing in a steam system:
1. The initial pressure at the boiler and the allowable pressure drop of the total system. The total pressure drop in
the system should not exceed 20% of the total maximum
pressure at the boiler. This includes all dropsline loss,
elbows, valves, etc. Remember, pressure drops are a loss
of energy.
10
20
40
40,000
40,000
30,000
30,000
20,000
20,000
10,000
8,000
10,000
8,000
6,000
6,000
4,000
4,000
3,000
3,000
2,000
2,000
1,000
800
1,000
800
600
600
400
400
300
300
200
200
100
0
10
20
40
0
60,000
100
60 80 100 140 200
55
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG50
Chart CG-25. Flow Rate and Velocity of Steam in Schedule 40 Pipe at Saturation Pressure of 0 psig
/2
0.04
0.03
0.02
/2
LE
4
5
6
2
10
31
/2
21
DU
HE
80
0
66,00
0000
40
11
SC
IN.
R2
NO
11,00
0000
77,00
0000
55,00
00
44,55 00
0000
44,00
0000
33,66
0000
33,22
0000
22,88
0000
00P
PSS
IIGG
MI
11,22
0000
0.1
0.08
0.06
16
10
,00
99,00 0
0000
88,00
0000
TE
22,00
0000
11,88
000
11,66 0
0000
11,44
0000
2,44
0000
FFPP
MM
AATT
32
0F
12
,00
0
ME
TY
24
,00
0
20
PM
18
,00
AT
0
16
0P
,00
SIG
0
14
,00
0
DIA
CI
IPE
LO
0.2
LP
VE
TY
,00
NA
0.3
CI
/2
55,00
00
44,55 00
0000
44,00
0000
33,66
0000
33,22
0000
22,88
0000
0.4
LO
66,00
0000
1
0.8
0.6
VE
77,00
0000
3/4
12
1/2
10
,00
0
99,00
0000
88,00
0000
12
12
,00
0
4
3
10
50
,00
0
45
,00
0
40
,00
0
36
,00
0
32
,00
0
28
,00
0
14
,00
0
70
,00
0
60
,00
0
20
,0
18 00
,00
0
16
,00
0
10
8
28
,00
0
24
,00
0
31
20
/2
30
40
,0
36 00
,00
0
32
,00
0
FLOW AND
VELOCITY BASED
ON 0 PSIG
21
50
40
2/3
1/2
22,44
0000
22,00
0000
11,88
0000
60
0
10
5
20
10
5
20
30
30
40
50
60
40
50
60
80
80
100
120
100
120
160
200
160
200
50,000 100,000
5 6
8 10
20
40
80
100
200
2,000
56
CG51
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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0.01
P/L
psi/100'
1/4
520
1,120
2,150
4,500
6,780
13,300
21,300
38,000
78,000
a
a
1
1,100
2,400
4,540
9,500
14,200
a
a
a
a
a
a
1/16
95
210
400
840
1,270
2,500
4,030
7,200
14,900
44,300
91,700
1/4
210
450
860
1,800
2,720
5,320
8,520
15,200
31,300
a
a
1
450
950
1,820
3,800
5,700
a
a
a
a
a
a
1/16
60
130
250
520
780
1,540
2,480
4,440
9,180
27,300
56,400
1/4
130
280
530
1,110
1,670
3,270
5,250
9,360
19,200
a
a
1
274
590
1,120
2,340
3,510
a
a
a
a
a
a
D, in
1/16
1/4
1
1/16
1/4
1
1/16
1/4
1
1/2
28
62
133
23
51
109
56
120
260
3/4
62
134
290
50
110
230
120
260
560
1
120
260
544
100
210
450
240
500
1,060
1-1/4
250
540
1,130
200
440
930
500
1,060
2,200
1-1/2
380
810
1,700
310
660
1,400
750
1,600
3,320
2
750
1,590
a
610
1,300
a
1,470
3,100
6,450
2-1/2
1,200
2,550
a
980
2,100
a
2,370
5,000
10,300
3
2,160
4,550
a
1,760
3,710
a
4,230
8,860
a
4
4,460
9,340
a
3,640
7,630
a
8,730
18,200
a
6
13,200
a
a
10,800
a
a
25,900
53,600
a
8
27,400
a
a
22,400
a
a
53,400
110,300
a
a
For these sizes and pressure losses the velocity is above 7,000 fpm. Select another combination of size and pressure loss.
Reprinted by permission from ASHRAE Handbook - 1985 Fundamentals.
1/4
92
200
380
800
1,200
2,350
3,780
6,730
13,800
a
a
1
200
420
800
1,680
2,520
a
a
a
a
a
a
1/4
93
200
390
800
1,210
2,350
3,780
6,710
13,800
40,600
83,600
1
200
420
800
1,680
2,500
4,900
7,800
a
a
a
a
57
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
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CG52
1/8
1/4
3/8
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
8
10
12
14
16
18
20
24
Circumference
External
(in)
Approximate
Internal (in)
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
12.750
14.000
16.000
18.000
20.000
24.000
0.269
0.364
0.493
0.622
0.824
1.049
1.380
1.610
2.067
2.469
3.068
3.548
4.026
5.047
6.065
7.981
10.020
11.938
13.125
15.000
16.874
18.814
22.626
Nominal
Thickness
(in)
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.437
0.500
0.563
0.593
0.687
Internal
(in)
External
(sq in)
Internal
(sq in)
Metal
(sq in)
External
Surface
Feet
Internal
Surface
Feet
1.272
1.696
2.121
2.639
3.299
4.131
5.215
5.969
7.461
9.032
10.996
12.566
14.137
17.477
20.813
27.096
33.772
40.055
43.982
50.265
56.548
62.831
75.398
0.845
1.114
1.549
1.954
2.589
3.296
4.335
5.058
6.494
7.757
9.638
11.146
12.648
15.856
19.054
25.073
31.479
37.699
41.217
47.123
52.998
59.093
71.063
0.129
0.229
0.358
0.554
0.866
1.358
2.164
2.835
4.430
6.492
9.621
12.566
15.904
24.306
34.472
58.426
90.763
127.640
153.940
201.050
254.850
314.150
452.400
0.057
0.104
0.191
0.304
0.533
0.864
1.495
2.036
3.355
4.788
7.393
9.886
12.730
20.006
28.891
50.027
78.855
111.900
135.300
176.700
224.000
278.000
402.100
0.072
0.125
0.167
0.250
0.333
0.494
0.669
0.799
1.075
1.704
2.228
2.680
3.174
4.300
5.581
8.399
11.908
15.740
18.640
24.350
30.850
36.150
50.300
9.431
7.073
5.658
4.547
3.637
2.904
2.301
2.010
1.608
1.328
1.091
0.954
0.848
0.686
0.576
0.442
0.355
0.299
0.272
0.238
0.212
0.191
0.159
14.199
10.493
7.747
6.141
4.635
3.641
2.767
2.372
1.847
1.547
1.245
1.076
0.948
0.756
0.629
0.478
0.381
0.318
0.280
0.254
0.226
0.203
0.169
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
8
10
12
1.3
1.8
2.2
3.0
3.5
4.3
5.0
6.5
8.0
9.0
11.0
13.0
17.0
21.0
27.0
3
4
5
6
7
8
11
13
15
18
22
27
35
45
53
Globe
Valve*
Angle
Valve*
14
18
23
29
34
46
54
66
80
92
112
136
180
230
270
7
10
12
15
18
22
27
34
40
45
56
67
92
112
132
0.3
0.4
0.5
0.6
0.8
1.0
1.1
1.4
1.6
1.9
2.2
2.8
3.7
4.6
5.5
External
(in)
Transverse Areas
Cast Iron
Pipe
Steel Pipe
Wrought
Iron Pipe
Copper
Pipe
-20
0
20
40
60
80
100
120
140
160
180
200
240
280
320
360
400
500
600
0.000
0.127
0.255
0.390
0.518
0.649
0.787
0.926
1.051
1.200
1.345
1.495
1.780
2.085
2.395
2.700
3.008
3.847
4.725
0.000
0.145
0.293
0.430
0.593
0.725
0.898
1.055
1.209
1.368
1.528
1.691
2.020
2.350
2.690
3.029
3.375
4.296
5.247
0.000
0.152
0.306
0.465
0.620
0.780
0.939
1.110
1.265
1.427
1.597
1.778
2.110
2.465
2.800
3.175
3.521
4.477
5.455
0.000
0.204
0.442
0.655
0.888
1.100
1.338
1.570
1.794
2.008
2.255
2.500
2.960
3.422
3.900
4.380
4.870
6.110
7.388
Nominal Weight
Per Foot
Length of Pipe
Containing One
Cubic Foot
Plain Ends
Threaded
and
Coupled
0.244
0.424
0.567
0.850
1.130
1.678
2.272
2.717
3.652
5.793
7.575
9.109
10.790
14.617
18.974
28.554
40.483
53.600
63.000
78.000
105.000
123.000
171.000
0.245
0.425
0.568
0.852
1.134
1.684
2.281
2.731
3.678
5.819
7.616
9.202
10.889
14.810
19.185
28.809
41.132
Feet
2533.775
1383.789
754.360
473.906
270.034
166.618
96.275
70.733
42.913
30.077
19.479
14.565
11.312
7.198
4.984
2.878
1.826
1.288
1.069
0.817
0.643
0.519
0.358
Number of
Threads Per
Inch of Screw
27
18
18
14
14
11-1/2
11-1/2
11-1/2
11-1/2
8
8
8
8
8
8
8
8
Diameter
Area
Drill Size
Diameter
Area
Drill Size
Diameter
Area
Drill Size
Diameter
Area
3/64
55
54
53
1/16
52
51
50
49
48
5/64
47
46
45
44
43
42
3/32
41
40
39
38
37
36
7/64
35
34
33
32
31
1/8
30
29
28
9/64
.0469
.0520
.0550
.0595
.0625
.0635
.0670
.0700
.0730
.0760
.0781
.0785
.0810
.0820
.0860
.0890
.0935
.0938
.0960
.0980
.0995
.1015
.1040
.1065
.1094
.1100
.1110
.1130
.1160
.1200
.1250
.1285
.1360
.1405
.1406
.00173
.00212
.00238
.00278
.00307
.00317
.00353
.00385
.00419
.00454
.00479
.00484
.00515
.00528
.00581
.00622
.00687
.00690
.00724
.00754
.00778
.00809
.00850
.00891
.00940
.00950
.00968
.01003
.01039
.01131
.01227
.01242
.01453
.01550
.01553
27
26
25
24
23
5/32
22
21
20
19
18
11/64
17
16
15
14
13
3/16
12
11
10
9
8
7
13/64
6
5
4
3
7/32
2
1
A
15/64
B
.1440
.1470
.1495
.1520
.1540
.1562
.1570
.1590
.1610
.1660
.1695
.1719
.1730
.1770
.1800
.1820
.1850
.1875
.1890
.1910
.1935
.1960
.1990
.2010
.2031
.2040
.2055
.2090
.2130
.2188
.2210
.2280
.2340
.2344
.2380
.01629
.01697
.01705
.01815
.01863
.01917
.01936
.01986
.02036
.02164
.02256
.02320
.02351
.02461
.02545
.02602
.02688
.02761
.02806
.02865
.02941
.03017
.03110
.03173
.03241
.03268
.03317
.03431
.03563
.03758
.03836
.04083
.04301
.04314
.04449
C
D
1/4
E
F
G
17/64
H
I
J
K
9/32
L
M
19/64
N
5/16
O
P
21/64
Q
R
11/32
S
T
23/64
U
3/8
V
W
25/64
X
Y
13/32
Z
.2420
.2460
.2500
.2500
.2570
.2610
.2656
.2660
.2720
.2770
.2810
.2812
.2900
.2950
.2969
.3020
.3125
.3160
.3230
.3281
.3320
.3390
.3438
.3480
.3580
.3594
.3680
.3750
.3770
.3860
.3906
.3970
.4040
.4062
.4130
.04600
.04753
.04909
.04909
.05187
.05350
.05515
.05557
.05811
.06026
.06202
.06213
.06605
.06835
.06881
.07163
.07670
.07843
.08194
.08449
.08657
.09026
.09281
.09511
.10066
.10122
.10636
.11045
.11163
.11702
.11946
.12379
.12819
.12962
.13396
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
9/16
19/32
5/8
21/32
11/16
23/32
3/4
25/32
13/16
27/32
7/8
29/32
15/16
31/32
1
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-5/8
1-3/4
1-7/8
2
.4219
.4375
.4531
.4688
.4844
.5000
.5156
.5312
.5625
.5937
.6250
.6562
.6875
.7187
.7500
.7812
.8125
.8437
.8750
.9062
.9375
.9687
1.0000
1.0625
1.1250
1.1875
1.2500
1.3125
1.3750
1.4375
1.5000
1.6250
1.7500
1.8750
2.0000
.13920
.15033
.16117
.17257
.18398
.19635
.20831
.22166
.24850
.27688
.30680
.33824
.37122
.40574
.44179
.47937
.51849
.55914
.60132
.64504
.69029
.73708
.78540
.88664
.99402
1.1075
1.2272
1.3530
1.4849
1.6230
1.7671
2.0739
2.4053
2.7612
3.1416
58
CG53
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
Conversion Factors
By
Boiler hp
33,472
Boiler hp
Horsepower
Horsepower
Horsepower
Horsepower
Horsepower
Kilowatts
Kilowatts
Watts
Watts
Watts
Tons refrig.
Tons refrig.
Btu/hr
lbs H2O evap.
at 212F
Btu/hr
ft-lbs/sec
ft-lbs/min
Btu/min
Kilowatts
Btu/hr
Btu/min
ft-lbs/min
ft-lbs/sec
Btu/min
Btu/hr
Btu/min
34.5
2,540
550
33,000
42.42
0.7457
3,415
56.92
44.26
0.7378
0.05692
12,000
200
0.00002986
0.0290
0.000393
0.00182
0.0000303
0.0236
1.341
0.000293
0.01757
0.02259
1.355
1.757
0.0000833
0.005
To Get
Btu/hr
lbs H2O evap.
at 212F
Btu/hr
ft-lbs/sec
ft-lbs/min
Btu/min
Kilowatts
Btu/hr
Btu/min
ft-lbs/min
ft-lbs/sec
Btu/min
Btu/hr
Btu/min
Boiler hp
Boiler hp
Horsepower
Horsepower
Horsepower
Horsepower
Horsepower
Kilowatts
Kilowatts
Watts
Watts
Watts
Tons Refrig.
Tons Refrig.
Energy
Multiply
Btu
Btu
ft-lbs
latent heat}
of ice
lbs H2O evap.}
at 212F
lbs H2O evap.}
at 212F
ft-lbs
hp-hrs
kw-hrs
lbs H2O evap.}
at 212F
Watt-hrs
Watt-hrs
0.0010307
0.293
0.3765
To Get
ft-lbs
hp-hrs
kw-hrs
{lbs H2O evap.)
at 212F
Watt-hrs
Watt-hrs
143.33
Btu/lb H2O
0.284
kw-hrs
Btu/lb H2O
0.006977
Btu
Btu
Btu
By
778
0.000393
0.000293
0.381
0.001287
2,540
3,415
hp-hrs
Btu
Btu
Btu
970.4
3.415
2,656
Btu
Btu
ft-lbs
{Latent heat
of ice
{lbs H2O evap.
at 212F
{lbs H2O evap.
at 212F
kw-hrs
3.52
hp-hrs
2.63
Weight
Pressure
Power
Multiply
Multiply
By
0.881
To Get
{in Mercury
(at 62F)
{in H2O
(at 62F)
{ft. H2O
(at 62F)
lbs/in 2
ton/ft2
{in. Mercury
(at 62F)
{in. Mercury
(at 62F)
0.4335
lbs/in 2
62.37
lbs/ft 2
atmospheres
29.92
atmospheres
406.8
atmospheres
atmospheres
atmospheres
in. H2O}
(at 62F)
ft H2O}
(at 62F)
ft H2O}
(at 62F)
ft H2O}
(at 62F)
in. Mercury}
(at 62F)
in. Mercury}
(at 62F)
in. Mercury}
(at 62F)
in. H2O}
(at 62F)
ft. H2O}
(at 62F)
lbs/in2
ton/ft2
in. Mercury}
(at 62F)
in. Mercury}
(at 62F)
33.90
14.70
1.058
0.0737
70.73
lbs/ft 2
0.4912
lbs/in 2
0.03342
atmospheres
0.002458
atmospheres
0.0295
0.0680
0.945
atmospheres
atmospheres
atmospheres
{in. H2O
(at 62F)
{ft H2O
(at 62F)
{ft H2O
(at 62F)
{ft H2O)
(at 62F)
{in. Mercury
(at 62F)
{in Mercury
(at 62F)
Bar
kg/cm 2
Multiply
lbs
lbs H2O
(60F)
lbs H2O
(60F)
tons (long)
tons (short)
grains
By
7,000
To Get
grains
0.01602
cu ft H2O
0.1198
2,240
2,000
0.000143
gal H2O
lbs
lbs
lbs
lbs H2O
(60F)
lbs H2O
(60F)
tons (long)
tons (short)
cu ft H2O
62.37
gal H2O
lbs
lbs
8.3453
0.000446
0.000500
Circular Measure
Multiply
Degrees
Minutes
Diameter
Radians
Radians
Circumference
By
0.01745
0.00029
3.142
57.3
3,438
0.3183
To Get
Radians
Radians
Circumference
Degrees
Minutes
Diameter
Volume
13.57
1.131
lbs/in 2
2.309
lbs/ft 2
0.01603
lbs/ft 2
0.014138
lbs/in 2
lbs/in 2
lbs/in 2
2.042
0.0689
0.0703
Velocity of Flow
Multiply
ft/min
ft/min
cu ft/min
cu ft/sec
miles/hr
ft/sec
gal/sec
gal/min
By
0.01139
0.01667
0.1247
448.8
88
60
8.02
0.002228
To Get
miles/hr
ft/sec
gal/sec
gal/min
ft/min
ft/min
cu ft/min
cu ft/sec
Temperature
F = (C x 1.8) + 32
C = (F - 32) 1.8
Multiply
Barrels (oil)
cu ft
cu ft
cu in
gal (oil)
cu in
gal
gal
By
42
1,728
7.48
0.00433
0.0238
0.000579
0.1337
231
To Get
gal (oil)
cu in
gal
gal
barrels (oil)
cu ft
cu ft
cu in
Heat Transmission
Multiply
Btu/in}
/sq ft
/hr/F)
Btu/ft}
/sq ft
/hr/F)
By
0.0833
12
To Get
{Btu/ft
/sq ft
/hr/F)
{Btu/in
/sq ft
/hr/F)
59
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
CG54
sp gr @
60-70F
L
L
L
L
L
S
L
L
L
S
L
S
L
S
L
L
S
S
S
S
S
S
S
L
L
L
L
L
L
S
S
L
S
S
L
1.05
1.01
0.78
0.81
0.82
2.64
0.61
0.90
1.44
0.88
1.00
1.1-1.5
0.84
1.6-2.0
1.23
1.19
1.9-2.4
1.2-1.8
1.20
1.0-1.4
8.82
0.25
1.50
0.95
0.99
1.10
1.11
0.85
0.84
L
L
L
L
S
S
S
S
S
L
L
L
S
L
S
L
L
L
L
L
L
L
L
L
1.26
0.73
2.25
0.072
1.09
1.15
1.05
0.90
0.92
11.34
0.86-1.02
0.93
0.208
1.03
8.90
1.50
1.37
1.05
0.81
0.86
0.88
0.90
0.93
0.95
sp ht @
60F
Btu/lb-F
0.48
0.96
0.514
0.60
0.65
0.23
1.10
1.00
0.28
0.19
0.42
0.22-0.4
0.41
0.22
0.689
0.786
0.224
0.26-0.37
0.35@40
0.265
0.10
0.48
0.32
0.47
0.63
0.35-0.65
0.58
0.653
0.550
0.75-0.82
0.80-0.88
0.53
0.20
0.157
0.89
0.58
0.34
0.60
0.75
0.50
0.70
0.64
0.031
0.36
0.44
0.27
0.48
0.780
0.90-0.93
0.11
0.50
0.64
0.90
0.47
0.44
0.43
0.42
0.41
0.40
Liquid (L)
or
Solid (S)
API Mid-continent crude
API gas oil
Paper
Paraffin
Paraffin, melted
Phenol (carbolic acid)
Phosphoric acid, 20%
Phosphoric acid, 10%
Phthalic anhydride
Rubber, vulcanized
SAE - SW (#8 machine lube oil)
SAE - 20 (#20 machine lube oil)
SAE - 30 (#30 machine lube oil)
Sand
Sea water
Silk
Sodium hydroxide, 50% (caustic acid)
Sodium hydroxide, 30%
Soybean oil
Steel, mild @ 70
Steel, stainless, 300 series
Sucrose, 60% sugar syrup
Sucrose, 40% sugar syrup
Sugar, cane & beet
Sulfur
Sulfuric acid, 110% (fuming)
Sulfuric acid, 98%
Sulfuric acid, 60%
Sulfuric acid, 20%
Titanium (commercial)
Toluene
Trichloroethylene
Tetrachloride carbon
Turpentine, spirits of
Vegetables, fresh, average
Water
Wines, table, dessert, average
Woods, vary from
Wool
Zinc
L
L
S
S
L
L
L
L
L
S
L
L
L
S
L
S
L
L
L
S
S
L
L
S
S
L
L
L
L
S
L
L
L
L
S
L
L
S
S
S
sp gr @
60-70F
.085
0.88
1.7-1.15
0.86-0.91
0.90
1.07
1.11
1.05
1.53
1.10
0.88
0.89
0.89
1.4-1.76
1.03
1.25-1.35
1.53
1.33
0.92
7.90
8.04
1.29
1.18
1.66
2.00
1.84
1.50
1.14
4.50
0.86
1.62
1.58
0.86
1.00
1.03
0.35-0.9
1.32
7.05
0.44
0.42
0.45
0.62
0.69
0.56
0.85
0.93
0.232
0.415
0.19
0.94
0.33
0.78
0.84
0.24-0.33
0.11
0.12
0.74
0.66
0.30
0.203
0.27
0.35
0.52
0.84
0.13
0.42
0.215
0.21
0.42
0.73-0.94
1.00
0.90
0.90
0.325
0.095
sp gr @ 60-70F
sp ht @ 60F Btu/lb-F
1.00
0.60
0.24
0.54
0.325
0.455
0.21
0.255
0.118
0.50
0.45
0.16
3.42
0.25
0.60
0.253
0.225
0.46
0.162
0.453
2.00
1.50
0.97
2.50
1.10
0.97
0.069
1.20
0.55
0.97
1.10
1.50
2.30
60
CG55
sp ht @
60F
Btu/lb-F
Armstrong Steam and Condensate Group, 816 Maple St., Three Rivers, MI 49093 USA Phone: (269) 273-1415 Fax: (269) 278-6555
armstronginternational.com
Armstrong provides intelligent system solutions that improve utility performance, lower energy consumption,and
reduce environmental emissions while providing an enjoyable experience.
P Steam to Plant
RBINE
LP Steam to Plant
LP Steam
REACTOR
FLASH
TANK
FLASH
TANK
LP Steam
JACKETED
KETTLE
ROTATING
DRYER
RE
PUMP
Condensate Return
Condensate Return
Armstrong International
North America Latin America India Europe / Middle East / Africa China Pacific Rim
armstronginternational.com
Handbook P-101-A
Printed in U.S.A. - 2/11
2011 Armstrong International, Inc.
Armstrong provides intelligent system solutions that improve utility performance, lower energy consumption,and
reduce environmental emissions while providing an enjoyable experience.
P Steam to Plant
RBINE
LP Steam to Plant
LP Steam
REACTOR
FLASH
TANK
FLASH
TANK
LP Steam
JACKETED
KETTLE
ROTATING
DRYER
RE
PUMP
Condensate Return
Condensate Return
Armstrong International
North America Latin America India Europe / Middle East / Africa China Pacific Rim
armstronginternational.com
Handbook P-101-A
Printed in U.S.A. - 2/11
2011 Armstrong International, Inc.