8PNM Workpack

Elgin 2013 Coatings Campaign
8PNM Rev C TOTAL E&P UK Elgin 2013 Fabric Maintenance Campaign

Client Representative (if applicable): Brief Details of Scope: Country: Area Office: Work Pack Engineer: Date:
Dereck Smith
Access and Coatings Campaign to the Elgin PUQ Fire Zone 8PNM UK Offshore
Aberdeen
Tom Cairns
17-Apr-13
Revision of Document Rev A Creation of Work Pack Rev A1 Internal Edit of Work Pack Rev C Final Version
Date
11-Mar-13 21-Mar-13 17-Apr-13
8PNM - Rev C
Contents
1. 2. 3. 4. 5.
Work Pack Sign Off And Introduction Project Plan Fire Zone Set Up Plan Job Cards Cape Job Risk Assessments
8PNM - Rev C
1.
Work Pack Sign Off CAPE
Job Title
Cape Offshore Focal Point Cape QA/QC Cape Access Supervisor Cape HSEQ Cape Project Manager
Name
Signature
Date
Comments
TOTAL
Job Title
Total Campaign Engineer Total Representative
Name
Signature
Date
Comments
Total Manager
Total Offshore Rep
Total Offshore Rep
Total HSEQ
8PNM - Rev C
Introduction
This work pack details the tasks proposed for the Fire Zone 8PNM. The purpose of these works is to remove notifications and anomalies on the structure, and to prevent further corrosion of the asset. As per the Campaign Methodology Document (CMD), work involved in this Fire Zone has been highlighted as a high priority.
The survey for 8PNM has been completed by use of R2S and photographs taken offshore. The survey identified 5 jobs to be completed all requiring traditional scaffold access. Work method involved is set out in the CMD and shall be adhered to at all times.
The following revision reference is used to identify the progress of the work pack involved: Rev A Initial edit for review and comment Rev B Preconstruction review Rev C Final signed work pack issued prior to commencement of any works offshore
8PNM - Rev C
2.
Project Plan
The Campaign Execution Plan specifies how Job Cards, as per Section 3, are to be sequenced. A detailed breakdown of each task involved on the Job Card has been taken into account and assisted in identifying the quantity of time budgeted to each task.
Curing time for coatings has been set at 10 hours per 150m.
8PNM - Rev C
3.
Fire Zone Set Up Plan
8PNM - Rev C
Plant and Equipment Set Up

Set up No 3 5 ton scaffold at Leg 3
Set Up 3
4.
Job Cards
The Job Cards detail the estimated man hours that have been allocated to each task requiring completion. Upon completion of job card, it will be signed off and returned to Cape Onshore for review along with any documentation of relevance including data showing variation to the proposed tasks.
Man hours are based on average norms for task and a productive working day of 8.5 hours.
Please note that the following elements are likely to have an impact +/- on the estimated durations of this project: Changes in access requirements, type size of scaffold, etc. Availability of over-side elements / boat cover Changes in height these are calculated using R2S Changes to scope of work as not seen on R2S, e.g. additional elements Symops with other Contractors not currently visible in the plan Elgin PUQ POB issues
8PNM - Rev C
Area: R2S file (photo): Fire zone: Paint spec: Corrosion level: Structure name/i.d Scaffold Hours Job card start date: 2013 Elgin Campaign Access type: Job card finish date: 4300002629 Access size Contract reference: Job Card 8PNM 001 Difficulty factor Job ID / reference: Birdcage Scaffold to allow access to all sides including the underside steel top level Task Description: Main deck - structure adjacent to C6600 methanol storage tank Hand Rails to be removed prior to Scaff Erect Asset: Date of survey Type of survey: Work pack No: Job card No: Access Task Items Erect Access Full encapsulation Dismantle access 0 0 0 0 0 TOTAL HOURS Name Job Title
Total Man Hours
Elgin 19.02.2013 R2S 8PNM 8PNM 001
Machinery Deck MD 086 8PNM P01 >RI3 NA 26.74 Scaffold 7.5 2.3 B
Estimated Men 3.0 3.0 3.0 0.0 0.0 0.0 0.0 0.0
Hours Per Man 8.9 5.4 4.5 0.0 0.0 0.0 0.0 0.0
Comments Exclusions
26.7 16.2 13.4
56.3 Task Verified As Job Card Comments Photos/ Plans
Client name
Job card completion approval Position
Signature
Date
Asset: Date of survey Type of survey: Work pack No: Job card No:
Elgin 19.02.2013 R2S 8PNM 8PNM 001
Job card start date: 2013 Elgin Campaign Job card finish date: Contract reference: 4300002629 Job Card 8PNM 001 Job ID / reference: Birdcage Scaffold to allow access to all sides including the underside steel top level Task Description: Main deck - structure adjacent to C6600 methanol storage tank Hand Rails to be removed prior to Scaff Erect Total Man Hours
Area: R2S file (photo): Fire zone: Paint spec: Corrosion level: Structure name/i.d Access type: Coating Hours
Machinery Deck MD 086 8PNM P01 >RI3 NA Scaffold
Coating Task Item 0 0 0 0 (< 3000 psi) Fresh Water Wash 0 Spot blast identified rust and blistering with garnet to SA2.5 Sweep blast existing topcoat adjacent to identified areas 0 Apply First Coat 0 Apply Top Coat 0 0 0 0 Comments / Exclusions Gratings to be removed Uni strut brackets to be removed (approx. 10 positions) Task Verified As Job Card Comments Photos/Plans
Estimated Men 0.0 0.0 0.0 0.0 3.0 0.0 3.0 3.0 0.0 3.0 0.0 3.0 0.0
Hours Per Man
11.5 12.2 13.0 3.0 0.0 5.1 44.9 0.0 44.9
3.8 4.1 4.3 1.0 0.0 1.7
Name
Job Title
Client name
Signature
Date
Area: R2S file (photo): Fire zone: Paint spec: Corrosion level: Structure name/i.d Scaffold Hours Job card start date: 2013 Elgin Campaign Access type: Job card finish date: 4300002629 Access size Contract reference: Job Card 8PNM 002 Difficulty factor Job ID / reference: Birdcage Scaffold to allow access to all sides including the underside steel top level Task Description: Main deck - structure adjacent to C6600 methanol storage tank Asset: Date of survey Type of survey: Work pack No: Job card No: Access Task Items Erect Access Full encapsulation Dismantle access 0 0 0 0 0 TOTAL HOURS Name Job Title
Total Man Hours
Elgin 19.02.2013 R2S 8PNM 8PNM 002
Machinery Deck MD086,088,101,100 8PNM P01 >RI3 NA 62.78 Scaffold 4.5 4.5 4 B
Estimated Men 3.0 3.0 3.0 0.0 0.0 0.0 0.0 0.0
Hours Per Man 20.9 12.7 10.5 0.0 0.0 0.0 0.0 0.0
Comments Exclusions
62.8 38.0 31.4
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 002
Job card start date: 2013 Elgin Campaign Job card finish date: Contract reference: 4300002629 Job Card 8PNM 002 Job ID / reference: Birdcage Scaffold to allow access to all sides including the underside steel top level Task Description: Main deck - structure adjacent to C6600 methanol storage tank
Machinery Deck MD086,088,101,100 8PNM P01 >RI3 NA Scaffold
Coating Task Item 0 0 0 0 (< 3000 psi) Fresh Water Wash 0 Spot blast identified rust and blistering with garnet to SA2.5 Sweep blast existing topcoat adjacent to identified areas 0 Apply First Coat 0 Apply Top Coat 0 0 0 0 Comments / Exclusions Uni strut brackets to be removed (approx. 26 positions) Task Verified As Job Card Comments Photos/Plans
Total Man Hours
Estimated Men 0.0 0.0 0.0 0.0 3.0 0.0 3.0 3.0 0.0 3.0 0.0 3.0 0.0
Hours Per Man
30.4 30.4 44.4 6.0 0.0 14.6 125.8 0.0 125.8
10.1 10.1 14.8 2.0 0.0 4.9
Name
Job Title
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 002
Job card start date: 2013 Elgin Campaign Job card finish date: 4300002629 Contract reference: Job Card 8PNM 002 Job ID / reference: Birdcage Scaffold to allow access to all sides including the underside steel top level Task Description: Main deck - structure adjacent to C6600 methanol storage tank
Machinery Deck MD086,088,101,100 8PNM P01 >RI3 NA Scaffold
Photos
Area: R2S file (photo): Fire zone: Paint spec: Corrosion level: Structure name/i.d Scaffold Hours Job card start date: 2013 Elgin Campaign Access type: Job card finish date: 4300002629 Access size Contract reference: Job Card 8PNM 003 Difficulty factor Job ID / reference: Birdcage Scaffold to allow for enclosure of worksite for blasting and painting Task Description: Main deck - structure adjacent to C6600 methanol storage tank Asset: Date of survey Type of survey: Work pack No: Job card No: Access Task Items Erect Access Full encapsulation Dismantle access 0 0 0 0 0 TOTAL HOURS Name Job Title
Total Man Hours
Elgin 19.02.2013 R2S 8PNM 8PNM 003
Machinery Deck MD 099,093,096,098 8PNM P01 >RI3 NA 50.10 Scaffold 6 4 3 B
Estimated Men 3.0 3.0 3.0 0.0 0.0 0.0 0.0 0.0
Hours Per Man 16.7 11.3 8.4 0.0 0.0 0.0 0.0 0.0
Comments Exclusions
50.1 33.8 25.1
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 003
Job card start date: 2013 Elgin Campaign Job card finish date: Contract reference: 4300002629 Job Card 8PNM 003 Job ID / reference: Birdcage Scaffold to allow for enclosure of worksite for blasting and painting Task Description: Main deck - structure adjacent to C6600 methanol storage tank
Machinery Deck MD 099,093,096,098 8PNM P01 >RI3 NA Scaffold
Total Man Hours
Estimated Men 0.0 0.0 0.0 0.0 3.0 0.0 3.0 3.0 0.0 3.0 0.0 3.0 0.0
Hours Per Man
38.6 22.6 25.6 9.0 0.0 12.0 107.7 0.0 107.7
12.9 7.5 8.5 3.0 0.0 4.0
Name
Job Title
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 003
Job card start date: 2013 Elgin Campaign Job card finish date: 4300002629 Contract reference: Job Card 8PNM 003 Job ID / reference: Birdcage Scaffold to allow for enclosure of worksite for blasting and painting Task Description: Main deck - structure adjacent to C6600 methanol storage tank
Machinery Deck MD 099,093,096,098 8PNM P01 >RI3 NA Scaffold
Photos
Area: Machinery Deck R2S file (photo): MD 086,091,081,092,094 Fire zone: 8PNM Paint spec: P01 Corrosion level: >RI3 Structure name/i.d NA Scaffold Hours 19.76 Job card start date: 2013 Elgin Campaign Access type: Scaffold Job card finish date: 4300002629 Access size Contract reference: 8.5 1.5 2 Job Card 8PNM 004 Difficulty factor B Job ID / reference: Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum Task Description: Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total Asset: Date of survey Type of survey: Work pack No: Job card No: Access Task Items Erect Access Full encapsulation Dismantle access 0 0 0 0 0 TOTAL HOURS Name Job Title
Total Man Hours
Elgin 19.02.2013 R2S 8PNM 8PNM 004
Estimated Men 3.0 3.0 3.0 0.0 0.0 0.0 0.0 0.0
Hours Per Man 6.6 2.0 3.3 0.0 0.0 0.0 0.0 0.0
Comments Exclusions Scaffold to reach some of this will be picked up in Job Cards 001, 002 and 003
19.8 6.0 9.9
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 004
Job card start date: 2013 Elgin Campaign Job card finish date: Contract reference: 4300002629 Job Card 8PNM 004 Job ID / reference: Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum Task Description: Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total Total Man Hours Estimated Men 0.0 0.0 0.0 0.0 3.0 0.0 3.0 3.0 0.0 3.0 0.0 3.0 0.0
Machinery Deck MD 086,091,081,092,094 8PNM P01 >RI3 NA Scaffold
Hours Per Man
28.4 37.2 11.6 4.8 0.0 10.8 92.8 0.0 92.8
9.5 12.4 3.9 1.6 0.0 3.6
Name
Job Title
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 004
Job card start date: 2013 Elgin Campaign Job card finish date: 4300002629 Contract reference: Job Card 8PNM 004 Job ID / reference: Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum Task Description: Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total
Photos
Elgin 19.02.2013 R2S 8PNM 8PNM 005
Job card start date: Job card finish date: 4300002629 Contract reference: 8PNM 005 Job ID / reference: Bunds on Decks Task Description: Measure taken as 150mm Up stand Access Task Items 0 0 0 0 0 0 0 0 TOTAL HOURS Name Job Title
Total Man Hours
2013 Elgin Campaign Job Card
Area: R2S file (photo): Fire zone: Paint spec: Corrosion level: Structure name/i.d Scaffold Hours Access type: Access size Difficulty factor
Machinery Deck MD 086,091,081,092,094 8PNM P01 >RI3 NA 0.00 Scaffold 0 0 0 B
Estimated Men
Hours Per Man 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Comments Exclusions
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Task Verified As Job Card Comments Photos/ Plans
Scaffold Covered in 003
Client name
Signature
Date
Elgin 19.02.2013 R2S 8PNM 8PNM 005
Job card start date: Job card finish date: Contract reference: 4300002629 8PNM 005 Job ID / reference: Bunds on Decks Task Description: Measure taken as 150mm Up stand
2013 Elgin Campaign Job Card
Coating Task Item 0 0 0 0 (< 3000 psi) Fresh Water Wash 0 Spot blast identified rust and blistering with garnet to SA2.5 Sweep blast existing topcoat adjacent to identified areas 0 Apply First Coat 0 Apply Top Coat 0 0 0 0 Comments / Exclusions
Total Man Hours
Estimated Men 0.0 0.0 0.0 0.0 3.0 0.0 3.0 3.0 0.0 3.0 0.0 3.0 0.0
Hours Per Man
3.7 5.0 5.6 3.0 0.0 3.0 20.2 0.0 20.2
1.2 1.7 1.9 1.0 0.0 1.0
Name
Job Title
Task Verified As Job Card Comments Photos/Plans
Client name
Signature
Date
5.
Cape Job Risk Assessments

TOTAL Assets incorporate the Task Risk Assessment into the ISSOW System carried out before job commencement. A task specific risk assessment should be completed by Cape personnel in conjunction with the permit, using the Toolbox Talk section provided. This documentation should then be retained with the permit.
Additional Toolbox Talks and Job Specific Risk Assessments are mandatory for any over the side works or rope access activities.
Job Specific Risk Assessments shall be completed using form CMS GF 060b.
8PNM - Rev C
Job No. Site: Assessed by:

Who might be at risk due to the work
Location on Site:
Cape Job Specific Risk Assessment Description of Work: Date:
Cape Employees
Other Workers on Site/ visitors
Members of the public
Hazards Present
Are there issues getting men or materials to and from the workface? Is there anything in the area that can cause you to slip trip or fall over it? Is there a risk from falling from any height? If yes to above, how will you rescue somebody in the event of a fall? Could you accidentally drop anything or could anything fall on you? Could you come into contact with any harmful chemicals or substances? Are you at risk from any flying objects e.g. grinding sparks? Is there anything you could walk into or strike against? Could you come into contact with any hot surfaces? Does the job involve manual activities that could cause you harm? Is there any lone working involved? Could you be struck by a moving vehicle? Could adverse weather cause you a problem? Are you using any vibrating tools? Is there any excessive noise? Is hearing protection is mandatory? Is there a risk of electrocution? Could you come into contact with any moving parts e.g. machinery? Are there any objects that could overturn or collapse? Could you disturb any asbestos? Are there dust/fumes in the area that could affect you? Do you need additional lighting to work safely? Is there a risk from any form of radiation? Is there a risk of suffocation or drowning? Are you working in a confined space? Could you be affected by extremes of hot or cold conditions? Could the work cause damage to the environment? Is there a risk of fire or explosion? Are there any other hazards that could affect you working safely?
Specific Hazard
Precautions to Control the Hazard *(See below)
Pull onto boards
Rope Rescue
Retrieval Block State COSHH assessment number:
Other
Identification of ear protection required:
Identification of RPE used:
WE THE UNDERSIGNED HAVE READ, CONTRIBUTED AND FULLY UNDERSTAND THE PRECAUTIONS CONTAINED WITHIN THIS ASSESSMENT PRINT NAME SIGNATURE PRINT NAME SIGNATURE
* When specifying precautions, consider in order: 1st - engineering controls (machine guards, safety nets etc) 2 nd - signs, barriers, procedures permits etc 3rd) - P.P.E.
CMS GF 060b

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Elgin 2013 Coatings Campaign

8PNM Rev C TOTAL E&P UK Elgin 2013 Fabric Maintenance Campaign

11-Mar-13 21-Mar-13 17-Apr-13

Elgin 2013 Coatings Campaign

Elgin 2013 Coatings Campaign

Work Pack Sign Off CAPE

Total Offshore Rep

Total Offshore Rep

Elgin 2013 Coatings Campaign

Elgin 2013 Coatings Campaign

Elgin 2013 Coatings Campaign

Fire Zone Set Up Plan

Elgin 2013 Coatings Campaign

Plant and Equipment Set Up

Elgin 2013 Coatings Campaign

Elgin 19.02.2013 R2S 8PNM 8PNM 001

26.7 16.2 13.4

56.3 Task Verified As Job Card Comments Photos/ Plans

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 001

Machinery Deck MD 086 8PNM P01 >RI3 NA Scaffold

Hours Per Man

11.5 12.2 13.0 3.0 0.0 5.1 44.9 0.0 44.9

3.8 4.1 4.3 1.0 0.0 1.7

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 002

62.8 38.0 31.4

132.1 Task Verified As Job Card Comments Photos/ Plans

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 002

Machinery Deck MD086,088,101,100 8PNM P01 >RI3 NA Scaffold

Total Man Hours

Hours Per Man

30.4 30.4 44.4 6.0 0.0 14.6 125.8 0.0 125.8

10.1 10.1 14.8 2.0 0.0 4.9

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 002

Machinery Deck MD086,088,101,100 8PNM P01 >RI3 NA Scaffold

Elgin 19.02.2013 R2S 8PNM 8PNM 003

Machinery Deck MD 099,093,096,098 8PNM P01 >RI3 NA 50.10 Scaffold 6 4 3 B

50.1 33.8 25.1

108.9 Task Verified As Job Card Comments Photos/ Plans

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 003

Machinery Deck MD 099,093,096,098 8PNM P01 >RI3 NA Scaffold

Total Man Hours

Hours Per Man

38.6 22.6 25.6 9.0 0.0 12.0 107.7 0.0 107.7

12.9 7.5 8.5 3.0 0.0 4.0

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 003

Machinery Deck MD 099,093,096,098 8PNM P01 >RI3 NA Scaffold

Elgin 19.02.2013 R2S 8PNM 8PNM 004

19.8 6.0 9.9

35.6 Task Verified As Job Card Comments Photos/ Plans

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 004

Machinery Deck MD 086,091,081,092,094 8PNM P01 >RI3 NA Scaffold

Hours Per Man

28.4 37.2 11.6 4.8 0.0 10.8 92.8 0.0 92.8

9.5 12.4 3.9 1.6 0.0 3.6

Job card completion approval Position

Elgin 19.02.2013 R2S 8PNM 8PNM 004

Machinery Deck MD 086,091,081,092,094 8PNM P01 >RI3 NA Scaffold