SHIVRAJ CHOUDHARY

Mobile :- 09212667655
Shivrajchoudhary2000@gmail.com
Objective: To obtain a challenging position in factory operations with an FMCG company that utilizes
my knowledge and 17 years of experience in Operations Management. I have a total work experience of
more than 6 years in Haldiram Manu. Co. Pvt Ltd.

Professional Experience ( Present ) Jan 2007 Onwards – working As Engg. Manager Work Level -
2 A ( 2 ½ - Years ) at biggest Snack food manu. Plant Haldiram foods Limited in India at Gurgaon
HR.
I am mainly handling manufacturing operation which has production dept.
engineering dept., QA dept & projects under me . With in two years of the commissioning of the
plant in last the production volume was doubled. I executed in the up gradation and expansion
projects for the unit to meet the demand and future volume projections . In last 18 months there
has been an project expansion of 15 crore completed to meet the current and future volume
growth . The unit has registered a 25 % in volume growth over 2008. I have a total strength of
560 permanent and around 92 temps .working under me which comprises of General Shift executive
, factory engineer 01 ,technical executives :- 07, Staff :-04 , Workers :- 85 permanent and 150
temporary).
I also interacting with the central planning for the scheduling of the
production planning, strategy for the sourcing of the volumes factory wise. In absence of the
factory manager I am officiating his role . I am also driving the SHE , Quality improvement
projects, cost effective program , for the unit. I was also had opportunity for successful signing
of LTS for first time linked to Productivity , cost and quality .. I have under taken Rs 150 Lacs
Cost effective program out of with 30 % ( 60 Lacs ) has been completed in last 05 months and it
is well with in target

Some of my key responsibility areas are as mentioned below.

• Production planning and scheduling.
• Look after the operation and maintenance of the imported manufacturing machines like Continuous
Instant Blast freezers, Fully automatic cookies machine, Mix plant, automatic snack filling machine,
Metal detector etc.
• Preparation and control of the annual budget and key performance indicators for the production like
Power consumption/liter, Raw material and packing material losses, Productivity, Other overhead
costs like fixed and variable cost, Production compliance index, temperature compliance index, etc.
• Preparation and implementation of the preventive maintenance schedule, planned maintenance,
Autonomous maintenance for the Ready to eat, Frozen food and snacks manufacturing machines
which is in line with TPM
• Exposure to the “ HACCP “ , GMP, GHK in the ice- cream manufacturing.
• Conducting daily , weekly Operations review meetings in the factory covering manufacturing
related issues.
• New products innovation and product launch for the commercial production.
• Handling of market complaints and QIP projects
• Look after the engineering operation in the factory that includes refrigeration plant, boiler, Air
compressors, Ice bank system, ETP, fire safety and electrical and DG, water treatment Plant etc.
• Preparation and control of the repair and maintenance budget, Factory power budget (fixed and
variable power).
• Scheduling of the annual maintenance activities, AMC, and preventive maintenance of the utilities
and Production equipment in line with TPM.
• Look after compliance with the statutory requirements.
• Implementation of the various new projects in the factory related to product safety, commissioning
of the new SKU’s, new product lines and energy saving, quality improvement and cost saving
projects and cold chain projects.
• Conversant with TPM. Implemented.
• Worked in project team for the installation and commissioning of the new Frozen food plant at
Noida.
• Actively involved in the IR of the unit .
• Managing External Environment management like PCB , SEB , Food inspector , Factory and
labor inspector etc.
Accomplishments – Gurgaon
• Successfully bench mark the KPI for the unit and achieved ‘A’ rating for the factory in the
Haldiram Quality Audit in 2007. Substantial improvement in the quality , Production compliance
index, conversion cost bencmarking Indian as well as global stds.
• Recruitment & Training of the employees from the level of the executive , staff , technicians
and Ast. Technicians for the unit.
• Factory stabilized in just six month to meet the requirement
• Signed LTS with the workmen with in 03 weeks
• Initiated TPM in the factory . Circle meeting started for the TPM activates completed “5S”
• Market visit with the factory workmen for taking the feedback on quality and improvement
of the quality
• Working with National team for the rationalization of the SKU to make the business model
simpler and more profitable.
• Implemented the Preventive & planned maintenance system with the new work force of new
plant.

Professional Experience: (Past)

Project Engineer, Mayer india, Delhi
Customer interaction to assess central air conditioning requirements
• System design for the projects based on the customer requirement/tender documents.
• Regular follows up for the booking of the projects.
• Implementation of various central air conditioning and refrigeration projects. A typical project
included planning, erection and commissioning work at the site.
• Project leader at IFFCO (Fertilizer Plant site) for the successful installation and commissioning of
central air conditioning plant for their Control room.
Assistant Manager, Dalmia Industries Limited, Bharatpur Rajasthan.
(Continuous milk processing and spray drying plant) :- July 92 to May 96
• Head of the Utility & Engineering Department looking after the various operations.
• Operation & Maintenance of Thermax Fluidized bed coal fired boiler & oil-fired boiler, Annual
inspection of the boiler.
• Operation & Maintenance of the Hot air generators, Reverse osmosis water treatment plant, Milk
collection centers, Refrigeration plants capacity 120 TR. (ice- bank system).
• Maintenance of the milk spray drying plant capacity 20 tones, Falling film effect evaporators,
Centrifugal cream separators, Road milk tankers etc.
• MIS reporting for the Eng. Dept, budget preparation and cost control of the R&M.
• Handling the projects work at the site completed the installation & commissioning of the fluidized
bed boiler capacity 8 tones/hour, oil fired boiler capacity 6 tones/hour, milk-chilling centers at 6
different location at different villages.

General
• Fully conversant with the M/s Haldiram foods Good Manufacturing practices and hygienic
requirements of the food industry.
• Fully conversant with the principals of “T P M”, Autonomous Maintenance and Planned
maintenance systems
• Exposure to the “ HACCP “ in food factories.
• Operating knowledge of Computers: Microsoft Windows/Microsoft Office
• Conversant with the project planning and execution.
• Experience of implementing major projects. related to utilities , new product line , electrical etc.

Qualification Summary

Sr. Institution Qualification Year Grade

Engineering in elect, from Raj.
1 Diploma Elect. 1991 67%
Tech.
2 Govt. of Secondary School, kota AISSCE 1987 65%

References available on request