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OUTLINE
Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply/Ballast Combination Main Board Ft Control Board Side Keys
42LH40
42LH40
CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.
42LH40
ESD Notice
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
42LH40
LG CONTACT INFORMATION
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website LG Web Training LG CS Academy (800) 243-0000 (800) 847-7597
LCD-DV: 32LG40, 32LH30, 37LH55, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90, 47LH85 PLASMA: 42PG20, 42PQ20, 50PQ30, 50PG20, 50PS80, 50PS60
42LH40
42LH40
42LH40
This section of the manual will discuss the specifications of the 42LH40 LCD Direct View Display Panel.
42LH40
Basic Specifications
Key Features
Full HD 1080p HD Resolution 70,000:1 Dynamic Contrast Ratio TruMotion 120Hz Intelligent Sensor Mode 2.7ms Response Time (GTG) 500 cd/m2 Brightness Wide Color Gamut Super IPS Panel Wide Viewing Angle XD Engine 24p Real Cinema ISFccc Ready Picture Wizard AV Mode II (Cinema, Sports, Game) 60,000 Hour Panel Life (typical) NTSC/ATSC Tuners with Clear QAM
10 July 2009 LCD DV 42LH40
11
42LH40
1080P
FORMATS NTSC 480I SD 480P HD 1080I HD 720P HD 1080P Possible Frame Rates: 24FPS 30FPS 60FPS
240 Lines 480 Lines 540 Lines 720 Lines 1080 Lines
BOTTOM PORTION
13
42LH40
SIDE KEYS
To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears
Note: If a Password is required to enter the Service Menu. Enter; 0000 14 July 2009 LCD DV 42LH40
Side In/Out
Rear
Side
15
42LH40
USB DOWNLOAD
1) Create an LG_DTV folder on the USB Flash Drive
2) Copy new software (xxx.epk) to "LG_DTV" folder. Make sure to have correct software file. 3) With TV turned on, insert USB flash drive. 4) You can see the message TV Software Upgrade (See figure to right) 5) Cursor left and highlight "START" Button and push Enter button using the remote control. 6) You can see the download progress Bar. 7) Do not unplug until unit has automatically restarted. 8) When download is completed, you will see COMPLETE. 9) Your TV will be restarted automatically.
* CAUTION: Do not remove AC power or the USB Flash Drive. Do not turn off Power, during the upgrade process.
16
42LH40
25-13/16" 655.3mm
16-1/8" 410mm
12-15/16" 327.8mm
9-1/16" 230mm
20-7/16" 518mm
Center
7-7/8" 200mm
8-7/8" 225.3mm
2-9/16" 65.7mm Weight without Stand: 36.4 lb Weight with Stand: 40.3 lb 22-13/16" 580mm 11-9/16" 294mm
17
Disassembly: This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42LH40 LCD Direct View Television.
Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board. Troubleshooting: This section of the manual will also discuss troubleshooting. Upon completion of this section the Technician will have a better understanding of how to diagnosis and resolve problems.
18
42LH40
Remove the 21 screws indicated. Pay attention to the size and type of screw as there are many different types. Putting in an improper screw when reassembling may Cause damage.
The Stand does not need to be removed before removing the back.
19
42LH40
POWER SUPPLY
LVDS Cable
Backlight Connections RF Input AC Input Speaker R Master Power Switch Rear Inputs Speaker L
Ft IR/LED Control
20
42LH40
21
42LH40
P201
P401 SK102
22
42LH40
If the TV wont come on, be sure to check the Main Power Switch before assuming a failure has occurred. This switch breaks AC to the SMPS.
MAIN POWER SWITCH LOCATION TYPE 1 (Bottom Right Side viewed from front)
Of f
On
23
42LH40
21
42LH40
BALLAST SECTION
Drive Sig
12V/24V Regulators
Inverter On
Backlights Light
9
P-DIM
10
Stand By 5V
At point 3 TV is in Stand-By state. Energy Star compliant. Less than 1 Watt
12V 24V
9
PWR Inv On A-DIM Fixed P-DIM
Cust Menu for Backlight Picture Content Intelligent Sensor feedback TFT Driver Section Main PWB
IC1100 Tru-Motion TFT Controler Section Video 11
6
24V Audio
Other Regs
Other Circuits
Relay On (PWR) 5
To Panel
12V LVDS
MAIN PWB
8 7 Inv On/Off LVDS Panel Control
Blue LED lights to assist Backlight Lamp Firing Ft Control Remote or Key Power On
4 25
L708
Q706
6 5 3 4 1 2
6V
12V
R739 47K
Q705 Q704
R740 47K 0.6V 0V
R732 22K
8 7
STBY5V
0.6V 0.2V
P201
n/c PWR Gnd Gnd Gnd Gnd
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 n/c 4.98V Gnd Gnd Gnd Gnd 5V 5V 5V 5V Gnd Gnd 12V 12V Gnd Gnd 21.3V 21.3V n/c 3.8V 1.8V 0V n/c 3.38V
P700
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
n/c PWR ON
Q703
R726 10K
C711 150pF
R245 100
Q701 Q700
10K R702
Power On
L706 R708 C745 100uF R257
SBY5V Gnd Gnd 12V Gnd Gnd 24V n/c INV.On A.DIM ERR Out n/c PWM-DIM
5.2V
C726 220uF L707
STBY5V 12V
C722 47uF
R717 3.3K
Error 5V: Normal 0V: Lamps try to fire 4 time, if Error line is high, Micro shuts off television. +5V General
IC100 Mstar
24V
L704 C721 68uF C727 68uF
Q702
R714 100
R201 100
L700
PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the Video Processor Chip. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range
A-DIM
R760
PWM-DIM
L705 C725 1uF 0
R189
26
C181 1uF
100
27
42LH40
28
42LH40
EEFL (External Electrode Fluorescent Lamp) LOW COST Large number of lamps driven by a single inverter 29 July 2009 LCD DV 42LH40
Introducing EEFL
Simple structure, Low price
Low Cost
Large number of Lamp Drive by single inverter
30
42LH40
For CCFL, Hg gas is consumed mainly near the internal electrode For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas
31
42LH40
SMPS PWB
1.2Kv
T704
32
42LH40
P201
7 9 8 10 20
P700
7 9 20 8 10
R717 3.3K
To Backlights 1.2Kv
P402 P401 Two Transformers Hot Gnd
Stand By 5V Reg
IC100 Mstar
On Back of PWB
INV On/Off
IC301
Controller 380V Reg 160V Reg 12V Reg 2 2
Q702
GPIO 136
Q701
R706 R703
R237 100 GPIO 134
13 14
13 14 17 18
12V
24V Reg
17 18
RL-ON
STBY5V
Q700
R201 100 GPIO 97
390V 0V~130V
22 On Back of PWB
22 24 21
E8
R189 100
ERROR-Out
PWM-2 PWB-0
IC600
Ballast Control IC
24 21
Drive Control
VBR-B (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the Video Processor. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range
33
PWMDIM manipulates the Burst Triangle Oscillator in the ballast drive IC. ADIM also manipulates the Burst Triangle Oscillator But it is not used.
Note: Backlights will attempt to fire 4 time. During these attempts, the Error line will change from 5V to 0V. 0V when lamp tries to fire or is lit. 5V when the lamps are not lit. After 4 attempts, if the Error Out line returns to 5V, this tells the Micro to turn the set off.
34
42LH40
STBY
Run
Diode Check
23 21 19 17 15 13 11 9 7 5 3 1
1
nc
1
24 22 20 18 16 14 12 10 8 6 4 2
2
PDIM
3.2V 0V 3.8V 21.4V Gnd 12.3V Gnd 5.14V 5.14V Gnd Gnd 4.98V
Open Open 2.25V 0.81V Gnd 1.2V Gnd 2.85V 2.85V Gnd Gnd 1.19V
Err Out INV.ON 24V Gnd 12V Gnd 5V 5V Gnd Gnd PWR-ON
PDIM Pin 24 can vary according to type of signal being processed and the OSD Backlight setting. 0.6V 0% to 3.3V 100%. Output from the Video Processor IC100.
35
42LH40
SK101 "SMPS" to MASTER POWER SWITCH Pin 1 2 Label n/a n/a STBY Run Diode Check OL OL
120Vac
120Vac
AC Voltage Readings Across Pins 1 and 2 for STBY and RUN. Bottom Right of SMPS
AC Voltage Readings for either pin 1 or pin 2 in STBY and RUN with one lead on Neutral of SK100. With the Master Power Switch Closed (On) AC flows. When Open (Off) AC open and does not flow. F100 6.3A/250V AC IN
F100
Neutral
SK101
Live
The Main board also develops several B+ sources on the board. LVDS VCC-LCM+3.3V, VDD-LCM+16V, VGH+24V VGHM+24V VGL-5V AUDIO 3.3V 1.8V Mstar IC100 (Video) / MICROPROCESSOR 1.2V, 1.26V, 1.8V, and 3.3V
37
42LH40
Remove any tape holding down any cables. Remove the 6 screws indicated by the arrows.
Flip the locking tab upward, pull the LVDS ribbon out.
P700
P1400
P1401
P1200 P600 NOTE: Be sure to check on top and behind the Video Processor ICs. Look for a piece of Chocolate (Heat Transfer Material). Be sure to transfer to new PWB if present.
38
42LH40
MICRO and VIDEO PROCESSOR IC100 and Tru-Motion IC1100 run Hot. This is normal.
P1401
P1400
IC1100
IC100
19
Tuner TU1001
39
42LH40
40
42LH40
Q105
41
42
42LH40
Power Det Reset 0.0V 3.3V 3.2V Audio Mute Routing 0V 0.1V 0V
D1223 Pin A K A
41
TruMotion IC1100 Crystal Set on. Use bottom leg. 2.4Vp/p 12Mhz
X1100
X1005 X100
MAIN PWB
4.95Vp/p 25Mhz
44
42LH40
LD1000
Use LD1000 as a visual aid. This lets you know if the tuner internal PLL (Phase Locked Loop) system is locked. Illuminated PLL is normal. Off is abnormal tuner lock.
Main PWB LD1000 Location
45
42LH40
19 18 13 12 9 8 4 1
46
42LH40
450mVp/p
700mVp/p
47
42LH40
1V per/div
100uS
5V p/p
Pin 8 SDA
1V per/div
100uS
5V p/p
48
42LH40
VGHM 26V
1 3 5 7 9 11 13 15 17 19 21 23
1
2 4 6 8 10 12 14 16 18 20 22 24
2
PWR-ON Gnd Gnd 5V 5V Gnd 12V Gnd 24V Inv.Out Err Out
2
4.98V Gnd Gnd 5.14V 5.14V Gnd 12.3V Gnd 21.4V 3.8V 0V 3.2V
1.87V Gnd Gnd 1.1V 1.1V Gnd 2.1V Gnd Open 1.9V Open Open
A.DIM nc
PDIM
PDIM Pin 24 can vary according to type of signal being processed, OSD Backlight setting. 0.6V 0% to 3.3V 100% and the Intelligent Sensor. Output from the Video Processor IC100.
49
42LH40
2
3
VGL
Gnd
(-5V)
Gnd
0.925V
Gnd
4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
VGH M
VCOM_FB VCOM_L GMA1 GMA2 GMA3 GMA4 GMA5 GMA6 GMA7 GMA9 Gnd GOE GSP_R GSC H_CONV GSP_R
26V
7V 7V 14V 16V 14V 13.3V 12.3V 11.2V 10.3V 8.4V Gnd 0.6V 0.6V 1.63V 0V 0V
Open
Open 1.4V 2.0V 1.4V 1.36V 2.0V 2.0V 1.37V 2.0V 2.0V Gnd 1.3V 1.3V 1.3V Open 1.3V
53 54
55
VCC VCC
Gnd
3.3V 3.3V
Gnd
1.6V 1.6V
Gnd
56 57 58
59 60
51
42LH40
3 4 5
6
7 8
9 10 11 12 13 14 15 16 17 18 19 20
VCC VCC
Gnd GMA1 GMA2 GMA3 GMA4 GMA5 GMA6 GMA7 GMA9 GOE GSP_Rev GSC
3.3V 3.3V
Gnd 14V 16V 14V 13.4V 12.3V 11.2V 10.4V 8.45V 0.6V 0V 1.6V
1.6V 1.6V
Gnd 2.0V 1.4V 1.36V 2.0V 2.0V 1.4V 2.0V 2.0V 1.3V 1.3V 1.3V
57
58
VGH
Gnd
26V
Gnd
Open
Gnd
59
60
VGL
Gnd
(-5V)
Gnd
0.925V
Gnd
52
42LH40
Main PWB Connector P1204 to (Ft. IR/LED Control) Voltage and Resistance
P1204 CONNECTOR "MAIN PWB" to P1 "Front IR / LED PWB Assy" Pin 1 2 3 4 5 6 7 8 9 10 11 12 Label SCL SDA Gnd Key1 Key2 5V ST Gnd Gnd IR Gnd 3.3V_ST POWER On/Off STBY 3.3V 3.3V Gnd 3.3V 3.3V 5.1V Gnd Gnd 4.8V Gnd 3.29V 0V Run 3.3V 3.3V Gnd 3.3V 3.3V 5.1V Gnd Gnd 4.8V Gnd 3.29V 3.29V Diode Check 1.14V 1.14V Gnd 1.08V 1.08V 1.13V Gnd Gnd Open Gnd 0.6V 2.17V
53
42LH40
Pin 1 2 3 4
SBY 0V 0V 0V 0V
54
42LH40
55
42LH40
Intelligent Sensor
Infrared Sensor
57
42LH40
58
42LH40
P3000 P3000
To Ft Control
59
42LH40
P3000 Resistance Measurements with Key pressed. KEY Volume (-) Volume (+) CH (Dn) CH (Up) Pin 3 measured from Gnd 270.5 Ohms 1.8K Ohms 4.8K Ohms 10K Ohms
P3000 Voltage Measurements with Key pressed. KEY Power Input Menu Enter Pin 1 measured from Gnd 0.179V 0.906V 1.65V 2.24V KEY Volume (-) Volume (+) CH (Dn) CH (Up) Pin 3 measured from Gnd 0.179V 0.906V 1.65V 2.24V