QTY

1
120
1

CLR-GA
BU-16-NW
OR-16-NW
BR-16-NW
BR-16-NW
BU-16-NW
OR-16-NW
QTY
1
120
1

E-C1
WIRE NAME POS TERM/PLUG
T957-E11
1
180-9340
T958-E12
2
180-9340
T959-E13
3
180-9340
T960-E14
4
180-9340
T985-E15
5
180-9340
T986-E16
6
180-9340
T987-E17
7
180-9340
T988-E18
8
180-9340
T858-E1
9
180-9340
T859-E2
10
180-9340
T862-E3
11
180-9340
T863-E4
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2253
PAINT/PRO
289-5151
WEDGE
155-2258

CLR-GA
BR-16-NW
BU-16-NW
OR-16-NW
QTY
1

E-C4
WIRE NAME POS TERM/PLUG
G826-E8
1
180-9340
G827-E9
2
180-9340
T853-E10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

CLR-GA
BR-16-NW
OR-16-NW
QTY
1
1
1

E-C8
WIRE NAME POS TERM/PLUG
X987-E20
A
154-2389
X985-E6
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
GN-16-HV

PK-18-GXL
GN-18-GXL

BR-16-HV
OR-18-GXL

CLR-GA
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF
QTY
1
4

E-C2
WIRE NAME POS TERM/PLUG
X983-E5
1
180-9340
X985-E6
2
180-9340
X987-E7
3
180-9340
G826-E8
4
180-9340
G827-E9
5
180-9340
T853-E10
6
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2273
PAINT/PRO
289-5151
WEDGE
155-2263

E-C5
WIRE NAME POS TERM/PLUG
T858-E23
1
291-9856
T862-E21
2
291-9856
T957-E29
3
291-9856
T985-E33
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

E-C9
CLR-GA
WIRE NAME POS TERM/PLUG
WH-16-HF
T859-E27
1
291-9856
GN-16-HF
T863-E25
2
291-9856
BR-16-HF
T959-E31
3
291-9856
GY-16-HF
T987-E35
4
291-9856
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
264-2407
4
SEAL
291-9857

E-C6
CLR-GA
WIRE NAME POS TERM/PLUG
BR-16-NW
X987-E19
A
154-2389
BU-16-NW
X983-E5
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

CLR-GA
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF
QTY
1
4

GY-18-GXL
BU-16-HV
PK-18-GXL
WH-18-GXL
GN-18-GXL
BR-16-HV
GY-18-GXL
WH-16-HV
OR-16-HV

BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

E-C10
CLR-GA
WIRE NAME POS TERM/PLUG
WH-16-HF
T859-E28
1
291-9856
GN-16-HF
T863-E26
2
291-9856
BU-16-HF
T960-E32
3
291-9856
PU-16-HF
T988-E36
4
291-9856
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
264-2407
4
SEAL
291-9857

PK-18-GXL
YL-16-HV
YL-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL

E-C7
WIRE NAME POS TERM/PLUG
T858-E24
1
291-9856
T862-E22
2
291-9856
T958-E30
3
291-9856
T986-E34
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

BR-18-GXL
GN-16-HV
GY-18-GXL
PK-14
YL-18-GXL
BU-18-GXL

BU-16-HV
BU-18-GXL
GY-18-GXL
YL-16-HV
BU-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL
PU-16-HV
PU-18-GXL
BU-18-GXL
GN-16-HV
BR-18-GXL
OR-18-GXL

EXTERNAL ENGINE
HARNESS FORE 2
CONNECTOR
E-C2

E-C1

EXTERNAL ENGINE
HARNESS FORE 1
CONNECTOR

PK-18-GXL
OR-16-HV
BR-16-HV
YL-18-GXL
PK-18-GXL
WH-18-GXL
OR-18-GXL

E-S5
(T859-WH)

YL-18-GXL
BU-16-HV

E-S4
(T863-GN)

IVA 2
CONNECTOR

E-S3
(T858-GY)

INJECTOR 4
CONNECTOR

E-C5
OR-16-GXL
BR-18-GXL

E-S7
(T958-YL)

E-S12
(T987-GY)
E-S8
(T959-BR)

YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
OR-18-GXL

E-C4

E-S1
(X987-BR)

E-S13
(T988-PU)

INJECTOR 3
CONNECTOR

E-C6

IVA OIL PRESSURE

SENSOR
CONNECTOR

E-C8

E-S2
(T862-BU)

E-S9
(T960-BU)

E-C10

IVA 1
CONNECTOR

E-S11
(T986-GN)

OR-18-GXL

INJECTOR 1
CONNECTOR

E-S6
(T957-PU)
E-S10
(T985-WH)

PK-18-GXL
PU-18-GXL
BU-18-GXL
YL-18-GXL

OR-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
PU-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

E-C9

INJECTOR 2
CONNECTOR

E-C7

Harness 292-5549 Connector and Splice Locations

WH-16-HV
GN-16-HV
WH-16-HV
PU-16-HV
YL-16-HV

QTY
1
1
8
1

A-C2
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G828-A34
1
180-9340
PK-18-GXL
G833-A21
2
180-9340
PK-18-GXL
U773-A57
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
230-5008
120mm
PAINT/PRO
289-5150

A-C15
A-C41

IVA EOR
CONNECTOR

A-C7

CRANKCASE PRESSURE
SENSOR CONNECTOR

CLR-GA
PU-18-GXL
OR-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
GY-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

A-C3
WIRE NAME POS TERM/PLUG
Y733-A103
1
180-9340
Y736-A50
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

CLR-GA
GY-18-GXL
YL-18-GXL
QTY
1
120mm

A-C4
WIRE NAME POS TERM/PLUG
G828-A38
1
180-9340
G829-A43
2
180-9340
994-A10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
237-0227
PAINT/PRO
289-5150

CLR-GA
BK-14
RD-14
PK-14
QTY
1
120mm
1

A-C5
WIRE NAME POS TERM/PLUG
G828-A40
1
180-9340
G829-A42
2
180-9340
U779-A6
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
237-0227
PAINT/PRO
289-5150

QTY
1
120mm

CLR-GA
BK-18-GXL
WH-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

A-C7
WIRE NAME POS TERM/PLUG
E965-A48
1
180-9340
E966-A49
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

A-C8
WIRE NAME POS TERM/PLUG
E963-A27
1
180-9340
E964-A26
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

A-C10
WIRE NAME POS TERM/PLUG
F421-A13
1
180-9340
G833-A46
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

CLR-GA
YL-18-GXL
PK-18-GXL
QTY
1
120mm

CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
YL-18-GXL
QTY
1
1
120mm
1

CLR-GA
GN-18-GXL
YL-18-GXL
QTY
1
1
120mm

CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1
150mm

CLR-GA
YL-16-GXL
OR-16-GXL

A-C11
WIRE NAME POS TERM/PLUG
995-A12
1
180-9340
G833-A44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

QTY
1
120mm

CLR-GA
BU-18-GXL
GY-18-GXL

A-C12
WIRE NAME POS TERM/PLUG
G856-A8
1
180-9340
G857-A9
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
CAP-CONNECTOR 274-3774
PAINT/PRO
289-5150
WEDGE
155-2261

QTY
1
120mm

CLR-GA
YL-18-GXL
PK-18-GXL
PK-18-GXL
YL-18-GXL
PU-18-GXL
PK-18-GXL

A-C13
WIRE NAME POS TERM/PLUG
A778-101
1
180-9340
H807-102
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
SEAL-CAP
274-3780
PAINT/PRO
289-5150

QTY
1
120mm

CLR-GA
YL-18-GXL
PK-18-GXL
OR-18-GXL
GY-18-GXL
BR-18-GXL
PK-18-GXL

A-C14
WIRE NAME POS TERM/PLUG
Y736-A50
1
180-9340
Y734-A104
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

QTY
1
120mm

INLET MANIFOLD
AIR PRESSURE
SENSOR
CONNECTOR

CGI
TEMPERATURE
SENSOR
CONNECTOR

FORE INJECTOR
CONNECTOR 1

A-C6
A-C30

QTY
1
150mm
1

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
WH-16-HV
GN-16-HV
GY-16-HV
PU-16-HV
GY-16-HV
WH-16-HV
BU-16-HV
GN-16-HV
QTY
1
120mm
1

CLR-GA
WH-18-GXL
GN-18-GXL
WH-18-GXL
QTY
1
120mm

A-C26
WIRE NAME POS
U781-A94
1
U782-A93
2
Y777-A95
3
Y754-A72
4
Y776-A81
5
U782-A114
6
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
PAINT/PRO

CLR-GA
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
PU-16-HV
GN-16-HV
WH-16-HV
BU-16-HV
BR-16-HV
OR-16-HV
YL-16-HV
QTY
1
150mm
1

CLR-GA
GN-18-GXL
PK-18-GXL
QTY
1
120mm

P/N
230-5011
289-5150

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
239-7353
289-5150

FORE INJECTOR
CONNECTOR 2

A-C30
WIRE NAME POS
X983-A7
1
X985-A14
2
X987-A37
3
G826-A70
4
G827-A69
5
T853-A11
6
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
PAINT/PRO
WEDGE

A-C31
WIRE NAME POS
T957-A16
1
T958-A17
2
T959-A18
3
T960-A19
4
T985-A89
5
T986-A90
6
T987-A85
7
T988-A87
8
T858-A23
9
T859-A24
10
T862-A78
11
T863-A75
12
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
PAINT/PRO
WEDGE

TERM/PLUG
126-1767
126-1767
P/N
3E-3364
289-5150
3E-3365

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-3382
289-5151
3E-3383

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

C13 On-highway Engine

Electrical System
LEE1-840

P174
1306795

P/N
190-7612
289-5151
3E-5180

A-S3
(G833-PK)

A-C9

A-C33
WIRE NAME POS TERM/PLUG
G828-A65
1
180-9340
G829-A64
2
180-9340
U780-A62
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4013
PAINT/PRO
289-5150

Single Wire
Connector

ARD NOZZLE
CLEANING
SOLENOID
CONNECTOR

A-C14

CLR-GA
WH-18-GXL
GN-18-GXL
YL-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
PU-18-GXL

A-C35
WIRE NAME POS
X986-A22
1
X984-A30
2
T856-A31
3
T857-A36
4
X989-A51
5
X988-A52
6
T961-A28
7
T962-A29
8
T989-A86
9
T990-A84
10
T860-A25
11
T864-A71
12
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
PAINT/PRO
WEDGE

Title
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

A-C8

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)

Systems Operation / Testing and Adjusting

P/N
3E-5179
289-5151
3E-5180

Harness 292-5550 Connector Tables

CLR-GA
YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
OR-16-NW
PU-16-NW
GN-16-NW
WH-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW

A-C41
WIRE NAME POS TERM/PLUG
G828-A117
1
180-9340
G829-A119
2
180-9340
E795-A121
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4013
PAINT/PRO
289-5150

A-C42
WIRE NAME POS TERM/PLUG
G828-A118
1
180-9340
G829-A120
2
180-9340
Y923-A122
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4013
PAINT/PRO
289-5150

QTY
1
1

F-C1
WIRE NAME POS TERM/PLUG
X986-F4
1
180-9339
X984-F5
2
180-9339
T856-F6
3
180-9339
T857-F7
4
180-9339
X989-F8
5
180-9339
X988-F9
6
180-9339
T961-F10
7
180-9339
T962-F11
8
180-9339
T989-F12
9
180-9339
T990-F13
10
180-9339
T860-F14
11
180-9339
T864-F15
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
WEDGE
155-2258

CLR-GA
OR-16-NW
BR-16-NW
QTY
1
1
1

CLR-GA
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF
QTY
1
4

F-C4
CLR-GA
WIRE NAME POS TERM/PLUG
OR-16-NW
X989-F16
A
154-2389
YL-16-NW
X986-F4
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

F-C5
WIRE NAME POS TERM/PLUG
X989-F17
A
154-2389
X984-F5
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

F-C6
WIRE NAME POS TERM/PLUG
T860-F21
1
291-9856
T864-F18
2
291-9856
T961-F24
3
291-9856
T989-F26
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

CLR-GA
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF
QTY
1
4

CLR-GA
PU-16-NW
GN-16-NW
QTY
1
1
1

Harness 292-5551 Connector Tables

F-C8
WIRE NAME POS TERM/PLUG
T860-F20
1
291-9856
T864-F19
2
291-9856
T962-F25
3
291-9856
T990-F27
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

F-C9
WIRE NAME POS TERM/PLUG
X988-F23
A
154-2389
T857-F7
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

F-C7
CLR-GA
WIRE NAME POS TERM/PLUG
PU-16-NW
X988-F22
A
154-2389
WH-16-NW
T856-F6
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

CLR-GA
BR-16-NW
GN-16-NW
BU-16-NW

QTY
1
120
1

CLR-GA
YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
OR-16-NW
PU-16-NW
GN-16-NW
WH-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW
QTY
1
120
1

J-C1
WIRE NAME POS TERM/PLUG
K737-J1
1
180-9340
K738-J2
2
180-9340
K739-J3
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2272
PAINT/PRO
289-5151
WEDGE
155-2262

J-C2
WIRE NAME POS TERM/PLUG
X986-J4
1
180-9340
X984-J5
2
180-9340
T856-J6
3
180-9340
T857-J7
4
180-9340
X989-J8
5
180-9340
X988-J9
6
180-9340
T961-J10
7
180-9340
T962-J11
8
180-9340
T989-J12
9
180-9340
T990-J13
10
180-9340
T860-J14
11
180-9340
T864-J15
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
289-5151
WEDGE
155-2258

CLR-GA
OR-16-NW
YL-16-NW
QTY
1
1
1

CLR-GA
OR-16-NW
BR-16-NW
QTY
1
1
1

CLR-GA
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF
QTY
1
4

J-C4
WIRE NAME POS TERM/PLUG
X989-J16
A
154-2389
X986-J4
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

J-C5
WIRE NAME POS TERM/PLUG
X989-J17
A
154-2389
X984-J5
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

J-C6
WIRE NAME POS TERM/PLUG
T860-J21
1
291-9856
T864-J18
2
291-9856
T961-J29
3
291-9856
T989-J31
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

EXTERNAL ENGINE
HARNESS AFT 1
CONNECTOR

CLR-GA
PU-16-NW
WH-16-NW
QTY
1
1
1

CLR-GA
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF
QTY
1
4

J-C7
WIRE NAME POS TERM/PLUG
X988-J22
A
154-2389
T856-J6
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

J-C8
WIRE NAME POS TERM/PLUG
T860-J20
1
291-9856
T864-J19
2
291-9856
T962-J30
3
291-9856
T990-J32
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

J-C9
CLR-GA
WIRE NAME POS TERM/PLUG
PU-16-NW
X988-J23
A
154-2389
GN-16-NW
T857-J7
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

CLR-GA
BR-16-NW
BU-16-NW
QTY
1
1
1

CLR-GA
GN-16-NW
BU-16-NW
QTY
1
1
1

CLR-GA
BR-16-NW
BU-16-NW
QTY
1
1
1

J-C10
WIRE NAME POS TERM/PLUG
K737-J24
A
154-2389
K739-J26
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

J-C11
WIRE NAME POS TERM/PLUG
K738-J2
A
154-2389
K739-J27
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

J-C12
WIRE NAME POS TERM/PLUG
K737-J25
A
154-2389
K739-J28
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

EXTERNAL ENGINE
HARNESS AFT 2
CONNECTOR
J-C2

EXTERNAL ENGINE
HARNESS AFT 1
CONNECTOR

J-C1

A-C26

ARD TURBO OUTLET AND

FLAME DETECT SENSOR
CONNECTOR

F-S2
(T864-YL)

IVA 6
CONNECTOR
F-C9

A-S8
(Y749-GN)

F-S3
(T860-OR)

IVA 5
CONNECTOR

Harness 291-9127 Connector and Splice Locations

F-C4

IVA 6
CONNECTOR

F-S5
(T961-GN)

J-C9

F-S7
(T989-WH)

F-S4
(X988-PU)

INJECTOR 6
CONNECTOR

A-C28

IVA 3
CONNECTOR

F-C8

F-S6
(T990-BR)

J-C10

J-S3
(T860-OR)

IVA 5
CONNECTOR

J-S7
(T961-GN)

J-S5
(K739-BU)
J-C5

IVA 4
CONNECTOR

F-S8
(T962-BU)

J-C8

A-C21

J-S8
(T990-BR)

J-C4

IVA 3
CONNECTOR

J-S1
(X989-OR)

INJECTOR 6
CONNECTOR

ARD BOUNDRY
TEMPERATURE
SENSOR CONNECTOR

IVA 4
CONNECTOR

J-S6
(K737-BR)

J-S4
(X988-PU)

F-S1
(X989-OR)

BRAKE
SOLENOID 1 & 2
CONNECTOR

J-S2
(T864-YL)

J-C7
F-C5

ARD IGNITION COIL

CONNECTOR

OEM PURGE
AIR POWER
CONNECTOR

J-C11

J-C12

A-S7
(U782-PK)

TIMING CALIBRATION (TC)

PROBE CONNECTOR

BRAKE
SOLENOID 3 & 4
CONNECTOR

BRAKE
SOLENOID 5 & 6
CONNECTOR

PARTICULATE TRAP 2
DUAL FILTER
CONNECTOR

A-S4
(U781-YL)

A-C12

A-C18

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

A-C37
WIRE NAME POS TERM/PLUG
C829-A66
1
180-9340
G833-A77
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

ENGINE OIL
PRESSURE SENSOR
CONNECTOR

ARD PILOT FUEL

PRESSURE SENSOR
CONNECTOR

RENR9808

A-C33

A-C35

A-S5
(Y748-WH)

ARD MAIN FUEL

PRESSURE SENSOR
CONNECTOR
A-C20

Form Number
RENR9343

Troubleshooting

A-C23

ARD PURGE
AIR PUMP
CONNECTOR

200-L32 BK-14

P/N
3E-3376
289-5150
3E-3377

F-C7

A-C16

Ground
Circuit
Connection
Number
Identification

TERM/PLUG
180-9339
180-9339
180-9339
8T-8737

ARD PILOT FUEL

CONTROL VALVE
CONNECTOR A-C3

A-C4

Fuse
Pin or Socket
Number

Component
Part Number

A-C22

A-C13

Plug
Wire
Gauge

Wire
Color

Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2

105-9344

CGI ABSOLUTE
PRESSURE SENSOR
CONNECTOR

AFT INJECTOR
CONNECTOR 2

A-C27

ARD MAIN FUEL

CONTROL VALVE
CONNECTOR

Socket

Pin

PARTICULATE TRAP 1
SINGLE FILTER
CONNECTOR
CGI DELTA
A-C25
PRESSURE SENSOR
CONNECTOR

A-S2
(G829-GN)

INLET MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR

P274
1117898

F-C1

A-C17

ARD FUEL
ENABLE VALVE
CONNECTOR

J174
1306795

A-C34

A-S1
(G828-WH)

A-C10

Connector Reference
Designator

325-AG135 PK-14

AFT INJECTOR
CONNECTOR 1

FUEL
TEMPERATURE
SENSOR
CONNECTOR

Harness And Wire Symbols

Harness identification code

This example indicates
wire 135 in harness "AG".

Related Electrical Service Manuals

A-C24
WIRE NAME POS TERM/PLUG
U774-A58
1
180-9340
U775-A68
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
238-8247
PAINT/PRO
289-5150

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

A-C28
WIRE NAME POS
101-A4
1
229-A74
2
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
PAINT/PRO
WEDGE

A-C34
CLR-GA
WIRE NAME POS
BR-16-HV
K737-A54
1
GN-16-HV
K738-A5
2
BU-16-HV
K739-A56
3
4
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE_AS.
120mm
PAINT/PRO
1
WEDGE

A-C23
WIRE NAME POS TERM/PLUG
Y750-A111
1
180-9340
Y751-A88
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
289-5150

A-C25
WIRE NAME POS
U781-A3
1
U782-A91
2
Y746-A92
3
Y741-A61
4
Y742-A76
5
U782-A113
6
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
PAINT/PRO

A-C27
WIRE NAME POS TERM/PLUG
C801-A98
1
180-9340
C800-A97
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
238-8247
PAINT/PRO
289-5150

A-C5

A-C11

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR

CLR-GA
BU-16-HV
OR-16-HV
BR-16-HV
BR-18-GXL
BU-18-GXL
OR-18-GXL

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)

COOLANT
TEMPERATURE
SENSOR
CONNECTOR
A-C37
AIR INLET
TEMPERATURE
SENSOR
CONNECTOR

QTY
1
120mm
1

A-C22
WIRE NAME POS TERM/PLUG
Y748-A60
1
180-9340
Y749-A53
2
180-9340
Y743-A107
3
180-9340
T846-A100
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-5008
PAINT/PRO
289-5150

A-C31

A-C24

CLR-GA
RD-14
BK-14

A-C20
WIRE NAME POS TERM/PLUG
Y748-A63
1
180-9340
Y749-A35
2
180-9340
Y747-A108
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
237-0227
PAINT/PRO
289-5150

ARD COMBUSTION
MAF DELTA PRESSURE
SENSOR CONNECTOR

CGI ACTUATOR
CONNECTOR

QTY
1
120mm

A-C18
WIRE NAME POS TERM/PLUG
Y748-A73
1
180-9340
Y749-A59
2
180-9340
C803-A99
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4013
PAINT/PRO
289-5150

A-C21
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
Y748-A67
1
180-9340
GN-18-GXL
Y749-A55
2
180-9340
OR-18-GXL
Y753-A82
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
239-7349
150mm
PAINT/PRO
289-5150

A-C9
CLR-GA
WIRE NAME POS TERM/PLUG
BU-18-GXL
C967-A15
1
180-9340
PK-18-GXL
G833-A45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
230-4011
120mm
PAINT/PRO
289-5150

CLR-GA
OR-18-GXL
GY-18-GXL

A-C16
WIRE NAME POS TERM/PLUG
1
8T-8737
229-A74
2
3E-5226
101-A4
3
3E-5226
Y735-A80
4
3E-5226
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
177-9654
PAINT/PRO
289-5150
WEDGE
177-9655

A-C17
CLR-GA
WIRE NAME POS TERM/PLUG
YL-18-GXL
Y737-A105
1
180-9340
GY-18-GXL
Y738-A106
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
238-8245
120mm
PAINT/PRO
289-5150

A-C6
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G828-A39
1
180-9340
GN-18-GXL
G829-A41
2
180-9340
PK-18-GXL
R746-A20
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
237-0227
120mm
PAINT/PRO
289-5150

CLR-GA
BU-18-GXL
YL-18-GXL

A-C15
WIRE NAME POS TERM/PLUG
T852-A32
1
180-9340
H807-A33
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
238-8245
PAINT/PRO
289-5150

QTY
1
120mm

A-C2

A-C42

A-C1
WIRE NAME POS TERM/PLUG
K738-A5
1
180-9340
2
8T-8737
3
8T-8737
4
180-9340
386-AR112
A778-101
5
180-9340
6
8T-8737
7
8T-8737
K737-A54
8
180-9340
9
8T-8737
C801-A98
10
180-9340
11
8T-8737
12
8T-8737
Y754-A72
13
180-9340
K739-A56
14
180-9340
R746-A20
15
180-9340
U780-A62
16
180-9340
G829-A2
17
180-9340
X984-A30
18
180-9340
19
8T-8737
C800-A97
20
180-9340
T856-A31
21
180-9340
X985-A14
22
180-9340
23
8T-8737
24
8T-8737
E963-A27
25
180-9340
G856-A8
26
180-9340
Y923-A122
27
180-9340
994-A10
28
180-9340
29
8T-8737
G833-A47
30
180-9340
X986-A22
31
180-9340
32
8T-8737
E795-A121
33
180-9340
34
8T-8737
E964-A26
35
180-9340
G857-A9
36
180-9340
37
8T-8737
C829-A66
38
180-9340
39
8T-8737
40
8T-8737
C803-A99
41
180-9340
T857-A36
42
180-9340
U775-A68
43
180-9340
44
8T-8737
Y735-A80
45
126-1768
E966-A49
46
180-9340
E965-A48
47
180-9340
48
8T-8737
49
8T-8737
X983-A7
50
180-9340
U774-A58
51
180-9340
Y738-A106
52
180-9340
T864-A71
53
180-9340
G827-A69
54
180-9340
T846-A100
55
180-9340
Y741-A61
56
180-9340
U779-A6
57
180-9340
X988-A52
58
180-9340
Y733-A103
59
180-9340
Y734-A104
60
180-9340
T863-A75
61
180-9340
Y776-A81
62
180-9340
Y753-A82
63
180-9340
64
8T-8737
65
8T-8737
Y746-A92
66
180-9340
X989-A51
67
180-9340
X987-A37
68
180-9340
Y737-A105
69
180-9340
U773-A57
70
180-9340
71
8T-8737
G828-A1
72
180-9340
73
8T-8737
T853-A11
74
180-9340
75
8T-8737
H807-A33
76
180-9340
T862-A78
77
180-9340
78
8T-8737
H807-102
79
180-9340
G826-A70
80
180-9340
Y748-A109
81
180-9340
U781-A96
82
180-9340
Y749-A110
83
180-9340
995-A12
84
180-9340
Y777-A95
85
180-9340
86
8T-8737
87
8T-8737
Y751-A88
88
180-9340
Y747-A108
89
180-9340
90
8T-8737
Y743-A107
91
180-9340
92
8T-8737
U782-A83
93
180-9340
Y742-A76
94
180-9340
C967-A15
95
180-9340
F421-A13
96
180-9340
97
8T-8737
98
8T-8737
T860-A25
99
180-9340
T990-A84
100
180-9340
T987-A85
101
180-9340
T989-A86
102
180-9340
T988-A87
103
180-9340
T858-A23
104
180-9340
T962-A29
105
180-9340
T959-A18
106
180-9340
T961-A28
107
180-9340
T960-A19
108
180-9340
Y750-A111
109
180-9340
110
8T-8737
T985-A89
111
180-9340
112
8T-8737
T986-A90
113
180-9340
114
8T-8737
T859-A24
115
180-9340
T957-A16
116
180-9340
117
8T-8737
T958-A17
118
180-9340
119
8T-8737
120
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
264-5732
COVER
292-0637
STRAP
3S-2093
STRAP
206-1345

J-S9
(T989-WH)
J-S10
(T962-BU)

F-C6

INJECTOR 5
CONNECTOR

Harness 292-5550 Connector and Splice Locations

J-C6

INJECTOR 5
CONNECTOR

Harness 292-5551 Connector and Splice Locations

16 Page, (Dimensions: 34 inches x 24 inches)

CLR-GA
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
WH-16-NW
GN-16-NW
GY-16-NW
PU-16-NW
GY-16-NW
WH-16-NW
BU-16-NW
GN-16-NW

KENR5894-02
December 2006

Harness 291-9127 Connector Tables

KENR5894-02

Harness 292-5549 Connector Tables

A-C1
2645732
J2

ENGINE CONTROL MODULE

262-9112
ECM P2
BRAKE SOLENOID LOW/HIGH
IVA END OF RAIL VALVE
HWT INLET AIR SHUTOFF
OIL RECOVERY PUMP
BRAKE SOLENOID MED/HIGH
ARD COMBUSTION AIR CONTROL VALVE RETURN
PARTICULATE TRAP #2 INLET TEMPERATURE
BRAKE RETURN
INLET MANIFOLD AIR PRESSURE
CGI MAF VENTURI DELTA PRESSURE
PSR (IMAP, OIL, CGI DP, CGI ABS)
IVA 4 RETURN
ARD COMBUSTION AIR CONTROL VALVE
IVA 5 RETURN
IVA 2 RETURN
CRANKSHAFT (PRIMARY)SPEED/TIMING TDC SERVICE PROBE +
ARD COMBUSTION MAF DELTA PRESSURE
ENGINE OIL PRESSURE
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP)
IVA 3 RETURN
CRANK CASE PRESSURE
CRANKSHAFT (PRIMARY)SPEED/TIMING +
TDC SERVICE PROBE AIR INLET TEMPERATURE
ARD PILOT FUEL PRESSURE
IVA 6 RETURN
CGI ACTUATOR CAMSHAFT (SECONDARY) SPEED/TIMING +
CAMSHAFT (SECONDARY) SPEED/TIMING IVA 1 RETURN
CGI ACTUATOR +
ARD ACTUATOR RETURN (ARD VALVES)
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE
PRESSURE SENSOR RETURN (VVA)
EXHAUST GAS TEMPERATURE 1 (TUBRO OUTLET TEMP)
PARTICULATE TRAP #1 INLET TEMPERATURE
CGI ABSOLUTE PRESSURE
IVA 5+6 HIGH SIDE
ARD FUEL PRESSURE CONTROL
ARD FUEL PRESSURE CONTROL RETURN
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE
PARTICULATE TRAP #2 OUTLET TEMPERATURE
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY)
PARTICULATE TRAP #1 DELTA PRESSURE
IVA 3+4 HIGH SIDE
IVA 1+2 HIGH SIDE
ARD FUEL ENABLE VALVE
CGI TEMP SENSOR
PRESSURE SENSOR +5V (OIL, IMAP, BARO)
IVA OIL PRESSURE SENSOR
(IVA EOR) RETURN
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE
OIL RECOVERY PUMP RETURN
SENSOR +5V IVA OIL PRESSURE
SENSOR +5V ARD
SENSOR +5V DPF
ARD SENSOR RETURN
COOLANT TEMPERATURE
PARTICULATE TRAP #2 DIFFERENTIAL PRESSURE
ARD IGNITION PRIMARY RETURN
ARD MAIN FUEL PRESSURE SENSOR
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION)
DPF SENSOR RETURN
PARTICULATE TRAP #1 OUTLET TEMPERATURE
INLET MANIFOLD AIR TEMPERATURE
FUEL TEMPERATURE
INJECTOR 5+6 ACTUATOR #1
INJECTOR 6 ACTUATOR
INJECTOR 3 ACTUATOR
INJECTOR 5 ACTUATOR
INJECTOR 4 ACTUATOR
INJECTOR 1+2 ACTUATOR #1
INJECTOR 6 ACTUATOR
INJECTOR 3 ACTUATOR
INJECTOR 5 ACTUATOR
INJECTOR 4 ACTUATOR
ARD IGNITION PRIMARY

K738-A5 GN-16-HV

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

HIGH SIDE
#2 RETURN
#2 RETURN
#2 RETURN
#2 RETURN
HIGH SIDE
#1 RETURN
#1 RETURN
#1 RETURN
#1 RETURN
HIGH SIDE

INJECTOR 1 ACTUATOR #2 RETURN

INJECTOR 2 ACTUATOR #2 RETURN
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE
INJECTOR 1 ACTUATOR #1 RETURN
INJECTOR 2 ACTUATOR #1 RETURN

T852-A32 GY-18-GXL
386-AR112 PK-18-GXL
Y921-A101 GN-18-GXL

NOTE J

K737-A54 BR-16-HV
C801-A98 OR-18-GXL
Y754-A72 GY-18-GXL
K739-A56 BU-16-HV
R746-A20 PK-18-GXL
U780-A62 WH-18-GXL
G829-A2 GN-18-GXL
X984-A30 BR-16-HV
C800-A97 GY-18-GXL
T856-A31 WH-16-HV
X985-A14 OR-16-HV
E963-A27 BK-18-GXL
G856-A8 WH-18-GXL
Y923-A122 PU-18-GXL
994-A10 GY-18-GXL

K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV
T856-A31 WH-16-HV
T857-A36 GN-16-HV
T858-A23 GY-16-HV
T859-A24 WH-16-HV
T860-A25 OR-16-HV
T862-A78 BU-16-HV
T863-A75 GN-16-HV
T864-A71 YL-16-HV
T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
T988-A87 PU-16-HV
T986-A90 GN-16-HV
T987-A85 GY-16-HV
T989-A86 BU-16-HV
T990-A84 BR-16-HV
X983-A7 BU-16-HV
X984-A30 BR-16-HV
X985-A14 OR-16-HV
X986-A22 YL-16-HV
X987-A37 BR-16-HV
X988-A52 PU-16-HV
X989-A51 OR-16-HV
T985-A89 WH-16-HV
G826-A70 BR-18-GXL
G827-A69 BU-18-GXL
T853-A11 OR-18-GXL

A-C15
2388245
T852-A32 GY-18-GXL
H807-A33 YL-18-GXL
CONNECTS TO A-C15
IF OPTION IS USED
A-C24
2304011 L
U774-A58 BU-18-GXL
U775-A68 GY-18-GXL
A-C8
2304011 L
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL

K739-AR126 BU-16-HV
K739-AR127 BU-16-GXL

Y753-A82 OR-18-GXL
Y751-A88 OR-16-GXL
Y750-A111 YL-16-GXL
Y747-A108 BR-18-GXL
Y743-A107 OR-18-GXL
Y738-A106 GY-18-GXL
Y737-A105 YL-18-GXL
Y734-A104 BU-18-GXL
Y733-A103 PU-18-GXL
T846-A100 YL-18-GXL
C803-A99 BR-18-GXL
C801-A98 OR-18-GXL
C800-A97 GY-18-GXL
994-A10 GY-18-GXL
995-A12 BU-18-GXL
Y746-A92 PK-18-GXL
C967-A15 BU-18-GXL
F421-A13 YL-18-GXL
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
R746-A20 PK-18-GXL
U779-A6 BR-18-GXL
T852-A32 GY-18-GXL
U775-A68 GY-18-GXL
U774-A58 BU-18-GXL
Y741-A61 YL-18-GXL
Y742-A76 PU-18-GXL
U780-A62 WH-18-GXL
Y754-A72 GY-18-GXL
C829-A66 GN-18-GXL
Y776-A81 BR-18-GXL
Y777-A95 OR-18-GXL
U773-A57 PK-18-GXL

C829-A66 GN-18-GXL
C803-A99 BR-18-GXL
T857-A36 GN-16-HV
U775-A68 GY-18-GXL
E966-A49 YL-18-GXL
E965-A48 BU-18-GXL
X983-A7 BU-16-HV
U774-A58 BU-18-GXL
Y738-A106 GY-18-GXL
T864-A71 YL-16-HV
G827-A69 BU-18-GXL
T846-A100 YL-18-GXL
Y741-A61 YL-18-GXL
U779-A6 BR-18-GXL
X988-A52 PU-16-HV
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
T863-A75 GN-16-HV
Y776-A81 BR-18-GXL
Y753-A82 OR-18-GXL
Y746-A92 PK-18-GXL
X989-A51 OR-16-HV
X987-A37 BR-16-HV
Y737-A105 YL-18-GXL
U773-A57 PK-18-GXL
G828-A1 WH-18-GXL

A-C3
2304011
Y733-A103 PU-18-GXL
Y736-A50 OR-18-GXL

BK-18
WH-18

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
257-4302

- S/T
+ S/T

1
2

BK-18
WH-18

A-C17
2304011 L
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL

A-C19
3E3364
+ TIMING CALIBRATION (TC)
- PROBE

1
2

COOLANT TEMPERATURE SENSOR

256-6453

SIGNAL
GROUND

1
2

1
2

SIGNAL
GROUND

FUEL TEMPERATURE SENSOR

256-6453

A-C37
2304011 L
C829-A66 GN-18-GXL
G833-A77 PK-18-GXL

1
2

SIGNAL
GROUND

AIR INLET TEMPERATURE SENSOR

256-6453

+ VOLTS
GROUND
SIGNAL

ENGINE OIL PRESSURE SENSOR

248-2167

1
2
3

+ VOLTS
GROUND
SIGNAL

CGI ABSOLUTE
PRESSURE SENSOR
248-2162

G828-A39 WH-18-GXL
G829-A41 GN-18-GXL
R746-A20 PK-18-GXL

A-C22
2305008 RE01
1
Y748-A60 WH-18-GXL
2
Y749-A53 GN-18-GXL
3
Y743-A107 OR-18-GXL
4
T846-A100 YL-18-GXL

G828-A65 WH-18-GXL
G829-A64 GN-18-GXL
U780-A62 WH-18-GXL

U-C2
2304013

G828-U1 WH-18-GXL
G833-U2 PK-18-GXL
G849-U3 BR-18-GXL

1
2
3

A-C2
2305008 L
1
G828-A34 WH-18-GXL
2
G833-A21 PK-18-GXL
3
U773-A57 PK-18-GXL

1
2
3

BK 18
WH 18

CGI DELTA
PRESSURE
SENSOR
248-2165

A-C23
2304013 L
Y750-A111 YL-16-GXL
200-A79 BK-16-GXL
Y751-A88 OR-16-GXL

PK-18-GXL
PU-18-GXL
BU-18-GXL
YL-18-GXL

A-S2

A-C41
2304013

G833-A45
G833-A46
G833-A44
G833-A77
G833-A21

A-S3

G828-A118 WH-18-GXL
G829-A120 GN-18-GXL
Y923-A122 PU-18-GXL

PK-18-GXL
PK-18-GXL
PK-18-GXL
PK-18-GXL
PK-18-GXL

T986-A90 GN-16-HV

L-C2
L-C1
1552269
3E3364
1 OIL RECOVERY
1
Y921-L1 GN-18-GXL
2 PUMP
2
Y921-L2 OR-18-GXL

T859-A24 WH-16-HV
T957-A16 PU-16-HV

A-S5

Y748-A60
Y748-A63
Y748-A67
Y748-A73

T958-A17 YL-16-HV

WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL

U782-A83 PK-18-GXL
A-S7

U782-A91 PK-18-GXL
U782-A93 PK-18-GXL
U782-A113 PK-18-GXL
U782-A114 PK-18-GXL
Y749-A110 GN-18-GXL
A-S8

Y749-A35
Y749-A53
Y749-A55
Y749-A59

GN-18-GXL
GN-18-GXL
GN-18-GXL
GN-18-GXL

K737-J1 BR-16-NW
K738-J2 GN-16-NW
K739-J3 BU-16-NW

T860-J14 OR-16-NW
X988-J9 PU-16-NW
K739-J3 BU-16-NW

A-C35 J-C2
3E5179 1552252
1
YL-16-HV
X986-J4 YL-16-NW
2
BR-16-HV
X984-J5 BR-16-NW
3
WH-16-HV
T856-J6 WH-16-NW
4
T857-J7 GN-16-NW
GN-16-HV
5
OR-16-HV
X989-J8 OR-16-NW
6
PU-16-HV
X988-J9 PU-16-NW
7
GN-16-HV
T961-J10 GN-16-NW
8
WH-16-HV
T962-J11 WH-16-NW
9
BU-16-HV
T989-J12 BU-16-NW
10
BR-16-HV
T990-J13 BR-16-NW
11
OR-16-HV
T860-J14 OR-16-NW
12
YL-16-HV
T864-J15 YL-16-NW

E-S4

E-S5

E-S6
E-S7
E-S8
E-S9
E-S10
E-S11
E-S12
E-S13

T858-E23 GY-16-HF
T858-E24 GY-16-HF
T863-E25 GN-16-HF
T863-E26 GN-16-HF
T859-E27 WH-16-HF
T859-E28 WH-16-HF
T957-E29 PU-16-HF
T958-E30 YL-16-HF
T959-E31 BR-16-HF
T960-E32 BU-16-HF
T985-E33 WH-16-HF
T986-E34 GN-16-HF
T987-E35 GY-16-HF
T988-E36 PU-16-HF

K737-J1 BR-16-NW

T961-J10 GN-16-NW
T962-J11 WH-16-NW
T989-J12 BU-16-NW
T990-J13 BR-16-NW

J-S1

J-S2

J-S3

J-S4

J-S5

J-S6

J-S7
J-S8
J-S9
J-S10

X984-J5
X986-J4
K738-J2
T856-J6
T857-J7

X989-J16 OR-16-NW
X989-J17 OR-16-NW
T864-J18 YL-16-HF
T864-J19 YL-16-HF
T860-J20 OR-16-HF
T860-J21 OR-16-HF
X988-J23 PU-16-NW
X988-J22 PU-16-NW
K739-J27 BU-16-NW
K739-J28 BU-16-NW
K739-J26 BU-16-NW
K737-J24 BR-16-NW
K737-J25 BR-16-NW
T961-J29 GN-16-HF
T962-J30 WH-16-HF
T989-J31 BU-16-HF
T990-J32 BR-16-HF

BR-16-NW
YL-16-NW
GN-16-NW
WH-16-NW
GN-16-NW

1
2
3

CONNECT TO A-C35
IF OPTION IS USED

AP-T3

AP-T4 BOOT2
1

SPARKPLUG L
2775439

X989-F8 OR-16-NW

F-C1
1552252
X986-F4 YL-16-NW
X984-F5 BR-16-NW
T856-F6 WH-16-NW
T857-F7 GN-16-NW
X989-F8 OR-16-NW
X988-F9 PU-16-NW
T961-F10 GN-16-NW
T962-F11 WH-16-NW
T989-F12 BU-16-NW
T990-F13 BR-16-NW
T860-F14 OR-16-NW
T864-F15 YL-16-NW

T864-F15 YL-16-NW
T860-F14 OR-16-NW
X988-F9 PU-16-NW

F-S1

1
2
3

F-S3

F-S4

F-S5

IGNITION COIL
LOW MOUNT
277-8354

128-4182

200-AP2 BK-4
SPARKPLUG WIRE
268-1669

F-S6

T962-F11 WH-16-NW

T989-F12 BU-16-NW
T990-F13 BR-16-NW

X989-F16 OR-16-NW
X989-F17 OR-16-NW

F-S2

T961-F10 GN-16-NW

304mm PIGTAIL

E-C4
2304013
G826-E8 BR-16-NW
G827-E9 BU-16-NW
T853-E10 OR-16-NW

F-S7
F-S8

T857-F7
T856-F6
X986-F4
X984-F5

T864-F18 YL-16-HF
T864-F19 YL-16-HF
T860-F20 OR-16-HF
T860-F21 OR-16-HF
X988-F22 PU-16-NW
X988-F23 PU-16-NW
T961-F24 GN-16-HF
T962-F25 WH-16-HF
T989-F26 BU-16-HF
T990-F27 BR-16-HF

GN-16-NW
WH-16-NW
YL-16-NW
BR-16-NW

E-C5
2642407
1
T858-E23 GY-16-HF
2
T862-E21 BU-16-HF
3
T957-E29 PU-16-HF
4
T985-E33 WH-16-HF
E-C6
1539693
A
X987-E19 BR-16-NW
B
X983-E5 BU-16-NW
E-C7
2642407
1
T858-E24 GY-16-HF
2
T862-E22 BU-16-HF
3
T958-E30 YL-16-HF
4
T986-E34 GN-16-HF
E-C8
1539693
A
X987-E20 BR-16-NW
B
X985-E6 OR-16-NW

16 Page, Color 2, (Dimensions: 34 inches x 24 inches)

KENR5894-02

22 21 20 19 18 17

AR-C39 AR-C40
3E3364 1552269 CONNECT TO
1 1
A-C39
2 2
WHEN USED

T859-E28
T863-E26
T960-E32
T988-E36

AR-C38
1552269

CONNECT TO
A-C38
WHEN USED

1
2

OEM CIRCUIT

1
2

J-C4
1539693
A
X989-J16 OR-16-NW
B
X986-J4 YL-16-NW
J-C5
1539693
A
X989-J17 OR-16-NW
B
X984-J5 BR-16-NW

J-C6
2642407
1
T860-J21 OR-16-HF
2
T864-J18 YL-16-HF
3
T961-J29 GN-16-HF
4
T989-J31 BU-16-HF
J-C7
1539693
A
X988-J22 PU-16-NW
B
T856-J6 WH-16-NW
J-C8
2642407
1
T860-J20 OR-16-HF
2
T864-J19 YL-16-HF
T962-J30 WH-16-HF 3
T990-J32 BR-16-HF 4
J-C9
1539693
A
X988-J23 PU-16-NW
B
T857-J7 GN-16-NW
J-C10
1539693
A
K737-J24 BR-16-NW
B
K739-J26 BU-16-NW
J-C11
1539693
A
K738-J2 GN-16-NW
B
K739-J27 BU-16-NW
J-C12
1539693
A
K737-J25 BR-16-NW
B
K739-J28 BU-16-NW

27 26 25 24 23
38 37 36 35 34 33

52 51 50 49

F-C6
2642407
1
T860-F21 OR-16-HF
2
T864-F18 YL-16-HF
3
T961-F24 GN-16-HF
4
T989-F26 BU-16-HF
F-C7
1539693
A
X988-F22 PU-16-NW
B
T856-F6 WH-16-NW

F-C8
2642407
1
T860-F20 OR-16-HF
2
T864-F19 YL-16-HF
3
T962-F25 WH-16-HF
4
T990-F27 BR-16-HF
F-C9
1539693
A
X988-F23 PU-16-NW
B
T857-F7 GN-16-NW

IVA 1

INJECTOR 2

ALTERNATOR

STARTER
MOTOR

GROUND

NEG

A-C25
2305011 RE01
1
U781-A3 YL-18-GXL
U782-A91 PK-18-GXL 2
Y746-A92 PK-18-GXL 3
Y741-A61 YL-18-GXL 4
Y742-A76 PU-18-GXL 5
U782-A113 PK-18-GXL 6

A-C50
2305010 RE01

A-C26
2397353 RE01
1
U781-A94 YL-18-GXL
2
U782-A93 PK-18-GXL
3
Y777-A95 OR-18-GXL
4
Y754-A72 GY-18-GXL
5
Y776-A81 BR-18-GXL
U782-A114 PK-18-GXL 6

A-C51
2397352 RE01

1
2
3
4
5
6

P-C1
2305010
U781-P1
U782-P2
Y746-P3
Y741-P4
Y742-P5
U782-P6

P-C2
2305010
WH-16
GN-16
PK-16
YL-16
GN-16
BU-16

BATTERY 3

BATTERY 2

BATTERY 1

64 63 62 61

76 75 74 73

72 71 70 69

1
2
3
4
5
6

H-C1
2397352
U781-H1
U782-H2
Y777-H3
Y754-H4
Y776-H5
U782-H6

H-C2
2397352
WH-16
GN-16
PK-16
YL-16
GN-16
BU-16

88 87 86 85 84 83

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

115 114 113 112 111

120 119 118 117 116

1
2
3
4
5
6

450-YL

SIGNAL +
SIGNAL -

C973-GN
NOTE
B & E

C973-GN
450-YL
451-BR

451-BR
NOTE
B & E

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR

10A

IVA 3

101-RD

14 AWG GXL
14 AWG GXL
14 AWG GXL

ENGINE
BLOCK

229-BK
229-BK
229-BK

14 AWG GXL

INJECTOR 5

229-BK
C978-BR
C979-OR

C978-BR
C979-OR

H795-PK

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK

101-RD

14 AWG GXL

10A

IVA 4

101-RD

14 AWG GXL

10A

G840-PU
C977-BU
E716-GY

101-RD

14 AWG GXL

SET/RESUME SWITCH

SERVICE BRAKE PEDAL POSITION SWITCH N/C

C992-PU

H795-PK

C992-PU

(PEDAL RELEASED POSITION)

IVA 5

H795-PK

C979-OR
C992-PU

C975-WH

C975-WH

CRUISE CONTROL ON/OFF SWITCH

LO
MED

INJECTOR 6

H795-PK
RETARDER SOLENOID ON/OFF SWITCH

E716-GY

HI
LO
MED

E717-GN

HI

IVA 6

101-RD
K900-YL
101-RD
101-RD

CLUTCH PEDAL POSITION SWITCH N/C

H795-PK

BRAKE
SOLENOID 1&2

C977-BU

C977-BU

101-RD

(PEDAL RELEASED POSITION)

A/C HIGH PRESSURE SWITCH N/C

BRAKE
SOLENOID 3&4

H795-PK

BRAKE
SOLENOID 5&6

C975-WH

E971-GN

E971-GN
NOTE
C & F

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

BK
RD
WH

ACCELERATOR PEDAL POSITION SENSOR

B
A
C

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

G808-BU
G809-GN

J403/P403

AFT HARNESS
CONNECTORS
J-C1, J-C2

FORE HARNESS
CONNECTOR
E-C1, E-C2

BRAKE SOLENOID
5 & 6 CONNECTOR
J-C12

229-BK
229-BK
C986-BR
229-BK

H795-PK
C985-BU
C986-BR
G840-PU
COOLING FAN
SOLENOID

IVA 3

IVA 4

G808-BU
G809-GN

1
2

H795-PK
C985-BU
C986-BR

BRAKE SOLENOID
3 &4 CONNECTOR
J-C11

ARC
SUPPRESSOR

229-BK
J906-BR

NOTE A

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 POSITIVE
INPUT #15 NEGATIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
HIGH EXHAUST TEMPERATURE LAMP
AFTERTREATMENT REGENERATION LAMP
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
CRUISE CONTROL SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
CRUISE CONTROL RESUME
SERV. BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED + BATTERY
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL LOW
UNSWITCHED + BATTERY
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
- BATTERY
INPUT #13
- BATTERY
ACCELERATOR PEDAL POSITION
- BATTERY
INPUT #8
-BATTERY
IGNITION KEY SWITCH

BRAKE SOLENOID
1 & 2 CONNECTOR
J-C10

INJECTOR 5

IVA 2
CONNECTOR
E-C8

IVA 5

INJECTOR 6

ACRONYM

IVA 1
CONNECTOR
E-C6

IVA 6
CONNECTOR
J-C9

INJECTOR 1
CONNECTOR
E-C5
IVA 6

IVA OIL PRESSURE

SENSOR CONNECTOR
E-C4
INJECTOR 5
CONNECTOR
J-C6

INJECTOR 4
CONNECTOR
E-C10

IVA 4
IVA 3
CONNECTOR CONNECTOR
J-C5
J-C4

INJECTOR 3
CONNECTOR
E-C9

(+) BATTERY

DESCRIPTION

(+) BATTERY SWITCHED

ASO

AIR SHUTOFF

EOR

END OF RAIL

STARTING CIRCUIT

MAF

MASS AIR FLOW

(-) BATTERY / SENSOR RETURN

ARD

CAT REGENERATION SYSTEM

CGI

CLEAN GAS INDUCTION

IMAP

INLET MANIFOLD AIR PRESSURE

IVA

INLET VALVE ACTUATOR

TSR

TEMPERATURE SENSOR RETURN

PSR

PRESSURE SENSOR RETURN

SENSOR / ACTUATOR SUPPLY

SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM

INJECTOR 2
CONNECTOR
E-C7

J1587 DATA LINK

J1939 DATA LINK

TOP VIEW OF ENGINE

ARD MAIN FUEL
CONTROL VALVE
CONNECTOR
A-C14

SYMBOL

ARD PILOT FUEL

CONTROL VALVE
CONNECTOR
A-C3

ABBREV

IVA EOR
CONNECTOR
A-C15

56 55 54 53

68 67 66 65

E794-YL
E793-BU

14 AWG GXL

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR
A-C27

PARTICULATE TRAP 1
SINGLE FILTER CONNECTION

C974-PU

SIGNAL -

TACHOMETER

10A

INJECTOR 4

ARD COMBUSTION MAF

DELTA PRESSURE SENSOR
CONNECTOR
A-C42
1
2
3
4
5
6

C974-PU

SIGNAL +

TO CHASSIS
J1939 DATALINK

INJECTOR 3

AIR INLET TEMPERATURE

SENSOR CONNECTOR
A-C37

AIR INLET
SHUTOFF SOLENOID
2285826

C985-BU
H795-PK

NOTE D

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

POS

VEHICLE
BATTERY

WIRE1914 OR-10
233-6196

L994-YL
659-PK
G880-PK
K998-BU
SPEEDOMETER

NOTE Z

IVA 2

P1
1607689

NOTE A

659-PK
AFTERTREATMENT
REGENERATION LAMP
HIGH EXHAUST
TEMPERATURE LAMP

9 PIN CAB
CONNECTOR
+ BATTERY B
- BATTERY A
J
H
J1587- G E793-BU
J1587+ F E794-YL
J1939 SHIELD E A249-BK
J1939- D K990-GN
J1939+ C K900-YL

CGI ACTUATOR
CONNECTOR
A-C24

R-T1 131-1494

48 47 46 45

60 59 58 57

INJECTOR 1

L994-YL

WARNING LAMP

OFF
ON
START

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON

+8V
ACCELERATOR PEDAL POSITION

F-C4
1539693
A
X989-F16 OR-16-NW
B
X986-F4 YL-16-NW
F-C5
1539693
A
X989-F17 OR-16-NW
B
X984-F5 BR-16-NW

CHECK ENGINE LAMP

KEYSWITCH

IVA 5
CONNECTOR
J-C7

OEM CIRCUIT
OEM CIRCUIT
OEM CIRCUIT

AIR INLET
SHUTOFF RELAY
241-88371

BK-18
BK-18

16 15 14 13 12 11

32 31 30 29 28
44 43 42 41 40 39

E-C10
2642407
1
WH-16-HF
2
GN-16-HF
3
BU-16-HF
4
PU-16-HF

TO + BATTERY

TO VEHICLE
COMPONENTS

MANUAL AIR
INLET SHUTOFF
OPERATOR INTERFACE

R-C1
1552269

R-T2 131-1497

N/O RELAY

E-C9

2642407
1
T859-E27 WH-16-HF
2
T863-E25 GN-16-HF
3
T959-E31 BR-16-HF
4
T987-E35 GY-16-HF

264-5732

IVA OIL
PRESSURE SENSOR
248-2168

AIR INLET SHUTOFF

H807-A33 YL-18-GXL
E795-A121 YL-18-GXL
Y923-A122 PU-18-GXL
Y921-A101 GN-18-GXL
Y922-A102 OR-18-GXL

ANALOG +5V
GROUND
SIGNAL

INJECTOR 6
CONNECTOR
J-C8

NOTE J

10

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

1
2
3

AFT INJECTOR CONNECTIONS WITHOUT BRAKE

LOW MOUNT IGNITION COIL

COIL JUMPER
284-2407

386-AR116 PK-18-GXL
K739-AR127 BU-18-GXL

386-AR116 PK-18-GXL
386-AR116 PK-18-GXL

X986-A22
X984-A30
T856-A31
T857-A36
X989-A51
X988-A52
T961-A28
T962-A29
T989-A86
T990-A84
T860-A25
T864-A71

ARD GND

CF-C1
CF-C2
2304014
2304013
Y750-CR1 YL-16
200-CR2 BK-16
Y751-CR3 OR-16

NOTE J

386-AR112 PK-18-GXL

1
2
3
4

T864-J15 YL-16-NW

AFT INJECTOR
CONNECT0R 2

A-T3 7H-1176

COIL GND

1
2
3

386-AR115 PK-18-GXL

AR-S11

K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV

X989-J8 OR-16-NW

J-C1
1552272

A-C34
3E3376

200-AP1 BK-4
SPARKPLUG WIRE
AP-T2BOOT2
268-1669
SPARKPLUG
2775439

200 BK-16

C800-A97 GY-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
T846-A100 YL-18-GXL
Y734-A104 BU-18-GXL
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL
Y743-A107 OR-18-GXL
Y747-A108 BR-18-GXL
Y748-A73 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A63 WH-18-GXL
Y748-A60 WH-18-GXL
Y733-A103 PU-18-GXL
Y749-A55 GN-18-GXL
Y749-A53 GN-18-GXL
Y749-A59 GN-18-GXL
Y749-A35 GN-18-GXL
Y753-A82 OR-18-GXL
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL

Y748-A109 WH-18-GXL

AFT INJECTOR
CONNECT0R 1

ARD COMBUSTION MAF

DELTA PRESSURE SENSOR
284-5320

+ VOLTS
GROUND
SIGNAL

1
2
3

A-S4

T985-A89 WH-16-HV

T986-E16 GN-16-NW

GND

A-C16
1552269
Y921-A101 GN-18-GXL 1
Y922-A102 OR-18-GXL 2

U781-A94 YL-18-GXL
U781-A3 YL-18-GXL

T985-E15 WH-16-NW

E-S3

T862-E21 BU-16-HF
T862-E22 BU-16-HF

A-T2 131-1505

U781-A96 YL-18-GXL

T960-E14 BU-16-NW

IGNITION COIL
HIGH MOUNT
277-8354

1
2
3

AP-T1 128-4182

A-C42
2304013

G833-A47 PK-18-GXL
T860-A25 OR-16-HV
T990-A84 BR-16-HV
T987-A85 GY-16-HV
T989-A86 BU-16-HV
T988-A87 PU-16-HV
T858-A23 GY-16-HV
T962-A29 WH-16-HV
T959-A18 BR-16-HV
T961-A28 GN-16-HV
T960-A19 BU-16-HV
Y750-A111 YL-16-GXL

304mm PIGTAIL

ECM GND

CRANKCASE PRESSURE SENSOR

284-5320

+ VOLTS
GROUND
SIGNAL

1
2
3

T959-E13 BR-16-NW

E-S2

X987-E19 BR-16-NW
X987-E20 BR-16-NW

X983-E5 BU-16-NW
X985-E6 OR-16-NW
T853-E10 OR-16-NW
G827-E9 BU-16-NW
G826-E8 BR-16-NW

ARD TURBO OUTLET AND

FLAME DETECT SENSOR
288-6820

ARD COMBUSTION AIR

CONTROL VALVE
287-3131

GN-16
GN-16

A-T1 131-1505

G828-A117 WH-18-GXL
G829-A119 GN-18-GXL
E795-A121 YL-18-GXL

1
2
3

ARD BOUNDARY
TEMPERATURE SENSOR
274-8008

+ VOLTS
GROUND
SIGNAL

+ VOLTS
GROUND
SIGNAL 1 TURBO OUTLET TEMP
SIGNAL 2 FLAME DETECT TEMP

A-C27
2304011 L
1
C801-A98 OR-18-GXL
2
C800-A97 GY-18-GXL

CGI TEMPERATURE
SENSOR
280-3921

+ VOLTS
GROUND
SIGNAL

OR-18

+ VOLTS
GROUND
SIGNAL

T958-E12 YL-16-NW

T987-E17 GY-16-NW

ARD MAIN FUEL PRESSURE SENSOR

284-2728

OR-18
BK 18
WH 18

INLET MANIFOLD AIR

PRESSURE SENSOR
248-2165

A-C33 U-C1
2304013 L 2304014

T957-E11 PU-16-NW

ARD PILOT FUEL PRESSURE SENSOR

283-0242

+ VOLTS
GROUND
SIGNAL

1
2
3

A-C21
2397349 RE01
1
Y748-A67 WH-18-GXL
2
Y749-A55 GN-18-GXL
3
Y753-A82 OR-18-GXL

A-C6
2370227
+ VOLTS
GROUND
SIGNAL

T863-E4 GN-16-NW

T988-E18 PU-16-NW
+ VOLTS
GROUND
SIGNAL

1
2
3

Y748-A63 WH-18-GXL
Y749-A35 GN-18-GXL
Y747-A108 BR-18-GXL

1
2
3

1
2
3

T858-E1 GY-16-NW

E-S1

A-C20
2370227

A-C10
2304011 L
F421-A13 YL-18-GXL
G833-A46 PK-18-GXL

G828-A40 WH-18-GXL
G829-A42 GN-18-GXL
U779-A6 BR-18-GXL

FUEL ENABLE VALVE (24V)

287-5783

GN-16
GN-16

A-C31 E-C2
1907612 1552273
1
PU-16-HV
T957-E11 PU-16-NW
2
YL-16-HV
T958-E12 YL-16-NW
3
BR-16-HV
T959-E13 BR-16-NW
4
BU-16-HV
T960-E14 BU-16-NW
5
WH-16-HV
T985-E15 WH-16-NW
6
GN-16-HV
T986-E16 GN-16-NW
7
GY-16-HV
T987-E17 GY-16-NW
8
PU-16-HV
T988-E18 PU-16-NW
9
GY-16-HV
T858-E1 GY-16-NW
10
WH-16-HV
T859-E2 WH-16-NW
11
BU-16-HV
T862-E3 BU-16-NW
12
GN-16-HV
T863-E4 GN-16-NW

A-C18
2304013
Y748-A73 WH-18-GXL
Y749-A59 GN-18-GXL
C803-A99 BR-18-GXL

INLET MANIFOLD AIR

TEMPERATURE SENSOR
256-6453

SIGNAL
GROUND

T957-A16
T958-A17
T959-A18
T960-A19
T985-A89
T986-A90
T987-A85
T988-A87
T858-A23
T859-A24
T862-A78
T863-A75

ARD FUEL ENABLE VALVE (12V)

287-5783

GN-16
GN-16

1
2

A-C5
2304013 L

G829-A64 GN-18-GXL
G829-A42 GN-18-GXL
G829-A43 GN-18-GXL
G829-A41 GN-18-GXL
G829-A119 GN-18-GXL
G829-A120 GN-18-GXL

1
2

X983-E5 BU-16-NW
X985-E6 OR-16-NW
X987-E7 BR-16-NW
G826-E8 BR-16-NW
G827-E9 BU-16-NW
T853-E10 OR-16-NW

FORE INJECTOR
CONNECTOR 2

ARD MAIN FUEL

CONTROL VALVE
285-8734

GN-16
GN-16

1
2
3
4
5
6

T859-E2 WH-16-NW

ARD PILOT FUEL

CONTROL VALVE
285-8735

GN-16
GN-16

1
2

Y734-A104 BU-18-GXL

G829-A2 GN-18-GXL

Y743-A107 OR-18-GXL

1
2

A-C14
2304011

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
257-4301

- S/T
+ S/T

Y751-A88 OR-16-GXL
Y747-A108 BR-18-GXL

U782-A83
Y742-A76
C967-A15
F421-A13

X983-A7 BU-16-HV
X985-A14 OR-16-HV
X987-A37 BR-16-HV
G826-A70 BR-18-GXL
G827-A69 BU-18-GXL
T853-A11 OR-18-GXL

A-C4
2370227

G828-A65 WH-18-GXL
G828-A40 WH-18-GXL
G828-A38 WH-18-GXL
G828-A34 WH-18-GXL
G828-A39 WH-18-GXL
G828-A117 WH-18-GXL
G828-A118 WH-18-GXL

A-S1

NOTE A
A-C12
1552269
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL

G828-A38 WH-18-GXL
G829-A43 GN-18-GXL
994-A10 GY-18-GXL

G828-A1 WH-18-GXL

Y922-A102 OR-18-GXL
G826-A70 BR-18-GXL
Y748-A109 WH-18-GXL
U781-A96 YL-18-GXL
Y749-A110 GN-18-GXL
995-A12 BU-18-GXL
Y777-A95 OR-18-GXL

IVA EOR (24V)

265-4215

T862-E3 BU-16-NW

A-C30 E-C1
3E3382 1552253

CGI
ACTUATOR

1
2

1
2

A-C9
2304011 L
C967-A15 BU-18-GXL
G833-A45 PK-18-GXL

T853-A11 OR-18-GXL
H807-A33 YL-18-GXL
T862-A78 BU-16-HV

GN-16
GN-16

1
2

A-C7
2304011
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL

A-C11
2304011 L
995-A12 BU-18-GXL
G833-A44 PK-18-GXL

NOTE J

E964-A26 WH-18-GXL
G857-A9 YL-18-GXL

IVA EOR (12V)

265-4214

NOTE A

AR-S13

E795-A121 YL-18-GXL

GN-16
GN-16

NOTE A

K739-AR56 BU-16-HV

G833-A47 PK-18-GXL
X986-A22 YL-16-HV

1
2

X987-E7 BR-16-NW

FORE INJECTOR
CONNECTOR 1

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR
A-C27

PARTICULATE TRAP 2
DUAL FILTER CONNECTION

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

COLOR

RD

RED

WH

WHITE

OR

ORANGE

YL

YELLOW

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

CONNECTOR

GN

GREEN

BU

BLUE

ATCH WIRE, CABLE

COMPONENT

SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

H#

CIRCUIT GROUPING
DESIGNATION

OEM SUPPLIED
JUMPER

THIS SCHEMATIC IS FOR THE C13 ON-HIGHWAY ENGINE (S/N: LEE1-840)

DIAGRAM WIRING PART NUMBER 238-6712 CHG 11

160-7689

13

23

14

31

24

39

32

47

40

57

48

70

58

CGI ABSOLUTE
PRESSURE SENSOR
CONNECTOR
A-C5

230-4014

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

IGNITION COIL
CONNECTOR
A-C23

RED

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY

IN OFF POSITION AND ENGINE NOT RUNNING.

230-4011

RIGHT SIDE VIEW OF ENGINE

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.

TOP VIEW OF ENGINE

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR

ENGINEERING APPROVAL.
155-2269

153-9693

CRANKCASE PRESSURE
SENSOR CONNECTOR
A-C41

237-0227

GRAY

ARD PILOT FUEL

PRESSURE SENSOR
CONNECTOR
A-C18

FORE INJECTORS
CONNECTORS
A-C30, A-C31

DESIGNATION
DESCRIPTION
A
MAIN ENGINE HARNESS
AR
MAIN ENGINE HARNESS W/ ASO
C
LOW COIL JUMPER HARNESS
F
INTERNAL HARNESS (AFT W/O BRAKE)
H
OEM JUMPER
J
INTERNAL HARNESS (AFT)
E
INTERNAL HARNESS (FORE)
N
ARD SINGLE DPF
P
OEM JUMPER
U
CGI MAF DELTA P JUMPER HARNESS
K
DPF DUAL FILTER
W
CRANK CASE CONDENSATION PUMP JUMPER
L
OCV FILTER PUMP JUMPER (FRONT)
L
OCV FILTER PUMP JUMPER (REAR)

ARD MAIN FUEL

PRESSURE SENSOR
CONNECTOR
A-C20

AFT INJECTORS
CONNECTORS
A-C34, A-C35

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
A-C7

239-7353

155-2273

INLET MANIFOLD
AIR PRESSURE
SENSOR CONNECTOR
A-C6

INLET MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
A-C9

ARD FUEL ENABLE

VALVE CONNECTOR
A-C17

230-5011
230-4013

3E-3382

RED
3

155-2252

12

11

10

ARD TURBO OUTLET AND

FLAME DETECT SENSOR
CONNECTOR
A-C22

FUEL TEMPERATURE
SENSOR CONNECTOR
A-C10

155-2272

239-7349

ARD BOUNDARY
TEMPERATURE SENSOR
CONNECTOR
A-C21

1
2
1

TIMING CALIBRATION (TC)

PROBE CONNECTOR
A-C12

4
3

CGI DELTA PRESSURE

SENSOR CONNECTOR
A-C33

230-5008

3E-3376

264-2407

1
2

238-8245

RED

RED

4
3

ENGINE OIL
PRESSURE SENSOR
CONNECTOR
A-C4

FRONT VIEW OF ENGINE

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
A-C8

OIL RECOVERY
PUMP CONNECTOR
A-C16

PARTICULATE
TRAP 1 SINGLE
FILTER CONNECTOR
A-C25

LEFT SIDE VIEW OF ENGINE

PARTICULATE
TRAP 2 DUAL
FILTER CONNECTOR
A-C26

REAR VIEW OF ENGINE

PART NUMBER
291-9127
286-8235
280-2407
292-5550
XXX-XXXX
292-5551
292-5549
275-8739
XXX-XXXX
278-5325
XXX-XXXX
283-3733
292-0986
292-5609

CHG LVL
00
00
00
00
00
00
00
00
XX
00
XX
00
00
00

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE G: FOR HIGH FUEL FILTER MOUNT, WIRE G833 A46 WILL CONNECT TO
SIDE 1 ON THE SPLICE. FOR MID FUEL FILTER MOUNT, WIRE
G833 A46 WILL ATTACH TO SIDE 2 OF THE SPLICE (AS SHOWN).
NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE J: WIRING ONLY EXISTS ON HARNESS 286-8235 FOR THE AIR INLET SHUTOFF
OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
A-C34 PIN 3.
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK AND CONNECTS DIRECTLY
TO SERVICE TOOL CABLE 157-4829. THE DIAGNOSTIC CONNECTOR NOT
SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY ON PIN (B). THIS
CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL CABLE 139-4166.