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Biodiesel is an efficient, clean, nontoxic and biodegradable energy alternative to petroleum fuels. It is produced from vegetable oils or fats either by chemical transesterification or by lipase-catalyzed transesterification with methanol or ethanol. The enzymatic process offers several advantages over the chemical routes.
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Enzymatic Transesterification for Biodiesel Production - Shweta Shah
Biodiesel is an efficient, clean, nontoxic and biodegradable energy alternative to petroleum fuels. It is produced from vegetable oils or fats either by chemical transesterification or by lipase-catalyzed transesterification with methanol or ethanol. The enzymatic process offers several advantages over the chemical routes.
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Biodiesel is an efficient, clean, nontoxic and biodegradable energy alternative to petroleum fuels. It is produced from vegetable oils or fats either by chemical transesterification or by lipase-catalyzed transesterification with methanol or ethanol. The enzymatic process offers several advantages over the chemical routes.
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Attribution Non-Commercial (BY-NC)
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Enzymatic transesterification for biodiesel production Shweta Shah, Shweta Sharma and M N Gupta* Chemistry Department, Indian Institute of Technology, Delhi, Hauz Khas, New Delhi 110 016, India Received 9 June 2003; revised 1 September 2003 Biodiesel consists monoalkyl esters of long chain fatty acids. It is produced from vegetable oils or fats either by chemi- cal transesterification or by lipase-catalyzed transesterification with methanol or ethanol. Biodiesel is a green fuel and can be used as a blend with diesel or alone. Either way, it does not require any modification in engine design or storage facilities. The enzymatic process offers several advantages over the chemical routes. The handicap of increase in process cost because of the cost of the enzyme can be overcome by using efficient production process for enzyme and using reusable derivatives of enzymes, such as immobilized enzyme. Numerous strategies available in the area of non-aqueous enzymology can be ex- ploited during the enzymatic alcoholysis for biodiesel production. Some of the technical challenges and their possible solu- tions are also discussed. Keywords: Biodiesel, transesterification reactions, lipases, oil-extraction, enzymes in organic solvents Introduction The need for clean energy source is necessary be- cause of the carcinogenic particulate emissions from diesel engines, which cause pollution and global warming. The depleting reserves of petroleum-based products have also made scientists look for renewable sources of energy. The concept of biodiesel addresses these twin issues. Biodiesel is an efficient, clean, non- toxic and biodegradable energy alternative to petro- leum fuels 1 . Even though diesel is part of its name, there are no petroleum or other fossil fuels in bio- diesel. Biodiesel means a monoalkyl ester that 2 : is derived from domestically produced vegetable oils, renewable lipids, rendered animal fats or any combination of those ingredients; and meets the requirements of ASTM PS121, the pro- visional specification for biodiesel. The ASTM standard 3 , Indian standard 4 and stan- dard D1NV51606 5 have been specified in the litera- ture. In fact, the use of vegetable oils (e.g. from palm, soybean, sunflower, peanut, olive etc.) as such as alternative fuels for diesel engine dates back to almost a century 6 . The problem with direct use of such oils arise because of their higher viscosity and lower ignition quality as compared to diesel. The problems are more severe in the case of direct-injection engines than in the less efficient engines having precombustion engines. In the case of direct engines, very dilute blends of oils in diesel can be used 6 . Early approach to improve the usefulness of the vegetable oils consisted of pyrolysis of the oils. The pyrolysates had lower viscosities and higher cetane numbers than the parent vegetable oils 7 . Later work, of course, showed that the production of fatty acid methyl esters from the vegetable oils is a far more satisfactory approach. This conversion of the oil into the esters is essentially a transesterification reaction (Scheme 1). It is these fatty acid methyl esters or ethyl esters, which are collectively called biodiesel 8 . These transesterification reactions can be catalysed by acid or alkali 8 . Lately, considerable work has been carried out on production of biodiesel by using lipases as catalysts. The present review looks at these efforts after discussing the advantages associated with replacing chemical catalysts with enzymes in the con- text of biodiesel production.
Sourcing starting material One of the two reactants in the transesterification is methanol or ethanol. As ethanol can be obtained from renewable sources, it is the preferred starting material. The degradation of starch by chemical or enzymatic method produces glucose; its fermentation by whole cell catalysis produces ethyl alcohol. At both steps, free as well as immobilized biocatalysts have been
*Author for correspondence Tel.: 91-11-26591503; 91-11-26596568 Fax: 91-11-26581073 Email: mn_gupta@hotmail.com SHAH et al.: ENZYMATIC TRANSESTERIFICATION FOR BIODIESEL PRODUCTION
393
Scheme 1Biodiesel production from vegetable oils/fats by transesterification
used. The fat or oil can be obtained normally from seed or kernel from variety of plant sources. Unfortunately, there is a gap between the produc- tion and demand in the case of edible oil. Thus, a rea- sonable approach has been to search for oils, which are not used for edible purpose. Jatropha, a tropical plant has been extensively studied for production of biodiesel 9 . Its oil contains some toxic substances, which makes it unfit for human consumption. It may also be added that some people feel that using Jatro- pha oil for biodiesel production diverts it from its ex- isting uses for soap making, lighting and motive power 10 . The oils from tobacco 11 , mango kernel 12 , palm 8,13 , soybean 7,14 , sunflower 15,16 , safflower 17 , cottonseed 18 , rapeseed 19,20 , Jatropha 21 and beef tallow 22 have been used for biodiesel production. Its preparations from waste or spent palm oil 23 and restaurant grease 24 are also worth mentioning. Shimada et al. 25 have men- tioned, In Japan, 400000 tons of waste edible oils are discharged yearly. In this regard, several local gov- ernments in Japan have started collecting used frying oils from households and have converted them to bio- diesel fuel for public transportation. It is an example, which is worth emulating. Extraction of oil/fat from plant sources Generally, three main approaches for extraction of oil/fat have been used: hydraulic pressing, expeller pressing and solvent extraction 26 . While pressing and expelling can be used for oilseeds containing more than 35% oil, solvent extraction with hexane can be employed irrespective of the oil content 27 . However, the main problem with solvent extraction has been the production of volatile organic compounds, which harm the ecosystem. During the last several years, environmental concerns have led scientists to focus on development of methods, which do not utilize organic solvents. Aqueous oil extraction (AOE) consists of breaking the oil bodies mechanically in the presence of water and collecting the floating oil from the sur- face 27 . The yields of oil, understandably, are generally quite poor, but not insignificant. This encouraged the development of aqueous enzymatic oil extraction (AEOE), wherein enzymes like cellulase, hemicellu- lase and proteases are used to free oil bodies en- meshed in complex chemical structures by hydrolyz- ing the latter 28,29 . In our lab, AEOE has given high yields of 86 and 78% in the case of peanut and rice bran, respectively 28,29 . Recently, we have also described a novel approach of oil extraction by three-phase partitioning 30 . It was found that a mixture of salt and organic solvent mixed with homogenous plant material led to the formation of three phases: lower aqueous/water phase, interfa- cial precipitate containing mostly protein and upper organic phase, which contained oil. The oil can be recovered from the organic solvent by evaporation or freezing the mixture 31 . The technique has given prom- ising results with oil from soybean 30 .
Benefits of biodiesel In the past decade, biodiesel has been gaining worldwide popularity as an alternative energy source because of its many benefits.
1. Environmental benefits Biodiesel is the only alternative fuel in the US to complete EPA (Energy Policy Act) tier I health ef- fects testing under section 211(b) of the clean air act, which provides the most thorough inventory of envi- ronmental and health effects attributes that current technology will allow 32 . Unlike other clean fuels, such as compressed natural gas (CNG), biodiesel and other biofuels are produced from renewable agricul- tural crops that assimilate carbon dioxide from the atmosphere to become plants and vegetable oil. Bio- INDIAN J. BIOCHEM. BIOPHYS., VOL. 40, DECEMBER 2003
394 diesel reduces the emission of carbon monoxide, ozone-forming hydrocarbons, hazardous diesel par- ticulate, acid rain-causing sulphur dioxide, smoke and soot. It also lowers impact on marine environment by reducing toxicity 32 . 2. Biodiesel is the only alternative fuel that runs in any conventional, unmodified diesel engine. Also, it does not require any changes in storage facilities, which exist for storing petroleum-based diesel 32 . 3. Biodiesel can be used alone or mixed in any ratio with petroleum diesel fuel 33 . The most common blend is a mix of 20% biodiesel with 80% petroleum diesel, or B20. Biodiesel has positive performance attrib- utes such as increased cetane number, high fuel lu- bricity, and high oxygen content, which may makes it a preferred blending stock with future ultra-clean die- sel 34 . 4. Biodiesel is safe to handle and transport because it is as biodegradable as sugar, 10 times less toxic than table salt, and has a high flash point of about 300 F, compared to petroleum diesel fuel, which has a flash point of 125 F 34 . In fact, biodiesel is a proven fuel with over 30 mil- lion successful US road miles, and over 20 years of use in Europe 32 . It is the only alternative fuel that can actually extend engine life because of its superior lu- bricating properties 34 .
5. Energy security benefits Many countries, which have to import oil and other petroleum products become dependent upon other nations. Their economy, thus, is extremely vulnerable to any adverse effect of changes in political climate. Biodiesel, produced from domestic sources, generates self-reliance in a crucial area.
Biodiesel production Biodiesel is produced from any fat or oil through a refinery process called transesterification (Scheme 1). Presently, the industrial production of biodiesel fuel is performed by alcoholysis of waste oil using alkaline catalysts. A by-product, glycerol, thus contains the alkali, and hence has to be treated as a waste material. Acid-catalysed transesterfication is another route for biodiesel production, which is more suitable for glyc- erides that have relatively high free fatty acid content and more water. Aksoy et al. 35 reported that it was necessary to perform transesterification under an acidic condition when the oil composition was a low- grade material containing sulphur etc. Problems associated with chemical transesterification of vegetable oil High reaction temperature 36 . Soap formation due to the presence of free fatty acids in oil in case of base-catalyzed transesterification reduces the ester yields 37 . A major economic disadvantage in chemical alcoholysis is that the purification of glycerol (produced as a secondary product) is very dif- ficult 16 . Homogeneous catalyst removed with glycerol layer cannot be reused. For diesel fuel, ethyl ester is preferred because ethanol can be produced from biomass and is less toxic, but conventional alcoholysis with ethanol gives low yields 21 . In view of the above disadvantages associated with the chemical transesterification for biodiesel produc- tion, the enzymatic alcoholysis of oil/fat is considered desirable. Table 1 compares chemical and enzyme- based methods for biodiesel production 36 .
Enzymatic alcoholysis To overcome problems associated with chemical catalysis for production of biodiesel, enzymatic proc- esses using lipases have been developed. Alcoholysis by lipases is considered one of the most effective re- actions for the production of biodiesel. Lipases (E.C. 3.1.1.3) hydrolyze triglycerides and can be isolated from microorganisms, plants, mammals etc. The lipase-catalyzed reactions can be classified as follows 38 :
(i) Hydrolysis R 1 COOR 2 + H 2 O R 1 COOH + R 2 OH Table 1Enzymatic and non-enzymatic methods for biodiesel fuel production 36
Conditions Alkali-catalyzed Lipase-catalyzed
Reaction temperature 60-70C 30-40C Free fatty acids in raw materials Saponified prod- ucts Methyl esters Yields of methyl esters Normal Higher Recovery of glycerol Difficult Easy Purification of methyl esters Repeated washing None Production cost of cata- lyst Cheap Relatively expensive
SHAH et al.: ENZYMATIC TRANSESTERIFICATION FOR BIODIESEL PRODUCTION
395 (ii) Synthesis: reactions under this category can be further divided:
Esterification R 1 COOH + R 2 OH R 1 COOR 2 + H 2 O
Transesterification Alcoholysis R 1 COOR 2 + R 3 OH R 1 COOR 3 + R 2 OH
Acidolysis R 1 COOR 2 + R 3 COOH R 3 COOR 2 + R 1 COOH
The summary of biodiesel production from various sources is given in Table 2. Biodiesel production, thus involves using enzymes in non-aqueous media.
Non-aqueous enzymology and transesterification of oils and fat It is now well-established that the enzymes can be used under nearly anhydrous conditions of neat or- ganic solvents as reaction media 39,40 . The enzymes under these conditions do require a minimum amount of water, which is less than monolayer amount of wa- ter molecules around the enzyme molecular surface. Enzymes, in fact, become highly thermostable and can be used at high temperatures. Lipases, for exam- ple have been found to be biologically active at 100C in nearly anhydrous organic solvent. The major appli- cation of non-aqueous enzymology is synthesis by hydrolases. Thus, in the absence of water, thermody- namic reversibility pushes the enzyme-catalyzed reac- tion in the reverse gear. A major limitation in the use of enzymes in these media is their low catalytic effi- ciency. This has been improved by immobiliza- tion 41,42 , chemical modification 43 and protein engi- neering 44 . For improving the catalytic efficiency as well, protein engineering has been used 44 . Recently, some workers have described salt activation for im- proving catalytic efficiency 45 . Ultrasonication 46 and microwave-irradiation 47 have also been used in a lim- ited way. The cost of the enzymes is, in fact, always a major deterrent in adopting their use in any biotech- nological process. The two major approaches, which are viewed as possible partial solutions to the dilemma are: (i) effi- cient bioseparation strategies; and (ii) enzyme immo- bilization. Table 2Summary of biodiesel production by transesterification of plant oils/fats
Route Oil source Catalyst Alcohol Yield (%)
Chemical Sunflower 7 KOH Methanol 96 Jatropha curcas 21 KOH Methanol 92 Ethanol 88.4 Crude palm 11 H 2 SO 4 Methanol 78 Enzymatic
INDIAN J. BIOCHEM. BIOPHYS., VOL. 40, DECEMBER 2003
396 Efficient bioseparation strategies The major component of the production cost of any enzyme is generally the expenditure on the down- stream processing operations 48,49 . With this realiza- tion, many novel bioseparation techniques have emerged as a more efficient and economical altera- tions. In classical downstream processing, a non- selective precipitation with salt, organic solvent or a water-soluble polymer (like PEG) is generally used to concentrate the enzyme solution. This is generally followed by a chromatographic step. The introduction of affinity chromatography as a final and polishing step has become de rigour in the last 2-3 decades 48,49 . This kind of protocol is still widely used and serves the purpose, if the enzyme is required in milligram amounts for research needs. For any large-scale appli- cation, it is necessary to follow somewhat different sequence 48,49 . One important paradigm shift has been to use affinity interactions in free solution 50-52 . Such an approach has been tried for lipases as well 53 . Using alginate as a smart macroaffinity ligand, it has been possible to selectively precipitate the lipase from Chromobacterium and porcine pancreas. The simple, scalable and one-step purification gave 1.7 and 5.6- fold purification with 87 and 75% of the total activity recovered 53 . The other important factors like short process time, low cost of the macroaffinity ligand (alginate is cheap and can be recovered for reuse) and scalability makes this a valuable approach for obtain- ing adequately purified lipases for production of bio- diesel. Another possible approach, which may be worth trying is the use of expanded bed chromatogra- phy 48,49,54-56 . The use of stable fluidized beds in this technique obviates the need for any pre-clarification or concentration step. If the chromatographic media uses an affinity ligand, affinity capture of lipases would be expected to give adequately pure enzyme. The use of these robust, economical and efficient pro- cesses and some others of similar nature has been re- viewed earlier 54-56 . The adoption of these techniques is considered to be useful in cutting down the cost of downstream processing (and ultimately production costs) of enzymes.
Immobilized enzymes 42,51,57
Linking enzymes to insoluble matrices by a variety of methods (such as adsorption, covalent coupling and entrapment) provides several advantages. In numer- ous cases, the enzyme becomes more stable. In the context of transesterification, when the media is pre- dominantly non-aqueous, stability is a major issue. In aqueous media, where enzymes are freely soluble, immobilization provides with a means to recover the biocatalyst by centrifugation or filtration. In anhy- drous media, enzyme molecules, though mostly in- soluble, tend to clump together. Thus, immobilization is a good way of increasing the surface area of the biocatalyst. Bosley and Peilow 58 have provided a critical review and necessary protocol for immobiliza- tion of lipases. Their recommendation includes the use of celite or Accurel TM (macroporous polypropyl- ene). A protocol for lipase immobilization by sol-gel technique is also described. It is also possible to ex- tensively cross-link the enzyme to obtain insoluble chemical aggregates, which often show the advantage of enhanced stability and reusability without increas- ing the required reaction volume (as these do not have any volume occupying carrier). A recent innovation in this area is CLEC TM (cross-linked enzyme crystal) developed by Altus biologicals (USA) 59 . CLEC TM
form of lipases from Pseudomonas cepacia (CLEC- PC) and Candida rugosa (CLEC-CR) are also avail- able 60,61 .
Effect of presence of solvent on biodiesel production Biodiesel production using enzymes from oil and alcohol has been tried in the presence and absence of solvent. Methanolysis of tallow oil, using Mucor me- hei lipase in hexane has led to 77.8% ester yield 19 . Lately, solvent-free transesterification reaction is fa- voured by many workers, since it is more economical. Also, the toxicity and flammability of organic sol- vents, and product recovery without further organic solvent evaporation favours the use of solvent-free reaction 62 . znur et al. 18 reported alcoholysis of cot- ton seed oil in a solvent-free medium, using immobi- lized Candida antarctica lipase with 92% of the total ester yield. The use of Rhizopus oryzae lipase (whole cell biocatalyst) for the synthesis of methyl esters (MEs) in a solvent-free system led to 71% MEs after 165 hr reaction at 37C with stepwise addition of methanol 63 . Table 3 lists and compares the ester yields obtained by alcoholysis with various lipases in the presence and absence of solvent. For alkali-catalyzed transesterification, the glycerides and alcohol must be substantially anhydrous because water produces soap. The soap reduces the catalytic efficiency by consum- ing the catalyst and, increases viscosity, gelation, SHAH et al.: ENZYMATIC TRANSESTERIFICATION FOR BIODIESEL PRODUCTION
397 thereby causing difficulty in glycerol separation. Nel- son et al. 19 have reported the solvent-free lipase- catalyzed methanolysis of oils and fats to be sensitive to water. In contrast, Hsu et al. 64 reported water activ- ity (a w ) to be an important parameter for methyl ester synthesis. Water activity <0.5 led to 98% conversion to methyl esters. The essentiality of presence of water has also been demonstrated, while using Rhizopus oryzae 62 , Candida rugosa 62 , Psuedomonas fluores- cens 17, 62 and P. cepacia 62 for transesterification.
Some biochemical challenges While lipases catalysed transesterification reactions have been extensively used for production of drug intermediates, biosurfactants and designer fats, the alcoholysis of the fat/oil has several complex factors, which need to be taken into account for a viable proc- ess development:
Inhibition by alcohols Short chain alcohols like methanol and ethanol are known to inactivate enzymes. Shimada et al. 25 and Belafi-Bako et al. 65 have suggested stepwise or con- tinuous addition of methanol. In the case of latter work, the highest conversion (97%) was obtained by continuous addition strategy as compared to the pro- tocol when necessary methanol was added in eight steps (94% conversion). Table 3Effect of presence and absence of solvent on enzyme-based biodiesel production
INDIAN J. BIOCHEM. BIOPHYS., VOL. 40, DECEMBER 2003
398 Inhibition by glycerol (and its recovery) Belafi-Bako et al. 65 reported that while alkyl esters did not inhibit the biotransformation, the second product glycerol did inhibit both rate and extent of conversion. Their solution was use of a membrane reactor to continuously remove glycerol in order to relieve product inhibition. It was found that 85 mL L -1 flow rate at 50C with a flat sheet membrane gave good results and 100% glycerol recovery rate was achieved after about 150 min.
Conclusion The production of biodiesel starting with (i) a local or regional source of oil/fat, which is either non- edible or where availability exceeds its consumption; and (ii) waste or spent cooking oil seem an attractive approach for obtaining green fuel. As in many bio- technological processes, the key is to develop self- reliance in production of the biocatalyst. Unfortu- nately, as often happens, lopsided emphasis on more fashionable areas in biology has resulted in neglect of the art and science of obtaining enzymes.
Acknowledgement The financial support provided by Council of Sci- entific and Industrial Research (CSIR) to Shweta Sharma and Shweta Shah in the form of Senior Re- search Fellowship is duly acknowledged. Ms. Arti Sharma is thanked for her help in figure illustration. The funds provided by Council of Scientific and In- dustrial Research (Extramural and Technology Mis- sion on Oilseeds, Pulses and Maize), Department of Science and Technology (DST) and Department of Biotechnology, Government of India organizations are gratefully acknowledged.
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