ITRC Pump Efficiency Test Report

3/12/2004 Nameplate HP on motor: Motor RPM Motor Efficiency Meter factor (Kh): Power Factor Depth of Pump Pump Make Driver Make Discharge Head Type Column Diameter (in) Shaft Length (ft) Shaft Diameter (inches) Vertical Pump TDH Data Standing Water Level below ground (ft) Drawdown (ft) Pumping Water Level (ft) Column and screen Friction Losses (ft) Discharge Head Loss (ft) Horizontal Pump TDH Data Suction pressure (inches Hg) Suction pressure (ft) Suction pressure gauge height above ground (ft) Discharge pressure data for all pumps Discharge pipe centerline above ground (ft) Height of gauge above ground (ft) Discharge pressure at gauge (psi) Discharge pressure at gauge (ft) Total lift (ft) (commonly used by pump testers) Total dynamic head (ft) Flow rate (GPM) 2 3 4 5 3 3 85 193.4 29.0 218.4 519.6 1a -21.2 -24.0 5 GPM Calculation Avg. velocity in the pipe (ft/s) Conversion for manometers Revised average velocity Pipe ID Multiplier Calculated GPM 4.850 0.000 4.850 6.681 107.1 519.6 if applicable 1 Need PWL 7 50 1770 85% 28.8 0.95

Do not edit

Flow Measurement Work Area

Choose Flow Rate Test Method Pipe OD (inches) Pipe wall thickness (inches) Pipe ID (inches) 6.8 0.119 6.681

Collins or Prandtl Tube Hall Tube Other type of flow meter Check Complete 1 519.629924

Find the box below that represents your flow test method. Look for "Complete"

Collins or Prandtl tube measurement

Velocity Measurement (ft/s) - single transect Left of CL Right of CL 4.9 4.7 5.1 4.8 5.3 4.3 4.85

If you have no data, leave or make blank do not enter 0

Avg. transect velocity (ft/s)

Velocity Measurement (ft/sec) - second transect for Collins Tube Left of CL Right of CL Average transect velocity (ft/s)

OR Hall tube measurement

Avg. Velocity of a single transect (ft/s) Avg. Velocity of second transect (ft/s) Calculated GPM 0.0

Ignore

OR Ignore Other type of flow meter (GPM)

Water horsepower Water kW KW Calculation (Choose a method)

1. Number of dial rotations Time for dial rotations (secs) Meter Constant Meter Factor, Kh KW from Meter OR 2. KW from portable meter OR

28.7 21.4

5.0 14.1 1 28.8

Only needed if option 3 is chosen, otherwise ignore

3. Alternate volt-amp method for KW

KW = V x A x PF x 1.732 / 1000 Do not input 0 - Leave blank for no data 1 Volts Amps Power Factor 2 3

Ignore

1.Dial Rotation 2.Portable Meter 3.Volt-Amp Method Answer Check

1 2 3 1 36.8

36.8

avg

0.95 0.0

3. KW from volt-amp method (Use table at right)

Answer - KW Calculation Input Horsepower

Estimated thrust bearing losses (hp) Estimated shaft losses (hp) Brake horsepower delivered to impeller (hp) 6 6a 7 8 9 10

Ignored 36.8 49.3

0.42 41.5 69.0%

KW

Motor Load
Motor Eff. Nameplate HP Nplt Input HP Input HP Motor Load 85% 50.0 58.8 49.3 83.9% C5 C3

6b Need Shaft Length

Impeller Efficiency (%) Overall Pumping Plant Efficiency (%) KWH/AF

58.1% 385

1 Pumping water level = Standing water level + Drawdown, 1a. Suction inches Hg = 1.133 ft of water 2 Discharge pressure at gauge (feet) = (Discharge pressure at gauge (psi) x 2.31 ) - Height of gauge above ground (ft) 3 Total lift = Pumping water level + Discharge pipe centerline above ground + Discharge pressure (all in feet) OR (Horizontal Pumps) Total lift = Suction pressure (ft) - Suction pressure gauge height above ground (ft) 4 Total dynamic head (ft) =Total lift + Column friction losses + Discharge head loss 5 Water Horsepower = GPM x Total Dynamic Head/3960 6 Input HP =4.83 x (Kh for meter) x (M, usually = 1) x (Number of Meter Revolutions) / (Time for meter rev. in sec) OR Input Horsepower =(KW from test meter) / 0.746 OR Input Horsepower =(KW from volt-amp method / 0.746) 6a Est. thrust bearing losses = Motor Eff*Input HP*1% 6b Est. shaft losses = 1HP per 100 feet of shaft (Shaft length in cell C13 is needed for this calc otherwise it is ignored) 7 Brake Horsepower delivered to impeller = (Input Horsepower * Motor Efficiency) - Est. thrust bearing losses - Est. shaft losses (If no shaft length input in C10 shaft loss is ignored) 8 Impeller Efficiency (%) = Water Horsepower / Brakehorsepower x 100 9 Overall Pumping Plant Efficiency (%) = Water Horsepower/Input Horsepower x 100 10 KWH/AF = (IHP * .746)/ (GPM *60/325,850)

ITRC Pump Efficiency Test Report

3/12/2004 Nameplate HP on motor: Motor RPM Motor Efficiency Meter factor (Kh): Power Factor Depth of Pump Pump Make Driver Make Discharge Head Type Column Diameter (in) Shaft Length (ft) Shaft Diameter (inches) Vertical Pump TDH Data Standing Water Level below ground (ft) Drawdown (ft) Pumping Water Level (ft) Column and screen Friction Losses (ft) Discharge Head Loss (ft) Horizontal Pump TDH Data Suction pressure (inches Hg) Suction pressure (ft) Suction pressure gauge height above ground (ft) Discharge pressure data for all pumps Discharge pipe centerline above ground (ft) Height of gauge above ground (ft) Discharge pressure at gauge (psi) Discharge pressure at gauge (ft) Total lift (ft) (commonly used by pump testers) Total dynamic head (ft) Flow rate (GPM) 2 3 4 5 15 34.7 48.7 49.7 1400.0 5 1a 0.0 1 9 0 9 1 GPM Calculation Avg. velocity in the pipe (ft/s) Conversion for manometers Revised average velocity Pipe ID Multiplier Calculated GPM 12.181 363.5 0.0 0.000 if applicable 12 9 20 1770 85% 28.8 0.95

Flow Measurement Work Area

Choose Flow Rate Test Method Pipe OD (inches) Pipe wall thickness (inches) Pipe ID (inches) 12.3 0.119 12.181

Find the box below that represents your flow test method. Look for "Complete"

Collins or Prandtl tube measurement

If you have no data, leave or make blank do not enter 0 Velocity Measurement (ft/s) - single transect Left of CL Right of CL Avg. transect velocity (ft/s)

Ignore

Velocity Measurement (ft/sec) - second transect for Collins Tube Left of CL Right of CL Average transect velocity (ft/s)

OR Hall tube measurement

Avg. Velocity of a single transect (ft/s) Avg. Velocity of second transect (ft/s) Calculated GPM 0.0

Ignore

OR Complete Other type of flow meter (GPM)

1400

Water horsepower Water kW KW Calculation (Choose a method)

1. Number of dial rotations Time for dial rotations (secs) Meter Constant Meter Factor, Kh KW from Meter OR 2. KW from portable meter OR

17.6 13.1

Only needed if option 3 is chosen, otherwise ignore

3. Alternate volt-amp method for KW

KW = V x A x PF x 1.732 / 1000 Do not input 0 - Leave blank for no data

Ignore

Ignored
Volts

1 Amps

avg

20.3 Ignored 20.3 27.2

0.23 0.09 22.8 77.0%

Power Factor KW

0.95 0.0

3. KW from volt-amp method (Use table at right)

Answer - KW Calculation Input Horsepower

Estimated thrust bearing losses (hp) Estimated shaft losses (hp) Brake horsepower delivered to impeller (hp) 6 6a 6b 7 8 9 10

Motor Load
Motor Eff. Nameplate HP Nplt Input HP Input HP Motor Load 85% 20.0 23.5 27.2 115.7% C5 C3

Impeller Efficiency (%) Overall Pumping Plant Efficiency (%) KWH/AF

64.5% 79

1 Pumping water level = Standing water level + Drawdown, 1a. Suction inches Hg = 1.133 ft of water 2 Discharge pressure at gauge (feet) = (Discharge pressure at gauge (psi) x 2.31 ) - Height of gauge above ground (ft) 3 Total lift = Pumping water level + Discharge pipe centerline above ground + Discharge pressure (all in feet) OR (Horizontal Pumps) Total lift = Suction pressure (ft) - Suction pressure gauge height above ground (ft) 4 Total dynamic head (ft) =Total lift + Column friction losses + Discharge head loss 5 Water Horsepower = GPM x Total Dynamic Head/3960 6 Input HP =4.83 x (Kh for meter) x (M, usually = 1) x (Number of Meter Revolutions) / (Time for meter rev. in sec) OR Input Horsepower =(KW from test meter) / 0.746 OR Input Horsepower =(KW from volt-amp method / 0.746) 6a Est. thrust bearing losses = Motor Eff*Input HP*1% 6b Est. shaft losses = 1HP per 100 feet of shaft (Shaft length in cell C13 is needed for this calc otherwise it is ignored) 7 Brake Horsepower delivered to impeller = (Input Horsepower * Motor Efficiency) - Est. thrust bearing losses - Est. shaft losses (If no shaft length input in C10 shaft loss is ignored) 8 Impeller Efficiency (%) = Water Horsepower / Brakehorsepower x 100 9 Overall Pumping Plant Efficiency (%) = Water Horsepower/Input Horsepower x 100 10 KWH/AF = (IHP * .746)/ (GPM *60/325,850)

ITRC Pump Efficiency Test Report

3/12/2004 Nameplate HP on motor: Motor RPM Motor Efficiency Meter factor (Kh): Power Factor Depth of Pump Pump Make Driver Make Discharge Head Type Column Diameter (in) Shaft Length (ft) Shaft Diameter (inches) Vertical Pump TDH Data Standing Water Level below ground (ft) Drawdown (ft) Pumping Water Level (ft) Column and screen Friction Losses (ft) Discharge Head Loss (ft) Horizontal Pump TDH Data Suction pressure (inches Hg) Suction pressure (ft) Suction pressure gauge height above ground (ft) Discharge pressure data for all pumps Discharge pipe centerline above ground (ft) Height of gauge above ground (ft) Discharge pressure at gauge (psi) Discharge pressure at gauge (ft) Total lift (ft) (commonly used by pump testers) Total dynamic head (ft) Flow rate (GPM) 2 3 4 5 0.0 0.0 0.0 Error 1a 0.0 GPM Calculation Avg. velocity in the pipe (ft/s) Conversion for manometers Revised average velocity Pipe ID Multiplier Calculated GPM 0 0.0 0.0 0.000 if applicable 1 Need PWL

Flow Measurement Work Area

Choose Flow Rate Test Method Pipe OD (inches) Pipe wall thickness (inches) Pipe ID (inches) 0 Find the box below that represents your flow test method. Look for "Complete"

Collins or Prandtl tube measurement

If you have no data, leave or make blank do not enter 0 Velocity Measurement (ft/s) - single transect Left of CL Right of CL Avg. transect velocity (ft/s)

Ignore

Velocity Measurement (ft/sec) - second transect for Collins Tube Left of CL Right of CL Average transect velocity (ft/s)

OR Hall tube measurement

Avg. Velocity of a single transect (ft/s) Avg. Velocity of second transect (ft/s) Calculated GPM 0.0

Ignore

OR Complete Other type of flow meter (GPM)

Water horsepower Water kW KW Calculation (Choose a method)

1. Number of dial rotations Time for dial rotations (secs) Meter Constant Meter Factor, Kh KW from Meter OR 2. KW from portable meter OR

#VALUE! #VALUE!

Only needed if option 3 is chosen, otherwise ignore

3. Alternate volt-amp method for KW

KW = V x A x PF x 1.732 / 1000 Do not input 0 - Leave blank for no data

Ignore

Error
Volts Amps

avg

Power Factor

0 0.0

3. KW from volt-amp method (Use table at right)

Answer - KW Calculation Input Horsepower

Estimated thrust bearing losses (hp) Estimated shaft losses (hp) Brake horsepower delivered to impeller (hp) 6

Ignored Error Need KW Motor Load

KW

6a Check Motor Eff. 6b Need Shaft Length 7 #VALUE! 8 9 10 #VALUE!

Impeller Efficiency (%) Overall Pumping Plant Efficiency (%) KWH/AF

Motor Eff. 0% C5 Nameplate HP 0.0 C3 Nplt Input HPCheck Motor Eff. Input HP Need KW Motor Load #VALUE!

#VALUE! #VALUE!

1 Pumping water level = Standing water level + Drawdown, 1a. Suction inches Hg = 1.133 ft of water 2 Discharge pressure at gauge (feet) = (Discharge pressure at gauge (psi) x 2.31 ) - Height of gauge above ground (ft) 3 Total lift = Pumping water level + Discharge pipe centerline above ground + Discharge pressure (all in feet) OR (Horizontal Pumps) Total lift = Suction pressure (ft) - Suction pressure gauge height above ground (ft) 4 Total dynamic head (ft) =Total lift + Column friction losses + Discharge head loss 5 Water Horsepower = GPM x Total Dynamic Head/3960 6 Input HP =4.83 x (Kh for meter) x (M, usually = 1) x (Number of Meter Revolutions) / (Time for meter rev. in sec) OR Input Horsepower =(KW from test meter) / 0.746 OR Input Horsepower =(KW from volt-amp method / 0.746) 6a Est. thrust bearing losses = Motor Eff*Input HP*1% 6b Est. shaft losses = 1HP per 100 feet of shaft (Shaft length in cell C13 is needed for this calc otherwise it is ignored) 7 Brake Horsepower delivered to impeller = (Input Horsepower * Motor Efficiency) - Est. thrust bearing losses - Est. shaft losses (If no shaft length input in C10 shaft loss is ignored) 8 Impeller Efficiency (%) = Water Horsepower / Brakehorsepower x 100 9 Overall Pumping Plant Efficiency (%) = Water Horsepower/Input Horsepower x 100 10 KWH/AF = (IHP * .746)/ (GPM *60/325,850)

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