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The larger the duct diameter, the greater the airflow. Replace 3" duct with 4" or 6" duct. Smooth, rigid duct delivers better airflow than metal flex duct. Metal flex duct performs better than plastic flex duct. Whenever possible, avoid designing a bend or elbow within two feet of the fan to minimize static pressure and fan noise. With metal duct, use wide-sweep elbows or bends to reduce the resistance to airflow. A fan with a 4" duct connection will perform much better with an adapter and 6" duct. Change out the wall cap or roof jack to a larger one at the same time, if possible.
When designing ducting for the whole-building ventilation system, it's important to be conservative. After the fan and ducting are installed, the whole-building fan must deliver at least the airflow required by ASHRAE Standard 62.2 (Step 3), so do everything possible to ensure good air flow. Attempting to use an existing fan and ductwork may be difficult, since most older fans were rated at lower static pressure: 0.1 in. w.c. instead of 0.25 in. w.c. Also, many older fans were ducted with 3 or 4 ducting, which usually decreases fan performance. The following are ways to design for good airflow in a whole-building ventilation system:
Use the largest possible duct diameter, preferably in smooth rigid duct rather than flex duct. Use the Prescriptive Duct Chart to estimate maximum duct lengths that will deliver the desired air flow. Choose a fan that is certified at 0.25 in. w.c. (not 0.1 in. w.c., which was the old standard for fan certification).
ASHRAE Standard 62.2 provides a table of maximum duct lengths to use to create no more than 0.25 in. w.c. of static pressure, which is the rating point for certified fans. Usually, using this table and good installation practices will provide the desired airflow. Table 5.3 shows the maximum combination of duct type, size, and fittings using the Equivalent Duct Length (EDL) method. Note that you must deduct 15 feet for each elbow in the duct system. One wall cap is assumed, so no deduction is made for the terminal device.
n/a = not allowed: No use of this duct diameter will meet ASHRAE Standard 62.2 requirements. This table assumes no elbows. Deduct 15 feet (5 m) of allowable duct length for each elbow.
3 4 5 6 7 and above
n/a 70 no limit
n/a 3 70
n/a n/a 20 95
5 105 no limit
n/a 35 135
n/a 5 85
no limit no limit
a garage where cars idle or toxic chemicals are stored an attic with loose-fill insulation, fumes from asphalt shingles, or rodent presence a damp crawlspace a basement hobby area
barbeques trash cans dog runs busy streets combustion appliance vents or clothes dryer vents exhaust vents from fans places where a car idles
Title 24 Requirement
ASHRAE 62.2-2007 & ASHRAE 62.2-2010
When designing ducting for local exhaust ventilation, use the Prescriptive Duct Chart. Bath fans and kitchen range hoods can be sized prescriptively. As long as you meet the local exhaust ventilation requirements (Step 2) by installing the proper size fan and ducting, the local exhaust requirement is met.
Title 24 Requirement
ASHRAE 62.2-2007
When the air handler or return duct is located in thegarage, the ductwork for the HVAC system must be sealed to have air leakage of no more than 6% of the air handler airflow when measured at 0.1 in. w.c. (25 Pa, whether or not the air handler is used for ventilation.
ASHRAE 62.2-2010
When the air handler or return duct is located outside the pressure boundary, the ductwork for the HVAC system must be sealed to have air leakage of no more than 6% of the air handler airflow when measured at 0.1 in. w.c. (25 Pa), whether or not the air handler is used for ventilation.