SAUDI ARAMCO ID/PID - REV 0 - 3/9/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Impressed Current Cathodic Protection
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-X-600-02
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

1.0

DOCUMENT REVIEW Not Applicable

2.0 2.1

RECEIVING INSPECTION Storage, Handling, and Preservation Visual Inspection SAIC-P-3002 SAIC-P-3002

W2

Weekly Inspection by Contractor QC SATIP-P-104-01 SATIP-P-104-05 SATIP-P-104-03 SATIP-P-104-07 SATIP-P-116-04 SATIP-P-116-07 LV Cable A/G Conduit Cable Tray and Fittings B/G Raceway LV Controlgear LV Panelboards

2.2

AC Power Circuit Material Receiving Visual Inspection

See Remarks

See Remarks

2.3

CP Grounding Material Receiving Visual Inspection

See Remarks

See Remarks

SATIP-P-111-01 Grounding and Bonding

2.4

Rectifiers, Anodes, & Cables Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W2

SAIC-X-3201 CP Rectifier SAIC-X-3202 Impressed Current Anode SAIC-X-3203 Impressed Current CP Cable SA PID shall be notified on initial receipt of each anode type (by material and/or manufacturer). SAIC-X-3102 CP Test Stations / Junction Boxes SAIC-X-3001 Exothermic Welding Tools & Materials SAIC-X-3002 CP Accessories Accessories include test stations, junction boxes, conductors, split bolts, mechanical fasteners, rubber tape, vinyl tape, crimp connectors, crimp tools, exothermic (thermite) welding materials, exothermic welding molds & tools, conductive lubricating grease, and coatings (epoxy, aluminum alkyd, zinc chromate, and bituminous coatings, ID tags, and warning tape. SA PID shall be notified on initial receipt of each listed accessory (by type and/or manufacturer).

2.5

CP Accessories Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W2

Page 1 of 4 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 0 - 3/9/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Impressed Current Cathodic Protection
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-X-600-02
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

3.0

INSTALLATION SATIP-P-111-01 Grounding & Bonding SATIP-P-104-01 LV Cable SATIP-P-104-05 A/G Conduit SATIP-P-104-03 Cable Tray and Fittings SATIP-P-104-07 B/G Conduit SATIP-P-116-04 LV Controlgear SATIP-P-116-07 LV Panelboards SATIP-P-107-01 OH T&D Lines SA PID shall be notified on start of this activity for each process system and plant area. SAIC-X-3204 Rectifier Installation SA PID shall be notified on start of this activity for each process system and plant area. SA PID shall be notified on start of this activity for each process system, and plant area. SATIP-P-111-01 Grounding and Bonding

3.1

AC Power Circuit Installation Visual Inspection

See Remarks

See Remarks

3.2

Rectifier Installation Visual Inspection Test Station Installation CP Grounding Material Receiving Visual Inspection DC Circuit Raceway Installation Visual Inspection

See Remarks

See Remarks

H1 H1

W2 W2

3.3

SAIC-P-3104 SAIC-P-3104 See Remarks See Remarks See Remarks See Remarks

3.4

3.5

SATIP-P-104-05 A/G Conduit SATIP-P-104-07 B/G Conduit SAIC-X-3205 Impressed Current Anode Installation SAIC-X-3207 Impressed Current CP Cable Installation SAIC-X-3003 Exothermic Welding [Prior to taping, coating, and backfilling.] Notify SA on start of installation for each CP circuit. Also see SATIP-P-104-01 LV Cable Hold points prior to backfilling of cable and safety warning markers. SA PID shall be notified on start of this activity for each process system, and plant area. Also see SATIP-P-104-01 LV Cable SA PID shall be notified on start of this activity for each process system and plant area.

3.5

Anode & DC Cable Installation and Below Grade Exothermic Welding Visual Inspection

See Remarks

See Remarks

H1

W1

3.6

Below Grade DC Cable Pulling, Taping & Coating Installation Visual Inspection Above Grade DC Cable Pulling, Cable Dressing, Cable Identification and Termination Visual Inspection

SAIC-X-3207 SAIC-X-3207

H1

W2

3.7

SAIC-X-3207 SAIC-X-3207

H1

W2

Page 2 of 4 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 0 - 3/9/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Impressed Current Cathodic Protection
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-X-600-02
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

4.0

PRE-COMMISSIONING DC Cable (Anode Cable and Positive Lead) Holiday Testing See Remarks See Remarks

4.1

H1

H1

SATR-X3201 DC Cable Holiday Test SA PID shall be notified on start of this activity for each process system and plant area. SATIP-P-104-01 SATIP-P-104-05 SATIP-P-104-03 SATIP-P-104-07 SATIP-P-116-04 SATIP-P-116-07 LV Cable A/G Conduit Cable Tray and Fittings B/G Raceway LV Controlgear LV Panelboards

4.2

AC Power Circuit Inspection and Testing

See Remarks

See Remarks

4.3

CP Grounding Inspection and Testing Impressed Current CP Circuit Quality Document Review for Energization Impressed Current CP Circuit Final Inspection for Energization Energized Impressed Current CP Circuit Testing

See Remarks See Remarks

See Remarks

SATIP-P-111-01 Grounding and Bonding

4.4

EIL

RH1

RH1

Review all associated Quality Records

4.5

EIL

Energization Certificate

H1

H1

Review EIL and all associated Quality Records

4.6

See Remarks

See Remarks

H1

W2

SATR-X-3202 Impressed Current CP Testing SA PID shall be notified on start of this activity for each process system and plant area.

4.7

Impressed Current CP Circuit Quality Document Review Impressed Current CP Circuit Final Inspection for Mechanical Completion

See Remarks

FEIL

RH1

RH1

Review all associated Quality Records

4.8

FEIL

PMCC MCC

H1

H1

Review FEIL and all associated Quality Records

GENERAL NOTES 1 2 The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractors performance. Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Page 3 of 4 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 0 - 3/9/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN

Impressed Current Cathodic Protection
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-X-600-02
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS

CNTRCTR SAUDI ARAMCO

REMARKS

Witness:

QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present. QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

4 5

Hold:

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco. LEGEND

W1 W2 H1

100% Witness Inspection/Test Sample Witness Inspection/Test 100% Hold Point for QC Inspection or Test

H2 R1 R2

Sample Hold Point for QC Inspection or Test 100% Review of Documents Sample Review of Documents

RH1 100% Review and Approval of Documents RH2 Sample Review and Approval of Documents S Surveillance

Page 4 of 4 11/27/2005 3:23 PM