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Metric Components
A comprehensive line of Euro-Series metric components
Support Pillar with Tapped Hole & Hole for Dowel FW29 pg. 27 Support Pillar with Drilled & Counterbored Hole FW28 pg. 27
Guide Pin with Collar GDP-EC pg. 19-21 Hoist Ring SHM pg. 37 SHMR Locating Ring with Mounting Holes DHR21 pg. 38 Sprue Bushing DHR74, DHR76, DHR78 pg. 39
Guide Pin Bushing with Collar GDB-ECS pg. 24 Centering Bushing R05 pg. 28 Angle Pin APD pg. 26
Socket Head Cap Screw M pg. 34 Shoulder Bolt PM pg. 33 Dowel Pin DP pg. 30 Set Screws GS913, GS915, FD, FDV, FM pg. 31-33 Dowel Pin with Internal Thread WZ7005 pg. 30 Washer Tubular Dowel R091 pg. 29 Ejector Pin EJP-EHN, EJP-ELH pg. 6-7 Shoulder Ejector Pin EJP-EHN, EJP-ELH pg. 8-9 Core Pin CRP-EHH, CRP-ECS pg. 10-11 Ejector Sleeve EJS-EHN, EJS-ELH pg. 12-13 Ejector Blade EJB-EHN, EJB-ELH pg. 14-15 Self-Lube Guide Pin Bushing with Collar GDB-ECL pg. 24 Stop Disk R18 pg. 35
See page 5 for Pins, Sleeves & Blades Table of Contents See page 18 for Mold Components Table of Contents
3
EURO-SERIES
METRIC
COMPONENTS
6 7
8 9
33 34 34 35
10 11
35
36
37 37
14 15
38 38
17 39 39 39
Mold Components
ILLUSTRATED PRODUCT TABLE OF CONTENTS . . . . . . . . GUIDE PINS GDP-EC (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . GDP-ES (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . GUIDE PIN BUSHINGS GDB-ECS (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . GDB-ECL (SELF-LUBE WITH COLLAR) . . . . . . . . . . . . . . . . GDB-ESS (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . GDB-ESL (SELF-LUBE WITHOUT COLLAR) . . . . . . . . . . . . ANGLE PINS APD (ANGLE PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPORT PILLARS FW28 (WITH DRILLED & COUNTERBORED HOLE) . . . . . . FW29 (WITH TAPPED HOLE & HOLE FOR DOWEL) . . . . . . CENTERING BUSHINGS, TUBULAR DOWELS & DOWELS R05 (CENTERING BUSHING) . . . . . . . . . . . . . . . . . . . . . . . . . R09 (TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R091 (WASHER TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . . DP (DOWEL PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WZ7005 (DOWEL PIN WITH INTERNAL THREAD) . . . . . . . 18
19-21 22-23
Appendices
APPENDIX A DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B HARDNESS CHART CROSS-REFERENCE . . . . . . . . . . . . . APPENDIX C TENSILE STRENGTH HARDNESS VS TENSILE STRENGTH . APPENDIX D STEEL GENERAL STEEL GROUP DESIGNATIONS . . . . . STEEL CROSS-REFERENCE INFORMATION . . . . . . . . . . . . APPENDIX E SURFACE TEXTURE SURFACE FINISH ROUGHNESS . . . APPENDIX F TOLERANCE TABLES VARIOUS METRIC TOLERANCE LIMITS . APPENDIX G HOLE & SHAFT BASIS FIT TOLERANCES . . . . . . . . . . . . . . A1
24 24 25 25
B1
C1
26
D1 D1
27 27
E1
28 29 29 30 30
F1-F12
G1-G3
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
4
EURO-SERIES
METRIC
COMPONENTS
0.7mm 0.8mm 0.9mm 1mm 1.1mm 1.2mm 1.3mm 1.4mm 1.5mm 1.6mm 1.7mm 1.8mm 1.9mm 2mm 2.1mm 2.2mm 2.3mm 2.4mm 2.5mm 2.7mm 3mm 3.2mm 3.5mm 3.7mm
.0276 .0315 .0354 .0394 .0433 .0472 .0512 .0551 .0591 .0630 .0669 .0709 .0748 .0787 .0827 .0866 .0906 .0945 .0984 .1063 .1181 .1260 .1378 .1457
3.8mm 4mm 4.2mm 4.5mm 4.7mm 5mm 5.2mm 5.5mm 6mm 6.2mm 6.5mm 7mm 7.5mm 8mm 8.2mm 8.5mm 9mm 9.5mm 10mm 10.2mm 10.5mm 11mm 11.5mm 12mm
.1496 .1575 .1654 .1772 .1850 .1969 .2047 .2165 .2362 .2441 .2559 .2756 .2953 .3150 .3228 .3346 .3543 .3740 .3937 .4016 .4134 .4331 .4528 .4724
12.2mm 12.5mm 14mm 15mm 15.5mm 16mm 18mm 20mm 22mm 24mm 25mm 26mm 28mm 30mm 31mm 32mm 35mm 40mm 42mm 45mm 47mm 54mm 55mm 60mm
.4803 .4921 .5512 .5906 .6102 .6299 .7087 .7874 .8661 .9449 .9843 1.0236 1.1024 1.1811 1.2205 1.2598 1.3780 1.5748 1.6535 1.7717 1.8504 2.1260 2.1654 2.3622
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5
EURO-SERIES
METRIC
COMPONENTS
Core Pins CRP-EHH pg. 10 CRP-ECS pg. 11 Ejector Sleeves EJS-EHN pg. 12 EJS-ELH pg. 13 Ejector Blades EJB-EHN pg. 14 EJB-ELH pg. 15
EJECTOR PINS EJP-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJP-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHOULDER EJECTOR PINS EJP-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJP-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 9 6 7
CORE PINS CRP-EHH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRP-ECS (PERFORMANCE) . . . . . . . . . . . . . . . . . . . . . . . . . EJECTOR SLEEVES EJS-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJS-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJECTOR BLADES EJB-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJB-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAX ORDER FORM SPECIAL METRIC PINS & SLEEVES FAXABLE QUOTE REQUEST FORM . . . . . . . . . . . . . . . . . . . . 17 14 15 12 13 10 11
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
EJP-EHN
INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
+2 0
ITEM PREFIX
D
01.2 01.5 02.0 02.2 02.5 02.7 03.0 03.2 03.5 03.7 04.0 04.2 04.5 05.0 05.2 05.5 06.0 06.2 06.5 07.0 08.0 08.2 08.5 09.0 10.0 10.2 10.5 11.0 12.0 12.2 12.5 14.0 16.0 18.0 20.0 25.0 32.0
H
3 3 4 4 5 5 6 6 7 7 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 22 22 24 26 32 40
K
2 1.5 2 2 2 2 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 10 10
0100 0125
L 0315
EJP-EHN (EA)*
* (EA) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJP-EHN EJP-EHN-030-0160 EJP-EHN-120-0630
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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EJP-ELH
+2 0
D
01.5 01.6 01.7 01.8 02.0 02.2 02.5 02.7 03.0 03.2 03.5 03.7 04.0 04.2 04.5 04.7 05.0 05.2 05.5 06.0 06.2 06.5 07.0 08.0 08.2 08.5 09.0 10.0 10.2 10.5 11.0 12.0 12.2 12.5 14.0 16.0 18.0 20.0
H
3 3 3 3 4 4 5 5 6 6 7 7 8 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 22 22 24 26
K
1.5 1.5 1.5 1.5 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8
L 0040 0060 0080 0100 0125 0160 0200 0250 0315 0400
EJP-ELH (AH)*
* (AH) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJP-ELH EJP-ELH-015-0200 EJP-ELH-050-0100
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
EJP-EHN
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness L = Length S = Shoulder Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
60
0 - 0.1
D g6 Ra0.8
S -2
+2
L0
0100 0125 0160 0160 0200 0250 S 0050 0050 0050 0075 0075 0075
EJP-EHN (C)*
01.6 01.7 01.8 01.9 02.0 02.1 02.2 02.4 02.5 02.7 03.0 03.2 03.5
* (C) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, L length, and S length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L S Prefix D L S Prefix D L S EJP-EHN EJP-EHN-010-0160-0050 EJP-EHN-025-0200-0075
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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EJP-ELH
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness L = Length S = Shoulder Length Standard: DIN/ISO Type Material: 1.2210 (AISI L2 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 250C (482F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
60 E - 0.1 K
-1
D g6 Ra0.4
S -2
+2
L0
0080 0035
0100 S 0050
0125 0050
0200 0075
0250 0100
EJP-ELH (CH)*
01.6 01.7 01.8 01.9 02.0 02.1 02.2 02.3 02.4 02.5
* (CH) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, L length and S length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L S Prefix D L S Prefix D L S EJP-ELH EJP-ELH-010-0100-0050 EJP-ELH-025-0125-0050
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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10
CRP-EHH
INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX
45 5 HRC (Heads Annealed) MIN 1400 MPa (Ref. Only ~44 HRC) Ra0.8 H K D g6
+2 0
D
02.0 02.2 02.5 02.7 03.0 03.2 03.5 03.7 04.0 04.2 04.5 05.0 05.2 05.5 06.0 06.2 06.5 07.0 08.0 08.2 08.5 09.0 10.0 10.2 10.5 11.0 12.0 12.2 12.5 14.0 16.0 18.0 20.0 25.0 32.0
H
4 4 5 5 6 6 7 7 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 22 22 24 26 32 40
K
2 2 2 2 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 10 10
0080
CRP-EHH (AHX)*
* (AHX) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L CRP-EHH CRP-EHH-020-0200 CRP-EHH-250-0315
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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11
CRP-ECS
INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: Beryllium-free Copper based alloy Surface Treatment: None Max. Temp.: 350C (662F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
94 4 HRB Ra0.8
+0.025
H K
D0
+1 0
ITEM PREFIX
D
02.5 03.0 03.5 04.0 04.5 05.0
H
5 6 7 8 8 10 12 12 14 16 18 22 22
K
2 3 3 3 3 3 5 5 5 5 7 7 7
0315
HIGH THERMAL CONDUCTIVITY PINS Advantages: Reduced cycle time 5 times better conductivity than steel Improved part quality Lower machining costs Longer service life
CRP-ECS (PCM)*
* (PCM) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L CRP-ECS CRP-ECS-030-0160 CRP-ECS-120-0315
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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D-M-E
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12
EJS-EHN
INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Length N = Bearing Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX
45 5 HRC (Heads Annealed) MIN 950 HV0.3 (Ref. Only ~68 HRC) D+0.4 Ra0.8 H DH5 E
g6
Ra0.2
K L L
+2 0
H
6 6 8 8 10 10 10 10 12 12 12 14 14
K
3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 7 9 9 9
N
35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55
0075
0100
01.5 03.0 01.7 03.0 02.0 04.0 02.2 04.0 02.5 05.0 02.7 05.0 03.0 05.0 03.2 05.0 03.5 06.0 03.7 06.0 04.0 06.0 04.2 08.0 04.5 08.0
* (S) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJS-EHN EJS-EHN-020-0075 EJS-EHN-120-0250
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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13
EJS-ELH
INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Length N = Bearing Length Standard: DIN/ISO Type Material: 1.2210 (AISI L2 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 250C (482F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX
K L
+2 0
H
6 6 8 8
K
3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 7 9 9 9
N
35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 45 55 55 55 55
L
0075 0100 0125 0150 0175 0200 0225 0250 0275 0300 0350 0400 0450 0500
02.5 05.0 10 02.7 05.0 10 03.0 05.0 10 03.2 05.0 10 03.5 06.0 12 03.7 06.0 12 04.0 06.0 12 04.2 08.0 14 04.5 08.0 14 05.0 08.0 14 05.2 08.0 14 05.5 08.0 14 06.0 10.0 16 06.2 10.0 16 06.5 10.0 16 08.0 12.0 18 08.2 12.0 18 08.5 12.0 18 10.0 14.0 22 10.5 14.0 22 11.0 14.0 22 12.0 16.0 22 12.5 16.0 22 14.0 18.0 24 16.0 20.0 26 18.0 22.0 28
EJS-ELH (KS)*
* (KS) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJS-ELH EJS-ELH-020-0125 EJS-ELH-120-0150
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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D-M-E
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14
EJB-EHN
Ra0.8
0
W -0 .015 D -0.1 K S -2 L
+2 0 0 -1
Ra0.8
T -0.015
ITEM PREFIX
0060 30
01.0 01.0 01.0 01.0 01.2 01.2 01.2 01.2 01.2 01.5
03.5 03.8 04.5 05.5 03.5 03.8 04.5 05.5 07.5 04.5 05.5 07.5 09.5 09.5 05.5 07.5 09.5 11.5 12.0 15.5 11.5 12.0 15.5
8 8 10 12 8 8 10 12 14 10 12 14 16 16 12 14 16 18 18 22 20 18 22
3 3 3 5 3 3 3 5 5 5 5 5 3 5 5 5 5 7 7 7 7 7 7
EJB-EHN (FW)*
01.5 01.5 01.5 01.8 02.0 02.0 02.0 02.0 02.0 02.0 02.5 02.5 02.5
* (FW) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, T thickness, W width, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix T W L Prefix T W L Prefix T W L EJB-EHN EJB-EHN-010-038-0125 EJB-EHN-020-115-0200
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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15
EJB-ELH
Ra0.4
0
W -0.015 D -0.1 K
-1
S -2 L
+2 0
Ra0.4
0 -0.015
ITEM PREFIX
0060 30
01.0 01.0 01.0 01.0 01.2 01.2 01.2 01.2 01.5 01.5 01.5 01.5 02.0 02.0 02.0 02.0 02.0 02.5 02.5
03.5 03.8 04.5 05.5 03.8 04.5 05.5 07.5 04.5 05.5 07.5 09.5 05.5 07.5 09.5 11.5 15.5 11.5 15.5
4 4.2 5 6 4.2 5 6 8 5 6 8 10 6 8 10 12 16 12 16
8 8 10 12 8 10 12 14 10 12 14 16 12 14 16 18 22 18 22
3 3 3 5 3 3 5 5 3 5 5 5 5 5 5 7 7 7 7
EJB-ELH (FK)*
* (FK) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, T thickness, W width, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix T W L Prefix T W L Prefix T W L EJB-ELH EJB-ELH-010-035-0060 EJB-ELH-020-115-0200
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
16
EURO-SERIES
METRIC
COMPONENTS
Complex part geometries, thin-wall molding, family molds, high-cavitation molds, increasingly large parts every day, challenging new applications and materials are forcing moldmakers to develop creative new tooling solutions. D-M-E is here to help, with comprehensive capabilities for manufacturing special pins and sleeves quickly and cost-effectively. We offer a wide range of custom features, including: In-house expertise D-M-E operates a dedicated state-of-the-art manufacturing facility to ensure your quality and delivery goals are met. Extensive resources and efficient processes guarantee rapid order fulfillment. Advanced manufacturing techniques and trained, dedicated personnel ensure quality. Quality you can count on D-M-E starts with only the best materials for its pins and sleeves. Our proprietary hot-forging technology and in-house nitriding guarantees the finest finished components. The industrys finest surface finish provides low-friction performance for long service life. Need innovation? Choose D-M-E For over 60 years, moldmakers, molders and designers have trusted D-M-E for innovative, reliable solutions to their needs. Nobody beats D-M-E for quality products, quality service and quick delivery. D-M-E delivers your special pin and sleeve needs.
(See next page for faxable quote request form.)
17
EURO-SERIES
METRIC
COMPONENTS
Go to www.dme.net or FAX this quote to the D-M-E Hotline: FAX NUMBERS: United States 888-808-4363 Canada 800-461-9965
H:
D:
Material: 1.2344 (AISI H13 Type) Steel 1.2210 (AISI L2 Type) Steel Other ________________ Hardness: Standard (as specified by item prefix) Other ____________HRC
(specify)
K:
L: H: E: R: D:
Desired Delivery: ____________ Tolerances: As indicated in item drawing Other (specify on drawing)
K:
S: L:
Special Sleeves
Quantity: ____________________ Type of Sleeve: ______________
(specify item prefix)
H:
E: G:
Tapered Lead-In
Material: 1.2344 (AISI H13 Type) Steel 1.2210 (AISI L2 Type) Steel Other ________________ Hardness: Standard (as specified by item prefix) Other ____________HRC
(specify)
K: L: S: H: F: G:
N:
Nitrided O.D.: Yes No Nitrided I.D.: Yes No Heads are Annealed Desired Delivery: ____________ Tolerances: As indicated in item drawing Other (specify on drawing)
Tapered Lead-In
R: E:
K: L:
* N:
Shipping Instructions:
Company Name: D-M-E account #: City: State: Zip:
UPS Ground UPS 2nd Day Air UPS Next Day FedEx Other Specify:
FAX: Date:
______________________
18
EURO-SERIES
METRIC
COMPONENTS
Guide Pins GDP-EC pg. 19-21 GDP-ES pg. 22-23 Guide Pin Bushings GDB-ESS pg. 25 GDB-ESL (Self-Lube) Guide Pin Bushings with Collar GDB-ECS pg. 24 GDB-ECL (Self-Lube)
GUIDE PINS GDP-EC (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . GDP-ES (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . GUIDE PIN BUSHINGS GDB-ECS GDB-ECL GDB-ESS GDB-ESL (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . (SELF-LUBE WITH COLLAR) . . . . . . . . . . . . . . . . (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . (SELF-LUBE WITHOUT COLLAR) . . . . . . . . . . . . 24 24 25 25 26 27 27 28 29 29 30 30 19-21 22-23
SET SCREWS GS913 (FLAT POINT GRUB SCREW) . . . . . . . . . . . . . . . . GS915 (DOG POINT ALLEN HEAD) . . . . . . . . . . . . . . . . . FD (SPRING LOADED BALL PLUNGER) . . . . . . . . . . . . . FDV (SPRING LOADED BALL PLUNGER HIGH TEMP) FM (SPRING LOADED PLUNGER) . . . . . . . . . . . . . . . . . . BOLTS, SCREWS & LOCK WASHERS PM (SHOULDER BOLT STRIPPER BOLT) . . . . . . . . . . . . M (SOCKET HEAD CAP SCREW) . . . . . . . . . . . . . . . . . . . . R54 (LOCK WASHER SPRING WASHER) . . . . . . . . . . . SM (FLAT HEAD SCREW) . . . . . . . . . . . . . . . . . . . . . . . . . . . STOP DISK (FOR EJECTOR PLATES) R18 (STOP DISK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BELLEVILLE WASHERS WZ8050 (BELLEVILLE WASHER DISC SPRING) . . . . . . HOIST RINGS SHM (ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHMR (REPLACEMENT KIT) . . . . . . . . . . . . . . . . . . . . . . . . LOCATING RINGS DHR21 (WITH MOUNTING HOLES) . . . . . . . . . . . . . . . . . . R20 (SOLID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRUE BUSHINGS DHR74 (NO RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DHR76 (15.5mm RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . DHR78 (40.0mm RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . EURO-SERIES METRIC COMPONENTS
31 31 32 32 33 33 34 34 35 35 36 37 37 38 38 39 39 39
ANGLE PINS APD (ANGLE PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPORT PILLARS FW28 (WITH DRILLED & COUNTERBORE HOLE) . . . . . . . FW29 (WITH TAPPED HOLE & HOLE FOR DOWEL) . . . . . CENTERING BUSHINGS, TUBULAR DOWELS & DOWELS R05 (CENTERING BUSHING) . . . . . . . . . . . . . . . . . . . . . . . . R09 (TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . R091 (WASHER TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . DP (DOWEL PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WZ7005 (DOWEL PIN WITH INTERNAL THREAD) . . . . .
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19
GDP-EC
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
60 2 HRC
g6
4 ( D = 9-15) T S
-0.5 -1
ITEM PREFIX D E
H K T
N 020 025 030 035 045 050 055 060 065 070 075 085 090 095 105 110 125 135 145 150 155 165
GDP-EC 09 14 16 3 (R02)* or 10
GDP-EC 14 20 25 6 (R02)* or 15
012 017 022 3 027 036 046 056 017 022 027 036 9 046 056 066 076 086 096 116
* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example:
KEY TO CHART
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Prefix GDP-EC -
D -
S -
Prefix D S N GDP-EC-09-027-020
Prefix D S N GDP-EC-14-066-055
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
20
GDP-EC
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
60 2 HRC
E
E e7
D g6 7 ( D = 18-42)
T S
-0.5 -1
ITEM PREFIX D E
H K T
N 035 045 055 065 075 085 095 105 115 120 125 130 135 145 155 165 205 225 245 255 285
GDP-EC 18 26 31 6 (R02)* or 20
GDP-EC 22 30 35 6 (R02)* or 24
017 022 027 036 046 9 056 066 076 086 096 116 136 017 022 027 036 046 9 056 066 076 086 096 116 136 156
* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-EC-22-116-155
KEY TO CHART
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Prefix GDP-EC
D -
S -
Prefix D S N GDP-EC-18-056-035
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21
GDP-EC
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
60 2 HRC
H
E
E
e7
g6
7 ( D = 18-42) T S
-0.5 -1
ITEM PREFIX D E
H K T
N 045 055 065 075 085 095 105 115 125 135 155 165 175 185 195 205 215 225 235 245 285 295
GDP-EC (R02)*
GDP-EC (R02)*
027 036 046 056 066 30 42 47 6 9 076 or 086 32 096 116 136 156 196 046 056 066 076 086 40 54 60 10 12 096 or 116 42 136 156 196 246
* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-EC-42-246-245
KEY TO CHART
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Prefix GDP-EC
D -
S -
Prefix D S N GDP-EC-30-096-075
800-626-6653 (U.S.)
D-M-E
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22
GDP-ES
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
D g6 4 ( D = 9-15) 7 ( D = 18-42)
-0.5
S -1
ITEM PREFIX
S 017 022 027 036 046 022 027 036 046 056 066 076 086 022 027 036 046 056 066 076 086 096 116
N 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 095 105 110 115 125 135 165
GDP-ES 09 14 16 (R01)* or 10
GDP-ES 14 20 25 (R01)* or 15
GDP-ES 18 26 31 (R01)* or 20
* (R01) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-ES-18-046-165
KEY TO CHART
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Prefix GDP-ES
D -
S -
Prefix D S N GDP-ES-14-036-035
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23
GDP-ES
INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
D g6 7 ( D = 18-42)
-0.5 -1
ITEM PREFIX
N 025 045 050 055 060 065 070 075 080 085 095 105 115 125 135 155 165 175 195 215 235
GDP-ES 22 (R01)* or 24
GDP-ES 30 (R01)* or 32
GDP-ES 40 (R01)* or 42
027 036 046 056 30 35 6 066 076 086 096 116 136 027 036 046 056 066 42 47 6 076 086 096 116 136 156 196 056 066 076 54 60 10 086 096 116 136 156 196
* (R01) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-ES-40-115-156
KEY TO CHART
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Prefix GDP-ES
D -
S -
Prefix D S N GDP-ES-22-027-045
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
24
GDB-ECS GDB-ECL
INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness N = Bushing Length from Head T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX D E 20 26 30 42 54 H 25 31 35 47 60 K 6 6 6 6 10 T 9 9 9 9 12
H E
e7
60 2 HRC
H7
E k6
017
022
096
14 or 15 18 or 20 GDB-ECS 22 or 24 (R04)* 30 or 32 40 or 42
* (R04) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D N Prefix D N Prefix D N GDB-ECS GDB-ECS-18-036 GDB-ECS-32-116
KEY TO CHART
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H E
e7
+0.3
D +0.1
DH7 E k6
3xD T N
0.5 1
ITEM PREFIX
E 14 20 26 30 42 51
H 16 25 31 35 47 60
K 3 6 6 6 6 10
T 3 9 9 9 9 12
017
022
096
09 or 10 14 or 15 GDB-ECL 18 or 20 (R04W)* 22 or 24 30 or 32 40 or 42
* (R04W) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D N Prefix D N Prefix D N GDB-ECL GDB-ECL-09-036 GDB-ECL-30-096
KEY TO CHART
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25
GDB-ESS GDB-ESL
INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Bushing Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX D 09 or 10 14 or 15 18 or 20 22 or 24 30 or 32 40 or 42 E 14 20 26 30 42 54 H 16 25 31 35 47 60 K 6 6 6 6 6 10
60 2 HRC
DH7
k6
0.5 1
009
012
076
086
096
GDB-ESS (R03)*
* (R03) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
KEY TO CHART HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L GDB-ESS GDB-ESS-32-136 GDB-ESS-09-022
Items in stock 2-3 week delivery Contact D-M-E for quote
+0.3
D+0.1
D H7
E k6
3xD L
0.5 1
ITEM PREFIX
D 09 or 10 14 or 15 18 or 20 22 or 24 30 or 32 40 or 42
E 14 20 26 30 42 54
H 16 25 31 35 47 60
K 3 6 6 6 6 10
076
GDB-ESL (R03W)*
* (R03W) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L GDB-ESL GDB-ESL-10-036 GDB-ESL-32-096
KEY TO CHART
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800-626-6653 (U.S.)
D-M-E
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26
Angle Pins
APD
Pernos de ngulo Epingles anglees Guias de movimentos Winkelstifte
INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Pin Length N = Lead in Taper Length Standard: DIN Type Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
R4 R1.6
K L
js15
ITEM PREFIX
D 10 12 14 16 18 20 22 24 30 40 50
H 12 16 18 20 22 24 26 28 34 48 58
K 3 6 8 8 8 8 15 15 15 15 15
N 5 5 6 7 8 8 8 8 8 10 10
L 040 060 080 100 120 140 160 180 200 210 220 230 240 250 270 300 360
APD
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L APD Prefix D L Prefix D L
APD 10 040 APD 50 360
KEY TO CHART
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Support Pillars
Pilares de apoyo Suportes
Load Carga Charge Carga Druck
27
FW28 FW29
640 N/mm 2 (Ref. only ~91 HRB)
0 H 0.2
No support pillars Sin pilares de apoyo Sans colonnes de support Sem colunas de suporte Ohne Stutzbolzen Load Carga Charge Carga Druck
Ra0.8 Ra0.8 L
+0.15 +0.05
ITEM PREFIX One row of support pillars increases the permissible cavity area 4 times. Una fila de pilares de apoyo aumenta el area permisible de la cavidad cuatro veces. Une rangee de colonnes de support augmente la surface dempreinte admissible de 4 fois. Uma fileira de colunas de suporte aumenta em 4 vezes a area de cavidade permitida. Eine Reihe Stutzbolzen erhoht die Belastbarkeit der Kavitatflache um das 4-Fache. Load Carga Charge Carga Druck
D 32 40 50 63
G 9 11 13 13
H 15 18 20 20
K 9 11 13 13
046
056
KEY TO CHART
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FW28
0 0.2
H7
Ra0.8 Ra0.8 N
+0.15 L +0.05
Two rows of support pillars increase the permissible cavity area 9 times. Una fila de pilares de apoyo aumenta el area permisible de la cavidad nueve veces. Deux rangees de colonnes de support augmentent la surface dempreinte admissible de 9 fois. Duas fileiras de colunas de suporte aumentam em 9 vezes a area de cavidade permitida. Zwei Reihen Stutzbolzen erhohen die Belastbarkeit der Kavitatsflache um das 9-Fache.
ITEM PREFIX
D 32 40 50 63
G 8 10 10 10
M 14 18 18 18
N 14 18 18 18
046
056
FW29
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix D L Example: Example:
Prefix D L FW28 32 076 Prefix D L FW29 63 096
KEY TO CHART
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800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
28
g6
D K6
-0.5 -1
ITEM PREFIX
D 14 20 26 30 42 54
F 6 8 10 12 16 20
G 11 16 21 25 33 43
N 8 13 13 13 13 13
L 020 030 040 050 060 070 080 100 120 140 160 180 200 240 280 300
R05
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L R05 Prefix D L Prefix D L
R05 20 040 R05 42 140
KEY TO CHART
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Tubular Dowels
Registro tubular Cavilha tubular Douaires tubulaires Pahlsen
60 2 HRC INFORMATION KEY: D = Outside Diameter G = Inside Diameter L = Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
29
R09 R091
g6
+0.5
L +0.3
ITEM PREFIX
D 10 14 18 24 30
L 020 030 040 050 060 070 080 100 120 140 160 180 200 240 300
R09
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L R09 Prefix D L Prefix D L
R09 10 040 R09 30 180
KEY TO CHART
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-0.2 -0.4
K js12
ITEM NUMBER R091 14 R091 18 R091 24 R091 30 R091 40 003 004 005 006 008
D 14 18 24 30 40
AVAILABILITY
HOW TO ORDER: Specify Item Number. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix D K Example: Example: RO91 Prefix D K Prefix D K
R091 14 003 R091 40 008
KEY TO CHART
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800-626-6653 (U.S.)
D-M-E
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30
Dowel Pins
Clavija Cavilhas Goupilles cylindriques Zylinderstifte
15 ~60 HRC
DP WZ7005
INFORMATION KEY: D = Pin Outside Diameter L = Length Standard: DIN 6325, ISO 8734 Material: Per DIN and ISO Specifications Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
m6
L L
ITEM PREFIX
D 6 2 3 4 5 6 8 10 12 16 20 8 10 12 14 16 18 20 24
28
32
36
40
50
60
80
DP
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L DP Prefix D L Prefix D L
DP 2 8 DP 20 60
KEY TO CHART
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15
N F D
m6
D 06 08 10 12 14 16 20
F M4 M5 M6 M6 M8 M8 M10
N 6 8 10 12 12 16 20
020
024
100
WZ7005
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix D L Example: Example: WZ7005 Prefix D L Prefix D L
WZ7005 06 020 WZ7005 12 040
KEY TO CHART
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31
GS913 GS915
90
N T L
ITEM PREFIX
T 1.5 2 2.5 3 4 5 6 6
L 004 005 006 008 010 012 016 020 025 030 040 050
GS913
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L GS913 Prefix D L Prefix D L
GS913 M08 016 GS913 M12 050
KEY TO CHART
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D M L
ITEM PREFIX
GS915
2 2.5 3 M04 3 4 3.5 M06 4 5.5 5 M08 5 7 5.5 M10 6 8.5 7 M12 8 12 9 M16 KEY TO CHART
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HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L GS915 Prefix D L Prefix D L
GS915 MO6 016 GS915 M12 050
800-626-6653 (U.S.)
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32
ITEM NUMBER FD 4 9 FD 5 12 FD 6 14 FD 8 16 FD 10 19 FD 12 22 FD 16 24 FD 20 30 FD 24 34
AVAILABILITY
L 9 12 14 16 19 22 24 30 34
E 2.5 3 3.5 5 6 8 10 12 15
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
N L
ITEM NUMBER FDV 5 12 FDV 6 14 FDV 8 16 FDV 10 19 FDV 12 22 FDV 16 24 FDV 20 30 FDV 24 34
AVAILABILITY
L 12 14 16 19 22 24 30 34
E 3 3.5 5 6 8 10 18 15
F1 (Initial) 6 9 18 20 30 65 90 125
KEY TO CHART
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HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
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33
FM PM
N L
ITEM NUMBER FM 04 09 FM 05 12 FM 06 14 FM 08 16 FM 10 19 FM 12 22 FM 16 24 FM 20 30 FM 24 34
AVAILABILITY
L 9 12 14 16 19 22 24 30 34
F1 (Initial) 6 6 7 20 20 25 50 80 100
KEY TO CHART
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HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
J T K
+0.1 S 0
ITEM PREFIX PM5 PM6 PM8 PM10 PM12 PM16 PM20 PM24
H 9 11 14 18 22 28 36 45
K 4 5 6 8 10 12 16 20
N 8 10 12 16 20 25 32 40
F 6 8 10 12 14 16 20 25 30 40 50
HOW TO ORDER: Specify Item Number with prefix and S length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Prefix S Example:
Prefix S PM8 20 Prefix S PM24 120
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34
INFORMATION KEY: D = Thread Diameter H = Head Diameter K = Head Height L = Length N = Thread Length T = Hex Socket Size (Across Flats) Standard: DIN 912-12.9 Material: Per DIN Specification Dimensions: Shown in Millimeters (mm)
K T L
N 12 18 22 25 28 38 44 57 52 65
H 7 10 13 16 18 24 24 21 30 30
K 4 6 8 10 12 16 16 10 20 20
T 8 3 5 6 8 10 14 14 14 17 17 10 12 16 20 25 30 40 50 60 70 80
L 90 100 110 120 130 140 150 160 180 200 220 240 260
HOW TO ORDER: Specify D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: D L
D L M6 30 D L M20 200
KEY TO CHART
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F P
INFORMATION KEY: D = For Screw Diameter F = Inside Diameter P = Outside Diameter T = Thickness Standard: DIN 7980 Material: Per DIN Specification Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)
D 08 10 12
P 12.7 16 18
AVAILABILITY
HOW TO ORDER: Specify Item Number. Include zeros and commas but omit decimals and all spaces (spaces are only shown here for easier reading).
KEY TO CHART
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35
SM R18
K L
D 8 10 12 16 20
L 25 30 35 40 45 50
6 2.5 1.7 M3 8 3 2.3 M4 10 4 2.8 M5 12 5 3.3 M6 16 6 4.4 M8 20 8 5.5 M10 24 10 6.5 M12
HOW TO ORDER: Specify Item Number with prefix and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix L Example: Example:
Prefix L SM3 10 Prefix L SM8 16
KEY TO CHART
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INFORMATION KEY: Standard: Euro-Series Material: 1.1191 (AISI 1045 Type) Steel Dimensions: Shown in Millimeters (mm)
30.01
18
AVAILABILITY
DRILLED & COUNTERSUNK FOR M4 THREAD FLAT HEAD SCREW KEY TO CHART
Items in stock
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
Use with SM4 8 Flat Head Screw (M4 thread x 8mm long) which must be purchased separately. See Flat Head Screws above.
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
36
WZ8050
2F
F2 2 x F1 3
F1
2 1 1
3J
4J
1 3
6J
INFORMATION KEY: D = Outside Diameter F = Load Force in Newtons (at specified "S" Deflections) G = Inside Diameter H = Overall Height (of one unloaded washer) J = Maximum Theoretical Deflection to flat S = Deflection (shown for % of Maximum Theoretical Deflection J) T = Thickness Standard: DIN 2093 Material: DIN 50 CrV 4 (AISI 6150 Type) Steel Max. Temp.: 300C (572F) Dimensions: Shown in Millimeters (mm)
G T
S H
J D
ITEM NUMBER
S = 0.25 x J F S 363 0.087 451 0.1 548 0.112 367 0.175 791 0.225 2336 0.225 3473 0.35 4255 0.275
S = 0.5 x J F S 697 0.175 865 0.2 1050 0.225 644 0.35 1409 0.45 4481 0.45 6437 0.7 8214 0.55
S = 0.75 x J F S 1013 0.262 1254 0.3 1521 0.337 862 0.525 1913 0.675 6500 0.675 9063 1.05 11,976 0.825
AVAIL.
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
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Hoist Rings
Anillos elevadores Olhais de suspenso articulados
INFORMATION KEY: A = U-Bar Inside Radius B = Inside U-Bar Clearance D = U-Bar Diameter E = Thread Length Projection F = U-Bar Height G = Thread Diameter and Pitch H = Dimension Over Pins K = Flange Diameter Material: See Features below Max. Temp.: 200C (392F) Dimensions: Shown in Millimeters (mm)
37
SHM SHMR
B F D 180
E H
K G
REPLACEMENT KIT
ITEM NUMBER SHMR 0001 SHMR 0002 SHMR 0003 SHMR 0004 SHMR 0005 SHMR 0006 SHMR 0007 SHMR 0009 SHMR 0010 SHMR 0011 SHMR 0012 G M8 x 1.25 M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 M24 x 3.00 M30 x 3.50 M36 x 4.00 M42 x 4.50 M48 x 5.00 M64 x 6.00
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading). NOTE: All hoist ring assemblies and replacement kits listed in chart are in stock. (No specials available.) FEATURES Pivots and swivels to compensate for pitch, roll and sway when lifting heavy or unbalanced loads. High-strength alloy steel with minimum tensile strength of 1,250 MPa (125 kg/mm2). Certified heat treatment with 100% Magnaflux inspection. Corrosion-resistant plating. Maximum operating temperature 200C (392F). Safety factor is 5 times the rated load in any direction. *NOTE Standard tolerance 0.8mm. E = the use of spacers between bushing flange and mounting surface is not recommended as this will reduce the safety load rating. TL = recommended torque load + 25% - 0. P = rated. W = weight (of Hoist Ring Assembly) CARACTERSTICAS Gira y pivotea para compensar la inclinacin, el rodaje y la oscilacin al levantar cargas pesadas o sin equilibrio. Aleacin de acero de gran resistencia con fuerza elstica mnima de 1,250 MPa (125 kg/mm2). Tratamiento de calor certificado con inspeccin Magnaflux del 100%. Enchapado resistente a la corrosin. Temperatura mxima de operacion: 200C. El factor de seguridad es 5 veces la carga calificada en cualquier direccion. *NOTA Tolerancia estndar 0.8mm. E = el uso de espaciadores entre el reborde del cojinete y la superficie de montaje no se recomienda ya que esto reducir la calificacin de seguridad de la carga. TL = carga de torsin recomendada + 25% - 0. P = carga nominal. W = peso. MERKMALE Gleichmiges anheben von schweren oder einseitigen Lasten durch Drehgelenke und Abstandsausgleichung. Keine Abweichung nach der schweren Lastseite. Legierter Spezialstahl mit min. Streckgrenze von 1.250 MPa (125 Kg/mm2) Beglaubigte Wrmebehandlung mit 100% iger Magnaflux. Kontrolle Korrosionsbestndiger Oberflchenschutz. Alle Materialangaben gelten bis zu einer Temp. bis max. 200C. Alle Heberinge sind in allen Richtungen mit 5-facher Sicherheit ausgelegt. *BEMERKUNGEN Allgemeine Toleranzen 0.8mm. E = zwischen Flansch und Montageoberflche keine Distanzscheibe einlegen: dadurch wird die Sicherheit der Hebeleistung reduziert. TL = empfohlene Drehmomentbelastung. P = Nennlast. W = Gewicht. CARACTRISTIQUES Ils pivotent et tournent pour amortir le balancement des charges lourdes ou desquilibres. Rsistent aux charges latrales. Acier alli avec une rsistance de 1.250 MPa (125 kg/mm2). Une trempe garantie par une inspection Magnaflux de 100%. Rsiste la corrosion grce un traitement de surface. Temprature de fonctionnement 200C. Coefficient de scurit 5:1 quelle que soit lorientation de la charge. *NOTE Tolrance standard 0.8 mm. E = Lemploi dune rondelle de rglage entre lanneau et la surface dappui est dconseiller. Elle rduirait le coefficient de scurit. TL = couple de serrage + 25% - 0. P = charge maximum. W = Poids en kg.
Replacement Kit includes screw and retaining ring CARACTERSTICAS Eles se articulam e giram para compensar a inclinao, rolagem e balano de cargas pesadas ou desequilibradas. Liga de ao de alta resistencia de 1.250 MPa (125 kg/mm2). Tratamento a calor, certificado por inspeo 100% Magnaflux. Revestimento resistente corroso. Temperatura mxima operacional de 200C. Coeficiente de segurana de 5 vezes a carga nominal, em qualquer direo. *NOTA Tolerancia padro: 0.8mm. E = nao se recomenda o uso de espaadores entre o flange da bucha e a superficie de montagem, pois isto reduziria o valor da carga nominal de segurana. TL = carga recomendada de torque + 25% - 0. P = carga nominal. W = peso.
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38
Locating Rings
Anillo centrador Anis de centragem Rondelles de placement Centrierflansche
DHR21 R20
H ITEM PREFIX G F D 12
4
Df8 71 57 17 19
11
DRILLED & COUNTERSUNK FOR M6 THREAD FLAT HEAD SCREW (2) 45 H T DRILLED & COUNTERBORED FOR M8 THREAD SOCKET HEAD CAP SCREW (2) 45 H T
15 T
7
90 90 DHR21 90 90 90 90
36 36 36 36 36 36
M6 THREAD (2)
F G Df8 71 57
M8 THREAD (2)
F Gf8
HOW TO ORDER: Specify Item Number with prefix, D diameter, and H height. Include zeros where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D H DHR21 Prefix D H Prefix D H
DHR21 060 19 DHR21 120 15
KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
Df8 H G
f8
T KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
HOW TO ORDER: Specify Item Number with prefix, D diameter, and H height. Include zeros where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D H R20 Prefix D H Prefix D H
R20 100 15 R20 120 19
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39
= Ra1.6
R T K
+0.15 +0.05
+0.5 +0.2
Ra0.8
R = No Radius
Material: 1.2826 Steel ITEM PREFIX D 12 DHR74 18 Hardness: ~54 HRC 022 027 N 036 046 056 076 096 116 O 2,5 3,5 3 4 H 28 38 K 13 18 T 11 15 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
R = NO RADIUS
HOW TO ORDER: Specify Item Number with prefix, D diameter, N length, and O diameter. Include zeros and commas only where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D N O Prefix D N O Prefix D N O DHR74
DHR74 12 022 2,5 DHR74 18 056 3
R = 15.5mm Radius
Material: 1.2826 Steel ITEM PREFIX D 12 DHR76 18 Hardness: ~54 HRC N 036 046 056 076 O 2,5 3,5 3,0 4,0 H 28 38 K 13 18 T 11 15 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
022
027
096 116
R = 15.5 RADIUS
HOW TO ORDER: Specify Item Number with prefix, D diameter, N length, O diameter, and R radius = 15. Include zeros and commas where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D N O R Prefix D N O R Prefix D N O R DHR76 15
DHR76 12 036 3,5 15 DHR76 18 056 4,0 15
R = 40.0mm Radius
Material: 1.2826 Steel ITEM PREFIX D 12 DHR78 18 Hardness: ~54 HRC N 036 046 056 076 O 2,5 3,5 3,0 4,0 H 28 38 K 13 18 T 11 15 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote
022
027
096 116
R = 40.0 RADIUS
HOW TO ORDER: Specify Item Number with prefix, D diameter, N length, O diameter, and R radius = 40. Include zeros and commas where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D N O R Prefix D N O R Prefix D N O R DHR78 40
DHR78 12 027 3,5 40
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A1
EURO-SERIES
Appendix A:
METRIC
COMPONENTS
Definitions
Brinell Hardness
Brinell hardness can be defined as the amount of force applied by a hard object, such as a steel ball, divided by the area of the indentation that the ball makes in the material. The output is read as a pressure (N/mm2, Kgf/m2, PSI).
Rockwell Hardness
The Rockwell hardness test is based on the differential in the depth of indentation produced on a samples surface by a primary (minor) and secondary (major) load and a specific sized indentor or penetrator. The difference in penetration depth between the two loads provides the measure of the hardness. The output would be read as a distance (mm, inch). There are several Rockwell scales for different ranges of hardness. The B scale (HRB) is used for soft metals and utilizes a steel ball as the penetrator, while the C scale (HRC) is used for hard metals and utilizes a cone-shaped diamond as the penetrator. Rockwell hardness numbers are not proportional to Brinell hardness readings.
Vickers Hardness
The Vickers hardness test method differs from the Rockwell (HRC) test method by using a square-based diamond pyramid penetrator, and the hardness number is equal to the load divided by the product of the lengths of the diagonals of the square impression. Vickers hardness is the most accurate test method for very hard materials and can be used on thin sheets of material. The output would not be a pressure value since the load is not divided by the area of the indentation.
Tensile Strength
Tensile strength can be defined as the quantity of stress required to overcome a materials resistance to structural failure. Tensile strength is read as a stress or pressure value (N/mm2, Kgf/m2, PSI).
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Appendix B:
B1
EURO-SERIES
Hardness Chart
CROSS-REFERENCE BETWEEN DIFFERENT HARDNESS MEASUREMENTS
Brinell Hardness BHN*
10mm ball, 3000kgf load
METRIC
COMPONENTS
Vickers Hardness HV
136 diamond pyramid, 10kgf load
Shore Hardness HS
86 95 105 114 124 133 143 152 162 171 181 190 200 209 219 228 238 247 256 265 275 284 303 322 341 360 379 397 415 433 452 471 488 507 525 545 564 582 601 620 638 656 670 684 698 710 722 745 767 *A 10mm steel ball is used
for 450 BHN and below. A 10mm carbide ball is used above 450 BHN.
90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 720 740 760 780 800 840 880
Also known as Firth Diamond Hardness Number.
60.7 61.6 62.4 63.1 63.8 64.5 65.2 66.4 67.6 68.7 69.8 70.8 71.8 72.8 73.6 74.5 75.3 76.1 76.7 77.4 78 78.6 79.2 79.8 80.3 80.8 81.3 81.8 82.2 82.6 83 83.4 84.1 84.7
48 56.2 62.3 66.7 71.2 75 78.7 81.7 85 87.1 89.5 91.5 93.4 95 96.7 98.1 99.5 (101) (102) (103.5) (104.5) (105.5) (107) (108) (109) (110)
(0) (3) (6) (8.5) (11) (13.4) (15.7) (18) 20.3 22.2 24 25.6 27.1 28.5 29.8 32.2 34.4 36.6 38.8 40.8 42.7 44.5 46.1 47.7 49.1 50.5 51.7 53 54.1 55.2 56.3 57.3 58.3 59.2 60.1 61 61.8 62.5 63.3 64 65.3 66.4
20 21 22 24 25 26 28 29 30 32 33 34 36 37 38 40 41 42 45 47 50 52 55 57 59 62 64 66 67 69 71 72 74 75 77 79 80 81 83 84 86 87 88 91 93
Values in parentheses are not contained in the normal definition range for hardness checking, but are often used in a comparable measure.
All values shown in this chart are approximate and intended only as a reference guide.
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C1
EURO-SERIES
Appendix C:
METRIC
COMPONENTS
Tensile Strength
GENERAL STEEL GROUP THROUGH HARDNESS VERSUS APPROXIMATE TENSILE STRENGTH HARDNESS
Brinell Hardness BHN*
10mm ball, 3000kgf load
TENSILE STRENGTH
Plain Carbon Steel & Low Alloy Steel N/mm2 (approx.) 285 320 350 385 415 450 480 510 545 575 610 640 675 705 740 770 800 835 865 900 930 965 1,030 1,095 1,155 1,220 1,290 1,350 1,420 1,485 1,555 1,630 1,700 1,775 1,845 1,920 1,995 PSI (approx.) 41,334 46,410 50,761 55,837 60,188 65,264 69,615 73,966 79,042 83,393 88,470 92,820 97,897 102,248 107,324 111,675 116,026 121,102 125,453 130,529 134,880 139,956 149,383 158,810 167,512 176,939 187,091 195,793 205,945 215,372 225,525 236,402 246,554 257,432 267,584 278,461 289,339 Stainless Steel Austenitic Type kgf/mm2 (approx.) N/mm2 (approx.) PSI (approx.) kgf/mm2 (approx.) Stainless Steel Chromium Type N/mm2 (approx.) PSI (approx.)
86 95 105 114 124 133 143 152 162 171 181 190 200 209 219 228 238 247 256 265 275 284 303 322 341 360 379 397 415 433 452 471 488 507 525 545 564 *A 10mm steel ball
is used for 450 BHN and below. A 10mm diameter carbide ball is used above 450 BHN.
(0) (3) (6) (8.5) (11) (13.4) (15.7) (18) 20.3 22.2 24 25.6 27.1 28.5 29.8 32.2 34.4 36.6 38.8 40.8 42.7 44.5 46.1 47.7 49.1 50.5 51.7 53 54.1 55.2
Values in parentheses are not contained in the normal definition range for hardness checking, but are often used in a comparable measure.
50 56 62 62 68 68 75 75 80 80 85 88 91 94 97 100 109 118 127 136 145 156 167 178 189 200 209 218 227 236 245
490 549 608 608 667 667 736 736 785 785 834 863 892 922 951 981 1,069 1,157 1,245 1,334 1,422 1,530 1,638 1,746 1,853 1,961 2,050 2,138 2,226 2,314 2,403
71,115 79,649 88,183 88,183 96,716 96,716 106,673 106,673 113,784 113,784 120,896 125,162 129,429 133,696 137,963 142,230 155,031 167,831 180,632 193,433 206,234 221,879 237,524 253,169 268,815 284,460 297,261 310,061 322,862 335,663 348,464
490 520 579 579 637 637 696 696 765 765 794 863 941 1,040 1,108 1,177 1,245 1,314
71,115 75,382 83,916 83,916 92,450 92,450 100,983 100,983 110,939 110,939 115,206 125,162 136,541 150,764 160,720 170,676 180,632 190,588
The Tensile Strength relationship to hardness is inexact, even for steel, unless it is determined for a specific material. Therefore, this chart provides only very general approximate Tensile Strength values.
All values shown in this chart are approximate and intended only as a reference guide.
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Appendix D:
D1
EURO-SERIES
Steel
METRIC
COMPONENTS
1000 series
4000 series 5000 series 6000 series 8000 series 9000 series
A2 A3A 4 A5 A6 A7 A8 A9 A10 D2 D3 D4 D5 D7
H10 H11 H12 H13 H14 H19 H21 H22 H23 H24 H25 H26 H40 H41 H42 H43
201 203 205 301 302 303 304 305 307 308 309 310 314 316 317 318 321 329 330 332 334 347 348 384 385
410 416 420 429 430 431 434 436 439 440 442 444 446
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E1
EURO-SERIES
Appendix E:
METRIC
COMPONENTS
Surface texture is quantified by parameters that relate to certain characteristics of texture. The texture is measured by examining equal and consecutive sample lengths along a part. The assessments may be filtered or unfiltered. Li = sample of length i = number of samples y = height of peak or depth of valley in surface at point of measurement
L1 y
L2
L3
L4
L5
For filtered and unfiltered assessments, the mean (average) line in a texture profile is determined by a least squares straight line. The texture profile will deviate around the mean line with peaks p and valleys v. The parameter Ra defines the arithmetic mean of departures of the profile from the mean line. Ra can also be defined as the arithmetical average of the deviations relative to an ideal surface. Ra would be measured in either microinches or micrometers, and is the most common form of surface texture measurement. The arithmetical definition of Ra is as follows:
Li = j Ra = 1 jxn
Li = 1
i=1
i=n
y(i)
(Li)
Rt defines the maximum roughness, and refers to the maximum peak to valley height of the profile in the assessment length (for an unfiltered profile). The parameter Rti would refer to the maximum peak to valley height of the profile in one specific sampling length. Rtm is the mean of all the Rt(i) values obtained in an assessment. Rtm is also known as Rz(DIN) under DIN specifications. Rtm can be arithmetically defined as follows:
Rtm = Rz(DIN) = 1 j
i=1
i=j
Rt(i)
Example: A component has a Rz(DIN) surface texture specification of 4 micrometers. The finish would be listed as an Rz4 finish on the component drawing. The ISO specification for Rz differs from the DIN specification in that Rz is the ISO 10 point height parameter, which defines the average height difference between only the five highest peaks and the five lowest valleys within the sampling length. Rz can be arithmetically defined as follows:
Rz(ISO) = (yp1 + yp2 + yp3 + yp4 + yp5) (yv1 + yv2 + yv3 + yv4 + yv5) 5 i=5 Rz(ISO) = 1 5
i=1
yvi
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Appendix F:
F1
EURO-SERIES
METRIC
COMPONENTS
ISO SYMBOL HOLE BASIS H11/c11 H9/d9 SHAFT BASIS C11/h11 D9/h9 Loose running t Free running t For wide commercial tolerances or allowances on external members. Not for use where accuracy is essential, but good for large temperature variations, high running speeds, or heavy journal pressures. For running on accurate machines and for accurate location at moderate speeds and journal pressures. Not intended to run freely, but to move and turn freely and locate accurately. Provides snug t for locating stationary parts; but can be freely assembled and disassembled. For accurate location, a compromise between clearance and interference. For more accurate location where greater interference is permissible. For parts requiring rigidity and alignment with prime accuracy of location but without special bore pressure requirements. For ordinary steel parts or shrink ts on light sections, the tightest t usable with cast iron. Suitable for parts which can be highly stressed or for shrink ts where the heavy pressing forces required are impractical.
CLEARANCE FITS
H8/f7
F8/h7
Close running t
H7/g6 H7/h6
G7/h6 H7/h6
INTERFERENCE FITS
H7/s6 H7/u6
S7/h6 U7/h6
Excerpt from Machinists Handbook, pg. 661, 25 Ed., Industrial Press. *The H7/p6 Hole Basis fit is a transition fit for basic sizes in range from 0 through 3mm.
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F2
EURO-SERIES
Appendix F:
METRIC
COMPONENTS
LETTER SYMBOLS AND GRADE NUMBERS OF SHAFTS BASIC HOLES b H5 H6 6 H7 7 8 9 8 9 9 9 9 9 9 8 9 8 9 6 6 7 7 H8 H9 H10 8 CLEARANCE FITS c d e f g 4 5 6 6 7 TRANSITION FITS h 4 5 6 6 7 7 8 js 4 5 6 6 7 k 4 5 6 6 7 m 4 5 6 6 7 6* 6 7 6* 6* 7* 6* 7* 6 7 6 7 6 7 6 7 n p INTERFERENCE FITS r s t u x
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Appendix F:
F3
EURO-SERIES
METRIC
COMPONENTS
1000 1600 2500 3900 1200 1900 3000 4600 1400 2200 3500 5400
1000 1600 2500 4000 6300 1150 1850 2900 4600 7200 1300 2100 3200 5200 8100 1400 2300 3600 5700 8900 1550 2500 4000 6300 9700 1750 2800 4400 2000 3200 5000 2300 3600 5600
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F4
EURO-SERIES
Appendix F:
METRIC
COMPONENTS
DIVISIONS
LETTER SYMBOLS SIGNS ABOVE UP TO 500 560 630 710 800 900 1000 1120 1250 1400 1600 1800 2000 2240 2500 2800 560 630 710 800 900 1000 1120 1250 1400 1600 1800 2000 2240 2500 2800 3150
260
145
76
22
26
44
78
150 155
280 310 340 380 430 470 520 580 640 720 820 920 1000 1100 1250 1400
400 450 500 560 620 680 780 840 960 1050 1200 1350 1500 1650 1900 2100
600 660 740 840 940 1050 1150 1300 1450 1600 1850 2000 2300 2500 2900 3200
290
160
80
24
30
50
88
175 185
320
170
86
26
34
56
100
210 220
350
195
98
28
40
66
120
250 260
390
220
110
30
48
78
140
300 330
430
240
120
32
58
92
170
370 400
480
260
130
34
68
110
195
440 460
520
290
145
38
76
1 35
240
550 580
DIVISIONS GRADE
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Appendix F:
F5
EURO-SERIES
METRIC
COMPONENTS
UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 A11 +330 +270 +345 +270 +370 +280 B8 +154 +140 +158 +140 +172 +150
+430 +193 +290 +240 +117 +149 +195 +300 +160 +160 +110 +65 +65 +65 +470 +310 +480 +320 +530 +340 +550 +360 +600 +380 +630 +410 +710 +460 +770 +520 +830 +580 +950 +660 +1030 +740 +1110 +820 +1240 +920 +1370 +1050 +1560 +1200 +1710 +1350 +1900 +1500 +2050 +1650 +209 +170 +219 +180 +236 +190 +246 +200 +274 +220 +294 +240 +323 +260 +343 +280 +373 +310 +412 +340 +452 +380 +492 +420 +561 +480 +621 +540 +689 +600 +769 +680 +857 +760 +937 +840 +330 +170 +340 +180 +380 +190 +390 +200 +440 +220 +460 +240 +510 +260 +530 +280 +560 +310 +630 +340 +670 +380 +710 +420 +800 +480 +860 +540 +960 +600 +1040 +680 +1160 +760 +1240 +840 +280 +120 +290 +130 +330 +140 +340 +150 +390 +170 +400 +180 +450 +200 +460 +210 +480 +230 +530 +240 +550 +260 +570 +280 +620 +300 +650 +330 +720 +360 +760 +400 +840 +440 +880 +480
+73 +40
+92 +40
+33 +20
+41 +20
+53 +20
+20 +7
+28 +7
+9 0
+13 0
+21 0
+33 0
+52 0
+84 0
+89 +50
+112 +50
+41 +25
+50 +25
+64 +25
+25 +9
+34 +9
+11 0
+16 0
+25 0
+39 0
+62 0
+100 0
50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450
+174 +220 +290 +106 +134 +100 +100 +100 +60 +60
+49 + 30
+60 +30
+76 +30
+29 +10
+40 +10
+13 0
+19 0
+ 30 0
+46 0
+74 0
+120 0
+207 +260 +340 +126 +159 +120 +120 +120 +72 +72
+58 +36
+71 + 36
+90 +36
+34 +12
+47 +12
+15 0
+22 0
+35 0
+54 0
+87 0
+140 0
+245 +305 +395 +148 +185 +145 +145 +145 +85 +85
+68 +43
+83 +43
+106 +43
+39 +14
+54 +14
+18 0
+25 0
+40 0
+63 0
+100 +160 0 0
+285 +355 +460 +172 +215 +170 +170 +170 +100 +100
+79 +50
+96 +50
+122 +50
+44 +15
+61 +15
+20 0
+29 0
+46 0
+72 0
+115 +185 0 0
+320 +400 +510 +191 +240 +190 +190 +190 +110 +110
+88 +56
+49 +17
+69 +17
+23 0
+ 32 0
+52 0
+81 0
+130 +210 0 0
+350 +440 +570 +214 +265 +210 +210 +210 +125 +125
+98 +62
+54 +18
+75 +18
+25 0
+36 0
+57 0
+89 0
+140 +230 0 0
+385 +480 +630 +232 +290 +108 +131 +165 +230 +230 +230 +135 +135 +68 +68 +68
+60 +20
+83 +20
+27 0
+40 0
+63 0
+97 0
+155 +250 0 0
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F6
EURO-SERIES
Appendix F:
METRIC
COMPONENTS
+130 0
+210 +330 0 0
+8 -5
+12 -9
+20 -13
+2 -11
+6 -15
+10 -23
-4 -17
0 -21
+4 -29
-11 -24
-7 -28
-3 -36
-20 -41
+26 -26
+160 0
+250 +390 0 0
+10 -6
+14 -11
+24 -15
+3 -13
+7 -18
+12 -27
-4 -20
0 -25
+5 -34
-12 -28
-8 -33
-3 -42
-25 -50
+8 -8
+31 -31
50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450
+190 0
+300 +460 0 0
+13 -6
+18 -12
+28 -18
+4 -15
+9 -21
+14 -32
-5 -24
0 -30
+5 -41
-14 -33
-9 -39
-4 -50
+220 0
+350 +540 0 0
+16 -6
+22 -13
+34 -20
+4 -18
+10 -25
+16 - 38
-6 -28
0 -35
+6 -48
-16 - 38
-10 -45
-4 -58
+360 0
+570 +890 0 0
+29 -7
+39 -18
+60 -29
+7 -29
+17 -40
+28 -61
-10 -46
0 -57
+11 -78
-26 -62
-16 -73
-5 -94
+400 0
+630 +970 0 0
+33 -7
+43 -20
+66 -31
+8 -32
+18 -45
+29 -68
-10 -50
0 -63
+11 -86
-27 -67
-17 -80
-6 -103
-30 -60 +9.5 +15 +23 +37 -32 -9.5 -15 -23 -37 -62 -38 -73 +11 +17.5 +27 +43.5 -41 -11 -17.5 -27 -43.5 -76 -48 -88 -50 +12.5 +20 +31.5 +50 -90 -12.5 -20 -31.5 -50 -53 -93 -60 -106 -63 +14.5 +23 +36 +57.5 -109 -14.5 -23 -36 -57.5 -67 -113 -74 -126 +16 +26 +40.5 +65 -78 -16 -26 -40.5 -65 -130 -87 -144 +18 +28.5 +44.5 +70 -93 -18 -28.5 -44.5 -70 -150 -103 -166 +20 +31.5 +48.5 +77.5 -109 -20 -31.5 -48.5 -77.5 -172
www.dme.net
Appendix F:
F7
EURO-SERIES
METRIC
COMPONENTS
+42 -42
+65 -65
+105 -105
+165 -165
+260 -260
+420 -420
+650 -650
+1050 -1050
+1650 -1650
+50 -50
+80 -80
+125 -125
+195 -195
+310 -310
+500 -500
+800 -800
+1250 -1250
+1950 -1950
50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450
+60 -60
+95 -95
+150 -150
+230 -230
+370 -370
+600 -600
+950 -950
+1500 -1500
+2300 -2300
+70 -70
+110 -110
+175 -175
+270 -270
+435 -435
+700 -700
+1100 -1100
+1750 -1750
+2700 -2700
+115 -115
+180 -180
+285 -285
+445 -445
+700 -700
+1150 -1150
+1800 -1800
+2850 -2850
+4450 -4450
+125 -125
+200 -200
+315 -315
+485 -485
+775 -775
+1250 -1250
+2000 -2000
+3150 -3150
+4850 -4850
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
F8
EURO-SERIES
Appendix F:
METRIC
COMPONENTS
UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 a11 -270 -330 -270 -345 -280 -370 -290 -400 b8 -140 -154 -140 -158 -150 -172 -150 -177
-60 -140 -120 -200 -140 -70 -215 -145 -150 -80 -240 -170 -150 -260 -95 -205
-300 -430 -310 -470 -320 -480 -340 -530 -360 -550 -380 -600 -410 -630 -460 -710 -520 -770 -580 -830 -660 -950 -740 -1030 -820 -1110 -920 -1240 -1050 -1370 -1200 -1560 -1350 -1710 -1500 -1900 -1650 -2050
-160 -193
-160 -290
-110 -240
-65 -117
-65 -149
-65 -195
-40 -61
-40 -73
-40 -92
-20 -33
-20 -41
-20 -53
-20 -72
-7 -16
-7 -20
-7 -28
0 -6
0 -9
0 -13
0 -21
50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450
-170 -170 -120 -209 -330 -280 -180 -180 -130 -219 -340 -290 -190 -190 -140 -236 -380 -330 -200 -200 -150 -246 -390 -340 -220 -220 -170 -274 -440 -390 -240 -240 -180 -294 -460 -400 -260 -260 -200 -323 -510 -450 -280 -280 -210 -343 -530 -460 -310 -310 -230 -373 -560 -480 -340 -340 -240 -412 -630 -530 -380 -380 -260 -452 -670 -550 -420 -420 -280 -492 -710 -570 -480 -480 -300 -561 -800 -620 -540 -540 -330 -621 -860 -650 -600 -600 -360 -689 -960 -720 -680 -680 -400 -769 -1040 -760 -760 -760 -440 -857 -1160 -840 -840 -840 -480 -937 -1240 -880
-80 -142
-80 -180
-80 -240
-50 -75
-50 -89
-50 -112
-25 -41
-25 -50
-25 -64
-25 -87
-9 -20
-9 -25
-9 - 34
0 -7
0 -11
0 -16
0 -25
-100 -174
-100 -220
-100 -290
-60 -90
-60 -106
-60 -134
-30 -49
-30 -60
-30 -76
-30 -104
-10 -23
-10 -29
-10 -40
0 -8
0 -13
0 -19
0 -30
-72 -159
-36 -58
-36 -71
-36 -90
- 36 -123
-12 -27
-12 -34
-12 -47
0 -10
0 -15
0 -22
0 -35
-145 -245
-145 -305
-85 -185
-43 -68
-43 -83
-43 -106
-43 -143
-14 -32
-14 -39
-14 -54
0 -12
0 -18
0 -25
0 -40
-170 -285
-170 -355
-100 -215
-50 -79
-50 -96
-50 -122
-50 -165
-15 -35
-15 -44
-15 -61
0 -14
0 -20
0 -29
0 -46
-190 -320
-190 -400
-110 -240
-56 -88
-56 -108
-56 -137
-56 -186
-17 -40
-17 -49
-17 -69
0 -16
0 -23
0 -32
0 -52
-210 -350
-210 -440
-125 -265
-62 -98
-62 -119
-62 -151
-62 -202
-18 -43
-18 -54
-18 -75
0 -18
0 -25
0 -36
0 -57
-230 -385
-230 -480
-135 -290
-68 -108
-68 -131
-68 -165
-68 -223
-20 -47
-20 -60
-20 -83
0 -20
0 -27
0 -40
0 -63
www.dme.net
Appendix F:
F9
EURO-SERIES
METRIC
COMPONENTS
0 -33
0 -52
0 -84
0 -130
+5 -4
+9 -4
+13 -8
+11 +2
+15 +2
+23 +2
+33 0
+17 +8
+21 +8
+29 +8
+24 +15
+28 +15
+36 +15
+41 +28
0 -39
0 -62
0 -100
0 -160
+6 -5
+11 -5
+15 -10
+13 +2
+18 +2
+27 +2
+39 0
+20 +9
+25 +9
+ 34 +9
+28 +17
+33 +17
+42 +17
+50 + 34
+8 -8
+12.5 -12.5
50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450
0 -46
0 -74
0 -120
0 -190
+6 -7
+12 -7
+18 -12
+15 +2
+21 +2
+ 32 +2
+46 0
+24 +11
+ 30 +11
+41 +11
+33 +20
+39 +20
0 -54
0 -87
0 -140
0 -220
+6 -9
+13 -9
+20 -15
+18 +3
+25 +3
+ 38 +3
+54 0
+28 +13
+ 35 +13
+48 +13
+38 +23
+45 +23
0 -89
0 -140
0 -230
0 -360
+7 -18
+18 -18
+29 -28
+29 +4
+40 +4
+61 +4
+89 0
+46 +21
+57 +21
+78 +21
+62 +37
+73 + 37
0 -97
0 -155
0 -250
0 -400
+7 -20
+20 -20
+31 -32
+32 +5
+45 +5
+68 +5
+97 0
+50 +23
+63 +23
+86 +23
+67 +40
+80 +40
+60 +41 +62 +43 +73 +58 +51 +23 +76 +54 +88 +63 +67 +90 +27 +65 +93 +68 +106 +77 +77 +109 +31 +80 +113 +84 +126 +86 +94 +34 +130 +98 +144 +94 +108 +37 +150 +114 +166 +103 +126 +40 +172 +132 +50 +20
+9.5 -9.5
+15 -15
+11 -11
+17.5 -17.5
+12.5 -12.5
+20 -20
+14.5 -14.5
+23 -23
+16 -16
+26 -26
+18 -18
+28.5 -28.5
+20 -20
+31.5 -31.5
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
F10
EURO-SERIES
Appendix F:
METRIC
COMPONENTS
+16.5 -16.5
+26 -26
+42 -42
+65 -65
+105 -105
+165 -165
+260 -260
+420 -420
+650 -650
+1050 -1050
+1650 -1650
+19.5 -19.5
+31 -31
+50 -50
+80 -80
+125 -125
+195 -195
+310 -310
+500 -500
+800 -800
+1250 -1250
+1950 -1950
50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450
+23 -23
+ 37 -37
+60 -60
+95 -95
+150 -150
+230 -230
+370 -370
+600 -600
+950 -950
+1500 -1500
+2300 -2300
+27 -27
+43.5 -43.5
+70 -70
+110 -110
+175 -175
+270 -270
+435 -435
+700 -700
+1100 -1100
+1750 -1750
+2700 -2700
+44.5 -44.5
+70 -70
+115 -115
+180 -180
+285 -285
+445 -445
+700 -700
+1150 -1150
+1800 -1800
+2850 -2850
+4450 -4450
+48.5 -48.5
+77.5 -77.5
+125 -125
+200 -200
+315 -315
+485 -485
+775 -775
+1250 -1250
+2000 -2000
+3150 -3150
+4850 -4850
www.dme.net
Appendix F:
F11
EURO-SERIES
METRIC
COMPONENTS
HOLE BASIS FIT Example: Nominal size: Size range to be used: ISO-Grade No.: Tolerance Symbol: Desired Fit: This Gives: Allowance for hole: Allowance for shaft:
[mm] 60 50 to 65 IT7 (hole), IT6 (shaft) H7/k6 Locational Transition Fit 0.030 mm 0.019 mm
+0.021 +0.002
(0.019 mm range)
S7
U7
S7
U7
-14 -24 -14 -24 -14 -24 -14 -24 -14 -24 -14 -24 -15 -27 -15 -27 -15 -27 -17 -32 -17 -32 -21 -39 -21 -39 -27 -48
-18 -28 -18 -28 -18 -28 -18 -28 -18 -28 -18 -28 -19 -31 -19 -31 -19 -31 -22 -37 -22 -37 -26 -44 -26 -44 -33 -54
-27 -48 -27 -48 -34 -59 -34 -59 -42 -72 -48 -78 -58 -93 -66 -101 -85 -125 -105 -151 -123 -169 -150 -202 -187 -244 -229 -292
-40 -61 -40 -61 -51 -76 -61 -86 -76 -106 -91 -121 -111 -146 -131 -166 -175 -215 -219 -265 -267 -313 -330 -382 -414 -471 -517 -580
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
F12
EURO-SERIES
Appendix F:
METRIC
COMPONENTS
SHAFT BASIS FIT Example: Nominal size: Size range to be used: ISO-Grade No.: Tolerance Symbol: Desired Fit: This Gives: Allowance for hole: Allowance for shaft:
0 0.013
(0.013 mm range)
+20 +14 +20 +14 +20 +14 +20 +14 +20 +14 +20 +14 +27 +19 +27 +19 +27 +19 + 32 +23 + 32 +23 +39 +28 + 39 +28 +48 +35
+24 +18 +24 +18 +24 +18 +24 +18 +24 +18 +24 +18 +31 +23 +31 +23 +31 +23 +37 +28 +37 +28 +44 +33 +44 +33 +54 +41
+48 +35 +48 +35 +59 +43 +59 +43 +72 +53 +78 +59 +93 +71 +101 +79 +125 +100 +151 +122 +169 +140 +202 +170 +244 +208 +292 +252
+61 +48 +61 +48 +76 +60 +86 +70 +106 +87 +121 +102 +146 +124 +166 +144 +215 +190 +265 +236 +313 +284 +382 +350 +471 +435 +580 +540
www.dme.net
Appendix G:
G1
EURO-SERIES
Specifications for Tolerances and Fits, and Hole and Shaft Basis Fit Tolerances
Specifications for Tolerances and Fits
All specifications in this guideline are in accordance with the International Standard ISO 286 Systems of Limits and Fits, and to the German Standards DIN 7150, 7151, 7160, and 7161. The ISO-system of limits and fits refers to the space contained by two parallel faces of any part, such as Diameters, Lengths, Widths and Thicknesses of internal or external dimensions.
FIG. 1
METRIC
COMPONENTS
Internal Dimensions (holes) as defined in DIN 7161. Tolerances CD, DE, EF, FG, T, V, Y, ZA, ZB, ZC have been omitted. Please refer to DIN 7161 for more detail on the omitted hole tolerances.
P R S U X
FIG. 2
External Dimensions (shafts) as defined in DIN 7160. Tolerances cd, de, ef, fg, t, v, y, za, zb, zc have been omitted. Please refer to DIN 7160 for more detail on the omitted shaft tolerances.
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
G2
EURO-SERIES
Appendix G:
METRIC
COMPONENTS
Specifications for Tolerances and Fits, and Hole and Shaft Basis Fit Tolerances
Example:
Nominal size: 30mm Shaft Basis Close Running Fit
FIG. 3
30F8
FIG. 4
30h7
HOLE
Tolerance symbol: F8/h7
[mm] Max. limit of size Min. limit of size Tolerance allowance 30.053 30.020 0.033
SHAFT
[mm] Max. limit of size Min. limit of size Tolerance allowance 30.000 29.979 0.021
Assembly allowance
www.dme.net
Appendix G:
G3
EURO-SERIES
Specifications for Tolerances and Fits, and Hole and Shaft Basis Fit Tolerances
Shaft Basis Fit Tolerances
FIG. 5
TOLERANCE OF BASIC HOLE CLEARANCE FITS TRANSITION FITS INTERFERENCE FITS
METRIC
COMPONENTS
js j
TOLERANCE OF SHAFTS
Note: Not shown to scale. For visual aid and representation only. Please refer to provided tolerance charts for precise detail.
CLEARANCE FITS
TRANSITION FITS
INTERFERENCE FITS
J H Js
Note: Not shown to scale. For visual aid and representation only. Please refer to provided tolerance charts for precise detail.
800-626-6653 (U.S.)
D-M-E
800-387-6600 (Canada)
World Headquarters D-M-E Company 29111 Stephenson Highway Madison Heights, MI 48071 800-626-6653 toll-free tel 248-398-6000 tel 888-808-4363 toll-free fax www.dme.net web appl_eng@dme.net e-mail D-M-E of Canada, Ltd. 6210 Northwest Drive Mississauga, Ontario Canada L4V 1J6 800-387-6600 toll-free tel 905-677-6370 tel 800-461-9965 toll-free fax dme_canada@dme.net e-mail D-M-E Europe C.V.B.A. Industriepark Noord B-2800 Mechelen Belgium 32-15-215011 tel 32-15-218235 fax sales@dmeeu.com e-mail
a Milacron Company
Litho in U.S.A.
MC-07/06