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D-M-E Metric Components

A comprehensive line of Euro-Series metric components

Metric Components
A comprehensive line of Euro-Series metric components
Support Pillar with Tapped Hole & Hole for Dowel FW29 pg. 27 Support Pillar with Drilled & Counterbored Hole FW28 pg. 27

Guide Pin with Collar GDP-EC pg. 19-21 Hoist Ring SHM pg. 37 SHMR Locating Ring with Mounting Holes DHR21 pg. 38 Sprue Bushing DHR74, DHR76, DHR78 pg. 39

Guide Pin GDP-ES pg. 22-23

Locating Ring (Solid) R20 pg. 38

Guide Pin Bushing GDB-ESS pg. 25 Tubular Dowel R09 pg. 29

Guide Pin Bushing with Collar GDB-ECS pg. 24 Centering Bushing R05 pg. 28 Angle Pin APD pg. 26

Socket Head Cap Screw M pg. 34 Shoulder Bolt PM pg. 33 Dowel Pin DP pg. 30 Set Screws GS913, GS915, FD, FDV, FM pg. 31-33 Dowel Pin with Internal Thread WZ7005 pg. 30 Washer Tubular Dowel R091 pg. 29 Ejector Pin EJP-EHN, EJP-ELH pg. 6-7 Shoulder Ejector Pin EJP-EHN, EJP-ELH pg. 8-9 Core Pin CRP-EHH, CRP-ECS pg. 10-11 Ejector Sleeve EJS-EHN, EJS-ELH pg. 12-13 Ejector Blade EJB-EHN, EJB-ELH pg. 14-15 Self-Lube Guide Pin Bushing with Collar GDB-ECL pg. 24 Stop Disk R18 pg. 35

Self-Lube Guide Pin Bushing GDB-ESL pg. 25

Flat Head Screw SM pg. 35

Lock Washer R54 pg. 34

Belleville Washer WZ8050 pg. 36

See page 5 for Pins, Sleeves & Blades Table of Contents See page 18 for Mold Components Table of Contents

3
EURO-SERIES

Metric Components Index


Reference Information
MILLIMETERS TO INCHES CONVERSION TABLE . . . . . . . 4

METRIC
COMPONENTS

Mold Components continued


SET SCREWS GS913 (FLAT POINT GRUB SCREW) . . . . . . . . . . . . . . . . . GS915 (DOG POINT ALLEN HEAD) . . . . . . . . . . . . . . . . . . FD (SPRING LOADED BALL PLUNGER) . . . . . . . . . . . . . . FDV (SPRING LOADED BALL PLUNGER HIGH TEMP) FM (SPRING LOADED PLUNGER) . . . . . . . . . . . . . . . . . . . BOLTS, SCREWS & LOCK WASHERS PM (SHOULDER BOLT STRIPPER BOLT) . . . . . . . . . . . . . M (SOCKET HEAD CAP SCREW) . . . . . . . . . . . . . . . . . . . . . R54 (LOCK WASHER SPRING WASHER) . . . . . . . . . . . . . SM (FLAT HEAD SCREW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . STOP DISK (FOR EJECTOR PLATES) . . . . . . . . . . . . . . . . . . R18 (STOP DISK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BELLEVILLE WASHERS WZ8050 (BELLEVILLE WASHER DISC SPRING) . . . . . . . 12 13 HOIST RINGS SHM (ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHMR (REPLACEMENT KIT) . . . . . . . . . . . . . . . . . . . . . . . . . LOCATING RINGS DHR21 (WITH MOUNTING HOLES) . . . . . . . . . . . . . . . . . . . R20 (SOLID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRUE BUSHINGS DHR74 (NO RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DHR76 (15.5mm RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . DHR78 (40.0mm RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 31 32 32 33

Pins, Sleeves and Blades


ILLUSTRATED PRODUCT TABLE OF CONTENTS . . . . . . . . EJECTOR PINS EJP-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJP-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHOULDER EJECTOR PINS EJP-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJP-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CORE PINS CRP-EHH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRP-ECS (PERFORMANCE) . . . . . . . . . . . . . . . . . . . . . . . . . EJECTOR SLEEVES EJS-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJS-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJECTOR BLADES EJB-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJB-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAX ORDER FORM SPECIAL METRIC PINS & SLEEVES FAXABLE QUOTE REQUEST FORM . . . . . . . . . . . . . . . . . . . . 5

6 7

8 9

33 34 34 35

10 11

35

36

37 37

14 15

38 38

17 39 39 39

Mold Components
ILLUSTRATED PRODUCT TABLE OF CONTENTS . . . . . . . . GUIDE PINS GDP-EC (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . GDP-ES (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . GUIDE PIN BUSHINGS GDB-ECS (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . GDB-ECL (SELF-LUBE WITH COLLAR) . . . . . . . . . . . . . . . . GDB-ESS (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . GDB-ESL (SELF-LUBE WITHOUT COLLAR) . . . . . . . . . . . . ANGLE PINS APD (ANGLE PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPORT PILLARS FW28 (WITH DRILLED & COUNTERBORED HOLE) . . . . . . FW29 (WITH TAPPED HOLE & HOLE FOR DOWEL) . . . . . . CENTERING BUSHINGS, TUBULAR DOWELS & DOWELS R05 (CENTERING BUSHING) . . . . . . . . . . . . . . . . . . . . . . . . . R09 (TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R091 (WASHER TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . . DP (DOWEL PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WZ7005 (DOWEL PIN WITH INTERNAL THREAD) . . . . . . . 18

19-21 22-23

Appendices
APPENDIX A DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B HARDNESS CHART CROSS-REFERENCE . . . . . . . . . . . . . APPENDIX C TENSILE STRENGTH HARDNESS VS TENSILE STRENGTH . APPENDIX D STEEL GENERAL STEEL GROUP DESIGNATIONS . . . . . STEEL CROSS-REFERENCE INFORMATION . . . . . . . . . . . . APPENDIX E SURFACE TEXTURE SURFACE FINISH ROUGHNESS . . . APPENDIX F TOLERANCE TABLES VARIOUS METRIC TOLERANCE LIMITS . APPENDIX G HOLE & SHAFT BASIS FIT TOLERANCES . . . . . . . . . . . . . . A1

24 24 25 25

B1

C1

26

D1 D1

27 27

E1

28 29 29 30 30

F1-F12

G1-G3

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EURO-SERIES

METRIC
COMPONENTS

Reference Conversion Table Millimeters to Inches


METRIC DIMENSION INCH* EQUIVALENT METRIC DIMENSION INCH* EQUIVALENT METRIC DIMENSION INCH* EQUIVALENT

0.7mm 0.8mm 0.9mm 1mm 1.1mm 1.2mm 1.3mm 1.4mm 1.5mm 1.6mm 1.7mm 1.8mm 1.9mm 2mm 2.1mm 2.2mm 2.3mm 2.4mm 2.5mm 2.7mm 3mm 3.2mm 3.5mm 3.7mm

.0276 .0315 .0354 .0394 .0433 .0472 .0512 .0551 .0591 .0630 .0669 .0709 .0748 .0787 .0827 .0866 .0906 .0945 .0984 .1063 .1181 .1260 .1378 .1457

3.8mm 4mm 4.2mm 4.5mm 4.7mm 5mm 5.2mm 5.5mm 6mm 6.2mm 6.5mm 7mm 7.5mm 8mm 8.2mm 8.5mm 9mm 9.5mm 10mm 10.2mm 10.5mm 11mm 11.5mm 12mm

.1496 .1575 .1654 .1772 .1850 .1969 .2047 .2165 .2362 .2441 .2559 .2756 .2953 .3150 .3228 .3346 .3543 .3740 .3937 .4016 .4134 .4331 .4528 .4724

12.2mm 12.5mm 14mm 15mm 15.5mm 16mm 18mm 20mm 22mm 24mm 25mm 26mm 28mm 30mm 31mm 32mm 35mm 40mm 42mm 45mm 47mm 54mm 55mm 60mm

.4803 .4921 .5512 .5906 .6102 .6299 .7087 .7874 .8661 .9449 .9843 1.0236 1.1024 1.1811 1.2205 1.2598 1.3780 1.5748 1.6535 1.7717 1.8504 2.1260 2.1654 2.3622

* Inch equivalent dimensions have been rounded off to 4 decimal places.

EURO-SERIES METRIC COMPONENTS

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5
EURO-SERIES

Pins, Sleeves and Blades Table of Contents

METRIC
COMPONENTS

Ejector Pins EJP-EHN pg. 6 EJP-ELH pg. 7

Core Pins CRP-EHH pg. 10 CRP-ECS pg. 11 Ejector Sleeves EJS-EHN pg. 12 EJS-ELH pg. 13 Ejector Blades EJB-EHN pg. 14 EJB-ELH pg. 15

Shoulder Ejector Pins EJP-EHN pg. 8 EJP-ELH pg. 9

EJECTOR PINS EJP-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJP-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHOULDER EJECTOR PINS EJP-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJP-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 9 6 7

CORE PINS CRP-EHH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRP-ECS (PERFORMANCE) . . . . . . . . . . . . . . . . . . . . . . . . . EJECTOR SLEEVES EJS-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJS-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJECTOR BLADES EJB-EHN (NITRIDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EJB-ELH (HARDENED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAX ORDER FORM SPECIAL METRIC PINS & SLEEVES FAXABLE QUOTE REQUEST FORM . . . . . . . . . . . . . . . . . . . . 17 14 15 12 13 10 11

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Ejector Pins Nitrided


Expulsores Extractores Ejecteurs Epingles Auswerferstifte
45 5 HRC (Heads Annealed) MIN 1400 MPa (Ref. Only ~44 HRC)

EJP-EHN

INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

MIN 950 HV0.3 (Ref. Only ~68 HRC) Ra0.8 H K L D g6

+2 0

ITEM PREFIX

D
01.2 01.5 02.0 02.2 02.5 02.7 03.0 03.2 03.5 03.7 04.0 04.2 04.5 05.0 05.2 05.5 06.0 06.2 06.5 07.0 08.0 08.2 08.5 09.0 10.0 10.2 10.5 11.0 12.0 12.2 12.5 14.0 16.0 18.0 20.0 25.0 32.0

H
3 3 4 4 5 5 6 6 7 7 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 22 22 24 26 32 40

K
2 1.5 2 2 2 2 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 10 10

0100 0125

0160 0200 0250

L 0315

0400 0500 0630 0800 1000

EJP-EHN (EA)*

* (EA) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJP-EHN EJP-EHN-030-0160 EJP-EHN-120-0630

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Ejector Pins Hardened


Expulsores Extractores
INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: 1.2210 (AISI L2 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 250C (482F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX 45 5 HRC (Heads Annealed) 60 2 HRC Ra0.4 H K L D
g6

Ejecteurs epingles Auswerferstifte

EJP-ELH

+2 0

D
01.5 01.6 01.7 01.8 02.0 02.2 02.5 02.7 03.0 03.2 03.5 03.7 04.0 04.2 04.5 04.7 05.0 05.2 05.5 06.0 06.2 06.5 07.0 08.0 08.2 08.5 09.0 10.0 10.2 10.5 11.0 12.0 12.2 12.5 14.0 16.0 18.0 20.0

H
3 3 3 3 4 4 5 5 6 6 7 7 8 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 22 22 24 26

K
1.5 1.5 1.5 1.5 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8

L 0040 0060 0080 0100 0125 0160 0200 0250 0315 0400

EJP-ELH (AH)*

* (AH) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJP-ELH EJP-ELH-015-0200 EJP-ELH-050-0100

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Items in stock 2-3 week delivery Contact D-M-E for quote

800-626-6653 (U.S.)

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Shoulder Ejector Pins Nitrided


Expulsores con hombro Extractores Ejecteurs epingles Auswerferstifte
45 5 HRC (Heads Annealed) MIN 1400 MPa (Ref. Only ~44 HRC) MIN 950 HV0.3 (Ref. Only ~68 HRC) Ra0.8 H E K
-1

EJP-EHN

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness L = Length S = Shoulder Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

60
0 - 0.1

D g6 Ra0.8

S -2
+2

L0

L ITEM PREFIX D E H K 0080 0035


00.7 00.8 00.9 01.0 01.1 01.2 01.3 01.4 01.5 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 8 8 8 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3

0100 0125 0160 0160 0200 0250 S 0050 0050 0050 0075 0075 0075

EJP-EHN (C)*

01.6 01.7 01.8 01.9 02.0 02.1 02.2 02.4 02.5 02.7 03.0 03.2 03.5

* (C) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, L length, and S length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L S Prefix D L S Prefix D L S EJP-EHN EJP-EHN-010-0160-0050 EJP-EHN-025-0200-0075

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Shoulder Ejector Pins Hardened


Expulsores con hombro Extractores Ejecteurs epingles Auswerferstifte

EJP-ELH

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness L = Length S = Shoulder Length Standard: DIN/ISO Type Material: 1.2210 (AISI L2 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 250C (482F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

45 5 HRC (Heads Annealed) 60 2 HRC Ra0.8 H


0

60 E - 0.1 K
-1

D g6 Ra0.4

S -2
+2

L0

L ITEM PREFIX D E H K 0060 0025


00.8 00.9 01.0 01.1 01.2 01.3 01.4 01.5 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3

0080 0035

0100 S 0050

0125 0050

0200 0075

0250 0100

EJP-ELH (CH)*

01.6 01.7 01.8 01.9 02.0 02.1 02.2 02.3 02.4 02.5

* (CH) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, L length and S length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L S Prefix D L S Prefix D L S EJP-ELH EJP-ELH-010-0100-0050 EJP-ELH-025-0125-0050

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Core Pins Hardened


Pernos moldeadores Epingles au centre Pernos moldantes Kernstifte

CRP-EHH

INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX

45 5 HRC (Heads Annealed) MIN 1400 MPa (Ref. Only ~44 HRC) Ra0.8 H K D g6

+2 0

D
02.0 02.2 02.5 02.7 03.0 03.2 03.5 03.7 04.0 04.2 04.5 05.0 05.2 05.5 06.0 06.2 06.5 07.0 08.0 08.2 08.5 09.0 10.0 10.2 10.5 11.0 12.0 12.2 12.5 14.0 16.0 18.0 20.0 25.0 32.0

H
4 4 5 5 6 6 7 7 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 18 18 18 22 22 24 26 32 40

K
2 2 2 2 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 10 10

0080

L 0100 0125 0160 0200 0250 0315

0400 0500 0630 0800 1000

CRP-EHH (AHX)*

* (AHX) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L CRP-EHH CRP-EHH-020-0200 CRP-EHH-250-0315

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Core Pins Performance


Pernos moldeadores Epingles au centre Pernos moldantes Kernstifte

11

CRP-ECS

INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Length Standard: DIN/ISO Type Material: Beryllium-free Copper based alloy Surface Treatment: None Max. Temp.: 350C (662F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

94 4 HRB Ra0.8
+0.025

H K

D0

+1 0

ITEM PREFIX

D
02.5 03.0 03.5 04.0 04.5 05.0

H
5 6 7 8 8 10 12 12 14 16 18 22 22

K
2 3 3 3 3 3 5 5 5 5 7 7 7

L 0100 0160 0250

0315

HIGH THERMAL CONDUCTIVITY PINS Advantages: Reduced cycle time 5 times better conductivity than steel Improved part quality Lower machining costs Longer service life

CRP-ECS (PCM)*

06.0 07.0 08.0 10.0 12.0 14.0 16.0

* (PCM) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L CRP-ECS CRP-ECS-030-0160 CRP-ECS-120-0315

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12

Ejector Sleeves Nitrided


Mangas Expulsoras Extractores tubulares Ejecteurs tubulaires Auswerferhlsen

EJS-EHN

INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Length N = Bearing Length Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX

45 5 HRC (Heads Annealed) MIN 950 HV0.3 (Ref. Only ~68 HRC) D+0.4 Ra0.8 H DH5 E
g6

Ra0.2

MIN 950 HV0.3 (Ref. Only ~68 HRC)

K L L
+2 0

H
6 6 8 8 10 10 10 10 12 12 12 14 14

K
3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 7 9 9 9

N
35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55

0075

0100

0125 0150 0175

0200 0225 0250

0275 0300 0350

01.5 03.0 01.7 03.0 02.0 04.0 02.2 04.0 02.5 05.0 02.7 05.0 03.0 05.0 03.2 05.0 03.5 06.0 03.7 06.0 04.0 06.0 04.2 08.0 04.5 08.0

EJS-EHN 05.0 08.0 14 (S)* 05.2 08.0 14


06.0 10.0 06.2 10.0 06.5 10.0 08.0 12.0 08.2 12.0 08.5 12.0 10.0 14.0 10.5 14.0 11.0 14.0 12.0 16.0 12.5 16.0 14.0 18.0 16.0 20.0 18.0 22.0 16 16 16 18 18 18 22 22 22 22 22 24 26 28

* (S) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJS-EHN EJS-EHN-020-0075 EJS-EHN-120-0250

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Ejector Sleeves Hardened


Mangas Expulsoras Extractores tubulares Ejecteurs tubulaires Auswerferhlsen
45 5 HRC (Heads Annealed) 60 2 HRC D+0.4 Ra0.4 H D H5 E g6 Ra0.2

13

EJS-ELH

INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Length N = Bearing Length Standard: DIN/ISO Type Material: 1.2210 (AISI L2 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 250C (482F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX

K L
+2 0

H
6 6 8 8

K
3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 7 9 9 9

N
35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 45 55 55 55 55

L
0075 0100 0125 0150 0175 0200 0225 0250 0275 0300 0350 0400 0450 0500

01.5 03.0 01.7 03.0 02.0 04.0 02.2 04.0

02.5 05.0 10 02.7 05.0 10 03.0 05.0 10 03.2 05.0 10 03.5 06.0 12 03.7 06.0 12 04.0 06.0 12 04.2 08.0 14 04.5 08.0 14 05.0 08.0 14 05.2 08.0 14 05.5 08.0 14 06.0 10.0 16 06.2 10.0 16 06.5 10.0 16 08.0 12.0 18 08.2 12.0 18 08.5 12.0 18 10.0 14.0 22 10.5 14.0 22 11.0 14.0 22 12.0 16.0 22 12.5 16.0 22 14.0 18.0 24 16.0 20.0 26 18.0 22.0 28

EJS-ELH (KS)*

* (KS) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L EJS-ELH EJS-ELH-020-0125 EJS-ELH-120-0150

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

14

Ejector Blades Nitrided


Expulsores planos Extractores laminares Ejecteurs lames Auswerferklingen
45 5 HRC (Heads Annealed) MIN 1400 MPa (Ref. Only ~44 HRC) INFORMATION KEY: D = Shoulder Diameter H = Head Diameter K = Head Thickness L = Length S = Shoulder Length T = Blade Thickness W = Blade Width Standard: DIN/ISO Type Material: 1.2344 (AISI H13 Type) Steel Surface Treatment: Nitrided Max. Temp.: 500-550C (932-1022F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) MIN 950 HV0.3 (Ref. Only ~68 HRC) Ra0.8 H
0

EJB-EHN

Ra0.8
0

W -0 .015 D -0.1 K S -2 L
+2 0 0 -1

Ra0.8

T -0.015

ITEM PREFIX

0060 30

0080 0100 0125 40 50 63

L 0160 0200 S 80 100

0250 0315 0400 125 160 200

01.0 01.0 01.0 01.0 01.2 01.2 01.2 01.2 01.2 01.5

03.5 03.8 04.5 05.5 03.5 03.8 04.5 05.5 07.5 04.5 05.5 07.5 09.5 09.5 05.5 07.5 09.5 11.5 12.0 15.5 11.5 12.0 15.5

4 4.2 5 6 4 4.2 5 6 8 5 6 8 10 10 6 8 10 12 12.5 16 12 12.5 16

8 8 10 12 8 8 10 12 14 10 12 14 16 16 12 14 16 18 18 22 20 18 22

3 3 3 5 3 3 3 5 5 5 5 5 3 5 5 5 5 7 7 7 7 7 7

EJB-EHN (FW)*

01.5 01.5 01.5 01.8 02.0 02.0 02.0 02.0 02.0 02.0 02.5 02.5 02.5

* (FW) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, T thickness, W width, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix T W L Prefix T W L Prefix T W L EJB-EHN EJB-EHN-010-038-0125 EJB-EHN-020-115-0200

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

EURO-SERIES METRIC COMPONENTS

www.dme.net

Ejector Blades Hardened


Expulsores planos Extractores laminares Ejecteurs lames Auswerferklingen
45 5 HRC (Heads Annealed) 60 2 HRC INFORMATION KEY: D = Shoulder Diameter H = Head Diameter K = Head Thickness L = Length S = Shoulder Length T = Blade Thickness W = Blade Width Standard: DIN/ISO Type Material: 1.2210 (AISI L2 Type) Steel Surface Treatment: None (Through-Hardened) Max. Temp.: 250C (482F) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) Ra0.4 H
0

15

EJB-ELH

Ra0.4
0

W -0.015 D -0.1 K
-1

S -2 L
+2 0

Ra0.4

0 -0.015

ITEM PREFIX

0060 30

0080 0100 0125 40 50 63

L 0160 0200 S 80 100

0250 0315 0400 125 160 200

01.0 01.0 01.0 01.0 01.2 01.2 01.2 01.2 01.5 01.5 01.5 01.5 02.0 02.0 02.0 02.0 02.0 02.5 02.5

03.5 03.8 04.5 05.5 03.8 04.5 05.5 07.5 04.5 05.5 07.5 09.5 05.5 07.5 09.5 11.5 15.5 11.5 15.5

4 4.2 5 6 4.2 5 6 8 5 6 8 10 6 8 10 12 16 12 16

8 8 10 12 8 10 12 14 10 12 14 16 12 14 16 18 22 18 22

3 3 3 5 3 3 5 5 3 5 5 5 5 5 5 7 7 7 7

EJB-ELH (FK)*

* (FK) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, T thickness, W width, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix T W L Prefix T W L Prefix T W L EJB-ELH EJB-ELH-010-035-0060 EJB-ELH-020-115-0200

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

16
EURO-SERIES

METRIC
COMPONENTS

Metric Pins and Sleeves for special applications

Complex part geometries, thin-wall molding, family molds, high-cavitation molds, increasingly large parts every day, challenging new applications and materials are forcing moldmakers to develop creative new tooling solutions. D-M-E is here to help, with comprehensive capabilities for manufacturing special pins and sleeves quickly and cost-effectively. We offer a wide range of custom features, including: In-house expertise D-M-E operates a dedicated state-of-the-art manufacturing facility to ensure your quality and delivery goals are met. Extensive resources and efficient processes guarantee rapid order fulfillment. Advanced manufacturing techniques and trained, dedicated personnel ensure quality. Quality you can count on D-M-E starts with only the best materials for its pins and sleeves. Our proprietary hot-forging technology and in-house nitriding guarantees the finest finished components. The industrys finest surface finish provides low-friction performance for long service life. Need innovation? Choose D-M-E For over 60 years, moldmakers, molders and designers have trusted D-M-E for innovative, reliable solutions to their needs. Nobody beats D-M-E for quality products, quality service and quick delivery. D-M-E delivers your special pin and sleeve needs.
(See next page for faxable quote request form.)

17

Faxable Quote Request Form Special Metric Pins and Sleeves


STEP 1: Photocopy this form. Special Pins
Quantity: ____________________ Type of Pin: __________________
(specify item prefix)

EURO-SERIES

METRIC
COMPONENTS

STEP 2: Fill in all shaded areas.

STEP 3: Fax to appropriate fax number below.

Go to www.dme.net or FAX this quote to the D-M-E Hotline: FAX NUMBERS: United States 888-808-4363 Canada 800-461-9965

H:

D:

Material: 1.2344 (AISI H13 Type) Steel 1.2210 (AISI L2 Type) Steel Other ________________ Hardness: Standard (as specified by item prefix) Other ____________HRC
(specify)

K:

L: H: E: R: D:

Nitrided: Yes No Heads are Annealed


(unless otherwise specified) ____________

Desired Delivery: ____________ Tolerances: As indicated in item drawing Other (specify on drawing)

K:

S: L:

Special Sleeves
Quantity: ____________________ Type of Sleeve: ______________
(specify item prefix)

H:

E: G:
Tapered Lead-In

D: 1mm per Side *Minimum


Wall Thickness Recommended

Material: 1.2344 (AISI H13 Type) Steel 1.2210 (AISI L2 Type) Steel Other ________________ Hardness: Standard (as specified by item prefix) Other ____________HRC
(specify)

K: L: S: H: F: G:

N:

Nitrided O.D.: Yes No Nitrided I.D.: Yes No Heads are Annealed Desired Delivery: ____________ Tolerances: As indicated in item drawing Other (specify on drawing)

Tapered Lead-In

R: E:

D: 1mm per Side *Minimum


Wall Thickness Recommended (2) Places

K: L:

* N:

Shipping Instructions:
Company Name: D-M-E account #: City: State: Zip:

UPS Ground UPS 2nd Day Air UPS Next Day FedEx Other Specify:

Address: Contact Name: Phone: Email:

FAX: Date:

______________________

18
EURO-SERIES

METRIC
COMPONENTS

Mold Components Table of Contents


Locating Rings DHR21 pg. 38 R20 Flat Head Screws SM pg. 35 Sprue Bushings DHR74 pg. 39 DHR76 DHR78

Guide Pins GDP-EC pg. 19-21 GDP-ES pg. 22-23 Guide Pin Bushings GDB-ESS pg. 25 GDB-ESL (Self-Lube) Guide Pin Bushings with Collar GDB-ECS pg. 24 GDB-ECL (Self-Lube)

Angle Pins APD pg. 26 Shoulder Bolts PM pg. 33

Dowel Pins pg. 30 DP WZ7005

Hoist Rings SHM pg. 37 SHMR

Support Pillars FW28 pg. 27 FW29 Centering Bushings R05 pg. 28


Stop Disk R18 pg. 35

Tubular Dowels pg. 29 R09 R091 Lock Washer R54 pg. 34

Set Screws GS913 pg. 31-33 GS915 FD FDV FM

Socket Head Cap Screws M pg. 34

GUIDE PINS GDP-EC (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . GDP-ES (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . GUIDE PIN BUSHINGS GDB-ECS GDB-ECL GDB-ESS GDB-ESL (WITH COLLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . (SELF-LUBE WITH COLLAR) . . . . . . . . . . . . . . . . (WITHOUT COLLAR) . . . . . . . . . . . . . . . . . . . . . . . (SELF-LUBE WITHOUT COLLAR) . . . . . . . . . . . . 24 24 25 25 26 27 27 28 29 29 30 30 19-21 22-23

SET SCREWS GS913 (FLAT POINT GRUB SCREW) . . . . . . . . . . . . . . . . GS915 (DOG POINT ALLEN HEAD) . . . . . . . . . . . . . . . . . FD (SPRING LOADED BALL PLUNGER) . . . . . . . . . . . . . FDV (SPRING LOADED BALL PLUNGER HIGH TEMP) FM (SPRING LOADED PLUNGER) . . . . . . . . . . . . . . . . . . BOLTS, SCREWS & LOCK WASHERS PM (SHOULDER BOLT STRIPPER BOLT) . . . . . . . . . . . . M (SOCKET HEAD CAP SCREW) . . . . . . . . . . . . . . . . . . . . R54 (LOCK WASHER SPRING WASHER) . . . . . . . . . . . SM (FLAT HEAD SCREW) . . . . . . . . . . . . . . . . . . . . . . . . . . . STOP DISK (FOR EJECTOR PLATES) R18 (STOP DISK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BELLEVILLE WASHERS WZ8050 (BELLEVILLE WASHER DISC SPRING) . . . . . . HOIST RINGS SHM (ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHMR (REPLACEMENT KIT) . . . . . . . . . . . . . . . . . . . . . . . . LOCATING RINGS DHR21 (WITH MOUNTING HOLES) . . . . . . . . . . . . . . . . . . R20 (SOLID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRUE BUSHINGS DHR74 (NO RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DHR76 (15.5mm RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . DHR78 (40.0mm RADIUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . EURO-SERIES METRIC COMPONENTS

31 31 32 32 33 33 34 34 35 35 36 37 37 38 38 39 39 39

ANGLE PINS APD (ANGLE PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPORT PILLARS FW28 (WITH DRILLED & COUNTERBORE HOLE) . . . . . . . FW29 (WITH TAPPED HOLE & HOLE FOR DOWEL) . . . . . CENTERING BUSHINGS, TUBULAR DOWELS & DOWELS R05 (CENTERING BUSHING) . . . . . . . . . . . . . . . . . . . . . . . . R09 (TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . R091 (WASHER TUBULAR DOWEL) . . . . . . . . . . . . . . . . . . DP (DOWEL PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WZ7005 (DOWEL PIN WITH INTERNAL THREAD) . . . . .

www.dme.net

Guide Pins (with Collar)


Pernos guia con collar Guias principais Colonnes de guidage (avec paulement) Fhrungsbolzen (mit Bund)

19

GDP-EC

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

800-1100 N/mm (Ref. Only ~275 HRC) K E k6


E e7

60 2 HRC

g6

4 ( D = 9-15) T S
-0.5 -1

ITEM PREFIX D E

H K T

N 020 025 030 035 045 050 055 060 065 070 075 085 090 095 105 110 125 135 145 150 155 165

GDP-EC 09 14 16 3 (R02)* or 10

GDP-EC 14 20 25 6 (R02)* or 15

012 017 022 3 027 036 046 056 017 022 027 036 9 046 056 066 076 086 096 116

* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example:

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Prefix GDP-EC -

D -

S -

Prefix D S N GDP-EC-09-027-020

Prefix D S N GDP-EC-14-066-055

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

20

Guide Pins (with Collar)


Pernos guia con collar Guias principais Colonnes de guidage (avec paulement) Fhrungsbolzen (mit Bund)

GDP-EC

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

800-1100 N/mm (Ref. Only ~275 HRC) K


k6

60 2 HRC

E
E e7

D g6 7 ( D = 18-42)

T S

-0.5 -1

ITEM PREFIX D E

H K T

N 035 045 055 065 075 085 095 105 115 120 125 130 135 145 155 165 205 225 245 255 285

GDP-EC 18 26 31 6 (R02)* or 20

GDP-EC 22 30 35 6 (R02)* or 24

017 022 027 036 046 9 056 066 076 086 096 116 136 017 022 027 036 046 9 056 066 076 086 096 116 136 156

* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-EC-22-116-155

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Prefix GDP-EC

D -

S -

Prefix D S N GDP-EC-18-056-035

EURO-SERIES METRIC COMPONENTS

www.dme.net

Guide Pins (with Collar)


Pernos guia con collar Guias principais Colonnes de guidage (avec paulement) Fhrungsbolzen (mit Bund)

21

GDP-EC

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

800-1100 N/mm (Ref. Only ~275 HRC) K


k6

60 2 HRC

H
E

E
e7

g6

7 ( D = 18-42) T S
-0.5 -1

ITEM PREFIX D E

H K T

N 045 055 065 075 085 095 105 115 125 135 155 165 175 185 195 205 215 225 235 245 285 295

GDP-EC (R02)*

GDP-EC (R02)*

027 036 046 056 066 30 42 47 6 9 076 or 086 32 096 116 136 156 196 046 056 066 076 086 40 54 60 10 12 096 or 116 42 136 156 196 246

* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-EC-42-246-245

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Prefix GDP-EC

D -

S -

Prefix D S N GDP-EC-30-096-075

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

22

Guide Pins (without Collar)


Pernos guia Guias Colonnes de guidage (sans paulement) Fhrungsbolzen (ohne Bund)

GDP-ES

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

800-1100 N/mm (Ref. Only ~275 HRC) K E k6 60 2 HRC

D g6 4 ( D = 9-15) 7 ( D = 18-42)

-0.5

S -1

ITEM PREFIX

S 017 022 027 036 046 022 027 036 046 056 066 076 086 022 027 036 046 056 066 076 086 096 116

N 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 095 105 110 115 125 135 165

GDP-ES 09 14 16 (R01)* or 10

GDP-ES 14 20 25 (R01)* or 15

GDP-ES 18 26 31 (R01)* or 20

* (R01) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-ES-18-046-165

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Prefix GDP-ES

D -

S -

Prefix D S N GDP-ES-14-036-035

EURO-SERIES METRIC COMPONENTS

www.dme.net

Guide Pins (without Collar)


Pernos guia Guias Colonnes de guidage (sans paulement) Fhrungsbolzen (ohne Bund)

23

GDP-ES

INFORMATION KEY: D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

800-1100 N/mm (Ref. Only ~275 HRC) K E k6 60 2 HRC

D g6 7 ( D = 18-42)

-0.5 -1

ITEM PREFIX

N 025 045 050 055 060 065 070 075 080 085 095 105 115 125 135 155 165 175 195 215 235

GDP-ES 22 (R01)* or 24

GDP-ES 30 (R01)* or 32

GDP-ES 40 (R01)* or 42

027 036 046 056 30 35 6 066 076 086 096 116 136 027 036 046 056 066 42 47 6 076 086 096 116 136 156 196 056 066 076 54 60 10 086 096 116 136 156 196

* (R01) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and dashes but omit decimals, as shown.
Example: Example: Prefix D S N GDP-ES-40-115-156

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Prefix GDP-ES

D -

S -

Prefix D S N GDP-ES-22-027-045

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

24

Guide Pin Bushings (with Collar)


Bujes guia con collar Casquilhos Douilles de guidage (avec paulement) Fhrungsbuchse (mit Bund)
K 60 2 HRC

GDB-ECS GDB-ECL

INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness N = Bushing Length from Head T = Collar Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX D E 20 26 30 42 54 H 25 31 35 47 60 K 6 6 6 6 10 T 9 9 9 9 12

H E
e7

60 2 HRC

H7

E k6

800-1100 N/mm2 (Ref. only ~275 HRC) T N


0.5 1

017

022

N 027 036 046 056 066 076 086

096

116 136 156 196 246

14 or 15 18 or 20 GDB-ECS 22 or 24 (R04)* 30 or 32 40 or 42

* (R04) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D N Prefix D N Prefix D N GDB-ECS GDB-ECS-18-036 GDB-ECS-32-116

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Self-Lube Guide Pin Bushings (with Collar)


Bujes guia autolubricados, con collar Douilles de Guidage autolubrifiantes collerette Casquilhos auto-lubrificantes com guiamento Selbstschmierende Fhrungsbuchsen (mit Bund)
INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness N = Bushing Length from Head T = Collar Length Standard: Euro-Series Material: 2.0975 with Graphite Plugs 200HB Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) K

H E
e7

+0.3

D +0.1

DH7 E k6

3xD T N
0.5 1

ITEM PREFIX

E 14 20 26 30 42 51

H 16 25 31 35 47 60

K 3 6 6 6 6 10

T 3 9 9 9 9 12

017

022

N 027 036 046 056 066 076 086

096

116 136 156

09 or 10 14 or 15 GDB-ECL 18 or 20 (R04W)* 22 or 24 30 or 32 40 or 42

* (R04W) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D N Prefix D N Prefix D N GDB-ECL GDB-ECL-09-036 GDB-ECL-30-096

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

EURO-SERIES METRIC COMPONENTS

www.dme.net

Guide Pin Bushings (without Collar)


Bujes guia Casquilhos Douilles de guidage (sans paulement) Fhrungsbuchse (ohne Bund)
K 60 2 HRC

25

GDB-ESS GDB-ESL

INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Bushing Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX D 09 or 10 14 or 15 18 or 20 22 or 24 30 or 32 40 or 42 E 14 20 26 30 42 54 H 16 25 31 35 47 60 K 6 6 6 6 6 10

60 2 HRC

DH7

k6

0.5 1

800-1100 N/mm 2 (Ref. only ~275 HRC)

009

012

017 022 027 036

L 046 056 066

076

086

096

116 136 156 246

GDB-ESS (R03)*

* (R03) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

KEY TO CHART HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L GDB-ESS GDB-ESS-32-136 GDB-ESS-09-022
Items in stock 2-3 week delivery Contact D-M-E for quote

Self-Lube Guide Pin Bushings (without Collar)


Bujes guia autolubricados Casquilhos auto-lubrificantes
INFORMATION KEY: D = Inside Diameter E = Outside Diameter H = Head Diameter K = Head Thickness L = Bushing Length Standard: Euro-Series Material: 2.0975 with Graphite Plugs 200HB Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

Douilles de Guidage autolubrifiantes sans collerette Selbstschmierende Fhrungsbuchsen (ohne Bund)


K

+0.3

D+0.1

D H7

E k6

3xD L
0.5 1

ITEM PREFIX

D 09 or 10 14 or 15 18 or 20 22 or 24 30 or 32 40 or 42

E 14 20 26 30 42 54

H 16 25 31 35 47 60

K 3 6 6 6 6 10

L 017 022 027 036 046 056 066

076

086 096 116 136

GDB-ESL (R03W)*

* (R03W) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes but omit decimals, as shown. Example: Example: Prefix D L Prefix D L Prefix D L GDB-ESL GDB-ESL-10-036 GDB-ESL-32-096

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

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26

Angle Pins
APD
Pernos de ngulo Epingles anglees Guias de movimentos Winkelstifte

INFORMATION KEY: D = Pin Body Diameter H = Head Diameter K = Head Thickness L = Pin Length N = Lead in Taper Length Standard: DIN Type Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

800-1100 N/mm (Ref. Only ~275 HRC) 60 2 HRC Ra3.2 Ra0.8 D 15


g6

R4 R1.6

K L
js15

ITEM PREFIX

D 10 12 14 16 18 20 22 24 30 40 50

H 12 16 18 20 22 24 26 28 34 48 58

K 3 6 8 8 8 8 15 15 15 15 15

N 5 5 6 7 8 8 8 8 8 10 10

L 040 060 080 100 120 140 160 180 200 210 220 230 240 250 270 300 360

APD

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L APD Prefix D L Prefix D L
APD 10 040 APD 50 360

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Support Pillars
Pilares de apoyo Suportes
Load Carga Charge Carga Druck

27

Colonnes de support Sttzbolzen


Support Pillars with Drilled & Counterbored Hole
INFORMATION KEY: D = Outside Diameter G = Through Hole Diameter H = Counterbore Diameter K = Counterbore Depth L = Length Standard: DIN Type Material: 1.1730 Steel Surface Treatment: None Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) K

FW28 FW29
640 N/mm 2 (Ref. only ~91 HRB)

0 H 0.2

No support pillars Sin pilares de apoyo Sans colonnes de support Sem colunas de suporte Ohne Stutzbolzen Load Carga Charge Carga Druck

Ra0.8 Ra0.8 L
+0.15 +0.05

ITEM PREFIX One row of support pillars increases the permissible cavity area 4 times. Una fila de pilares de apoyo aumenta el area permisible de la cavidad cuatro veces. Une rangee de colonnes de support augmente la surface dempreinte admissible de 4 fois. Uma fileira de colunas de suporte aumenta em 4 vezes a area de cavidade permitida. Eine Reihe Stutzbolzen erhoht die Belastbarkeit der Kavitatflache um das 4-Fache. Load Carga Charge Carga Druck

D 32 40 50 63

G 9 11 13 13

H 15 18 20 20

K 9 11 13 13

046

056

L 076 096 116 136

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FW28

Support Pillars with Tapped Hole and Hole for Dowel


640 N/mm 2 (Ref. only ~91 HRB) INFORMATION KEY: D = Outside Diameter F = Tap Diameter G = Dowel Locating Hole Diameter L = Length M = Locating Hole Depth (minimum) N = Tap Depth (minimum) Standard: DIN Type Material: 1.1730 Steel Surface Treatment: None Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

0 0.2

H7

Ra0.8 Ra0.8 N
+0.15 L +0.05

Two rows of support pillars increase the permissible cavity area 9 times. Una fila de pilares de apoyo aumenta el area permisible de la cavidad nueve veces. Deux rangees de colonnes de support augmentent la surface dempreinte admissible de 9 fois. Duas fileiras de colunas de suporte aumentam em 9 vezes a area de cavidade permitida. Zwei Reihen Stutzbolzen erhohen die Belastbarkeit der Kavitatsflache um das 9-Fache.

ITEM PREFIX

D 32 40 50 63

G 8 10 10 10

M 14 18 18 18

F M8 M10 M10 M10

N 14 18 18 18

046

056

L 076 096 116

FW29

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix D L Example: Example:
Prefix D L FW28 32 076 Prefix D L FW29 63 096

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28

Centering Bushing (Locating Sleeves)


R05
Buje centrador Casquilho central Fourrure au centre Mittelbuchse
60 2 HRC INFORMATION KEY: D = Outside Diameter F = Inside Diameter G = Inside Clearance Diameter L = Length N = Inside Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) 2.5

g6

D K6

-0.5 -1

ITEM PREFIX

D 14 20 26 30 42 54

F 6 8 10 12 16 20

G 11 16 21 25 33 43

N 8 13 13 13 13 13

L 020 030 040 050 060 070 080 100 120 140 160 180 200 240 280 300

R05

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L R05 Prefix D L Prefix D L
R05 20 040 R05 42 140

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Tubular Dowels
Registro tubular Cavilha tubular Douaires tubulaires Pahlsen
60 2 HRC INFORMATION KEY: D = Outside Diameter G = Inside Diameter L = Length Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

29

R09 R091

g6

+0.5

L +0.3

ITEM PREFIX

D 10 14 18 24 30

G 6.2 8.5 10.5 13 17

L 020 030 040 050 060 070 080 100 120 140 160 180 200 240 300

R09

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L R09 Prefix D L Prefix D L
R09 10 040 R09 30 180

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Washer Tubular Dowel (Disk for Tubular Dowels)


Arandela Registro tubular Cachetage cylindrique Douaires tubulaires Anilhas para cavilha tubular Scheibe Pahlsen
60 2 HRC INFORMATION KEY: D = Outside Diameter G = Inside Diameter K = Thickness Standard: Euro-Series Material: 1.7131 (AISI 5115 Type) Steel Surface Treatment: Case Hardened Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

-0.2 -0.4

K js12

ITEM NUMBER R091 14 R091 18 R091 24 R091 30 R091 40 003 004 005 006 008

D 14 18 24 30 40

K 003 004 005 006 008

G 6.2 8.5 10.5 13.0 17.0

AVAILABILITY

HOW TO ORDER: Specify Item Number. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix D K Example: Example: RO91 Prefix D K Prefix D K
R091 14 003 R091 40 008

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30

Dowel Pins
Clavija Cavilhas Goupilles cylindriques Zylinderstifte
15 ~60 HRC

DP WZ7005

INFORMATION KEY: D = Pin Outside Diameter L = Length Standard: DIN 6325, ISO 8734 Material: Per DIN and ISO Specifications Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

m6

L L

ITEM PREFIX

D 6 2 3 4 5 6 8 10 12 16 20 8 10 12 14 16 18 20 24

28

32

36

40

50

60

80

100 120 140

DP

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L DP Prefix D L Prefix D L
DP 2 8 DP 20 60

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Dowel Pins with Internal Thread (Pull Dowels)


Clavija con cuerda interna Cavilhas
INFORMATION KEY: D = Pin Outside Diameter F = Tap Diameter L = Length N = Tap Depth Standard: DIN EN 28735 Type A Material: Per DIN Specification Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) ITEM PREFIX

Goupilles cylindriques Zylinderstifte


650-750 HV30 (Ref. Only ~60 2 HRC)

15

N F D
m6

L L 028 032 036 040

D 06 08 10 12 14 16 20

F M4 M5 M6 M6 M8 M8 M10

N 6 8 10 12 12 16 20

020

024

050 060 080

100

WZ7005

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix D L Example: Example: WZ7005 Prefix D L Prefix D L
WZ7005 06 020 WZ7005 12 040

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Set Screws with Flat Point (Grub Screws)


Tornillo sin cabeza Pernos roscados
INFORMATION KEY: D = Thread Diameter L = Length N = Hex Socket Depth T = Hex Socket Size (Across Flats) Standard: DIN 913-45H Material: Per DIN Specification Dimensions: Shown in Millimeters (mm)

31

Vis de rglage sans tte Gewindestifte

GS913 GS915
90

N T L

ITEM PREFIX

T 1.5 2 2.5 3 4 5 6 6

N 2.5 2.5 3 3.5 5 6 8 10

D M03 M04 M05 M06 M08 M10 M12 M16

L 004 005 006 008 010 012 016 020 025 030 040 050

GS913

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L GS913 Prefix D L Prefix D L
GS913 M08 016 GS913 M12 050

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Set Screws with Dog Point (Allen Head)


Tornillo sin cabeza Parafusos de regulagem cabea Allen
INFORMATION KEY: D = Thread Diameter G = Dog Point Diameter L = Length M = Dog Point Length T = Hex Socket Size (Across Flats) Standard: DIN 915-45H Material: Per DIN Specification Dimensions: Shown in Millimeters (mm)

Vis de rglage sans tte Gewindestifte mit Zapfen

D M L

ITEM PREFIX

L 010 016 020 025 030 040 050 060

GS915

2 2.5 3 M04 3 4 3.5 M06 4 5.5 5 M08 5 7 5.5 M10 6 8.5 7 M12 8 12 9 M16 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D L GS915 Prefix D L Prefix D L
GS915 MO6 016 GS915 M12 050

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32

Set Screws with Spring Loaded Ball Plunger


FD FDV
Tornillos de presin con resorte Pernos roscados de esfera
INFORMATION KEY: D = Thread Diameter E = Ball Diameter L = Body Length N = Ball Plunger Maximum Travel F1 = Initial End Force (Force in Newtons) F2 = Final End Force (Force in Newtons) Material: 1.0716 Steel Max. Temp.: 100C (212F) Dimensions: Shown in Millimeters (mm)

Butes ressort bille Federnde Druckstifte


F2 (Final End Force at Travel N) F1 (Initial End Force)

N L F1 (Initial) 4 6 9 18 20 30 65 90 125 F2 (Final) 10 11 15 30 40 55 120 140 180 KEY TO CHART


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ITEM NUMBER FD 4 9 FD 5 12 FD 6 14 FD 8 16 FD 10 19 FD 12 22 FD 16 24 FD 20 30 FD 24 34

AVAILABILITY

D M4 M5 M6 M8 M10 M12 M16 M20 M24

L 9 12 14 16 19 22 24 30 34

E 2.5 3 3.5 5 6 8 10 12 15

N 0.8 0.9 1 1.5 2 2.5 3.5 4.5 5.5

HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).

Set Screws with Spring Loaded Ball Plunger (High Temperature)


Tornillos de presin con resorte (alta temperatura) Pernos roscados de esfera (alta temperatura)
INFORMATION KEY: D = Thread Diameter E = Ball Diameter L = Body Length N = Ball Plunger Maximum Travel F1 = Initial End Force (Force in Newtons) F2 = Final End Force (Force in Newtons) Material: 1.4305 (AISI 303 Type) Stainless Steel Max. Temp.: 250C (482F) Dimensions: Shown in Millimeters (mm)

Butes ressort bille ( haute temprature) Federnde Druckstifte (Hochtemperatur)


F2 (Final End Force at Travel N) F1 (Initial End Force)

N L

ITEM NUMBER FDV 5 12 FDV 6 14 FDV 8 16 FDV 10 19 FDV 12 22 FDV 16 24 FDV 20 30 FDV 24 34

AVAILABILITY

D M5 M6 M8 M10 M12 M16 M20 M24

L 12 14 16 19 22 24 30 34

E 3 3.5 5 6 8 10 18 15

N 0.9 1 1.5 2 2.5 3.5 4.5 5.5

F1 (Initial) 6 9 18 20 30 65 90 125

F2 (Final) 11 15 30 40 55 120 140 180

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Set Screws with Spring Loaded Plunger


Tornillos de presin con resorte (embolo) Pernos roscados de cilindro
INFORMATION KEY: D = Thread Diameter E = Plunger End Diameter L = Body Length N = Plunger Maximum Travel F1 = Initial End Force (Force in Newtons) F2 = Final End Force (Force in Newtons) Material: 1.0716 Steel Max. Temp.: 250C (482F) Dimensions: Other metric units of measure

33

Butes ressort Federnde Druckstifte


F2 (Final End Force at Travel N) F1 (Initial End Force)

FM PM

N L

ITEM NUMBER FM 04 09 FM 05 12 FM 06 14 FM 08 16 FM 10 19 FM 12 22 FM 16 24 FM 20 30 FM 24 34

AVAILABILITY

D M4 M5 M6 M8 M10 M12 M16 M20 M24

L 9 12 14 16 19 22 24 30 34

E 1.8 2.4 2.7 4 4.5 6 8.5 10 12

N 1.5 2 2 2 2.5 3.5 4.5 6.5 8

F1 (Initial) 6 6 7 20 20 25 50 80 100

F2 (Final) 16 17 18 35 45 60 95 140 180

KEY TO CHART
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HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).

Shoulder Bolts (Stripper Bolts)


Tornillos de hombro Parafusos limitador
INFORMATION KEY: D = Shoulder Diameter F = Thread Diameter H = Head Diameter J = Socket Depth K = Head Thickness N = Thread Length S = Shoulder Length T = Socket Hex Size (Across Flats) Standard: AFNOR E 27-192 Class 12.9 Material: AFNOR 35 NC 6 (AISI 3135 Type) Steel Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

Vis paules Paschrauben

1100-1200 N/mm (Ref. Only ~362 HRC) Ra0.8 H D


h8

J T K
+0.1 S 0

ITEM PREFIX PM5 PM6 PM8 PM10 PM12 PM16 PM20 PM24

H 9 11 14 18 22 28 36 45

K 4 5 6 8 10 12 16 20

N 8 10 12 16 20 25 32 40

F 6 8 10 12 14 16 20 25 30 40 50

S 60 70 80 90 100 110 120 140 160 200 250

6 3 2.5 M5 8 4 3 M6 10 5 4 M8 12 6 5 M10 16 8 6 M12 20 10 8 M16 25 14 11 M20 32 17 12 M24 KEY TO CHART


Items in stock 2-3 week delivery Contact D-M-E for quote

HOW TO ORDER: Specify Item Number with prefix and S length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Prefix S Example:
Prefix S PM8 20 Prefix S PM24 120

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34

Socket Head Cap Screws


M R54
Tornillos cabeza allen Parafuso de cabea sextavada Vis 6-pans tte cylindrique Zylinderkopfschrauben

INFORMATION KEY: D = Thread Diameter H = Head Diameter K = Head Height L = Length N = Thread Length T = Hex Socket Size (Across Flats) Standard: DIN 912-12.9 Material: Per DIN Specification Dimensions: Shown in Millimeters (mm)

K T L

D M4 M6 M8 M10 M12 M16 M16 M16 M20 M20

N 12 18 22 25 28 38 44 57 52 65

H 7 10 13 16 18 24 24 21 30 30

K 4 6 8 10 12 16 16 10 20 20

T 8 3 5 6 8 10 14 14 14 17 17 10 12 16 20 25 30 40 50 60 70 80

L 90 100 110 120 130 140 150 160 180 200 220 240 260

HOW TO ORDER: Specify D diameter and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: D L
D L M6 30 D L M20 200

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Lock Washers (Spring Washers)


Rondanas de Presion Freios Rondelles de retenue Sicherungsscheibe (Federscheibe)

F P

INFORMATION KEY: D = For Screw Diameter F = Inside Diameter P = Outside Diameter T = Thickness Standard: DIN 7980 Material: Per DIN Specification Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm)

ITEM NUMBER R54 08 2 R54 10 2,5 R54 12 2,5

D 08 10 12

F 8.1 10.2 12.5

P 12.7 16 18

T 2.0 2.5 2.5

AVAILABILITY

HOW TO ORDER: Specify Item Number. Include zeros and commas but omit decimals and all spaces (spaces are only shown here for easier reading).

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Flat Head Screws


Tornillo de cabeza plana avellanada Parafusos de cabea cnica
INFORMATION KEY: D = Thread Diameter H = Head Diameter K = Head Height L = Length T = Hex Socket Size (Across Flats) Standard: DIN 7991-10.9 Material: Per DIN Specification Dimensions: Shown in Millimeters (mm)

35

Vis creuses Senkkopfschrauben

SM R18

K L

ITEM PREFIX SM3 SM4 SM5 SM6 SM8 SM10 SM12

D 8 10 12 16 20

L 25 30 35 40 45 50

6 2.5 1.7 M3 8 3 2.3 M4 10 4 2.8 M5 12 5 3.3 M6 16 6 4.4 M8 20 8 5.5 M10 24 10 6.5 M12

HOW TO ORDER: Specify Item Number with prefix and L length. Include zeros as shown, but omit all spaces (spaces are only shown here for easier reading). Prefix L Example: Example:
Prefix L SM3 10 Prefix L SM8 16

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Stop Disk (for Ejector Plates)


Arandela de Tope Anilhas de encosto Repos d'paisseur pour plaques d'jection Distanzscheibe fr Auswerferplatte

INFORMATION KEY: Standard: Euro-Series Material: 1.1191 (AISI 1045 Type) Steel Dimensions: Shown in Millimeters (mm)

30.01

18

ITEM NUMBER R18 18

AVAILABILITY

DRILLED & COUNTERSUNK FOR M4 THREAD FLAT HEAD SCREW KEY TO CHART
Items in stock

HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
Use with SM4 8 Flat Head Screw (M4 thread x 8mm long) which must be purchased separately. See Flat Head Screws above.

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36

Belleville Washers (Disc Springs)


Rondanas Beleville Anilhas Belleville Rondelles Belleville Tellerfedern

WZ8050

Spring Load versus Deflection Data


Applications Anwendungsbeispeile Toepassingen Applications 3F Applications Anwendungsbeispeile Toepassingen Applications F3 3 x F1 (Progressive Type Application)

Load Force Federkraft Belasting Charge

Load Force Federkraft Belasting Charge

2F

F2 2 x F1 3

F1

2 1 1

J 2J Length of deflection Federweg Veerweg Flche

3J

4J

5 32 3 J Length of deflection Federweg Veerweg Flche

1 3

6J

INFORMATION KEY: D = Outside Diameter F = Load Force in Newtons (at specified "S" Deflections) G = Inside Diameter H = Overall Height (of one unloaded washer) J = Maximum Theoretical Deflection to flat S = Deflection (shown for % of Maximum Theoretical Deflection J) T = Thickness Standard: DIN 2093 Material: DIN 50 CrV 4 (AISI 6150 Type) Steel Max. Temp.: 300C (572F) Dimensions: Shown in Millimeters (mm)

G T

S H

J D

ITEM NUMBER

D 16.0 18.0 20.0 25.0 31.5 40.0 50.0 50.0

G 08.2 09.2 10.2 12.2 16.3 20.4 25.4 25.4

T 0.90 1.00 1.10 0.90 1.25 2.25 2.50 3.00

H 1.25 1.40 1.55 1.60 2.15 3.15 3.90 4.10

J 0.35 0.4 0.45 0.7 0.9 0.9 1. 4 1.1

S = 0.25 x J F S 363 0.087 451 0.1 548 0.112 367 0.175 791 0.225 2336 0.225 3473 0.35 4255 0.275

S = 0.5 x J F S 697 0.175 865 0.2 1050 0.225 644 0.35 1409 0.45 4481 0.45 6437 0.7 8214 0.55

S = 0.75 x J F S 1013 0.262 1254 0.3 1521 0.337 862 0.525 1913 0.675 6500 0.675 9063 1.05 11,976 0.825

AVAIL.

HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).

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Hoist Rings
Anillos elevadores Olhais de suspenso articulados
INFORMATION KEY: A = U-Bar Inside Radius B = Inside U-Bar Clearance D = U-Bar Diameter E = Thread Length Projection F = U-Bar Height G = Thread Diameter and Pitch H = Dimension Over Pins K = Flange Diameter Material: See Features below Max. Temp.: 200C (392F) Dimensions: Shown in Millimeters (mm)

37

Anneaux de levage articuls Sicherheitsringschrauben


360
A

SHM SHMR

B F D 180

E H

K G

HOIST RING ASSEMBLY


ITEM NUMBER SHM 0001 SHM 0002 SHM 0003 SHM 0004 SHM 0005 SHM 0006 SHM 0007 SHM 0009 SHM 0010 SHM 0011 SHM 0012 A 10.9 10.9 22.4 22.4 22.4 35.6 44.5 57.2 57.2 57.2 76.2 B 32.0 30.0 60.5 56.5 52.5 69.0 107.4 166.5 160.5 154.5 210.0 D 9.7 9.7 19.0 19.0 19.0 25.4 31.7 44.4 44.4 44.4 57.15 E 12.5 17.5 19.0 29.0 34.0 37.0 41.9 63.5 68.0 82.4 101.6 F 67.8 67.8 121.4 121.4 121.4 165.6 221.7 316.7 316.7 316.7 419.1 G M8 x 1.25 M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 M24 x 3.00 M30 x 3.50 M36 x 4.00 M42 x 4.50 M48 x 5.00 M64 x 6.00 H 46.7 46.7 89.4 89.4 89.4 130.6 165.1 217.2 217.2 217.2 297.6 K 19.0 19.0 38.1 38.1 38.1 58.7 81.0 106.4 106.4 106.4 146.0 TL* (Kgm) 1.0 1.7 3.8 8.2 13.6 31.0 60.0 100.0 100.0 100.0 290.0 P* (Kg) 400 450 1050 1900 2150 4200 7000 11000 12500 13500 22500 W* (Kg) 0.17 0.17 1.08 1.12 1.19 3.10 6.30 15.50 16.00 16.80 40.0

REPLACEMENT KIT
ITEM NUMBER SHMR 0001 SHMR 0002 SHMR 0003 SHMR 0004 SHMR 0005 SHMR 0006 SHMR 0007 SHMR 0009 SHMR 0010 SHMR 0011 SHMR 0012 G M8 x 1.25 M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 M24 x 3.00 M30 x 3.50 M36 x 4.00 M42 x 4.50 M48 x 5.00 M64 x 6.00

HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading). NOTE: All hoist ring assemblies and replacement kits listed in chart are in stock. (No specials available.) FEATURES Pivots and swivels to compensate for pitch, roll and sway when lifting heavy or unbalanced loads. High-strength alloy steel with minimum tensile strength of 1,250 MPa (125 kg/mm2). Certified heat treatment with 100% Magnaflux inspection. Corrosion-resistant plating. Maximum operating temperature 200C (392F). Safety factor is 5 times the rated load in any direction. *NOTE Standard tolerance 0.8mm. E = the use of spacers between bushing flange and mounting surface is not recommended as this will reduce the safety load rating. TL = recommended torque load + 25% - 0. P = rated. W = weight (of Hoist Ring Assembly) CARACTERSTICAS Gira y pivotea para compensar la inclinacin, el rodaje y la oscilacin al levantar cargas pesadas o sin equilibrio. Aleacin de acero de gran resistencia con fuerza elstica mnima de 1,250 MPa (125 kg/mm2). Tratamiento de calor certificado con inspeccin Magnaflux del 100%. Enchapado resistente a la corrosin. Temperatura mxima de operacion: 200C. El factor de seguridad es 5 veces la carga calificada en cualquier direccion. *NOTA Tolerancia estndar 0.8mm. E = el uso de espaciadores entre el reborde del cojinete y la superficie de montaje no se recomienda ya que esto reducir la calificacin de seguridad de la carga. TL = carga de torsin recomendada + 25% - 0. P = carga nominal. W = peso. MERKMALE Gleichmiges anheben von schweren oder einseitigen Lasten durch Drehgelenke und Abstandsausgleichung. Keine Abweichung nach der schweren Lastseite. Legierter Spezialstahl mit min. Streckgrenze von 1.250 MPa (125 Kg/mm2) Beglaubigte Wrmebehandlung mit 100% iger Magnaflux. Kontrolle Korrosionsbestndiger Oberflchenschutz. Alle Materialangaben gelten bis zu einer Temp. bis max. 200C. Alle Heberinge sind in allen Richtungen mit 5-facher Sicherheit ausgelegt. *BEMERKUNGEN Allgemeine Toleranzen 0.8mm. E = zwischen Flansch und Montageoberflche keine Distanzscheibe einlegen: dadurch wird die Sicherheit der Hebeleistung reduziert. TL = empfohlene Drehmomentbelastung. P = Nennlast. W = Gewicht. CARACTRISTIQUES Ils pivotent et tournent pour amortir le balancement des charges lourdes ou desquilibres. Rsistent aux charges latrales. Acier alli avec une rsistance de 1.250 MPa (125 kg/mm2). Une trempe garantie par une inspection Magnaflux de 100%. Rsiste la corrosion grce un traitement de surface. Temprature de fonctionnement 200C. Coefficient de scurit 5:1 quelle que soit lorientation de la charge. *NOTE Tolrance standard 0.8 mm. E = Lemploi dune rondelle de rglage entre lanneau et la surface dappui est dconseiller. Elle rduirait le coefficient de scurit. TL = couple de serrage + 25% - 0. P = charge maximum. W = Poids en kg.

Replacement Kit includes screw and retaining ring CARACTERSTICAS Eles se articulam e giram para compensar a inclinao, rolagem e balano de cargas pesadas ou desequilibradas. Liga de ao de alta resistencia de 1.250 MPa (125 kg/mm2). Tratamento a calor, certificado por inspeo 100% Magnaflux. Revestimento resistente corroso. Temperatura mxima operacional de 200C. Coeficiente de segurana de 5 vezes a carga nominal, em qualquer direo. *NOTA Tolerancia padro: 0.8mm. E = nao se recomenda o uso de espaadores entre o flange da bucha e a superficie de montagem, pois isto reduziria o valor da carga nominal de segurana. TL = carga recomendada de torque + 25% - 0. P = carga nominal. W = peso.

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38

Locating Rings
Anillo centrador Anis de centragem Rondelles de placement Centrierflansche

DHR21 R20

Locating Ring with Mounting Holes


INFORMATION KEY: D = Platen-Side Diameter F = Inside Diameter G = Mold-Side Diameter H = Overall Height T = Mold-Side Step Height Standard: Euro-Series Material: 1.1730 Steel Dimensions: Shown in Millimeters (mm)

H ITEM PREFIX G F D 12
4

Df8 71 57 17 19
11

DRILLED & COUNTERSUNK FOR M6 THREAD FLAT HEAD SCREW (2) 45 H T DRILLED & COUNTERBORED FOR M8 THREAD SOCKET HEAD CAP SCREW (2) 45 H T

15 T
7

90 90 DHR21 90 90 90 90

36 36 36 36 36 36

080 100 110 120 160 175

M6 THREAD (2)

F G Df8 71 57

M8 THREAD (2)

F Gf8

HOW TO ORDER: Specify Item Number with prefix, D diameter, and H height. Include zeros where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D H DHR21 Prefix D H Prefix D H
DHR21 060 19 DHR21 120 15

KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

Locating Ring (Solid)


INFORMATION KEY: D = Platen-Side Diameter G = Mold-Side Diameter H = Overall Height T = Mold-Side Step Height Standard: Euro-Series Material: 1.1730 Steel Dimensions: Shown in Millimeters (mm) H ITEM PREFIX G D 08 4 R20 90 90 90 90 90 90 100 110 120 125 160 175 12 4 15 T 7 9 11 17 19

Df8 H G
f8

T KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

HOW TO ORDER: Specify Item Number with prefix, D diameter, and H height. Include zeros where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D H R20 Prefix D H Prefix D H
R20 100 15 R20 120 19

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Sprue Bushings Hardened


Boquillas de inyeccion templadas Injectores do gito temperados Buses dinjection tremp Angiebuchsen gehrtet
= 4 (2) INFORMATION KEY: D = Outside Diameter of Stem H = Head Diameter K = Head Thickness N = Stem Length O = Sprue Orifice Diameter Standard: Euro-Series Material: 1.2826 Steel Surface Treatment: None (Through Hardened) Surface Finish Definitions: See Appendix E Fit Tolerances: See Appendix F Dimensions: Shown in Millimeters (mm) R3 O H
g6

39

DHR74 DHR76 DHR78


~54 HRC 1 INCLUDED ANGLE D k6

= Ra1.6

R T K
+0.15 +0.05

+0.5 +0.2

Ra0.8

R = No Radius
Material: 1.2826 Steel ITEM PREFIX D 12 DHR74 18 Hardness: ~54 HRC 022 027 N 036 046 056 076 096 116 O 2,5 3,5 3 4 H 28 38 K 13 18 T 11 15 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

R = NO RADIUS

HOW TO ORDER: Specify Item Number with prefix, D diameter, N length, and O diameter. Include zeros and commas only where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D N O Prefix D N O Prefix D N O DHR74
DHR74 12 022 2,5 DHR74 18 056 3

R = 15.5mm Radius
Material: 1.2826 Steel ITEM PREFIX D 12 DHR76 18 Hardness: ~54 HRC N 036 046 056 076 O 2,5 3,5 3,0 4,0 H 28 38 K 13 18 T 11 15 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

022

027

096 116

R = 15.5 RADIUS

HOW TO ORDER: Specify Item Number with prefix, D diameter, N length, O diameter, and R radius = 15. Include zeros and commas where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D N O R Prefix D N O R Prefix D N O R DHR76 15
DHR76 12 036 3,5 15 DHR76 18 056 4,0 15

R = 40.0mm Radius
Material: 1.2826 Steel ITEM PREFIX D 12 DHR78 18 Hardness: ~54 HRC N 036 046 056 076 O 2,5 3,5 3,0 4,0 H 28 38 K 13 18 T 11 15 KEY TO CHART
Items in stock 2-3 week delivery Contact D-M-E for quote

022

027

096 116

R = 40.0 RADIUS

HOW TO ORDER: Specify Item Number with prefix, D diameter, N length, O diameter, and R radius = 40. Include zeros and commas where shown, but omit all spaces (spaces are only shown here for easier reading). Example: Example: Prefix D N O R Prefix D N O R Prefix D N O R DHR78 40
DHR78 12 027 3,5 40

DHR78 18 056 4,0 40

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Appendix A:

METRIC
COMPONENTS

Definitions

Brinell Hardness
Brinell hardness can be defined as the amount of force applied by a hard object, such as a steel ball, divided by the area of the indentation that the ball makes in the material. The output is read as a pressure (N/mm2, Kgf/m2, PSI).

Rockwell Hardness
The Rockwell hardness test is based on the differential in the depth of indentation produced on a samples surface by a primary (minor) and secondary (major) load and a specific sized indentor or penetrator. The difference in penetration depth between the two loads provides the measure of the hardness. The output would be read as a distance (mm, inch). There are several Rockwell scales for different ranges of hardness. The B scale (HRB) is used for soft metals and utilizes a steel ball as the penetrator, while the C scale (HRC) is used for hard metals and utilizes a cone-shaped diamond as the penetrator. Rockwell hardness numbers are not proportional to Brinell hardness readings.

Vickers Hardness
The Vickers hardness test method differs from the Rockwell (HRC) test method by using a square-based diamond pyramid penetrator, and the hardness number is equal to the load divided by the product of the lengths of the diagonals of the square impression. Vickers hardness is the most accurate test method for very hard materials and can be used on thin sheets of material. The output would not be a pressure value since the load is not divided by the area of the indentation.

Tensile Strength
Tensile strength can be defined as the quantity of stress required to overcome a materials resistance to structural failure. Tensile strength is read as a stress or pressure value (N/mm2, Kgf/m2, PSI).

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Appendix B:

B1
EURO-SERIES

Hardness Chart
CROSS-REFERENCE BETWEEN DIFFERENT HARDNESS MEASUREMENTS
Brinell Hardness BHN*
10mm ball, 3000kgf load

METRIC
COMPONENTS

Vickers Hardness HV
136 diamond pyramid, 10kgf load

Rockwell Hardness HRA


brale penetrator, 60kgf load

Rockwell Hardness HRB


1/16 inch ball, 100kgf load

Rockwell Hardness HRC


brale penetrator, 150kgf load

Shore Hardness HS

86 95 105 114 124 133 143 152 162 171 181 190 200 209 219 228 238 247 256 265 275 284 303 322 341 360 379 397 415 433 452 471 488 507 525 545 564 582 601 620 638 656 670 684 698 710 722 745 767 *A 10mm steel ball is used
for 450 BHN and below. A 10mm carbide ball is used above 450 BHN.

90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 720 740 760 780 800 840 880
Also known as Firth Diamond Hardness Number.

60.7 61.6 62.4 63.1 63.8 64.5 65.2 66.4 67.6 68.7 69.8 70.8 71.8 72.8 73.6 74.5 75.3 76.1 76.7 77.4 78 78.6 79.2 79.8 80.3 80.8 81.3 81.8 82.2 82.6 83 83.4 84.1 84.7

48 56.2 62.3 66.7 71.2 75 78.7 81.7 85 87.1 89.5 91.5 93.4 95 96.7 98.1 99.5 (101) (102) (103.5) (104.5) (105.5) (107) (108) (109) (110)

(0) (3) (6) (8.5) (11) (13.4) (15.7) (18) 20.3 22.2 24 25.6 27.1 28.5 29.8 32.2 34.4 36.6 38.8 40.8 42.7 44.5 46.1 47.7 49.1 50.5 51.7 53 54.1 55.2 56.3 57.3 58.3 59.2 60.1 61 61.8 62.5 63.3 64 65.3 66.4

20 21 22 24 25 26 28 29 30 32 33 34 36 37 38 40 41 42 45 47 50 52 55 57 59 62 64 66 67 69 71 72 74 75 77 79 80 81 83 84 86 87 88 91 93

Values in parentheses are not contained in the normal definition range for hardness checking, but are often used in a comparable measure.

All values shown in this chart are approximate and intended only as a reference guide.

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Appendix C:

METRIC
COMPONENTS

Tensile Strength

GENERAL STEEL GROUP THROUGH HARDNESS VERSUS APPROXIMATE TENSILE STRENGTH HARDNESS
Brinell Hardness BHN*
10mm ball, 3000kgf load

TENSILE STRENGTH
Plain Carbon Steel & Low Alloy Steel N/mm2 (approx.) 285 320 350 385 415 450 480 510 545 575 610 640 675 705 740 770 800 835 865 900 930 965 1,030 1,095 1,155 1,220 1,290 1,350 1,420 1,485 1,555 1,630 1,700 1,775 1,845 1,920 1,995 PSI (approx.) 41,334 46,410 50,761 55,837 60,188 65,264 69,615 73,966 79,042 83,393 88,470 92,820 97,897 102,248 107,324 111,675 116,026 121,102 125,453 130,529 134,880 139,956 149,383 158,810 167,512 176,939 187,091 195,793 205,945 215,372 225,525 236,402 246,554 257,432 267,584 278,461 289,339 Stainless Steel Austenitic Type kgf/mm2 (approx.) N/mm2 (approx.) PSI (approx.) kgf/mm2 (approx.) Stainless Steel Chromium Type N/mm2 (approx.) PSI (approx.)

Rockwell Hardness HRC


brale penetrator 150kgf load

86 95 105 114 124 133 143 152 162 171 181 190 200 209 219 228 238 247 256 265 275 284 303 322 341 360 379 397 415 433 452 471 488 507 525 545 564 *A 10mm steel ball
is used for 450 BHN and below. A 10mm diameter carbide ball is used above 450 BHN.

(0) (3) (6) (8.5) (11) (13.4) (15.7) (18) 20.3 22.2 24 25.6 27.1 28.5 29.8 32.2 34.4 36.6 38.8 40.8 42.7 44.5 46.1 47.7 49.1 50.5 51.7 53 54.1 55.2
Values in parentheses are not contained in the normal definition range for hardness checking, but are often used in a comparable measure.

50 56 62 62 68 68 75 75 80 80 85 88 91 94 97 100 109 118 127 136 145 156 167 178 189 200 209 218 227 236 245

490 549 608 608 667 667 736 736 785 785 834 863 892 922 951 981 1,069 1,157 1,245 1,334 1,422 1,530 1,638 1,746 1,853 1,961 2,050 2,138 2,226 2,314 2,403

71,115 79,649 88,183 88,183 96,716 96,716 106,673 106,673 113,784 113,784 120,896 125,162 129,429 133,696 137,963 142,230 155,031 167,831 180,632 193,433 206,234 221,879 237,524 253,169 268,815 284,460 297,261 310,061 322,862 335,663 348,464

50 53 59 59 65 65 71 71 78 78 81 88 96 106 113 120 127 134

490 520 579 579 637 637 696 696 765 765 794 863 941 1,040 1,108 1,177 1,245 1,314

71,115 75,382 83,916 83,916 92,450 92,450 100,983 100,983 110,939 110,939 115,206 125,162 136,541 150,764 160,720 170,676 180,632 190,588

The Tensile Strength relationship to hardness is inexact, even for steel, unless it is determined for a specific material. Therefore, this chart provides only very general approximate Tensile Strength values.

All values shown in this chart are approximate and intended only as a reference guide.

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Appendix D:

D1
EURO-SERIES

Steel

METRIC
COMPONENTS

GENERAL STEEL GROUP DESIGNATIONS


Plain Carbon Steel
AISI

Low Alloy Carbon Steel


AISI

Cold Work Tool Steel


AISI

Hot Work Tool Steel


AISI

Stainless Steel Austenitic Type


AISI

Stainless Steel Chromium Type (Martensitic & Ferritic)


AISI

1000 series

4000 series 5000 series 6000 series 8000 series 9000 series

A2 A3A 4 A5 A6 A7 A8 A9 A10 D2 D3 D4 D5 D7

H10 H11 H12 H13 H14 H19 H21 H22 H23 H24 H25 H26 H40 H41 H42 H43

201 203 205 301 302 303 304 305 307 308 309 310 314 316 317 318 321 329 330 332 334 347 348 384 385

410 416 420 429 430 431 434 436 439 440 442 444 446

GENERAL STEEL CROSS-REFERENCE INFORMATION*


German Werkstoff Standard Number for Steel 1.0716 1.0718 1.1191 1.1730 1.2210 1.2344 1.2826 1.4305 1.5710 (AFNOR 35 NC 6) 1.7131 1.8159 (DIN 50 CrV 4) U.S. Steel Number AISI No cross-reference 12 L 13 Type* 1045 Type* No cross-reference L-2 Type* H-13 Type* No cross-reference 303 Type Stainless* 3135 Type* 5115 Type (Similiar to 1018 & 8620)* 6150 Type*

*Exchangeability should only be considered after thorough examination of individual case.

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Appendix E:

METRIC
COMPONENTS

Surface Texture Parameter Definitions

Surface texture is quantified by parameters that relate to certain characteristics of texture. The texture is measured by examining equal and consecutive sample lengths along a part. The assessments may be filtered or unfiltered. Li = sample of length i = number of samples y = height of peak or depth of valley in surface at point of measurement
L1 y

L2

L3

L4

L5

For filtered and unfiltered assessments, the mean (average) line in a texture profile is determined by a least squares straight line. The texture profile will deviate around the mean line with peaks p and valleys v. The parameter Ra defines the arithmetic mean of departures of the profile from the mean line. Ra can also be defined as the arithmetical average of the deviations relative to an ideal surface. Ra would be measured in either microinches or micrometers, and is the most common form of surface texture measurement. The arithmetical definition of Ra is as follows:
Li = j Ra = 1 jxn

Li = 1


i=1

i=n

y(i)

(Li)

For filtered assessments: n = 230 j = 2 (min value) to 5 (max value)

For unfiltered assessments: n = 1000 j = 1

Rt defines the maximum roughness, and refers to the maximum peak to valley height of the profile in the assessment length (for an unfiltered profile). The parameter Rti would refer to the maximum peak to valley height of the profile in one specific sampling length. Rtm is the mean of all the Rt(i) values obtained in an assessment. Rtm is also known as Rz(DIN) under DIN specifications. Rtm can be arithmetically defined as follows:
Rtm = Rz(DIN) = 1 j

i=1

i=j

Rt(i)

Example: A component has a Rz(DIN) surface texture specification of 4 micrometers. The finish would be listed as an Rz4 finish on the component drawing. The ISO specification for Rz differs from the DIN specification in that Rz is the ISO 10 point height parameter, which defines the average height difference between only the five highest peaks and the five lowest valleys within the sampling length. Rz can be arithmetically defined as follows:
Rz(ISO) = (yp1 + yp2 + yp3 + yp4 + yp5) (yv1 + yv2 + yv3 + yv4 + yv5) 5 i=5 Rz(ISO) = 1 5

i=1

i=5 ypi i=1

yvi

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Appendix F:

F1
EURO-SERIES

Tables for Determining Metric Tolerances

METRIC
COMPONENTS

Table 1: Description of Preferred Fits


Table 1 is pulled from the ANSI metric tolerances section of the machinists handbook, which conforms to the ISO and DIN tolerances for hole basis and shaft basis fits. Table 1 provides an overview of the hole basis and shaft basis fits that make up clearance fit, transition fit and interference fit combinations.

ISO SYMBOL HOLE BASIS H11/c11 H9/d9 SHAFT BASIS C11/h11 D9/h9 Loose running t Free running t For wide commercial tolerances or allowances on external members. Not for use where accuracy is essential, but good for large temperature variations, high running speeds, or heavy journal pressures. For running on accurate machines and for accurate location at moderate speeds and journal pressures. Not intended to run freely, but to move and turn freely and locate accurately. Provides snug t for locating stationary parts; but can be freely assembled and disassembled. For accurate location, a compromise between clearance and interference. For more accurate location where greater interference is permissible. For parts requiring rigidity and alignment with prime accuracy of location but without special bore pressure requirements. For ordinary steel parts or shrink ts on light sections, the tightest t usable with cast iron. Suitable for parts which can be highly stressed or for shrink ts where the heavy pressing forces required are impractical.

CLEARANCE FITS

H8/f7

F8/h7

Close running t

H7/g6 H7/h6

G7/h6 H7/h6

Sliding t Locational clearance t

H7/k6 TRANSITION FITS H7/n6 H7/p6*

K7/h6 N7/h6 P7/h6

Locational transition t Locational transition t Locational interference t

INTERFERENCE FITS

H7/s6 H7/u6

S7/h6 U7/h6

Medium drive t Force t

Excerpt from Machinists Handbook, pg. 661, 25 Ed., Industrial Press. *The H7/p6 Hole Basis fit is a transition fit for basic sizes in range from 0 through 3mm.

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Appendix F:

METRIC
COMPONENTS

Tables for Determining Metric Tolerances

Table 2: Commonly Used Hole-Basis System of Fits


Table 2 shows closer detail on the hole-basis system of fits than Table 1. When using the hole-basis system of fits, the smallest diameter in the hole tolerance range is fixed to the zero line (basic nominal hole size or diameter), and the clearance between the shaft and hole extends below the zero line, or negative relative to the basic nominal hole size.

LETTER SYMBOLS AND GRADE NUMBERS OF SHAFTS BASIC HOLES b H5 H6 6 H7 7 8 9 8 9 9 9 9 9 9 8 9 8 9 6 6 7 7 H8 H9 H10 8 CLEARANCE FITS c d e f g 4 5 6 6 7 TRANSITION FITS h 4 5 6 6 7 7 8 js 4 5 6 6 7 k 4 5 6 6 7 m 4 5 6 6 7 6* 6 7 6* 6* 7* 6* 7* 6 7 6 7 6 7 6 7 n p INTERFERENCE FITS r s t u x

*Exceptions occur in some steps of dimensions.

Table 3: Commonly Used Shaft-Basis System of Fits


Table 3 shows closer detail on the shaft-basis system of fits than Table 1. When using the shaft-basis system of fits, the largest diameter of the shaft tolerance range is fixed to the zero line (basic nominal shaft size or diameter), and the clearance between the shaft and hole extends above the zero line, or positive relative to the basic shaft size.
LETTER SYMBOLS AND GRADE NUMBERS OF HOLES BASIC SHAFTS B h4 h5 h6 h7 h8 8 9 8 h9 10 9 10 9 10 6 7 7 8 9 8 9 7 7 8 8 6 7 7 CLEARANCE FITS C D E F G TRANSITION FITS H 5 6 6 7 7 8 8 9 8 9 Js 5 6 6 7 7 K 5 6 6 7 7 M 5 6 6 7 7 6* 6 7 7 6 6* 7* 7 7 7* 7 7 7 7 7 N P INTERFERENCE FITS R S T U X

*Exceptions occur in some steps of dimensions.

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Appendix F:

F3
EURO-SERIES

Tables for Determining Metric Tolerances

METRIC
COMPONENTS

Table 4: IT Standard Tolerances


Table 4 details the ISO-basic tolerances (International Tolerance Grades, or, IT) which apply to all linear sizes (external and internal sizes, diameters, lengths, widths and thicknesses). An IT-grade number establishes the magnitude of the tolerance zone, while the tolerance position letter determines where the tolerance zone is in relation to the zero line. The combination of tolerance position letter (A-X, a-x) and IT-grade number (018) creates the overall tolerance symbol (i.e., F8/h7 when using the shaft-basis system of fits). For nominal size range up to 500mm according to DIN 7151/ISO 286, and for nominal size range over 500mm, according to DIN 7172/ISO 286.
ITEMS IN MM OVER 0 3 6 10 TO 3 6 10 18 30 50 80 120 180 250 315 400 500 630 800 1000 IT01 IT0 0.3 0.4 0.4 0.5 0.6 0.6 0.8 1 1.2 2 2.5 3 4 4.5 5 5.5 0.5 0.6 0.6 0.8 1 1 1.2 1.5 2 3 4 5 6 6 7 8 IT1 0.8 1 1 1.2 1.5 1.5 2 2.5 3.5 4.5 6 7 8 9 10 11 IT2 1.2 1.5 1.5 2 2.5 2.5 3 4 5 7 8 9 10 11 13 15 IT3 2 2.5 2.5 3 4 4 5 6 8 10 12 13 15 16 18 21

IT STANDARD TOLERANCES (units in 0.001mm)


IT4 3 4 4 5 6 7 8 10 12 14 16 18 20 22 25 29 IT5 4 5 6 8 9 11 13 15 18 20 23 25 27 30 35 40 IT6 6 8 9 11 13 16 19 22 25 29 32 36 40 44 50 56 IT7 10 12 15 18 21 25 30 35 40 46 52 57 63 70 80 90 IT8 14 18 22 27 33 39 46 54 63 72 81 89 97 110 125 140 IT9 IT10 IT11 IT12 IT13 IT14 IT15 IT16 IT17 IT18 25 30 36 43 52 62 74 87 100 115 130 140 155 175 200 2 30 40 48 58 70 84 100 120 140 160 185 210 230 250 280 320 360 60 75 90 110 130 160 190 220 250 290 320 360 400 440 500 560 100 120 150 180 210 250 300 350 400 460 520 570 6 30 700 800 900 140 180 220 270 330 390 460 540 630 720 810 890 970 1100 1250 1400 250 300 360 430 520 620 740 870 400 480 580 700 840 600 750 900 1500

1100 1800 2700 1300 2100 3300

NOMINAL SIZE RANGE

18 30 50 80 120 180 250 315 400 500 630 800

1000 1600 2500 3900 1200 1900 3000 4600 1400 2200 3500 5400

1000 1600 2500 4000 6300 1150 1850 2900 4600 7200 1300 2100 3200 5200 8100 1400 2300 3600 5700 8900 1550 2500 4000 6300 9700 1750 2800 4400 2000 3200 5000 2300 3600 5600

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Appendix F:

METRIC
COMPONENTS

Tables for Determining Metric Tolerances

Table 5: Fundamental Deviations of Holes and Shafts


Table 5 details fundamental deviations between holes and shafts, and is provided for reference.
GRADE
HOLES

IT6 TO IT16 FUNDAMENTAL DEVIATIONS (LOWER DEVIATIONS)


D + E + F + G + H Js K M

DIVISIONS
LETTER SYMBOLS SIGNS ABOVE UP TO 500 560 630 710 800 900 1000 1120 1250 1400 1600 1800 2000 2240 2500 2800 560 630 710 800 900 1000 1120 1250 1400 1600 1800 2000 2240 2500 2800 3150

FUNDAMENTAL DEVIATIONS (UPPER DEVIATIONS)


N P R S T U

260

145

76

22

26

44

78

150 155

280 310 340 380 430 470 520 580 640 720 820 920 1000 1100 1250 1400

400 450 500 560 620 680 780 840 960 1050 1200 1350 1500 1650 1900 2100

600 660 740 840 940 1050 1150 1300 1450 1600 1850 2000 2300 2500 2900 3200

290

160

80

24

30

50

88

175 185

320

170

86

26

0 Deviations (+/-) IT/2

34

56

100

210 220

350

195

98

28

40

66

120

250 260

390

220

110

30

48

78

140

300 330

430

240

120

32

58

92

170

370 400

480

260

130

34

68

110

195

440 460

520

290

145

38

76

1 35

240

550 580

ABOVE UP TO SIGNS LETTER SYMBOLS SHAFTS d e f g h js k + m + n + p + r + s + t + u

DIVISIONS GRADE

FUNDAMENTAL DEVIATIONS (UPPER DEVIATIONS) IT6 TO IT16

FUNDAMENTAL DEVIATIONS (LOWER DEVIATIONS)

EURO-SERIES METRIC COMPONENTS

www.dme.net

Appendix F:

F5
EURO-SERIES

Tables for Determining Metric Tolerances

METRIC
COMPONENTS

Table 6: Tolerances for Inside Dimensions (Holes)


Table 6 details tolerances for inside dimensions (holes) based relative to the tolerance symbol. Upper and lower values are provided as either positive or negative (or zero) values relative to the nominal size chosen. Pick the range in which the desired nominal value falls into, and then either add or subtract the tolerances to find the upper and lower tolerance range for the desired nominal size.

UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 A11 +330 +270 +345 +270 +370 +280 B8 +154 +140 +158 +140 +172 +150

TOLERANCES FOR INSIDE DIMENSIONS (HOLES) (Units in 0.001 mm )


B11 C11 +120 +200 +60 +140 +215 +145 +140 +70 +240 +170 +150 +80 D9 +45 +20 +60 +30 +76 +40 +93 +50 D10 D11 +60 +20 +78 +30 +98 +40 +80 +20 +105 + 30 +130 +40 E8 +28 +14 +38 +20 +47 +25 +59 +32 E9 + 39 +14 +50 +20 +61 +25 +75 +32 F6 +12 +6 +18 +10 +22 +13 +27 +16 F7 +16 +6 +22 +10 +28 +13 + 34 +16 F8 +20 +6 +28 +10 + 35 +13 +43 +16 G6 +8 +2 +12 +4 +14 +5 +17 +6 G7 +12 +2 +16 +4 +20 +5 +24 +6 H5 +4 0 +5 0 +6 0 +8 0 H6 +6 0 +8 0 +9 0 +11 0 H7 +10 0 +12 0 +15 0 +18 0 H8 +14 0 +18 0 +22 0 +27 0 H9 +25 0 +30 0 +36 0 +43 0 H10 +40 0 +48 0 +58 0 +70 0

+400 +177 +260 +205 +290 +150 +150 +95

+120 +160 +50 +50

+430 +193 +290 +240 +117 +149 +195 +300 +160 +160 +110 +65 +65 +65 +470 +310 +480 +320 +530 +340 +550 +360 +600 +380 +630 +410 +710 +460 +770 +520 +830 +580 +950 +660 +1030 +740 +1110 +820 +1240 +920 +1370 +1050 +1560 +1200 +1710 +1350 +1900 +1500 +2050 +1650 +209 +170 +219 +180 +236 +190 +246 +200 +274 +220 +294 +240 +323 +260 +343 +280 +373 +310 +412 +340 +452 +380 +492 +420 +561 +480 +621 +540 +689 +600 +769 +680 +857 +760 +937 +840 +330 +170 +340 +180 +380 +190 +390 +200 +440 +220 +460 +240 +510 +260 +530 +280 +560 +310 +630 +340 +670 +380 +710 +420 +800 +480 +860 +540 +960 +600 +1040 +680 +1160 +760 +1240 +840 +280 +120 +290 +130 +330 +140 +340 +150 +390 +170 +400 +180 +450 +200 +460 +210 +480 +230 +530 +240 +550 +260 +570 +280 +620 +300 +650 +330 +720 +360 +760 +400 +840 +440 +880 +480

+73 +40

+92 +40

+33 +20

+41 +20

+53 +20

+20 +7

+28 +7

+9 0

+13 0

+21 0

+33 0

+52 0

+84 0

+142 +180 +240 +80 +80 +80

+89 +50

+112 +50

+41 +25

+50 +25

+64 +25

+25 +9

+34 +9

+11 0

+16 0

+25 0

+39 0

+62 0

+100 0

NOMINAL SIZE RANGE

50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450

+174 +220 +290 +106 +134 +100 +100 +100 +60 +60

+49 + 30

+60 +30

+76 +30

+29 +10

+40 +10

+13 0

+19 0

+ 30 0

+46 0

+74 0

+120 0

+207 +260 +340 +126 +159 +120 +120 +120 +72 +72

+58 +36

+71 + 36

+90 +36

+34 +12

+47 +12

+15 0

+22 0

+35 0

+54 0

+87 0

+140 0

+245 +305 +395 +148 +185 +145 +145 +145 +85 +85

+68 +43

+83 +43

+106 +43

+39 +14

+54 +14

+18 0

+25 0

+40 0

+63 0

+100 +160 0 0

+285 +355 +460 +172 +215 +170 +170 +170 +100 +100

+79 +50

+96 +50

+122 +50

+44 +15

+61 +15

+20 0

+29 0

+46 0

+72 0

+115 +185 0 0

+320 +400 +510 +191 +240 +190 +190 +190 +110 +110

+88 +56

+108 +137 +56 +56

+49 +17

+69 +17

+23 0

+ 32 0

+52 0

+81 0

+130 +210 0 0

+350 +440 +570 +214 +265 +210 +210 +210 +125 +125

+98 +62

+119 +151 +62 +62

+54 +18

+75 +18

+25 0

+36 0

+57 0

+89 0

+140 +230 0 0

+385 +480 +630 +232 +290 +108 +131 +165 +230 +230 +230 +135 +135 +68 +68 +68

+60 +20

+83 +20

+27 0

+40 0

+63 0

+97 0

+155 +250 0 0

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

F6
EURO-SERIES

Appendix F:

METRIC
COMPONENTS

Tables for Determining Metric Tolerances

Table 6: Tolerances for Inside Dimensions (Holes), continued


UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 +320 0 +520 +810 0 0 +25 -7 +36 -16 +55 -26 +5 -27 +16 - 36 +25 -56 -9 -41 0 -52 +9 -72 -25 -57 -14 -66 -5 -86 +290 0 +460 +720 0 0 +22 -7 +30 -16 +47 -25 +5 -24 +13 -33 +22 -50 -8 - 37 0 -46 +9 -63 -22 -51 -14 -60 -5 -77 +250 0 +400 +630 0 0 +18 -7 +26 -14 +41 -22 +4 -21 +12 -28 +20 -43 -8 -33 0 -40 +8 -55 -20 -45 -12 -52 -4 -67 H11 H12 H13 +60 0 +75 0 +90 0 +110 0 +100 +140 0 0 +120 +180 0 0 +150 +220 0 0 +180 +270 0 0

TOLERANCES FOR INSIDE DIMENSIONS (HOLES) (Units in 0.001 mm )


J6 +2 -4 +5 -3 +5 -4 +6 -5 J7 +4 -6 +6 -6 +8 -7 +10 -8 J8 +6 -8 +10 -8 +12 -10 +15 -12 K6 0 -6 +2 -6 +2 -7 +2 -9 K7 0 -10 +3 -9 +5 -10 +6 -12 K8 0 -14 +5 -13 +6 -16 +8 -19 M6 -2 -8 -1 -9 -3 -12 -4 -15 M7 -2 -12 0 -12 0 -15 0 -18 M8 -2 -16 +2 -16 +1 -21 +2 -25 N6 -4 -10 -5 -13 -7 -16 -9 -20 N7 -4 -14 -4 -16 -4 -19 -5 -23 N8 -4 -18 -2 -20 -3 -25 -3 -30 R7 -10 -20 -11 -23 -13 -28 -16 - 34 JS6 JS7 JS8 JS9 +3 -3 +4 -4 +4.5 -4.5 +5.5 -5.5 +5 -5 +6 -6 +7.5 -7.5 +9 -9 +7 -7 +9 -9 +11 -11 +12.5 -12.5 +15 -15 +18 -18

+13.5 +21.5 -13.5 -21.5

+130 0

+210 +330 0 0

+8 -5

+12 -9

+20 -13

+2 -11

+6 -15

+10 -23

-4 -17

0 -21

+4 -29

-11 -24

-7 -28

-3 -36

-20 -41

+6.5 +10.5 +16.5 -6.5 -10.5 -16.5

+26 -26

+160 0

+250 +390 0 0

+10 -6

+14 -11

+24 -15

+3 -13

+7 -18

+12 -27

-4 -20

0 -25

+5 -34

-12 -28

-8 -33

-3 -42

-25 -50

+8 -8

+12.5 +19.5 -12.5 -19.5

+31 -31

50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450

+190 0

+300 +460 0 0

+13 -6

+18 -12

+28 -18

+4 -15

+9 -21

+14 -32

-5 -24

0 -30

+5 -41

-14 -33

-9 -39

-4 -50

+220 0

+350 +540 0 0

+16 -6

+22 -13

+34 -20

+4 -18

+10 -25

+16 - 38

-6 -28

0 -35

+6 -48

-16 - 38

-10 -45

-4 -58

+360 0

+570 +890 0 0

+29 -7

+39 -18

+60 -29

+7 -29

+17 -40

+28 -61

-10 -46

0 -57

+11 -78

-26 -62

-16 -73

-5 -94

+400 0

+630 +970 0 0

+33 -7

+43 -20

+66 -31

+8 -32

+18 -45

+29 -68

-10 -50

0 -63

+11 -86

-27 -67

-17 -80

-6 -103

-30 -60 +9.5 +15 +23 +37 -32 -9.5 -15 -23 -37 -62 -38 -73 +11 +17.5 +27 +43.5 -41 -11 -17.5 -27 -43.5 -76 -48 -88 -50 +12.5 +20 +31.5 +50 -90 -12.5 -20 -31.5 -50 -53 -93 -60 -106 -63 +14.5 +23 +36 +57.5 -109 -14.5 -23 -36 -57.5 -67 -113 -74 -126 +16 +26 +40.5 +65 -78 -16 -26 -40.5 -65 -130 -87 -144 +18 +28.5 +44.5 +70 -93 -18 -28.5 -44.5 -70 -150 -103 -166 +20 +31.5 +48.5 +77.5 -109 -20 -31.5 -48.5 -77.5 -172

NOMINAL SIZE RANGE

EURO-SERIES METRIC COMPONENTS

www.dme.net

Appendix F:

F7
EURO-SERIES

Tables for Determining Metric Tolerances

METRIC
COMPONENTS

Table 6: Tolerances for Inside Dimensions (Holes), continued


UNITS IN MM TOLERANCES FOR INSIDE DIMENSIONS (HOLES) (Units in 0.001 mm ) OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 +105 -105 +160 -160 +260 -260 +405 -405 +650 -650 +1050 -1050 +1600 -1600 +2600 -2600 +4050 -4050 +92.5 -92.5 +145 -145 +230 -230 +360 -360 +575 -575 +925 -925 +1450 -1450 +2300 -2300 +3600 -3600 +80 -80 +125 -125 +200 -200 +315 -315 +500 -500 +800 -800 +1250 -1250 +2000 -2000 +3150 -3150 JS10 +20 -20 +24 -24 +29 -29 +35 -35 JS11 +30 -30 +37.5 -37.5 +45 -45 +55 -55 JS12 +50 -50 +60 -60 +75 -75 +90 -90 JS13 +70 -70 +90 -90 +110 -110 +135 -135 JS14 +125 -125 +150 -150 +180 -180 +215 -215 JS15 +200 -200 +240 -240 +290 -290 +350 -350 JS16 +300 -300 +375 -375 +450 -450 +550 -550 JS17 +750 -750 +900 -900 JS18 +1350 -1350

+42 -42

+65 -65

+105 -105

+165 -165

+260 -260

+420 -420

+650 -650

+1050 -1050

+1650 -1650

+50 -50

+80 -80

+125 -125

+195 -195

+310 -310

+500 -500

+800 -800

+1250 -1250

+1950 -1950

NOMINAL SIZE RANGE

50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450

+60 -60

+95 -95

+150 -150

+230 -230

+370 -370

+600 -600

+950 -950

+1500 -1500

+2300 -2300

+70 -70

+110 -110

+175 -175

+270 -270

+435 -435

+700 -700

+1100 -1100

+1750 -1750

+2700 -2700

+115 -115

+180 -180

+285 -285

+445 -445

+700 -700

+1150 -1150

+1800 -1800

+2850 -2850

+4450 -4450

+125 -125

+200 -200

+315 -315

+485 -485

+775 -775

+1250 -1250

+2000 -2000

+3150 -3150

+4850 -4850

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

F8
EURO-SERIES

Appendix F:

METRIC
COMPONENTS

Tables for Determining Metric Tolerances

Table 7: Tolerances for Outside Dimensions (Shafts)


Table 7 details tolerances for outside dimensions (shafts) based relative to the tolerance symbol. Upper and lower values are provided as either positive or negative (or zero) values relative to the nominal size chosen. Pick the range in which the desired nominal value fall into, and then either add or subtract the tolerances to find the upper and lower tolerance range for the desired nominal size.

UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 a11 -270 -330 -270 -345 -280 -370 -290 -400 b8 -140 -154 -140 -158 -150 -172 -150 -177

TOLERANCES FOR OUTSIDE DIMENSIONS (SHAFTS) (Units in 0.001 mm )


b11 c11 d9 -20 -45 -30 -60 -40 -76 -50 -93 d10 -20 -60 -30 -78 -40 -98 -50 -120 d11 e7 -20 -80 -30 -105 -40 -130 -50 -160 -14 -24 -20 -32 -25 -40 -32 -50 e8 -14 -28 -20 - 38 -25 -47 - 32 -59 e9 -14 -39 -20 -50 -25 -61 -32 -75 f6 -6 -12 -10 -18 -13 -22 -16 -27 f7 -6 -16 -10 -22 -13 -28 -16 -34 f8 -6 -20 -10 -28 -13 -35 -16 -43 f9 -6 - 31 -10 -40 -13 -49 -16 -59 g5 -2 -6 -4 -9 -5 -11 -6 -14 g6 -2 -8 -4 -12 -5 -14 -6 -17 g7 -2 -12 -4 -16 -5 -20 -6 -24 h4 0 -3 0 -4 0 -4 0 -5 h5 0 -4 0 -5 0 -6 0 -8 h6 0 -6 0 -8 0 -9 0 -11 h7 0 -10 0 -12 0 -15 0 -18

-60 -140 -120 -200 -140 -70 -215 -145 -150 -80 -240 -170 -150 -260 -95 -205

-300 -430 -310 -470 -320 -480 -340 -530 -360 -550 -380 -600 -410 -630 -460 -710 -520 -770 -580 -830 -660 -950 -740 -1030 -820 -1110 -920 -1240 -1050 -1370 -1200 -1560 -1350 -1710 -1500 -1900 -1650 -2050

-160 -193

-160 -290

-110 -240

-65 -117

-65 -149

-65 -195

-40 -61

-40 -73

-40 -92

-20 -33

-20 -41

-20 -53

-20 -72

-7 -16

-7 -20

-7 -28

0 -6

0 -9

0 -13

0 -21

50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450

-170 -170 -120 -209 -330 -280 -180 -180 -130 -219 -340 -290 -190 -190 -140 -236 -380 -330 -200 -200 -150 -246 -390 -340 -220 -220 -170 -274 -440 -390 -240 -240 -180 -294 -460 -400 -260 -260 -200 -323 -510 -450 -280 -280 -210 -343 -530 -460 -310 -310 -230 -373 -560 -480 -340 -340 -240 -412 -630 -530 -380 -380 -260 -452 -670 -550 -420 -420 -280 -492 -710 -570 -480 -480 -300 -561 -800 -620 -540 -540 -330 -621 -860 -650 -600 -600 -360 -689 -960 -720 -680 -680 -400 -769 -1040 -760 -760 -760 -440 -857 -1160 -840 -840 -840 -480 -937 -1240 -880

-80 -142

-80 -180

-80 -240

-50 -75

-50 -89

-50 -112

-25 -41

-25 -50

-25 -64

-25 -87

-9 -20

-9 -25

-9 - 34

0 -7

0 -11

0 -16

0 -25

NOMINAL SIZE RANGE

-100 -174

-100 -220

-100 -290

-60 -90

-60 -106

-60 -134

-30 -49

-30 -60

-30 -76

-30 -104

-10 -23

-10 -29

-10 -40

0 -8

0 -13

0 -19

0 -30

-120 -120 -207 -260

-120 -72 -72 -340 -107 -126

-72 -159

-36 -58

-36 -71

-36 -90

- 36 -123

-12 -27

-12 -34

-12 -47

0 -10

0 -15

0 -22

0 -35

-145 -245

-145 -305

-145 -85 -85 -395 -125 -148

-85 -185

-43 -68

-43 -83

-43 -106

-43 -143

-14 -32

-14 -39

-14 -54

0 -12

0 -18

0 -25

0 -40

-170 -285

-170 -355

-170 -100 -100 -460 -146 -172

-100 -215

-50 -79

-50 -96

-50 -122

-50 -165

-15 -35

-15 -44

-15 -61

0 -14

0 -20

0 -29

0 -46

-190 -320

-190 -400

-190 -110 -110 -510 -162 -191

-110 -240

-56 -88

-56 -108

-56 -137

-56 -186

-17 -40

-17 -49

-17 -69

0 -16

0 -23

0 -32

0 -52

-210 -350

-210 -440

-210 -125 -125 -570 -182 -214

-125 -265

-62 -98

-62 -119

-62 -151

-62 -202

-18 -43

-18 -54

-18 -75

0 -18

0 -25

0 -36

0 -57

-230 -385

-230 -480

-230 -135 -135 -630 -198 -232

-135 -290

-68 -108

-68 -131

-68 -165

-68 -223

-20 -47

-20 -60

-20 -83

0 -20

0 -27

0 -40

0 -63

EURO-SERIES METRIC COMPONENTS

www.dme.net

Appendix F:

F9
EURO-SERIES

Tables for Determining Metric Tolerances

METRIC
COMPONENTS

Table 7: Tolerances for Outside Dimensions (Shafts), continued


UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 0 -81 0 -130 0 -210 0 -320 +7 -16 +16 -16 +26 -26 +27 +4 + 36 +4 +56 +4 +81 0 +43 +20 +52 +20 +72 +20 +57 +34 +66 +34 0 -72 0 -115 0 -185 0 -290 +7 -13 +16 -13 +25 -21 +24 +4 +33 +4 +50 +4 +72 0 +37 +17 +46 +17 +63 +17 +51 + 31 +60 + 31 0 -63 0 -100 0 -160 0 -250 +7 -11 +14 -11 +22 -18 +21 +3 +28 +3 +43 +3 +63 0 +33 +15 +40 +15 +55 +15 +45 +27 +52 +27 h8 0 -14 0 -18 0 -22 0 -27 h9 0 -25 0 - 30 0 - 36 0 -43

TOLERANCES FOR OUTSIDE DIMENSIONS (SHAFTS) (Units in 0.001 mm)


h10 0 -40 0 -48 0 -58 0 -70 h11 0 -60 0 -75 0 -90 0 -110 j5 +2 -2 +3 -2 +4 -2 +5 -3 j6 +4 -2 +6 -2 +7 -2 +8 -3 j7 +6 -4 +8 -4 +10 -5 +12 -6 k5 +4 0 +6 +1 +7 +1 +9 +1 k6 +6 0 +9 +1 +10 +1 +12 +1 k7 +10 0 +13 +1 +16 +1 +19 +1 k8 +14 0 +18 0 +22 0 +27 0 m5 +6 +2 +9 +4 +12 +6 +15 +7 m6 +8 +2 +12 +4 +15 +6 +18 +7 m7 +12 +2 +16 +4 +21 +6 +25 +7 n5 +8 +4 +13 +8 +16 +10 +20 +12 n6 +10 +4 +16 +8 +19 +10 +23 +12 n7 +14 +4 +20 +8 +25 +10 + 30 +12 r6 +16 +10 +23 +15 +28 +19 +34 +23 js6 +3 -3 +4 -4 +4.5 -4.5 +5.5 -5.5 js7 +5 -5 +6 -6 +7.5 -7.5 +9 -9

0 -33

0 -52

0 -84

0 -130

+5 -4

+9 -4

+13 -8

+11 +2

+15 +2

+23 +2

+33 0

+17 +8

+21 +8

+29 +8

+24 +15

+28 +15

+36 +15

+41 +28

+6.5 +10.5 -6.5 -10.5

0 -39

0 -62

0 -100

0 -160

+6 -5

+11 -5

+15 -10

+13 +2

+18 +2

+27 +2

+39 0

+20 +9

+25 +9

+ 34 +9

+28 +17

+33 +17

+42 +17

+50 + 34

+8 -8

+12.5 -12.5

50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450

0 -46

0 -74

0 -120

0 -190

+6 -7

+12 -7

+18 -12

+15 +2

+21 +2

+ 32 +2

+46 0

+24 +11

+ 30 +11

+41 +11

+33 +20

+39 +20

0 -54

0 -87

0 -140

0 -220

+6 -9

+13 -9

+20 -15

+18 +3

+25 +3

+ 38 +3

+54 0

+28 +13

+ 35 +13

+48 +13

+38 +23

+45 +23

0 -89

0 -140

0 -230

0 -360

+7 -18

+18 -18

+29 -28

+29 +4

+40 +4

+61 +4

+89 0

+46 +21

+57 +21

+78 +21

+62 +37

+73 + 37

0 -97

0 -155

0 -250

0 -400

+7 -20

+20 -20

+31 -32

+32 +5

+45 +5

+68 +5

+97 0

+50 +23

+63 +23

+86 +23

+67 +40

+80 +40

+60 +41 +62 +43 +73 +58 +51 +23 +76 +54 +88 +63 +67 +90 +27 +65 +93 +68 +106 +77 +77 +109 +31 +80 +113 +84 +126 +86 +94 +34 +130 +98 +144 +94 +108 +37 +150 +114 +166 +103 +126 +40 +172 +132 +50 +20

NOMINAL SIZE RANGE

+9.5 -9.5

+15 -15

+11 -11

+17.5 -17.5

+12.5 -12.5

+20 -20

+14.5 -14.5

+23 -23

+16 -16

+26 -26

+18 -18

+28.5 -28.5

+20 -20

+31.5 -31.5

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

F10
EURO-SERIES

Appendix F:

METRIC
COMPONENTS

Tables for Determining Metric Tolerances

Table 7: Tolerances for Outside Dimensions (Shafts), continued


UNITS IN MM OVER 0 1 3 6 10 14 18 24 30 40 TO 1 3 6 10 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 +40.5 -40.5 +65 -65 +105 -105 +160 -160 +260 -260 +405 -405 +650 -650 +1050 -1050 +1600 -1600 +2600 -2600 +4050 -4050 +36 -36 +57.5 -57.5 +92.5 -92.5 +145 -145 +230 -230 +360 -360 +575 -575 +925 -925 +1450 -1450 +2300 -2300 +3600 -3600 +31.5 -31.5 +50 -50 +80 -80 +125 -125 +200 -200 +315 -315 +500 -500 +800 -800 +1250 -1250 +2000 -2000 +3150 -3150 js8 +7 -7 +9 -9 +11 -11 +13.5 -13.5

TOLERANCES FOR OUTSIDE DIMENSIONS (SHAFTS) (Units in 0.001 mm )


js9 +12.5 -12.5 +15 -15 +18 -18 +21.5 -21.5 js10 +20 -20 +24 -24 +29 -29 +35 -35 js11 +30 -30 +37.5 -37.5 +45 -45 +55 -55 js12 +50 -50 +60 -60 +75 -75 +90 -90 js13 +70 -70 +90 -90 +110 -110 +135 -135 js14 +125 -125 +150 -150 +180 -180 +215 -215 js15 +200 -200 +240 -240 +290 -290 +350 -350 js16 +300 -300 +375 -375 +450 -450 +550 -550 js17 +750 -750 +900 -900 js18 +1350 -1350

+16.5 -16.5

+26 -26

+42 -42

+65 -65

+105 -105

+165 -165

+260 -260

+420 -420

+650 -650

+1050 -1050

+1650 -1650

+19.5 -19.5

+31 -31

+50 -50

+80 -80

+125 -125

+195 -195

+310 -310

+500 -500

+800 -800

+1250 -1250

+1950 -1950

NOMINAL SIZE RANGE

50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450

+23 -23

+ 37 -37

+60 -60

+95 -95

+150 -150

+230 -230

+370 -370

+600 -600

+950 -950

+1500 -1500

+2300 -2300

+27 -27

+43.5 -43.5

+70 -70

+110 -110

+175 -175

+270 -270

+435 -435

+700 -700

+1100 -1100

+1750 -1750

+2700 -2700

+44.5 -44.5

+70 -70

+115 -115

+180 -180

+285 -285

+445 -445

+700 -700

+1150 -1150

+1800 -1800

+2850 -2850

+4450 -4450

+48.5 -48.5

+77.5 -77.5

+125 -125

+200 -200

+315 -315

+485 -485

+775 -775

+1250 -1250

+2000 -2000

+3150 -3150

+4850 -4850

EURO-SERIES METRIC COMPONENTS

www.dme.net

Appendix F:

F11
EURO-SERIES

Tables for Determining Metric Tolerances

METRIC
COMPONENTS

Table 8: Tolerances for Inside Dimensions (Holes)


Table 8 details tolerances for inside dimensions (holes) based relative to the tolerance symbol. This table works the same way as Table 6, but is pulled from a different source (ANSI standards) and details S7 and U7 fits. Pick the nominal size value that is closest to the desired nominal size to determine the required tolerance range relative to the chosen tolerance symbol.

HOLE BASIS FIT Example: Nominal size: Size range to be used: ISO-Grade No.: Tolerance Symbol: Desired Fit: This Gives: Allowance for hole: Allowance for shaft:

[mm] 60 50 to 65 IT7 (hole), IT6 (shaft) H7/k6 Locational Transition Fit 0.030 mm 0.019 mm

Hole: [mm] H7 60 Shaft: [mm] k6 60 +0.030 0 (0.030 mm range)

+0.021 +0.002

(0.019 mm range)

TOLERANCES FOR INSIDE DIMENSIONS (HOLES) (Units in 0.001 mm )


PICK CLOSEST VALUE TO DESIRED DIMENSION (Units in mm) PICK CLOSEST VALUE TO DESIRED DIMENSION (Units in mm)

S7

U7

S7

U7

1 1.2 1.6 2 2.5 NOMINAL SIZE RANGE 3 4 5 6 8 10 12 16 20

-14 -24 -14 -24 -14 -24 -14 -24 -14 -24 -14 -24 -15 -27 -15 -27 -15 -27 -17 -32 -17 -32 -21 -39 -21 -39 -27 -48

-18 -28 -18 -28 -18 -28 -18 -28 -18 -28 -18 -28 -19 -31 -19 -31 -19 -31 -22 -37 -22 -37 -26 -44 -26 -44 -33 -54

25 30 40 50 60 80 100 120 160 200 250 300 400 500

-27 -48 -27 -48 -34 -59 -34 -59 -42 -72 -48 -78 -58 -93 -66 -101 -85 -125 -105 -151 -123 -169 -150 -202 -187 -244 -229 -292

-40 -61 -40 -61 -51 -76 -61 -86 -76 -106 -91 -121 -111 -146 -131 -166 -175 -215 -219 -265 -267 -313 -330 -382 -414 -471 -517 -580

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F12
EURO-SERIES

Appendix F:

METRIC
COMPONENTS

Tables for Determining Metric Tolerances

Table 9: Tolerances for Outside Dimensions (Shafts)


Table 9 details tolerances for outside dimensions (shafts) based relative to the tolerance symbol. This table works the same way as Table 7, but is pulled from a different source (ANSI standards) and details s6 and u6 fits. Pick the nominal size value that is closest to the desired nominal size to determine the required tolerance range relative to the chosen tolerance symbol.

SHAFT BASIS FIT Example: Nominal size: Size range to be used: ISO-Grade No.: Tolerance Symbol: Desired Fit: This Gives: Allowance for hole: Allowance for shaft:

[mm] 24 18 to 30 IT6 F6/h6 Clearance Fit 0.013mm 0.013mm

Hole: [mm] F6 24 Shaft: [mm] h6 24 +0.033 +0.020 (0.013 mm range)

0 0.013

(0.013 mm range)

TOLERANCES FOR OUTSIDE DIMENSIONS (SHAFTS) (Units in 0.001 mm )


PICK CLOSEST VALUE TO DESIRED DIMENSION (Units in mm) s6 u6 PICK CLOSEST VALUE TO DESIRED DIMENSION (Units in mm) s6 u6

1 1.2 1.6 2 2.5 NOMINAL SIZE RANGE 3 4 5 6 8 10 12 16 20

+20 +14 +20 +14 +20 +14 +20 +14 +20 +14 +20 +14 +27 +19 +27 +19 +27 +19 + 32 +23 + 32 +23 +39 +28 + 39 +28 +48 +35

+24 +18 +24 +18 +24 +18 +24 +18 +24 +18 +24 +18 +31 +23 +31 +23 +31 +23 +37 +28 +37 +28 +44 +33 +44 +33 +54 +41

25 30 40 50 60 80 100 120 160 200 250 300 400 500

+48 +35 +48 +35 +59 +43 +59 +43 +72 +53 +78 +59 +93 +71 +101 +79 +125 +100 +151 +122 +169 +140 +202 +170 +244 +208 +292 +252

+61 +48 +61 +48 +76 +60 +86 +70 +106 +87 +121 +102 +146 +124 +166 +144 +215 +190 +265 +236 +313 +284 +382 +350 +471 +435 +580 +540

EURO-SERIES METRIC COMPONENTS

www.dme.net

Appendix G:

G1
EURO-SERIES

Specifications for Tolerances and Fits, and Hole and Shaft Basis Fit Tolerances
Specifications for Tolerances and Fits
All specifications in this guideline are in accordance with the International Standard ISO 286 Systems of Limits and Fits, and to the German Standards DIN 7150, 7151, 7160, and 7161. The ISO-system of limits and fits refers to the space contained by two parallel faces of any part, such as Diameters, Lengths, Widths and Thicknesses of internal or external dimensions.
FIG. 1

METRIC
COMPONENTS

0.001mm +300 A +250 +200 +150 +100 C +50 0 -50 -100 D E F G H J Js K M N B

Internal Dimensions (holes) as defined in DIN 7161. Tolerances CD, DE, EF, FG, T, V, Y, ZA, ZB, ZC have been omitted. Please refer to DIN 7161 for more detail on the omitted hole tolerances.

P R S U X

FIG. 2

0.001mm +100 +50 0 -50 c -100 -150 -200 -250 a -300 b d e f g h k m js j n p r s u x

External Dimensions (shafts) as defined in DIN 7160. Tolerances cd, de, ef, fg, t, v, y, za, zb, zc have been omitted. Please refer to DIN 7160 for more detail on the omitted shaft tolerances.

800-626-6653 (U.S.)

D-M-E

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G2
EURO-SERIES

Appendix G:

METRIC
COMPONENTS

Specifications for Tolerances and Fits, and Hole and Shaft Basis Fit Tolerances

Specifications for Tolerances and Fits, continued


A generic ISO assembly tolerance contains several distinct parts, each with a specific meaning. For example, a close running clearance fit with a shaft basis would be labeled as F8/h7. To achieve the requirements for tolerancing individual parts, a range of tolerances is required for each nominal size. Then, to define the fits between parts, a range of allowances that determine the position of these tolerances is also required. ISO tolerances involve holding one face at a basic nominal value while the other face is placed at a specific distance to maintain the desired tolerance (clearance, transition or interference) that achieves the desired maximum and minimum limits of the assembled parts. Each tolerance zone position is defined by a letter. Small letters refer to external sizes (shafts) while capital letters refer to internal sizes (holes). The tolerance grade (quality) is designated by an IT number that ranges from 01 up to 18. The tolerance grade will define the actual tolerance for an individual part at a specific nominal size. The position letter defined above will determine where the tolerance zone is relative to the zero line (see Figs. 1 and 2). By combining the position letter with the IT grade number, the maximum and minimum limits of the assembled parts are defined. This combined tolerance symbol can be expressed as either a shaft-basis tolerance or as a hole-basis tolerance. Figs. 5 and 6 provide simplified representations of the hole-basis and shaft-basis assembly fits assuming that the basis component is held constant (i.e., the shaft in Fig. 4 shaft-basis assembly fit diagram). In reality, the tolerances for the shaft basis would be taken from Fig. 2 (External dimensions shafts), while the tolerances for the hole would be taken from Fig. 1 (Internal Dimensions holes). The same would apply for a hole-basis assembly fit. For example, the tolerance symbol for a close running clearance fit with a shaft basis was defined above as F8/h7. If the nominal shaft diameter is 30mm, the corresponding tolerances would be as follows:

Example:
Nominal size: 30mm Shaft Basis Close Running Fit

FIG. 3

30F8

FIG. 4

30h7

HOLE
Tolerance symbol: F8/h7
[mm] Max. limit of size Min. limit of size Tolerance allowance 30.053 30.020 0.033

SHAFT
[mm] Max. limit of size Min. limit of size Tolerance allowance 30.000 29.979 0.021

Assembly allowance

= Min hole Max shaft = 30.020mm 30.000mm = 0.020mm

EURO-SERIES METRIC COMPONENTS

www.dme.net

Appendix G:

G3
EURO-SERIES

Specifications for Tolerances and Fits, and Hole and Shaft Basis Fit Tolerances
Shaft Basis Fit Tolerances
FIG. 5
TOLERANCE OF BASIC HOLE CLEARANCE FITS TRANSITION FITS INTERFERENCE FITS

METRIC
COMPONENTS

js j

TOLERANCE OF SHAFTS

Note: Not shown to scale. For visual aid and representation only. Please refer to provided tolerance charts for precise detail.

Hole Basis Fit Tolerances


FIG. 6
TOLERANCES OF HOLES

CLEARANCE FITS

TRANSITION FITS

INTERFERENCE FITS

J H Js

TOLERANCE OF BASIC SHAFT

Note: Not shown to scale. For visual aid and representation only. Please refer to provided tolerance charts for precise detail.

800-626-6653 (U.S.)

D-M-E

800-387-6600 (Canada)

World Headquarters D-M-E Company 29111 Stephenson Highway Madison Heights, MI 48071 800-626-6653 toll-free tel 248-398-6000 tel 888-808-4363 toll-free fax www.dme.net web appl_eng@dme.net e-mail D-M-E of Canada, Ltd. 6210 Northwest Drive Mississauga, Ontario Canada L4V 1J6 800-387-6600 toll-free tel 905-677-6370 tel 800-461-9965 toll-free fax dme_canada@dme.net e-mail D-M-E Europe C.V.B.A. Industriepark Noord B-2800 Mechelen Belgium 32-15-215011 tel 32-15-218235 fax sales@dmeeu.com e-mail

a Milacron Company

Litho in U.S.A.

MC-07/06