Heat Exchanger Thermal Design

File: Untitled.EDR Basic Geometry

Unit Configuration Exchanger Type Position Arrangement Baffle type Baffle number Spacing (center-center) Spacing at inlet Outside diameter Inside Diameter mm mm 1 par BEM Hor 1 ser 6 590 661.48 Shell 457.2 438.15
Shell Side Outlet 1 168.28 154.05 47.73

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Tube number (calcs.) Tube length actual Tube passes Tube type Tube O.D. Tube pitch Tube pattern Kettle Front head 458.15 438.15
Tube Side Inlet Outlet 1 168.28 154.05 1 168.28 154.05

226 mm 4350 2 Plain mm mm 19.05 23.81 30 Rear head 458.15 438.15

Single segmental

mm mm

Nozzle type Number of nozzles Actual outside diameter Inside diameter Height under nozzle Dome inside diameter Vapor belt inside diameter Vapor belt inside width Vapor belt slot area Impingement protection Distance to tubesheet mm mm mm mm mm mm mm

Inlet 1 219.08 202.72 68.35

No No No impingement impingement impingement 4125 195 mm

Heat Exchanger Thermal Design

File: Untitled.EDR Tubes
Tubes Type Outside diameter Inside diameter Wall thickness Area ratio Ao/Ai Pitch Pattern External enhancement Low circumferential fins Fin density Fin height Fin thickness Tube root diameter Tube wall thickness under fin Tube inside diameter under fins #/m mm mm mm mm mm mm mm mm mm Plain 19.05 14.83 2.11 1.28 23.81 30 Total number

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226 0 mm mm mm W/(m K) 4350 4273 35.52 Carbon Steel 51.9075

Number of tubes plugged Tube length actual Tube length effective Tubesheet thickness Material Thermal conductivity Internal enhancement Low longitudinal fins Fin number Fin thickness Fin height Fin spacing Cut and twist length mm mm mm mm

Heat Exchanger Thermal Design

File: Untitled.EDR Baffles
Baffles Type Tubes in window Number Spacing (center-center) Spacing at inlet Spacing at outlet Spacing at central in/out for G,H,I,J shells Spacing at center of H shell End length at front head End length at rear head VariableBaffles mm mm mm mm mm mm mm 700 700 Single segmental Yes 6 590 661.48 661.48

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Baffle cut: inner / outer / interm Actual (% diameter) Nominal (% diameter) Actual (% area) Cut orientation Thickness Tube rows in baffle overlap Tube rows in baffle window Baffle hole - tube od diam clearance Shell id - baffle od diam clearance mm mm mm 41.31 40 38.99 H 9.52 3 6.5 0.4 4.76

Baffle spacing Baffle cut percent, outer Baffle cut percent, inner Number of baffle spaces Baffle region length Baffle cut area percent, outer Baffle cut area percent, inner

mm

mm

Supports Misc. Baffles

Supports-tube Supports in endspace at front head Supports in endspace at rear head Supports between baffles Support blanking baffle Supports at U-bend Supports at each G,H,J shell inlet and I shell outlet Supports at center of H shell Supports for K, X shells Special support at inlet nozzle 0 0 0 No 0 0 0 0 No Longitudinal Baffle Thickness Window length at front head Window length at center Window length at rear head mm mm mm mm

Heat Exchanger Thermal Design

File: Untitled.EDR Bundle
Bundle Shell ID to center 1st tube row From top From bottom From right From Left Impingement protection Impingement distance Impingement plate diameter Impingement plate width Impingement plate length Impingement plate thickness Gross surface area per shell Effective surface area per shell Bare tube area per shell Finned area per shell U-bend area per shell mm mm mm mm mm m m m m m 58.8 57.8 57.8 0 0 mm 47.73 68.35 7.14 7.14 None Tube passes

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2 Ribbon (single band) Standard (horizontal) Undefined mm mm No 4.42 mm mm mm 425.45 12.7 6 9.55 2 Exp. mm mm 3 3 15.88

Tube pass layout Tube pass orientation U-bend orientation Horizontal pass lane width Vertical pass lane width Interpass tube alignment Deviation in tubes/pass Outer tube limit

Shell id - bundle otl diam clearance Tie rod number Tie rod diameter Sealing strips (pairs) Tube to tubesheet joint Tube projection from front tsht Tube projection from rear tsht

Heat Exchanger Thermal Design

File: Untitled.EDR Mechanical Details
Internal enhancements Tube insert type Twisted tape 360 deg twist pitch Twisted tape thickness hiTRAN part number mm mm None

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Cost/Weight
Weights Shell Front head Rear head Shell cover Bundle Total weight - empty Total weight - filled with water 1001.1 1729.5 2353.5 Total cost (1 shell) Total cost (all shells) 22871 22871 kg 555.5 103.3 69.5 Cost data Labor cost Tube material cost Material cost (except tubes) Dollar(US) 16588 2709 3574

Heat Exchanger Thermal Design

File: Untitled.EDR Setting Plan

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Views on arrow A T1

A
339 223 195 T1 S2

5319 Overall 3930

T2

S2 379

379

379

T2 223 Pulling Length 3810 870 2610

S1

416

S1

379

75 396

75 396

99

150 2 Bolts Fixed

150 2 Bolts Sliding

Ref S1 S2 T1 T2

OD 219 mm 168 mm 168 mm 168 mm

Wall 8.2 mm 7.1 mm 7.1 mm 7.1 mm

Nozzle Data Standard 150 ANSI Slip on 150 ANSI Slip on 150 ANSI Slip on 150 ANSI Slip on

Notes

Design Data Design Pressure Design Temperature Full Vacuum Corrosion Allowance Test Pressure Number of Passes Radiography PWHT Internal Volume

Units bar C mm bar

Shell 4. 65. 0 3.175 1 0 0 0.648

Channel 6. 65. 0 3.175 2 0 0 0.1378

Aspen Shell & Tube Exchanger

99

Setting Plan
Design Codes 0 TEMA 0 Customer Specifications

BEM 438 - 4350

Drawing Number
Revision Date 2013/12/25 Dwg. Chk. App.

Empty 1729 kg

Weight Summary Flooded 2353 kg

Bundle 1001 kg

Heat Exchanger Thermal Design

File: Untitled.EDR Tube Layout

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161.82 mm

Shell inside diameter Front head inside diameter Outer tube limit Tube number (calcs.) Tube number (layout)
141.2 mm

mm mm mm

438.15 438.15 425.45 226 226

Tube O.D. Tube pitch Tube pattern Tube passes Tie rod number Tie rod diameter Sealing strips (pairs) Baffle type Impingement protection Tube length Shell Side Inlet Nozzle Inside Diameter Shell Side Outlet Nozzle Inside Diameter
a

mm mm

19.05 23.8125 30 2 6

mm

9.55 2 Single segmental None

mm mm mm

4350. 202.7174 154.051

Aspen Shell & Tube

Tube Layout
Design Codes ASME Code Sec VIII Div 1 TEMA R - refinery service Customer Specifications
19.05 108

19.05

118

Drawing Number
Revision Date 2013/12/25 Dwg. App.

Heat Exchanger Thermal Design

File: Untitled.EDR U-bend Details

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