46 TMSS 03 R0

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46TMSS03R0/AMM
TRANSMISSION ENGINEERING STANDARD
46-TMSS-03, Rev. 0

Date of Approval: December 16, 2006
TABLE OF CONTENTS

1.0 SCOPE

2.0 CROSS REFERENCES

3.0 APPLICABLE CODES AND STANDARDS

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General
4.2 System Operation
4.3 Performance Characteristics and Ratings
4.4 Control Panel
4.5 Remote Status Monitoring Panel
4.6 Wiring and Terminal Blocks
4.7 Grounding
4.8 Nameplate(s)

5.0 TESTS

5.1 Routine Tests
5.2 Type of Tests
5.3 Field Tests

6.0 DATA SCHEDULE

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1.0 SCOPE

This SEC Transmission Material Standard Specification (TMSS) specifies the minimum
technical requirements for design, engineering, manufacture, inspection, testing and
performance of indoor, completely integrated and solid state Uninterruptible Power Supply
system (UPS) under redundant mode intended to be used in the system of the Saudi
Electricity Company, Saudi Arabia.

2.0 CROSS REFERENCES

This Material Standard Specification shall be read in conjunction with the SEC General
Specification No. 01-TMSS-01, titled "General Requirements for All Equipment/Materials",
which shall be considered as an integral part of this TMSS.

This TMSS shall also be read in conjunction with SEC Purchase Order or Contract
Schedules for project as applicable.

3.0 APPLICABLE CODES AND STANDARDS

The latest revisions of the following Codes and Standards shall be applicable for the
equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer may
propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.

3.1 IEC 60146 Semi-Conductor Converters

3.2 IEC 60478 Stabilized Power Supplies, D.C. Output

3.3 IEC 60529 Classification of Degrees of Protection Provided by Enclosure.

3.4 IEC 60947 Low voltage switchgear and control gear

3.5 IEC 62040-1-1 Uninterruptible Power Systems (UPS) General and Safety
Requirements for UPS Used In Operator Access Areas

3.6 IEC 62040-1-2 Uninterruptible Power Systems (UPS) General and Safety
Requirements for UPS Used In Restricted Acess Locations

3.7 IEC 62040-2 Uninterruptible Power Systems (UPS)- Part 2: Electromagnetic
Compatibility (EMC) Requirments

3.9 IEC 62040-3 Uninterruptible Power Systems (UPS)- Part 3: Method of
Specifing the performance and Test requirments

3.8 IEEE 446 Recommended Practice for Emergency and Standby Power
System for Industrial and Commercial Application.

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3.9 ANSI C37.90.1 Guide for Surge Withstand Capability Tests.

3.10 ANSI C62.41 Guide for Surge Voltages in Low Voltage A.C. Power Circuits.

3.11 ANSI C63.4 Measurement of Radio Noise Emission from Low Voltage
Electrical and Electronic Equipment in the Range of 10 KHz to 1
GHz.
3.12 NEMA ICS6 Enclosures for Industrial Controls and Systems

3.13 NEMA 250 Enclosures for Electrical Equipment (1000 Volts Max.)

3.14 ANSI/NFPA 70 National Electrical Code

3.15 UL 1778 UL Standard for Safety Uninterruptible Power Systems

3.16 46-TMSS-01 Vented Type Lead-Acid Stationary Battery Bank

3.17 46-TMSS-02 Battery Charger

3.18 46-TMSS-04 Valve Regulated, Lead-Acid (VRLA) Stationary Battery Bank

3.19 46-TMSS-06 Vented Nickel Cadmium Battery


4.1 General

4.1.1 The system shall be designed to consist of two UPS modules operating in
parallel. Each module shall be sized to independently carry the full A.C.
critical load and consist of solid state rectifier/ charger, solid state inverter,
static transfer switch(es), manual bypass switch(es), self contained
independent controls, instruments, annunciators, including battery system
and remote monitor panel, if specified.

4.1.2 The UPS module shall be fully automatic and completely solid state except
for circuit breakers and manual bypass switch which shall be electro
mechanical. All power semi-conductor circuits shall be fused and provided
with indicating lamps to show the fuse conditions.

4.1.3 The UPS shall provide regulated A.C. power to critical loads from
unregulated A.C. power source under both normal and abnormal conditions,
including during loss of the A.C. power. The storage battery shall be
connected to the D.C. input of the Inverter module through a circuit breaker.

4.1.4 The UPS shall have three (3) inputs, in which two (2) of them are normal
A.C inputs and third one is alternate source A.C. The inverter shall convert
the D.C. power to the sinusoidal A.C. power which shall be supplied to the
critical load(s). The two UPS units, each of 100% capacity will normally
work in parallel, each sharing 50% UPS load. On failure of any UPS unit, its

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load gets automatically transferred to the other UPS unit through static
transfer switch. If the battery power is exhausted to specified limit per clause
4.3.2 before normal A.C. power returns, the inverter shall shutdown
automatically.

The third alternate source shall provide power to the critical load in the event
of failure of both the units of UPS/inverter or during maintenance. The
output of the two (2) units of UPS shall be synchronized with the alternate
A.C. power source provided that the alternate A.C power source is within the
specified voltage and frequency range per clause 4.3.3.

4.1.5 The UPS specific ratings shall be as specified in Data Schedule of this
specification.

4.1.6 The capacitors for control circuit application shall be computer grade.

4.1.7 The UPS system shall be supplied with a built-in surge protection against
over-voltage and over-current including lightning surges on the primary A.C.
source and on the output caused by the load transfer and retransfer between
the two (2) units of the UPS system and alternate AC source..

4.1.8 Electromagnetic effects shall be minimized to ensure that computer systems,
or other similar electronic systems shall not adversely affected by UPS and
vice versa. UPS shall meet EMC requirements per IEC 62040-2 or equivalent
standards.

4.1.9 Provisions shall be made for testing the control circuits. All adjustments and
tests shall be possible with the use of a standard volt-ohm-milliampere meter
and oscilloscope. Test points shall be provided to allow easy adjustment of
the controls. It shall be possible to carry out easy and speedy repairs on
control circuits.

4.1.10 The system shall contain no continuously moving parts other than cooling
fans (if specified) which shall have sealed bearings.

4.2 System Operation

The UPS system shall be capable of being operated in any of the following modes:

4.2.1 Normal Mode

The UPS System with two (2) UPS units shall be connected in parallel
during normal operation, each sharing 50% of UPS loads and capable of
carrying 100% of the total critical A.C. loads in case of the failure of one.
UPS unit shall provide regulated A.C power to critical load through static
switches SS1 & SS2 as in Fig. 1. The rectifier(s)/charger(s) shall
simultaneously provide D.C power to inverter(s) and maintain a common
battery in fully charged float condition. During normal mode alternate
source is stand-by.

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4.2.2 Failure of One UPS

On maintenance or failure of any UPS unit for any reasons, its load shall be
automatically transferred to the other healthy UPS unit through static
transfer switch . UPS shall simultaneously provide D.C power to inverter(s)
and maintain the common battery in fully charged float condition.

4.2.3 Failure of both UPS

In the event of failure of the second UPS due to loss of the normal A.C
source or any other reasons while carrying 100% load, when first UPS
system is already off-line, the battery shall automatically feed D.C. power
to the inverter without any interruption to the critical loads with the
charger/rectifier isolated from the UPS to prevent back feed from the
battery for specified time mentioned in clause 4.3.2.b . During the battery
back-up time if any one of the UPS is restored then its charger shall supply
the inverter and recharge the battery. All this shall be an automatic function
and shall cause no disturbance to the critical load(s).

4.2.4 Alternate Mode

Upon failure of inverters or failure of inverters DC input, UPS overload,
DC bus overvoltage and power factor correction failure, load shall be
automatically transferred to alternate source through static switch SS3
without interruption of power. After one inverter is returned to normal
voltage and stabilized for a period of at least 2 to 5 seconds, retransfer shall
be accomplished by automatic synchronization and allowing the inverter to
ramp into the load and then the alternate source shall be disconnected.

Transfer to alternate source and retransfer to the main source (after
returning to normal conditions) whether initiated automatically or manually
shall not occur if the two sources are not in synchronism within three (3)
electrical degrees and voltages per clause 4.3.3. Failure of synchronism
shall initiate an alarm.

4.2.5 Bypass (Emergency) Operation

Bypass operation using manual by-pass switch shall be considered as an
emergency operation during breakdown of both the UPS and completely
drained batteries and the load is no longer properly backed-up. Unless the
system is forced to switch by manual intervention, this mode has the lowest
priority and shall be avoided if possible.


4.3.1 Battery Charger

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a. The charger/rectifier output shall regulate the inverter input voltage
and maintain float voltage of the battery.

The charger/rectifier output shall maintain the inverter input D.C.
voltage within the inverter input specifications, and also maintain the
battery float and equalize voltage within the battery specifications
over the specified input voltage range.

b. The battery charger shall be in accordance with the applicable
requirements of SEC Materials Standard Specification 46-TMSS-2
and rated as specified in Data Schedule.

4.3.2 Batteries

a. Batteries shall be in accordance with the applicable requirements of
SEC Material Standard Specification 46-TMSS-1 or 46-TMSS-4
or 46-TMSS-6 as applicable and rated as specified in the relevant
Data Schedule.

b. The battery bank shall be capable of maintaining the UPS output at
full rated load for a minimum of two hours unless otherwise specified
in data schedule.

c. The battery shall be furnished with D.C. circuit breakers alongwith a
normally open pair of alarm contacts.

d. The battery rated voltage shall be l25Vdc unless otherwise specified
in data schedule.

e. The battery shall be situated outside the UPS module and may be
located on battery racks or in separate battery cabinet.

4.3.3 Inverter

a. General

i. The inverter module shall consist of D.C. filter capacitors,
D.C. surge protection, a solid-state inverter, an output
isolation transformer, an output filter and control circuitry to
provide precise A.C. voltage regulation and electronically
controlled current limiting.

ii. The inverter shall be capable of accepting the output of the
rectifier/charger or battery and shall provide precisely
regulated low distortion sine-wave rated output within the
limits specified.
iii. The inverter shall be furnished with a shielded isolation type
output transformer.

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iv. Test points shall be provided to facilitate adjustments and
diagnosis. Provisions shall be made for easy testing of logic
circuitry without operating the power circuits.

b. Control And Protection

i. The inverter shall be electronically protected against short
circuit. In addition the inverter input and output circuits shall
be adequately protected by fast acting fuses to prevent damage
to the solid-state devices in the inverter bridges, as well as to
avoid cascading failures. Each fuse shall be provided with a
blown fuse indicator having an alarm light on the control
panel.

ii. The inverter output shall be both fused and electronically
current limited.

iii. The input of the inverter shall have banks of D.C. filter
capacitors. Each bank shall have separate fuses. The loss of
one bank shall not alter the performance of the UPS.

iv. The inverter input shall have D.C. surge protection to assure
proper operation in the event that there are surges or spikes on
the inverter input. The surge withstand capability shall be per
ANSI C37.90.1

v. The output voltage regulation shall be automatically and
continuously held constant within + 0.5% of the setting for
balanced loads and + 2% for 50% unbalanced loads under any
of the following conditions:

o Load variations from 0 to 100%
o Lagging power factor from 1 to 0.7
o Minimum to maximum D.C. input voltage
o 25 - 40C ambient temperature

vi. The inverter transient response shall not exceed +10% of the
output voltage under the following conditions:

o 100% load application or removal.
o Transfer of rated load to alternate source.
o Removal of parallel module.

Recovery to within +2% of the steady state value shall take
place within 25 ms and to +1% within 50 ms.

In the event of loss or return of input power, the transient
response shall not exceed 5%.

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In the event of retransfer of 100% load from alternate source,
the transient voltage shall not exceed +1%
.

vii. The control circuitry shall automatically synchronize and
phase-lock the two (2) inverters output and the alternate power
source as long as the source is within +0.5 Hz of the preset
frequency. If the alternate power source is not within these
limits, then the control circuitry shall break synchronization
and lock to an internal oscillator (free running). Upon
restoration of the alternate source within the specified
tolerances, the inverters shall resynchronize with the source at
the frequency slew rate specified in item 'ix'.

viii The output frequency of each inverter shall be controlled by
oscillators. The oscillators shall be temperature compensated
and be adjustable to +5% of the rated frequency. The
oscillator shall hold the inverter output frequency to +0.1% for
both steady state and transient conditions.

ix. The frequency slew rate shall be limited to 1 Hz/second with
0-100% load variations, minimum to maximum D.C. voltage
and 25-40C ambient temperature changes.

x. The control circuitry shall interface with a D.C. low voltage
sensor and turn off the inverter at 1.75 volts per cell level to
prevent damage to the battery.

xi. The total harmonic distortion (THD) content in voltage shall
be maximum 1.5 % of the fundamental output amplitude over
entire load range, with battery disconnected.

xii. The control circuitry shall electronically limit the output
current of the inverter by dropping the A.C. voltage when the
output current exceeds set limit. The setting range shall be
from 100% to 110% of the inverter rating.

Under fault conditions, the inverter shall have adequate
overload capability to safely withstand fault currents for the
time required for clearing the fault.

xiii. The maximum phase-to-phase displacement of the inverter
output voltage shall be limited to /120+1 (electrical degree)
for balanced load and/or /120+3 for 50% unbalanced loads.

xiv. The inverter line-to-line and line-to-neutral output voltage
unbalances shall not differ by more than the following:
o Balanced Loads: +1% from the arithmetic average
of the 3 phases.

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o 20% Unbalanced Load: +1% from the arithmetic
average of the 3 phases.
o 50% Unbalanced Load: +2% from the arithmetic
average of the 3 phases.

xv. The inverter shall have a control to manually adjust the output
voltage within +5% from the rated value.

xvi. The inverter shall have a control to manually adjust the output
frequency within +2Hz from the rated value.

xvii. The control circuitry shall provide a low voltage initial start-
up of the inverter and ramp up to full voltage in less than 5
seconds.

xviii In case of internal failures, the protection system shall have
the control logic capable of isolating only the faulted unit with
minimum damage to the system and shall not shut down the
entire UPS System. Fault shall be indicated by appropriate
alarm lights on the control mimic panel.

xix. Each fuse failure shall be provided with a blown fuse indicator
with an alarm light on the control panel.

xx. Temperature sensors shall be provided to monitor temperature
of critical components. Upon detection of temperature in
excess of component manufacturer's recommended working
temperature, the sensors shall cause audible and visual alarms.

xxi Inverter shall be capable of deleivering the following short
circuit/overload based on the nominal rating:

105% continuous
125% for 10 minutes
150% for 1 minute
200% for 100 ms

4.3.4 Efficiency

The efficiency of the UPS when measured between A.C. input and A.C.
output shall be 85% or higher at rated full load under the following
conditions:

a. The battery be fully charged and floating on the system

b. The input voltage be within the specification

c. The load power factor be between unity and 0.80 lagging

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4.3.5 Audible Noise

Noise generated by the UPS under any condition of normal operation
shall not exceed 60 dB measured at 1.0 meters from the nearest
surface of the cabinet(s).

4.3.6 Static Transfer Switch

a. The static transfer switches shall be designed and sized as per
arrangement mentioned in clause 4.2 above and for an automatic
transfer of critical load in either direction between UPS source and
the alternate source under conditions described in items c, d and e.

The control unit of the switch shall contain an automatic transfer
circuit which senses the status of the inverter logic signals, alarm
conditions, synchronizes the inverters to the alternate source to put
them in phase and ensure an uninterrupted transfer of the load.

b. The static transfer switch output shall be synchronized to the alternate
source line voltage regulator. If the alternate power source is not
within normal voltage limits, then the transfer shall be inhibited.

c. The maximum power transfer time in either direction between the
units of UPS source and between them and the alternate source shall
not exceed 1/4 cycle (4.2 milli-seconds). This 1/4 cycle time shall be
composed of the sum of the maximum times required to sense a
transfer condition and time to actually transfer the power.

d. The over load capability of the static transfer switch shall be as
follows:

i 125% of UPS continuous
ii 300% of UPS for 30 seconds
iii 1000% of UPS for l00 milli-seconds

e. Fuses shall be provided in the inverters and alternate sources of the
static transfer switch against overcurrents.

f. The static switch shall be provided as an integral part of the UPS,
unless otherwise requested in Data Schedule.

g. The static transfer switch shall be designed for ease of maintenance
and removal during bypass operation.

4.3.7 Emergency Shutdown

Activation of the local emergency shutdown shall cause, input, output circuit
breakers to open, completely isolating the UPS from all sources of power.
The battery bank shall also be isolated to prevent discharge. The critical load

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shall be automatically transferred to the alternate source uninterrupted when
the emergency shutdown is activated.

4.3.8 Manual Bypass Switch

A manually operated maintenance bypass switching arrangement shall be
provided which permits bypassing the critical loads to the alternate A.C.
power source without interruption of power to those loads, per clause 4.2.5.
The bypass switch shall incorporate interlock mechanism to prevent out of
synchronization transfer.

4.3.9 Bypass Transformer

A dry isolation transformer with screen with class H insulation system shall
be applied to the bypass circuit in case of unequal main configurations and/or
voltage level (bypass mains input to UPS output).

4.3.10 Specific Rating

The UPS specific ratings shall be as specified in Data Schedule.

4.4 Control Panel

The UPS system shall have the following controls, meters/instrumentations,
alarms/indicating lights mounted on the front panel face. All indicating lights shall
be high intensity LEDs.

4.4.1 Meters

The following meters, as minimum requirement, shall be provided for each
system:

a. An input voltmeter each for normal and alternate supply sources
along with phase selector switch.

b. An input ammeter each for normal and alternate supply sources along
with phase selector switch

c. An output voltmeter with selector switch

d. An output ammeter with selector switch

e. A D.C. battery voltmeter

f. A D.C. battery charge/discharge ammeter

g. Output frequency meter (58-62 Hz) with adjustment control

h. Input frequency meter

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i. Output power factor meter

Note: All instruments shall be switchboard type, flush fitted and
dimensioned 96mm x 96mm min. with +1% to 1.5% full range
accuracy. Alternatively precise digital meters may be provided.

4.4.2 Alarms

A front panel mounted audible alarm shall be provided. The following urgent
and non-urgent alarm indications as minimum requirement, with flashing
displays shall be provided for each system. The flashing shall stop and steady
light shall be displayed when the alarm is acknowledged. The steady light
shall persist until reset by push-button after the alarm has been cleared.
Urgent alarms shall be distinguished by red LEDS, whereas yellow LEDS
shall be provided for non-urgent alarms.

The following functions shall be provided with duly wired alarm contacts
available for connections to audible alarm system or to the remote alarm
panel as applicable:

S.N Alarm Function Urgent Non-Urgent
a. Inverter/static by-pass overload alarm

b. Power Module Over-temperature alarm

c. Inverter fuse failure alarm

d. Charger fuse failure

e. D.C. undervoltage alarm

f. D.C. ground fault trip alarm

g. D.C. overvoltage trip alarm

h. A.C. (output) undervoltage trip alarm

i. A.C. (output) overvoltage trip alarm

j. Input power failure alarm for each AC
input

k. Input wrong sequence/out of tolerance
alarm

l. Battery discharging alarm

m. Control Circuit fuse failure alarm

n. Frequency control failure alarm

o. By-pass Static switch failure alarm

p. Inverter Static switch failure alarm

q. UPS on battery alarm/charger failure
alarm

r. Static switch on alternate source
position alarm

s. Alternate source failure alarms/trip

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alarm
t. Loss of synchronism alarm

u. Battery circuit breaker open

v. Emergency shutdown

w. Fan failure alarm

x. Output out of tolerance alarm

4.4.3 Status Indications

a. The following status indications shall be provided for each UPS
system and as minimum requirement:

i. Charger on
ii. Battery circuit breaker open closed
vi. Input circuit breaker open-close
vii. Output circuit breaker open-close
v. Alternate source available
vi. Synchronization monitor
viii. Static transfer switch position
ix. Inverter on
x. Inverter/alternate source/bypass synchronized
xi. Load on inverter
xii. Load on static bypass

b. A module mimic bus with lights shall be provided. It shall give the
status indication of all the circuit breakers and the static transfer
switches, including manual by pass switch.

4.4.4 System Controls

Each UPS system shall have the following minimum controls:

a. A.C. output voltage adjustment control.

b. Output frequency adjustment control

c. D.C. input undervoltage shutdown adjustment

d. D.C. float voltage adjustment

e. D.C. equalize voltage adjustment

f. D.C. current limit adjustment
g. D.C. high voltage trip adjustment

h. Rectifier input circuit breaker close-open

i. Battery circuit breaker close-open

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j. Inverter output breaker close-open

k. Inverter start push button

l. Inverter stop push button

m. Emergency shutdown push button (with protective cover)

n. Transfer mode selection switch (manual-automatic)

o. Manual by-pass switch

p. Static transfer switch

q. Lamp test/reset push button

r. Audio alarm test /acknowledge push button

s. Inverter current limit adjustment

t. Alternate source circuit breaker close-open

4.4.5 Construction

a. The UPS equipment shall be housed in a free standing front access
enclosure. The cabinet enclosure shall be made of welded sheet steel
having 3mm minimum thickness with appropriate framing to provide
strength and rigidity. The cabinets shall be designed to be placed
flush against wall or side by side.

b. The UPS enclosure protection shall be as per 01-TMSS-01 requiring
access from the front for all servicing adjustments and connections.
The access door shall have a handle with provision for padlocking.

c. All instruments, indicators and controls shall be flush mounted.
Components and subassemblies shall be mounted in open
construction style so that each may be easily replaced. The
equipment shall be constructed so that each power component can be
replaced without a soldering iron or special tools. Cable entries/
connections shall be through the top/bottom of the cabinet as
specified in the data schedule along with suitable cable glands.
Module control fuses shall be accessible from the front of the module
without requiring cabinet door to be opened.
d. Forced air cooling system shall be provided, if specified in data
schedule. The failure of forced cooling system shall not cause any
degradation in the output characteristics of the module, under the
specified ambient. Fan failure shall initiate an alrm.

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e. Air inlets shall be located near the bottom, and air outlets at the top of
the enclosure. All inlets shall be equipped with air filters for dust
proofing. The air filters shall be either disposable or cleanable and
accessible for removal without opening the door(s). All the openings
shall be protected against vermins by suitable metallic grills

f. Thermostatically controlled space heater(s) rated 220Vac shall be
provided in the enclosure with manual bypass switch.

g. Lighting controlled by toggle or door switches shall be provided in
the enclosure. Switches shall be identified with engraved or embossed
nameplates. Fluorescent strip lights are preferred over incandescent
lights.

h. Appropriate provisions shall be made for hoisting, jacking and forklift
handling of the UPS.

i. An approved schematic diagram of the UPS identifying various
components and referring to the appropriate drawings and erection
instructions shall be affixed to the inside of the cubicle access door.
The diagram shall be marked on durable non-fading material suitable
for the specified climatic conditions.

4.5 Remote Status Monitoring Panel

4.5.1 A remote panel shall be provided, if required per data schedule to monitor the
status of the UPS system.

The panel shall be wall mounting type. A mimic bus shall be provided on the
panel.

4.5.2 The panel shall contain the following indicators, alarm and controls:

a. UPS System ON

b. UPS System OFF

c. UPS on Battery Alarm

d. Battery Under Voltage Alarm

e. Static Switch position

f. Primary A.C. power supply available
g. Ammeter and voltmeter for UPS input.

h. Ammeter and voltmeter for alternate source

i. Ammeter and voltmeter for UPS output

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j. Ammeter and voltmeter for battery

k. Audible alarm with reset push button

l. Lamp test/reset push button

m. Emergency shut down push button with protective cover

n. Critical load indicator

4.6 Wiring and Terminal Blocks

4.6.1 All wiring within the UPS shall be installed and tested at the factory unless
otherwise specified. All wiring shall be heat and flame retardant, rated 90C
maximum operating temperature, type SIS as listed in ANSI/NFPA 70 or
approved equivalent, rated 600/1000V, with insulated tinned stranded
annealed copper conductor, and shall not be smaller than 2.5 mm.

For the wiring of solid state devices, smaller size wires may be acceptable
only if the associated device cannot accommodate larger wire sizes.

All wires shall be adequately rated for thermal withstand of short circuit
currents.

4.6.2 Color coding of panel wiring shall be as follows :

a. D.C. circuits : Gray (Trip circuits shall be provided with red ferrule
at the terminal block)

b. Alarm circuits :Blue

c. A.C. power circuits : 4 Core :Red, Yellow, Blue, Black (Neutral)

3 Core :Red, White or Yellow, Blue for phase

3 Core :Red, White or Yellow, Black
(Neutral) for 2 phase

2 Core :Red, Black (Neutral)

1 Core :Black

1 Core :(Usage limited to grounding
Conductor) Green or Green with
Yellow stripes
4.6.3 Wiring shall be made without splices. The control wires shall have solderless
insulated ring type terminals, tin-plated copper crimp type. Spade type wire
lugs shall not be used.

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4.6.4 Terminal blocks shall be of non-captive pan head screw type and shall be
mounted on ground rails. No more than two conductors shall be terminated
at one terminal point. If additional terminations are needed, flat preformed
jumpers shall be provided.

4.6.5 Terminal blocks for different voltages, D.C. and A.C. wiring shall be grouped
separately, and where possible, mounted on different terminal strips.

Terminals shall be functionally grouped together.

4.6.6 All wiring internal to the UPS assembly shall be laid in accessible wiring
troughs throughout the entire length of the UPS panel assembly. The A.C.
wiring shall be bundled separately from D.C. wiring in the same raceway.
Signaling cables shall be shielded type and run in a separate raceway and
shall be separated as far as practical from all power cables and at right angle
to such wiring when the spacing is less than 150 mm.

4.6.7 Cable supports shall be provided for wiring run directly to instruments or
devices. Wiring extensions from raceways or bundles to instruments and
devices shall be neatly formed, securely tied or clamped and supported to the
UPS framework. Bends in the wiring shall be carefully made in such a
manner that the insulation is not damaged.

4.6.8 Wiring for lights, space heaters and convenience outlets may be run in the
same raceway in individual cubicles and in rigid or PVC jacketed flexible
conduits between cubicles. Wiring of meters/relays mounted on doors shall
be mechanically protected.

4.6.9 All internal wiring terminations shall be identified by legible markings at the
device terminals. Each end of every wire leaving a cubicle shall be identified
indicating termination point and destination as per IEC 60391.

All internal wiring shall have identification showing both locations of
termination at each end of the wire. All wiring terminating on terminal
blocks shall have the terminal identification repeated on the terminal block
itself. Markers shall be of ferrule type, permanently marked and shall be
made of material that will not deform or deteriorate and shall withstand a
temperature of 90C. Adhesive type terminal markers are not acceptable.

4.7 Grounding

4.7.1 A copper ground bus, 25 mm x 6 mm in size, running the entire length of
the panel line-up, shall be provided. The ground bus shall be located
approximately 50 mm above the bottom of the panel.

4.7.2 Two (2) solderless ground connectors shall be provided on the ground bus,
one on each end section of the bus for connection to station grounding

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46TMSS03R0/AMM
46-TMSS-03, Rev. 0

system. The ground connectors shall be suitable for bare copper ground
conductor of 120 mm.

4.7.3 At all points of connection between the ground bus and the panel assembly,
any non-conductive coatings, such as paint, shall be removed or penetrated
to ensure good electrical contact.

4.7.4 All hinged doors and panels shall be effectively grounded by unspliced
flexible ground wires.

4.7.5 Devices or equipment mounted on the panel shall be grounded as required.
Each grounding connection to the ground bus shall be arranged so that each
may be disconnected without disturbing the continuity of the ground bus or
any other ground connection.

4.7.6 The UPS A.C. output neutral shall be electrically isolated from the
enclosure and shall be connected to the power neutral ground.

4.8 Nameplate(s)

4.8.1 The UPS shall bear a nameplate fixed on the front side of the panel. The
plate shall be marked in English with the following minimum information:

a. The words "Uninterruptible Power Supply"

b. Rated capacity kVA

c. Manufacturer's Name

d. Year of Manufacture

e. Manufacturer's Serial Number

f. SEC Purchase Order No./Contract No./J.O. Number

g. 46-TMSS-3, Rev.0

h. UPS Input
o Number of phases
o Number of wires
o Voltage (Vac)
o Ampere (A)
o Frequency (Hz)

i. D.C. input
o Voltage range (Vdc)
o Rated voltages (Vdc)
o Current, max.

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46-TMSS-03, Rev. 0

j. UPS Output
Same data as (h) above

k. Alternate input
Same data as (h) above

l. Maximum weight (kg)

4.8.2 Appropriate identification in the form of engraved or embossed nameplate
shall also be provided for each power module/component (charger
rectifier, inverter, static transfer switch etc.) and front mounted equipment
of UPS.

4.8.3 All customer termination points shall be identified by legible marking at the
appropriate terminal blocks.

4.8.4 The nameplate material shall be stainless steel and shall be fastened to the
equipment by stainless steel screws or rivets and shall be easily visible.

5.0 TESTS

All standard tests shall be carried out on complete UPS systems in accordance with IEC,
UL, IEEE and/or ANSI Standards as applicable.

5.1 Routine Tests

5.1.1 All Routine tests prescribed herein shall be performed on all UPS systems
exclusive of the battery bank. UPS systems shall be Tested with both power
unit operational.

5.1.2 UPS Rectifier
Routine tests per IEC 60146-1-1 or equivalent standard shall be performed on
the UPS rectifier unit.

5.1.3 UPS Inverter
Routinet test per IEC 60146-2 or equivalent standard shall be performed on
the UPS inverter unit.

5.1.4 Monitoring and Control Equipment Test
Following tests shall be carrried out.

a. Insulation Resistance

b. Control Tests
Operation of the following items/functions shall be tested:

i. Instrumentation
Accuracy
Operation upon command

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46-TMSS-03, Rev. 0

ii. Annunciation
Sensor operation
Fault alarms
Display operation
Status command
iii. Logic
Protective functions
Normal operation functions
iv. Operator Controls
v. Self Diagnostic Controls

5.1.5 UPS Characteristics

All tests per Table 3 and Table 4 (including optional test) of IEC 62040-3 or
equivalent standard shall be performed. Load test shall cover both manual
and automatic, transfer and retransfer characteristics between UPS inputs and
alternate supply. In addition the following tests shall be peformed:

i. No load
ii. Forced air cooling tests (if applicable)
iii. Surge withstand capability

5.2 Types Tests

5.2.1 Type tests shall be performed in accordance with IEC, UL and IEEE as
applicable on the representative UPS system or on the first unit of every new
design, rating or size to be supplied to SEC.

5.2.2 Certified test reports of type tests performed on identical UPS systems
acceptable to SEC may be submitted for review and acceptance in lieu of the
required design (type) tests above.

5.2.3 Design (type) tests shall include but not be limited to the following:

a. Dielectric test

b. Load test/temperature rise test

c. Current limit test

d. Static voltage deviation test (Voltage regulation)

e. Efficiency measurement

f. Power factor measurement

g. Ripple voltage measurement

h. Surge withstand capability

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46-TMSS-03, Rev. 0


i. Audible noise test

j. Checking the coordination of protective devices

k. Checking properties of the trigger equipment

l. Checking properties of incorporated stabilization means

5.2.4 All circuits connected to the A.C., power control input and output terminals,
except electronic components, shall be capable of withstanding a test voltage
of 2000 volts rms, 60 Hz, to ground for one (1) minute.

5.3 Field Tests

5.3.1 The manufacturer representative shall be available upon request to supervise
on-site field tests after the UPS system has been installed. SEC shall notify
the manufacturer one month in advance. The manufacturer shall submit a list
of field test based on Table 4 of IEC 62040-3 with test procedures for SEC
approval before carrying out on site testing of equipment and components.

5.3.2 All instruments, equipment and materials and associated devices for proper
performance of these on-site tests shall be included in the Bid.

5.3.3 Any load banks required or a dummy load equal to the UPS output kilowatt
rating shall be furnished by the contractor.

5.3.4 On-site tests shall be performed under existing ambient conditions.

PAGE NO. 23 OF 30
46TMSS03R0/AMM
46-TMSS-03, Rev. 0


DWG * : 46TMSS03.01.01

PAGE NO. 24 OF 30
46TMSS03R0/AMM
46-TMSS-03, Rev. 0

6.0 DATA SCHEDULE

UNINTERRUPTIBLE POWER SUPPLY, 5kVA THROUGH 100 kVA

SEC Enquiry No. Date:

SEC Purchase Order
No.
Date:
or Contract No.

SEC PTS No./Project Title with J.O. No.

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

3.0 APPLICABLE CODES AND
STANDARDS
*

U.P.S Model No. and/or Type No. *


4.1 General

Application

Type of System Grounding
(Solidly ground,Resistance
ground,Other)

Design ambient temperature (C) *

'A'- SEC SPECIFIED DATA/PARAMETER.
'B'- BIDDER/SUPPLIER/VENDOR/CONTRACTOR PROPOSED DATA/PARAMETERS.
'C'- REMARKS SUPPORTING THE PROPOSED DEVIATION IN COLUMN 'B'.
(*)- DATA/PARAMETER TO BE PROVIDED/PROPOSED BY THE BIDDER/SUPPLIER/
VENDOR/CONTRACTOR IN COLUMN 'B'.

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46TMSS03R0/AMM
46-TMSS-03, Rev. 0

6.0 DATA SCHEDULE


REFERENCE

4.2 UPS System Configuration

Type of system Redundant


UPS Input Characteristics
Input kVA Full load
Rated Input Voltage (Vac)
Number of Phase(s)
Number of Wires
Voltage adjustment range(%) *
Frequency (Hz) 60
Frequency adjustment range (%) *
Rated current (A) *
Maximum current (A) *
Soft start (Power walk-in) *
time to full load (sec.)
Current Limit Setting range (%) * From To
Power factor (Lagging) at *
rated input voltage
Inrush current
Duration of inrush current
Input Circuit Breaker
Type *
Frame ampacity *
Trip ampacity *
Short circuit capability *

Inverter input characteristics
D.C. voltage range (Vdc) *
maximum *
minimum *
Current (max) (A) *
No load current (A) *

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46TMSS03R0/AMM
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6.0 DATA SCHEDULE


REFERENCE

UPS Output Characteristics

Inverter output characteristics
Rated voltage (Vac)
Number of Phase(s)
Number of Wires
Frequency (Hz) 60
Power rating at 0.8 power factor (kVA)
Voltage regulation under following
condition(%)

Balanced loads *
50% balanced loads *
0 - 100% load variations at 0.8 p.f. *
0 - 100% load variations at 1.0 p.f. *
Minimum to maximum D.C. bus rating *
25 - to 40C *
Any combination *

Transient Response (%) under :
50% load application or removal *
100% load application or removal *
Transfer of rated load to alternate source *
Removal of parallel module if applicable *
Retransfer of 100% load from alternate
source
*

Transient Recovery Time (sec.) to :
Within 2% *
Within 1% *

Voltage adjustability range (%) *

Voltage unbalance (%) with
balanced loads *
20% unbalanced loads *

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6.0 DATA SCHEDULE


REFERENCE

Phase displacement (Degree) with:
100% Unbalanced load + +

Frequency
Adjustability range (%) *
Line synchro range (%) *
Regulation (stability) free running % *
Slew rate max. (Hz/sec) *

Current Overload capability withstand
125% (minutes) *
150% (sec.) *

Fault Clearing Capability
150% (cycles) *
300% (cycles) *
800% (cycles) *

Harmonic distortion (THD) content with
battery disconnected (%)

Total 1.5
Individual harmonic voltage distortion (%)
Odd harmonics 1.0
Even harmonics 0.5

Efficiency (%) at
100% load *
50% load *
75% load *
25% load *

Static Transfer Switch
Separate or internal part of inverter * Yes/No
Maximum transfer time (cycles) *

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6.0 DATA SCHEDULE


REFERENCE

Overload capability for
125% load countinuous
300% load (sec.) *
1000% load (ms) *

Inverter
Technology Solid state
Mode of inversion *
Temperature rise (C) *

Audible alarms required Yes/No
Battery charger/rectifier
Input voltage (Vac)
Output voltage (Vdc)
Rated current

Attach duly filled in data schedule of the Specifications # 46-TMSS-2

Battery
Type of battery
Rated voltage (Vdc) 125
AH capacity at
30 minute discharge time *
8 H discharge Time. *
10 H discharge Time
Protection (full load supply) time (minutes)
Maximum discharge current *

Attach duly filled in Data Schedule of specification #46-TMSS-1 (vented) or 46-TMSS-4
(valve regulated) as applicable 46-TMSS-06 Vented Nickel Cadmium Battery

Audible noise measure at 1.5 meters (dB) *

Alternate Source Input Requirements

Rated voltage (Vac)
No. of phases
No. of wires
Frequency (Hz) 60

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6.0 DATA SCHEDULE


REFERENCE

4.5 Remote status monitoring Yes/No
Panel required
Location and mounting
Mimic bus on the panel required Yes/No

4.7 Construction
Type of cooling *
Forced cooling (if applicable) *
No. of fans *
Voltage (Vac) *
Power consumption of each fan (W) *
Air displacement capacity (cmh) *
Provision of space heater, if applicable
Voltage (Vac) * Yes/No
Type of control *
Access Front
External Connection Energy Bottom

Bypass transformer required(only if A.C.
input voltage is different than UPS output).
Yes/No

Construction

If yes, give data :
Rated power (kVA)
Rated voltage ratio (kV)
Number of phase (1 or 3)
Line voltage regulator required
(provide other details)

Dimensions

Height (mm) *
Width (mm) *
Depth (mm) *
Total Weight (kg) *
Cable access *
Cabinet finish *

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46-TMSS-03, Rev. 0

6.0 DATA SCHEDULE


A. ADDITIONAL TECHNICAL INFORMATION OR FEATURES TO BE SPECIFIED
BY SEC

B. ADDITIONAL SUPPLEMENTARY DATA OR FEATURES PROPOSED BY
BIDDER/VENDOR/SUPPLIER/CONTRACTOR :

C. OTHER PARTICULARS TO BE FILLED UP BY BIDDER/VENDOR/SUPPLIER/
CONTRACTOR :

Actual Manufacturer Vendor/Supplier/
of Material Contractor

Name of the Company

Location and address

Name and Signature of
Authorized Representative
and Date

Official Seal/Stamp
of the Company

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