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m
CATALOG No.EXm15-2-0510-1
Takaramachi 5-2, Higashiosakashi
Osaka 579-8025 JAPAN
Phone : (+81)-72-982-8277 Fax : (+81)-72-982-8370
http://www.big-daishowa.com E-mail: export@big-net.ne.jp JQA-QM3913
FA Dept.
JQA-QMA11602
AWAJI No.1 Factory
CERTI FI ED
M
A
N
AGEMENT SYS
T
E
M
ISO 9001
Subject to technical changes by further developments.
CATALOG No.
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
With increased projection length, the cutting
speed should be lowered due to possible chatter,
as shown on the diagram right.
Refer this diagram and tables on previous pages
to determine the best cutting parameters.
For cast iron, up to 20% longer projection length
is generally permissible.
The relationship between nose radius of insert and max. bore depth are
strongly affected to each other. Refer to the graphs shown below for proper
selection of insert radius based on the CK shank size and bore depth.
For cast iron, bore depth can be increased by approx. 1.1 to 1.3 times.
Refer to the tables on the previous pages for cutting data.
In the case of long reach applications, cutting speed should be lowered.
Refer to the diagram shown above.
Diagram to determine cutting data for steel
Relationship between nose radius
and effective boring depth
70
80
100
130
160
200
260
320
400
500
600
20-26 CK1
25-33 CK2
32-42 CK3
41-54 CK4
53-100
BBT40-CK5 6
53-70
BBT50-CK5
100-150
BBT50-CK6
68-100
BBT50-CK6
100-150
BBT50-CK7
260 240 220 200 180 160 140 120 100 80 60 40 20
Cutting Speed (m/min.)
P
r
o
j
e
c
t
i
o
n

A

(
m
m
)
90 CK7
64 CK6
50 CK5
39 CK4
31 CK3
24 CK2
19
65 80 100 130160200 260
CK1
Effective Boring Depth A(mm)
D
ia
m
e
te
r
o
f C
K
S
h
a
n
k

D
1
(
m
m
)
N
o
s
e
R
a
d
iu
s
R
=
0
.8
m
m
R
=
0
.2
m
m
R
=
0
.4
m
m
Taper
BBT40
[Example] Shown with on the diagram right
Diameter
90 CK7
64 CK6
50 CK5
39 CK4
31 CK3
24 CK2
19
65 80 100 130160200 260 320 360 460 560
CK1
Effective Boring Depth A(mm)
D
ia
m
e
te
r
o
f C
K
S
h
a
n
k

D
1
(
m
m
)
N
o
s
e
R
a
d
iu
s
R
=
0
.8
m
m
R
=0.4m
m
R
=0.2m
m
BBT50
Example
BBT50,D1=50mm
R =0.4mm
A =200mm
Projection Length
A 182
D
ia
m
e
t
e
r

4
5
With 182mm of projection length A and 45mm of
diameter as shown below, the recommended cutting
speed is 118m/min.
DATA
R
Effective Boring Depth A

D
1
BBT/BT
HSK/CAPTO
Connection design gives outstanding reliability.
CK BORING SYSTEM
Page

3
5
7
9
10
11
12
13
15
21
23
25
26
27
29
30
31
32
33
34
35
37
38
39
41
43
44
45
46
47
48
49
51
53
54
55
57
58
59
59
61
63
64
69
71
Efficiency of boring operations are
now further improved by the addition
of new series of boring heads.
W
ide Range of Capacity
R
O
U
G
H

B
O
R
I
N
G
F
I
N
I
S
H

B
O
R
I
N
G
A
C
C
E
S
S
O
R
I
E
S
S
H
A
N
K

&

H
O
L
D
E
R
Outline of CK Connection System
[For Rough Boring]
Feature of Rough Boring
Series Structure of Rough Boring
TW Head (for through and blind holes)
TW Cartridge (for through and blind holes)
RW Head (for through and blind holes)
RW Cartridge
(for through and blind holes / Blazed Blade)
RW for large diameter
(
RW Blazed Blade / Coolant Bolt / Aluminum Slide
)
Square Toolholder
[For Finish Boring]
Feature of Finish Boring
Series Structure of Finish Boring
EWN Head
EWB Boring Head(for high speed)/
EWB Aluminum Boring Head
EWB-UP Boring Head
EWN150 (for large diameter)
(Balance Weight / Coolant Bolt / Aluminum Slide)
EWN Head Cylindrical Toolholder Type
/ Jig Boring Bit / Carbide Cylindrical Insert Holder
EWB Head Cylindrical Toolholder Type
(for high speed)
EWB2-12 Boring Head
KW Head Cylindrical Toolholder Type
(for ultra fine boring)
EWN2-22 Cylindrical Toolholder Series
EWN2-32 / EWB2-32 Cylindrical Toolholder Series
EWN2-50 / EWB2-50
EW Micro Head / Straight Collet
Cemented Carbide CK Cylindrical Shank /
Side Lock Holder / Side Lock Adapter
Pin Turning Series
[CK ACCESSORIES]
Series Structure of Accessories
Extension / Reduction
CK Chamfering Tool
C-Cutter /
CK New Hi-Power Milling Chuck
Synchronized Tap Holder
Type STC / Tap Collet Type TC
Sealed Tap Collet Type TC
CK Auto Tapper Type E /
Tap Collet Type TCE
CK Presetter
[SHANK & HOLDER]
BIG-PLUS Dual Face Contact BBT Shank
BT Shank
DV / IV Shank
HSK Shank
BIG COROMANT CAPTO Shank
Cylindrical Shank
Hi-JET Holder Type OCK
Other Shanks
Screw Descriptions For Boring Heads
Screw & Wrench Sets
Insert
Maximum Tightening Torques
Data (Cutting Condition Chart)
2 1
Using the same head and CK shank, assembly and
disassembly always locates the cutting edge to the same
position within the tolerance of only 2 m. Repeating this
procedure many times with the same results proving boring
accuracy is high and stable.
Flexible build-up system allows for longer overhang by
Extension and smaller diameter by Reduction. It is further
helpful to arrange and minimize the interference while
retaining its rigidity. Including chamfering tools, adjustable
for any bore depth position, the optimum tool layout for every
workpiece is easily assembled.
Accurate repeatability of
2 m or less Diameter presetting is possible by
boring head alone.
Due to the high accuracy of the CK Connection design, presetting
job can be done with only the boring head. It is not necessary to
carry a heavy tool and you can reduce your operation and set-up
time. Also, you can prepare for many boring heads set to different
jobs in advance for total
operation efficiency. We
recommend our CK Presetter
for this.
CK Connection System
Repeatability
Within 2 m
Free to assemble for required
cutting depth and diameter
Only one piece of a special Set Screw with a unique
steep taper works to pull the boring head in an axial
direction resulting in strong face contact.
Boring operations requiring large stock allowances are
made possible by the CKB Pin, designed to provide high
torque transmission.
30
Perfect face
contact
Operation only by allen key
Steep taper
is the key.
Point
1
Point
2
CK1 600kg
CK2 1,100kg
CK3 1,400kg
CK4 3,000kg
CK5 4,700kg
CK6 7,100kg
CK7 16,200kg
CK No.
Large assortment of boring heads and inserts
Various standards are available.
CK Presetter
Reduction Chamfering Tool Extension
Connection mechanism is based on a simple design
but assures strong face contact.
Shearing Strength
(at CK Set Screw)
CK Set
Screw
CKB Pin
E
A
S
Y
S
E
C
U
R
E
Standard Extended
Interference
free
With
chamfering
Modular
system
provides:
Modular
system,
so
Modular
system,
yet
CKP150ZA
CKP150Z
CKP550
For length extension, maximized tool diameter, and to do
tool holding jobs
Dual Contact Spindle System assures the highest rigidity possible in
high speed and difficult metal machining applications. Known as
BIG-PLUS, this system offers simultaneous dual contact between
the machine spindle and toolholder flange
face, as well as the machine spindle taper
and the toolholder taper shank.
SPACE
BIG-PLUS
SPINDLE SYSTEM
CONVENTIONAL
CONTACT
For Boring Heads: P5 - 40
Boring Head
1-880 Wide range of capacity
For Accessories: P41 - 50
CK Accessory
Shank & Holder
For Shanks & Holders: P51 - 60
Perfect face
contact
Perfect face
contact
Perfect face
contact
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
BBT
Shank
Shank
BT
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
No.
48
Please ask the
catalog for
further information.
(BBT)
4 3
Diameter 20-203
Diameter 25-150
Wide diameter range
1 head accepts 2 different size cartridges.
Example: TWN53-86CKB5 provides capacity of dia. 53 to 86mm.
TW Boring Head
RW Boring Head
RW Boring Head for large diameter
All required conditions for
twin cutter boring head are now included.
For diameter For height
2 Adjusting Screws move
cartridge in both directions.
It is possible to precisely
adjust both cutting edges to
the same height, eliminating
variation within tolerance of
inserts, optimising the best
condition for balanced
cutting.
RW Head is designed for adjustment to
both radial and axial directions.
Cartridges are standard for through-hole
and blind-hole boring, thus universal for
various requirements.
0 6
For though-hole
(Type A)
For blind-hole
(Type E)
Cartridges
Head
Triple contact for highest rigidity
PAT.
Priority is given to rigidity.
Priority is given for unique
and multi-functional uses.
P9 - 10
Cartridge and head are clamped together with face
contact, increasing the rigidity for heavy duty boring.
P11 - 14
Rough boring head / features
Large depth of cut is possible. Different diameter and height of
both inserts. Increased chip thickness aids chip control.
Cutting depth: 12mm/dia.
59
53
47
The same height by two cutting edges gives ideal balance,
eliminating vibration.
Cutting depth: 6mm/dia.
Material
Diameter
Revolution
Cutting speed
Feed
Power
: C45(S45C)
: 53(mm)
: 900(min
-1
)
: 150(m/min.)
: 0.5(mm/rev.)
450(mm/min.)
: 9.0(kw)
Material
Diameter
Revolution
Cutting speed
Feed
Power
: C45(S45C)
: 59(mm)
: 810(min
-1
)
: 150(m/min.)
: 0.3(mm/rev.)
243(mm/min.)
: 11.5(kw)
53
47
Balanced cut Step cut
More application by the adjustment of cutting edge height (Example. High carbon steel C45)
Capacity dia. 20 to 203mm!
Massive thickness of cartridge eliminates vibration
even under heavy cutting on 20mm or boring with
overlap set of cartridges.
(Step cut is not available.)
Covered by 8
different heads
only!
Adjusting
Screw
Adjusting
Screw
Optimum design of
coolant nozzle to cutting edge
Rigid balanced cutting is available Easy to adjust for radial and axial directions
Triple
contact
53-70 69-86
Diameter 20-830
Coolant-through hole is standard.
TW BORING HEAD
RW BORING HEAD
Adjustment
within 0.02mm
6 5
R
O
U
G
H

B
O
R
I
N
G
BT SHANK
CK
CHAMFERING TOOL
REDUCTION
PAT. Dual Face Contact BBT Shank
Extends length.
Reduce to smaller heads.
Easy setup with
unrestricted axial
adjustment
Higher precision boring is achieved with dual face contact.
Basic holder commonly used for both rough and fine boring.
Single CK Set Screw securely clamps the connection.
EXTENSION
Aluminum Slide is also available.
(Example)
(Example)
RW CARTRIDGE (Type A for through-hole)
25-150
RW CARTRIDGE (Type E for blind-hole)
25-150
DIFFERENTIAL SCREW
RW BRAZED BLADE (for spot facing)
51-150
Rigid & stable Balanced Cut
with twin cutting edge.
P12
P12
P12
Designed to have different
thread pitch between head and
nut, thus assembly time is
reduced while clamping force is
increased for rigid setup.
Reduction allows CK7 holder to adapt
CK6 or smaller series of boring system.
Feeds coolant from
the hexagonal portion.
Secondary function as counterweight.
Effective to improve roundness on
horizontal machines.
CARTRIDGE
CARTRIDGE
CARTRIDGE
(for through-hole)
(for blind-hole)
(RW Brazed Blade)
COOLANT BOLT
CLAMP BASE
P14
P14
P13
P14
CK SHANK (CK1 to CK7) CK ACCESSORY
Basic holder
ROUGH BORING HEAD
P53
P43
P43
P44
P51
FLANGE
(common for rough and finish boring)
90 degree orientation model is also
available.
SLIDE
(common for rough and finish boring)
P14
P14
P13
TW CARTRIDGE (Type A for through-hole)
20-203
TW CARTRIDGE (Type E for blind-hole)
20-203
TW HEAD
(for rough boring)
CLAMP BOLT
Thick insert holder design eliminates
chatter even in extended applications.
P10
P10
TW CARTRIDGE (for step cut)
P10
P9
NATIONAL TAPER SHANK
HSK SHANK
BIG COROMANT
CAPTO SHANK
Extended boring range in conjunction with various boring heads.
Improved chip evacuation by feeding coolant to the cutting edge.
NEW Hi-POWER
MILLING CHUCK
CYLINDRICAL SHANK
Hi-JET HOLDER TYPE OCK
P58
P59
P59
P55
MORSE TAPER SHANK P60
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
RW HEAD
(for rough boring)
P11
Coolant-Through
Hole
Coolant-Through
Hole
Rough boring series capable of wide boring range
from the smallest dia. 20mm to max. 830mm.
P60
CK SHANK for SIP and
Mitsui Seiki jig borers
P57
Easy presetting with the head only.
CKP150Z
CKP550
CK PRESETTER P49
for large
diameter
CKP150ZA
R
8 7
R
O
U
G
H

B
O
R
I
N
G
For various machines in combination
with Milling Chuck.
High rigidity with triple contact Cartridges.
Compact in size to achieve the boring diameter 20mm.
Twin cutter boring head available down to
only 20mm diameter.
TYPE A for Through-Hole
TYPE E for Blind-Hole
Head Model Description
CK No.
TWN 20-31 CKB1
TWBoring Head
Diameter
Triple face contact

D
CK No.
L
For Shanks & Holders: P51-

D
CK No.
L
TYPE A for Through-Hole
TYPE E for Blind-Hole
Head Model
Diameter
D
Cartridge L
Weight
(kg)
CK
No.
1
2
3
4
5
6
6
7
6
7
32.5
35.5
40
47
57
71
71
87
71
117
20- 26
25- 31
25- 33
32- 40
32- 42
41- 51
41- 54
53- 66
53- 70
69- 86
68- 90
88-110
98-126
125-153
98-126
125-153
148-176
175-203
148-176
175-203
TW2026A
TW2531A
TW2533A
TW3240A
TW3242A
TW4151A
TW4154A
TW5366A
TW5370A
TW6986A
TW6890A
TW88110A
TW98126A
TW125153A
TW98126A
TW125153A
TW98126A
TW125153A
TW98126A
TW125153A
0.06
0.11
0.12
0.20
0.22
0.40
0.43
0.76
0.83
1.6
1.7
2.3
2.5
3.6
3.8
3.0
3.2
6.0
6.2
TWN 20- 31CKB1
TWN 25- 40CKB2
TWN 32- 51CKB3
TWN 41- 66CKB4
TWN 53- 86CKB5
TWN 68-110CKB6
TWN 98-153CKB6
TWN 98-153CKB7
TWN148-203CKB6
TWN148-203CKB7
Clamp Bolt Set
(for spare)
TW20SS
TW25SS
TW32SS
TW41SS
TW53SS
TW68SS
TW98SS
TW98SS
Belleville Spring Set
(for spare)
TW20BS
TW25BS
TW32BS
TW41BS
TW53BS
TW68BS
TW98BS
TW98BS
Diameter
D
CK
No.
Head Model Cartridge L
Weight
(kg)
1
2
3
4
5
6
6
7
6
7
32.5
35.5
40
47
57
71
71
87
71
117
20- 26
25- 31
25- 33
32- 40
32- 42
41- 51
41- 54
53- 66
53- 70
69- 86
68- 90
88-110
98-126
125-153
98-126
125-153
148-176
175-203
148-176
175-203
0.06
0.11
0.12
0.20
0.22
0.40
0.43
0.76
0.83
1.6
1.7
2.3
2.5
3.6
3.8
3.0
3.2
6.0
6.2
TWN 20- 31CKB1
TWN 25- 40CKB2
TWN 32- 51CKB3
TWN 41- 66CKB4
TWN 53- 86CKB5
TWN 68-110CKB6
TWN 98-153CKB6
TWN 98-153CKB7
TWN148-203CKB6
TWN148-203CKB7
Clamp Bolt Set
(for spare)
TW20SS
TW25SS
TW32SS
TW41SS
TW53SS
TW68SS
TW98SS
TW98SS
Belleville Spring Set
(for spare)
TW20BS
TW25BS
TW32BS
TW41BS
TW53BS
TW68BS
TW98BS
TW98BS
TW2026E
TW2531E
TW2533E
TW3240E
TW3242E
TW4151E
TW4154E
TW5366E
TW5370E
TW6986E
TW6890E
TW6890EL
TW88110E
TW88110EL
TW98126E
TW98126EL
TW125153E
TW125153EL
TW98126E
TW98126EL
TW125153E
TW125153EL
TW98126E
TW98126EL
TW125153E
TW125153EL
TW98126E
TW98126EL
TW125153E
TW125153EL
Diameter 20-203 PAT. TW BORING HEAD Coolant-Through
Hole
(4 corners of insert are used.)
(To form flat bottom)
6
0
1. Clamp Bolts and Belleville Springs are included.
2. 1 pce. of L-shape hex key for Clamp Bolt is included.
3. Cartridge and Insert must be ordered separately.
4. Designed to be capable of supplying coolant through body.
For Inserts, refer to page 65-67.
10 9
TW2026A
TW2531A
TW2533A
TW3240A
TW3242A
TW4151A
TW4154A
TW5366A
TW2026E
TW2531E
TW2533E
TW3240E
TW3242E
TW4151E
TW4154E
TW5366E
TW5370E
TW6986E
TW6890E
TW6890EL
TW88110E
TW88110EL
TW98126E
TW98126EL
TW125153E
TW125153EL
SC06
SC09
S2.5S-T7
S4S-T15
S2.5S-T7
S4S-T15
S5S-T20
TWN20- 31CKB1
TWN25- 40CKB2
TWN32- 51CKB3
TWN41- 66CKB4
TW5370A
TW6986A
TW6890A
TW88110A
TW98126A
TW125153A
SC12 S5S-T20
TWN53- 86CKB5
TWN68-110CKB6
TWN 98-153CKB6
TWN 98-153CKB7
TWN148-203CKB6
TWN148-203CKB7
TWN20- 31CKB1
TWN25- 40CKB2
TWN32- 51CKB3
TWN41- 66CKB4
TWN53- 86CKB5
TWN68-110CKB6
TWN 98-153CKB6
TWN 98-153CKB7
TWN148-203CKB6
TWN148-203CKB7
TW2026E-SC
TW2531E-SC
TW2533E-SC
TW3240E-SC
TW3242E-SC
TW4151E-SC
TW4154E-SC
TW5366E-SC
TW5370E-SC
TW6986E-SC
TW6890E-SC
TW6890EL-SC
TW88110E-SC
TW88110EL-SC
TW98126E-SC
TW98126EL-SC
TW125153E-SC
TW125153EL-SC
CC06
CC09
CC12
S2.5S-T7
S4S-T15
S5S-T20
TWN20- 31CKB1
TWN25- 40CKB2
TWN32- 51CKB3
TWN41- 66CKB4
TWN53- 86CKB5
TWN68-110CKB6
TWN 98-153CKB6
TWN 98-153CKB7
TWN148-203CKB6
TWN148-203CKB7
6
0
CC06
CC09
CC12
CC12
CC16
CC12
CC16
CC12
CC16
CC12
CC16
CC12
CC16
CC12
CC16
CC12
CC16
CC12
CC16
1. Head, Cartridge, Insert and Insert Clamp Screw Set must be ordered separately.
2. Type A and E Cartridge models include 2 pcs. of cartridges.
3. SC Cartridge models for Step Cut include 1 pce. of cartridge.
4. Insert Clamp Screw Set (option) comprises 10 pcs. of screw and 1 pce. of wrench.
5. For the Cartridge models TW98126 & TW125153, the range of boring diameter
varies depending on boring head model even the same model of Cartridge is used.
6. Cartridge models with "EL" cannot be used with #30 taper shank holder.
Leading and trailing inserts are arranged at different heights and diameters for the highest cutting
capacity and a large stock allowance. Height difference is designed ideally for each model of head.
Increased chip thickness aids chip control.
Model numbers of the Cartridge for step cut represent adjustable diameter range. However, since
leading and trailing inserts cut in different depths, min. diameters represented in the model numbers
may not be achieved.
S
te
p
For Step Cut
(1pce.)
Made of tool steel for stable boring with optimum rigidity.
TW CARTRIDGE PAT.
Made of tool steel for stable boring with optimum rigidity.
TW CARTRIDGE PAT.
Cartridge Model Description
TWBoring Head
Diameter
Type A for Through-Hole
TW 2026 A
Cartridge for Step Cut
Radial
Adjust Screw
Clamp Bolt
Belleville Spring
Screw description
(Common for Type A & E)
TYPE A for Through-Hole
TYPE E for Blind-Hole
Cartridge Model
(2-pack)
Head Model Insert
Insert Clamp
Screw Set
Cartridge Model
(2-pack)
Head Model Insert
Insert Clamp
Screw Set
Cartridge Model
(2-pack)
Head Model Insert
Insert Clamp
Screw Set
For Step Cut
Cartridge Model
(1pce.)
Head Model Insert
Insert Clamp
Screw Set
Use only with the corresponding model of TW
Cartridge Type E for Blind-Hole applications.
For Insert Clamp Screw Set: P63-
For Inserts, refer to page 65-67.
Step cut
Leading insert Trailing insert
Large depth of cut is possible by Cartridge for Step Cut.
CAUTION
For details: P61
Step
TYPE A for Through-Hole
(2-pack)
TYPE E for Blind-Hole
(2-pack)
TYPE E for Blind-Hole
R
O
U
G
H

B
O
R
I
N
G
Step cutting is not available.
2
3
4
5
25- 33
32- 42
41- 54
53- 70
68- 88
86-106
100-125
125-150
RW2533A
RW3242A
RW4154A
RW5370A
RW6888A
RW86106A
RW100125A
RW125150A
RW 25- 33CK2
RW 32- 42CK3
RW 41- 54CK4
RW 53- 70CK5
RW 68-100CK6
RW100-150CK6
35.5
40
47
57
6 71
DS25
DS32
DS41
DS53
DS68
0.1
0.2
0.4
0.8
1.6
2.3
2
3
4
5
6
25- 33
30- 37
32- 42
40- 48
41- 54
51- 62
53- 70
66- 81
68- 88
86-106
100-125
125-150
RW2533E
RW3037E
RW3242E
RW4048E
RW4154E
RW5162E
RW5370E
RW6681E
RW6888E
RW6888EL
RW86106E
RW86106EL
RW100125E
RW100125EL
RW125150E
RW125150EL
RW 25- 33CK2
RW 32- 42CK3
RW 41- 54CK4
RW 53- 70CK5
RW 68-100CK6
RW100-150CK6
35.5
40
47
57
71
DS25
DS32
DS41
DS53
DS68
0.1
0.2
0.4
0.8
1.6
2.3
CK No.
RW 25-33 CK2
SC09
SC12
RW2533A
RW3242A
RW4154A
RW5370A
RW6888A
RW86106A
RW100125A
RW125150A
RW 25- 33CK2
RW 32- 42CK3
RW 41- 54CK4
RW 53- 70CK5
RW 68-100CK6
RW100-150CK6
SC07
RW2533E
RW3037E
RW3242E
RW4048E
RW4154E
RW5162E
RW5370E
RW6681E
RW6888E
RW6888EL
RW86106E
RW86106EL
RW100125E
RW100125EL
RW125150E
RW125150EL
RW 25- 33CK2
RW 32- 42CK3
RW 41- 54CK4
RW 53- 70CK5
RW 68-100CK6
RW100-150CK6
CC07
CC09
CC12
CC12
CC16
CC12
CC16
CC12
CC16
CC12
CC16
S3S
S4S
S5S
S4S
S5S
S3S
RW 2533 A
RW 4154 B (A30)
RWBoring Head
Diameter
Brazed Blade
Cutting Edge
Material
RW4154B
RW5370B
RW6888B
RW86106B
RW100125B
RW125150B
A30 (for steel)
G10E (for aluminum & cast iron)
A30 (for steel)
G10E (for aluminum & cast iron)
A30 (for steel)
G10E (for aluminum & cast iron)
A30 (for steel)
G10E (for aluminum & cast iron)
A30 (for steel)
G10E (for aluminum & cast iron)
A30 (for steel)
G10E (for aluminum & cast iron)
RW41-54CK4
RW53-70CK5
RW68-100CK6
RW100-150CK6
13
17
24
32
40
8
10
12
A
B
L
L
CK No.
Screw description
(Common for Type A & E)
TYPE A for Through-Hole
TYPE E for Blind-Hole
Head Model
Diameter
D
Cartridge L
Weight
(kg)
CK
No.
Head Model
Diameter
D
Cartridge L
Weight
(kg)
CK
No.

D
CK No.
6
0
6
0
2
Diameter 25-150 RW BORING HEAD Coolant-Through
Hole
Twin Cutters with axial adjustment allows perfectly balanced cutting
for optimum performance and results.
Reduced number of passes by use of offset roughing to achieve larger depths of cut.
Wide variety of inserts are designed exclusively for boring applications
and cover any type of workpiece materials.
Rigid balanced cutting with twin cutters.
TYPE A for Through-Hole TYPE E for Blind-Hole
Differential Screw
Axial
Adjust Screw
Radial
Adjust Screw
Differential
Screw
Differential
Screw
Head Model Description
RWBoring Head
Diameter
For Shanks & Holders: P51-
For Inserts, refer to page 66-67.
1. Cartridge and Insert must be ordered separately.
2. Designed to be capable of supplying coolant through body.
CAUTION
Ensure that the Axial Adjustment Screws do not project from the Cartridges when assembled.
RWBoring Head
Diameter
Type A for Through-Hole
TYPE E for Blind-Hole
TYPE A for Through-Hole
TYPE A for Through-Hole
TYPE E for Blind-Hole
Made of tool steel for stable boring with optimum rigidity.
Ideal for wide spot facing operations.
Cartridge Model Description
Model Description
Cartridge
Model
Figure Head Model Insert
Insert Clamp Screw
Set
Cartridge
Model
Cartridge
Model
Figure
Figure A B
Head Model
Head Model Cutting Edge Material
Insert
Insert Clamp Screw
Set
1. Head, Cartridge, Insert and Insert Clamp Screw Set must be ordered separately.
2. Each model of Cartridge includes 2 pcs. of Cartridges and 1 pce. of Insert Clamp Screw Wrench.
3. Insert Clamp Screw Set (option) comprises 10 pcs. of screw and 1 pce. of wrench.
4. Please note that suitable Insert for models with "EL" at the end is CC16 type.
For Insert Clamp Screw Set: P63
For Inserts, refer to page 66-67.
1. There are no chip breakers. Please grind and form them if necessary.
2. Please specify material, A30 or G10E, when ordering. Example: RW4154B(A30)
3. Head must be ordered separately.
RW CARTRIDGE
RW BRAZED BLADE
12 11
R
O
U
G
H

B
O
R
I
N
G
For details: P61
CK7-CNB1 Model RW150B Model
Model
BF65
BF90
Square
Size
25
Diameter
150-200
200-830
1.9
2.7
Slide Model
SL150-200(AL)
SL200-270(AL)
or larger models
S L 3 4 0 - 4 1 0
P A T . J A P A N
3 1 7 . 2 3 4
1. There are no chip breakers. Please grind and form them if necessary.
2. Please specify material, A30 or G10E, when ordering.
40
1
2
(Rigidity is decreased by 30%, while weight is 1/3.)
Model
SL150-200AL
SL200-270AL
SL270-340AL
SL340-410AL
SL410-480AL
Diameter
150-200
200-270
270-340
340-410
410-480
L
135
183
253
323
393
0.85
1.20
1.70
2.20
2.70
Weight
(kg)
Weight
(kg)
SL480-550AL
SL550-620AL
SL620-690AL
SL690-760AL
SL760-830AL
480-550
550-620
620-690
690-760
760-830
463
533
603
673
743
3.20
3.70
4.20
4.70
5.20
Diameter 150-830 RW BORING HEAD (for large diameter)
Utmost benefit of modular system;
Extended boring capacity up to 830mm
with standard items.
Simplified tool management with
reduced number of boring bars.
For Inserts, refer to page 66 - 67.
For Shanks and Holders: P51-
RW BRAZED BLADE (2 pcs. per set) COOLANT BOLT SQUARE TOOLHOLDER ALUMINUM SLIDE
Ideal for wide spot facing operations.
A30 for steel or G10E for aluminum and cast iron
2
Coolant is fed to the cutting edges
through the hexagonal head of the
Coolant Bolt.
Coolant Bolt cannot be used for boring with
185mm diameter or less because it interferes
with the head.
Aluminum Slide is
also offered to
reduce weight.
Holds 25mm square
turning tools.
Choose steel or aluminum (AL) Slide.
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
14 13
150-200
200-270
270-340
340-410
410-480
480-550
550-620
620-690
690-760
760-830
12.6
14.2
15.6
17.0
18.4
19.8
22.6
24.0
25.5
26.9
12.6
14.2
15.6
17.0
18.4
19.8
22.6
24.0
25.5
26.9
12.6
14.2
15.6
17.0
18.4
19.8
22.6
24.0
25.5
26.9
150-200
200-270
270-340
340-410
410-480
480-550
550-620
620-690
690-760
760-830
150-200
200-270
270-340
340-410
410-480
480-550
550-620
620-690
690-760
760-830
BBT50-CK7-210
-300
-360
SL150-200
SL200-270
SL270-340
SL340-410
SL410-480
SL480-550
SL550-620
SL620-690
SL690-760
SL760-830
135
183
253
323
393
463
533
603
673
743
SL150-200
SL200-270
SL270-340
SL340-410
SL410-480
SL480-550
SL550-620
SL620-690
SL690-760
SL760-830
135
183
253
323
393
463
533
603
673
743
5.0
9.4
12.4
2.75
1.6
2.2 0.75
1.6
2.2 0.75
1.6
2.2 0.75
4.0
2.75
4.0
2.75
4.0
SL150-200
SL200-270
SL270-340
SL340-410
SL410-480
SL480-550
SL550-620
SL620-690
SL690-760
SL760-830
135
183
253
323
393
463
533
603
673
743
CB150-200
CB200-550
CB150-200
CB200-550
CB150-200
CB200-550
FL-135
CS200-550 S L 3 4 0 - 4 1 0 3 1 7 . 2 3 4
L
RW150A
SC12
RW150E
CC12
CC16
RW150EL
Model Model Model Model Model L Weight(kg) Weight(kg) Weight(kg) Weight(kg) Weight(kg)
2.5
3.5
4.9
6.3
7.7
9.1
10.6
12.0
13.5
14.9
2.5
3.5
4.9
6.3
7.7
9.1
10.6
12.0
13.5
14.9
2.5
3.5
4.9
6.3
7.7
9.1
10.6
12.0
13.5
14.9
FL135
(FL135/90)
FL220
(FL220/90)
FL220
(FL220/90)
FL220
(FL220/90)
FL135
(FL135/90)
FL135
(FL135/90)
6
0
0
1. Insert must be ordered separately.
2. CK Shank with longer gauge length is available as a special.
3. Cutting edge and drive key grooves are located in the same orientation.
( It becomes 90 degree orientation when the Flange model FL135/90,FL220/90 is used.)
4. Coolant Bolt is required to be capable of coolant through the body.
Total Weight
(kg)
CK Shank
CK Shank Length
Slide Flange
Insert
Diameter
D
Clamp Base
(2 pcs.)
Cartridge
(2 pcs.)
BIG-PLUS tools can be used in machining centers with conventional spindles.
TYPE A
for Through-Hole
TYPE E/EL
for Blind-Hole 117
210, 300, 360
22
1
45 50
CK7
BBT50
Cartridge
Clamp Base
Coolant Bolt
Flange
D
ia
m
e
t
e
r

D
Slide
17.0
18.6
20.0
21.4
22.8
24.2
27.0
28.4
29.9
31.3
17.0
18.6
20.0
21.4
22.8
24.2
27.0
28.4
29.9
31.3
17.0
18.6
20.0
21.4
22.8
24.2
27.0
28.4
29.9
31.3
20.0
21.6
23.0
24.4
25.8
27.2
30.0
31.4
32.9
34.3
20.0
21.6
23.0
24.4
25.8
27.2
30.0
31.4
32.9
34.3
20.0
21.6
23.0
24.4
25.8
27.2
30.0
31.4
32.9
34.3
210 300 360
R
O
U
G
H

B
O
R
I
N
G
For Details: P53 - P59
Other CK Shanks are available.
Square turning tool is not included.
23
High reputation
for accuracy 0.01mm
Standard with
through-coolant
Quick adjustment
within micron tolerance
Back boring from the
same direction greatly
improves the concentricity.
Simply reversing a
standard Insert Holder
readies the tool for
back boring, retaining
all the same features
such as simple and
accurate diameter
adjustment.
Whenever there is a problem
with chip evacuation, it is
possible to change the
combination of head and
Insert Holder in order to
increase the clearance for
chips. Each head accepts 3
different Insert Holders.
Reliable scale graduations, simple operation
by only one allen key, and easy to read
divisions as opposed to operating by
spanner, all this
can be done while on
the machines, very
simple and accurate
to micron unit.
No.3 No.2 No.1
Insert Holder
High speed boring by
pre-balanced design
Pre-balanced components and balanced
head design make it possible for high speed
boring at max. 1,200m/min.
V m
ax.
1,200m
/m
in
PAT.
P24
EWN Boring Head
EWB Boring Head for high speed
EWB ALUMINUM Boring Head
EWB-UP Boring Head of ultra fine precision
EWN Boring Head for large diameter
EWN Boring Head (cylindrical toolholder type)
EWB Boring Head for high speed (cylindrical toolholder type)
EWB2-12 Boring Head (cylindrical toolholder type)
KW Boring Head of ultra fine precision (cylindrical toolholder type)
EW Micro Head with carbide cylindrical shank
PIN TURNING SERIES
Diameter 1-880
1 micron accuracy
possible by vernier
Well directed coolant
supply to cutting edge
Finish Boring Heads with a high
reputation in many markets, especially known
for high accuracy setting scale. It helps you to
do precision boring with craftsmanship.
Finish boring head / features
EWN BORING HEAD
Diameter 20-203
P23 - 24
More versatile in function and performance
by a new design concept.
Ideal chip evacuation by
changing Insert Holder
Back boring is available to optimise
opposing bore concentricity
Large space for chip pocket
F
I
N
I
S
H

B
O
R
I
N
G
25
0.5mm 0.5mm
1 division = 1 m
icron
by vernier
Changing diameter
does not change length.
Ultra fine pitch Adjust
Screw without backlash
Completes boring operation
and undercut
Depth
No radius at the bottom
corner. Ideal finish for
bearing seats and cylinder
for piston. Easy attachment
with standard EWN Boring
Head.
16 15
Forward
Reverse
0.01
mm/
1div

Overhang length is freely
adjustable
Combination with carbide
cylindrical toolholder for reliable
deep hole boring
Carbide is three times more rigid than steel
against bending. Thus using a carbide
shank tool provides more accurate and
stable boring.
This overhang length can be adjusted by
up to 60mm (EWN2-50CK6). Therefore,
the most stable conditions can be
achieved for delicate and deep boring.
3 sizes are available in the series
to do the best job from selection.
Example: EWN2-50CK6
Steel shank
Carbide shank
?kg ?kg ?kg
?kg ?kg ?kg
1 division = 1 micron (on vernier)
Effective
boring depth
V m
ax.
2,000m
/m
in
PAT.
Automatic imbalance compensation design
Rotating scale screw moves a counterweight in the
opposite direction of the cutting edge, therefore,
imbalance compensation is made automatically.
Bore diameter adjustment
simultaneously compensates
imbalance. Thus, stabilized boring
at high speed is possible.
P25
P25
Counterweight
Dial disc
Pinion gear
Radial adjustment
doesn't move Z location.
F
I
N
I
S
H

B
O
R
I
N
G
V m
ax.
2,000m
/m
in
P26
Ultra
Fine
&
Ultra-pricise
Adjustment
PAT.P
High precision & easy to adjust for 1 m
in diameter
Diameter 1-50
P29 P33 - 36
EWN BORING HEAD
(Cylindrical Toolholder Type)
Adjustable by
60mm
Finish boring head / features
18 17
Diameter 32-105 EWB BORING HEAD
Imbalance compensation design
High
Speed
Diameter 100-203
Imbalance compensation design
Capable for use on small machines with weight restrictions
Automatic imbalance compensation design
V m
ax.
2,000m
/m
in
Weight
600/800g
PAT.
0.01
mm/
1div
0.01
mm/
1div
0.01
mm/
1div

0.01
mm/
1div

Improved accuracy for adjustment
Scale screw is integral to adjusting screw
and thus accuracy for diameter is improved.
Easy operation
Adjustment for diameter can be made
from horizontal
position by allen
key.
Enlarged boring capacity
By changing Insert Holders,
boring capacity can be
enlarged.
Back boring available
Simply by reversing a standard Insert Holder,
accurate back boring becomes possible.
PAT.
New appearance by
improved performance
P27
ENH6-1 is not possible for back boring.
ENH6-1 ENH6-2 ENH6-3
+26/ +50/
Diameter 150-880 Diameter 32-70 EWB-UP BORING HEAD
Imbalance compensation design
High
Speed
Balanceable to G6.3 at the max. spindle
speed. By adjusting the balancing dial to
the required boring diameter, built-in
counterweight compensates imbalance
and high balance quality is obtained.
Rotate Preset Adjustment
Gear to move the Insert
Holder to the desired
diameter of the Preset
Scale.
After test cut, precisely adjust to
the finish diameter by using the
Fine Adjust Dial. High accuracy
scale of 1 division = 1 m/
assures easy and fast
adjustment
Preset
Scale
Preset Adjustment
Gear
Preset Adjustment
Gear
EWN150 BORING HEAD (for large diameter)
Reverse
Light weight & automatic precision balancing
EWB ALUMINUM BORING HEAD
Imbalance compensation
feature assures high speed
operation
High
Speed
Light &
F
I
N
I
S
H

B
O
R
I
N
G
Finish boring head / features
20 19
Rotating Balance Ring moves
counterweight inside for balance
adjustment. The relationship
between boring diameter and
Balance Ring setting is explained in
the operation manual. All subject to
original tools from us.
Balance Ring
EWB
2-50
EWB
2-32
Cem
ented
Carbide
2 m
icrons/dia.
ultra fine adjustment
Manually balanceable design Fine adjustment for diameter
by 5 microns on diameter
In order to make small fine boring
easier, we use an ultra fine pitch
screw, giving 5 microns/dia. per
each division.(EWB2-50CK6)
Fine adjustment for diameter
by 5 micron/diameter per each division (EWB2-50CK6)
World's smallest
finish boring head
Carbide bar shank, supporting
high accuracy
Highly accurate boring cannot be made by an
accurate head alone if the cylindrical shank is
bent by cutting forces. By using carbide
shanks, which proves to be 3 times the rigidity
over steel, allowing the boring head to perform
at 100% capacity.
Exclusive insert design for stabilized
boring on small diameter
Newly designed eccentric
triangular insert with
minimized cutting resistance
is available for smooth
evacuation of chips in small
hole boring.
Minimum bore diameter is 15mm while
retaining adjustment function. Versatile
application together with milling chuck
and collet chuck.
Small in size but with highly
accurate adjustment for diameter
Very small in size
but adjustment for
0.01mm on diameter
is possible.
Micro head and carbide bar become solid.
P37
PAT.
M
ax.
16,000m
in
-1
P32
KW Head is further upgrade
from EWN for higher accuracy
by ultra fine adjustment
design (using vernier) of 2
microns/dia. Ultimate boring
head for fine boring.
Enough to answer to all
precision operations by
2 microns/dia. adjustment
function
Best fitting to jig boring operation where
extremely high accuracy is required
In case of jig boring operations, one boring head
is required to be engaged in both semi-finishing
and finishing operations. Thus, hand operation
on Adjusting Ring (with ultra accurate bevel
gears) alone permits micron units of adjustment
on the head. Fine adjustment of the cutting edge
is made by the combination of ultra accurate
adjusting screw and ultra accurate bevel gears,
assuring bore tolerances of H6 or H5.
Ultra fine adjustment of 2 microns/dia.
per each division on vernier is possible.
Diameter 1-50
Diameter 1-27
Diameter 15-22 EW MICRO HEAD with carbide cylindrical shank
World
smallest!
KW BORING HEAD
Manual adjustment for balance
EWB2-32 & EWB2-50 BORING HEAD
High
Speed
cylindrical
toolholder type
( )
cylindrical
toolholder type
( )
Ultra
Fine
P39 - 40
Diameter 0.5-662 PIN TURNING SERIES
PAT.
M
ax.
30,000m
in
-1
Diameter 2-12 EWB2-12 BORING HEAD
High
Speed
cylindrical
toolholder type
( )
For precision boring of small holes
at high speeds.
Small body diameter, 32mm High balance quality
High speed machining of smallest precision bores.
P31
Unique adjusting mechanism using the
center of the toolholder as a pivot point
automatically compensates for changes
in imbalance of tool carrier for high
balance quality over full range.
Modular pin turning system for various
diameters Improves roundness, surface
finish and precise dimensions compared
to milling operation.
Diameter
0.5-27
Diameter
21-662
Diameter
25-102
TYPE L TYPE S TYPE M
Easy & precise diameter adjustment in micron
order with the EWN Boring Head
CK6 CK6 CK7
Spring
Pivot
Dial disc
Available with 16mm cylindrical
shank, also suitable as a rotating
tool for a lathe.
Cylindrical shank model is also available
P30 P34 - 36
F
I
N
I
S
H

B
O
R
I
N
G
0.01
mm/
1div

0.01
mm/
1div
1div
(Vernier)
0.005
mm/
1div
0.01
mm/
1div

( )
( )
FINISH BORING HEAD
(Example)
(Example)
Reduction allows CK7 holder to adapt
CK6 or smaller series of boring system.
CK SHANK (CK1 to CK7) CK ACCESSORY
Basic holder
BT SHANK
Basic holder commonly used for both rough and fine boring.
Single CK Set Screw securely clamps the connection.
P53
Extends length.
EXTENSION P43
REDUCTION
Reduce to smaller heads.
P43
CK
CHAMFERING TOOL
Easy setup with
free axial adjustment
P44
Dual Face Contact BBT Shank
Higher precision boring is achieved with dual face contact.
P51
Extended boring range in conjunction with various boring heads.
Improved chip evacuation by feeding coolant to the cutting edge.
Complete series of boring heads for optimum efficiency!
Covering from 1mm up to 880mm maximum with standard items!
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
PAT.
R
22 21
EXCLUSIVE CYLINDRICAL
TOOLHOLDER for EWB2-12
(for EWN)
New release,
for undercut corners.
(for EWB) P25
P29
P29
P33-36
P31
P25
P25
P23
P28
Boring head made from high tensile
aluminum and hard coating.
P28
P28
P27
P28
INSERT HOLDER Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
EWN HEAD (for finish boring) 20-203
Pre-balanced and multi-functional design
EWB HEAD Auto-balance Series
(for high speed finish boring) 32-105
Max. 2,000m/min is available.
INSERT HOLDER
EWB ALUMINUM BORING HEAD 100-203
P26 Ultra-precise 1 micron adjustment.
EWB-UP BORING HEAD (for ultra fine precision) 32-70
FLANGE
common for rough
and finish boring ( )
Aluminum Slide is also available.
SLIDE
common for rough
and finish boring ( )
EWN150 HEAD
(for finish boring)
INSERT HOLDER
BALANCE WEIGHT BWN
Compensates imbalance
for more precise roundness P28
Coolant is fed from the hex head.
COOLANT BOLT
EWN HEAD (for finish boring)
1-50
Large variety for any small
boring applications
P29
Cylindrical Toolholder Type
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
SIDE LOCK
HOLDER
5,6,8,10
COLLET
5,6,8,10,12,14
JIG BORING BIT
1-9
CARBIDE CYLINDRICAL
INSERT HOLDER
6-9
CARBIDE CYLINDRICAL TOOL HOLDER
CYLINDRICAL TOOLHOLDER
INSERT HOLDER
Solid carbide is 3 times more rigid than steel.
is made of solid carbide.
EWB HEAD
(for high-speed finish boring)
1-50
Manually balanceable
P30
Cylindrical Toolholder Type
KW HEAD (for ultra fine boring)
1-27
For highest precision boring
P32
Cylindrical Toolholder Type
EWB2-12 BORING HEAD 2-12
For precision boring of small
holes at high speeds.
P31
Cylindrical Toolholder Type
P39
PIN TURNING HEAD 0.5-662
For finish boring
Easy presetting with the head only.
CKP150Z
CKP550
CK PRESETTER P49
for large
diameter
CKP150ZA
P24
NATIONAL TAPER SHANK
HSK SHANK
BIG COROMANT
CAPTO SHANK
NEW Hi-POWER
MILLING CHUCK
CYLINDRICAL SHANK
Hi-JET HOLDER TYPE OCK
P58
P59
P59
P55
MORSE TAPER SHANK P60
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
P60
P57
CK SHANK for SIP and
Mitsui Seiki jig borers
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For various machines in combination
with Milling Chuck.
Model Description
EWN 20-36 CKB1 -
EWN Boring Head
Diameter
CK No.
ENH1-1
ENH1-2
ENH1-3
ENH2-1
ENH2-2
ENH2-3
ENH3-1
ENH3-2
ENH3-3
ENH4-1
ENH4-2
ENH4-3
ENH5-1
ENH5-2
ENH5-3
ENH6-1
ENH6-2
ENH6-3
ENH6-1
ENH6-2
ENH6-3
ENH6-1
ENH6-2
ENH6-3
EWN 20-36CKB1
EWN 25-47CKB2
EWN 32-60CKB3
EWN41-74CKB4
EWN53-95CKB5
EWN68-150CKB6
EWN100-203CKB6
EWN100-203CKB7
32.5
35.5
40
47
57
71
71
87
29.5
32.5
35
43
53
67.2
67.2
83.2
1
2
3
4
5
6
6
7
10.5
11.5
10
14
19
22
22
38
19
21
25
29
34
45.2
45.2
45.2
20- 26
25- 31
30- 36
25- 33
32- 40
39- 47
32- 42
41- 51
50- 60
41- 54
50- 63
61- 74
53- 70
65- 82
78- 95
68-100
94-126
118-150
100-153
126-179
150-203
100-153
126-179
150-203
-
30- 31
30- 36
-
36- 40
39- 47
-
46- 51
50- 60
-
53- 63
61- 74
62- 70
65- 82
78- 95
80-100
94-126
118-150
112-153
126-179
150-203
112-153
126-179
150-203
10
12.5
16
20
25.5
32.5
45.5
45.5
0.07
0.12
0.21
0.40
1.10
1.74
2.46
2.96
TP08
TC11
Model
Boring
Diameter D L B L1 Diameter D L2 L3
Back Boring
CK No. Insert Holder Insert
B
L2 L3
Insert Holder
[Back Boring]
Weight
(kg)
The max. allowable spindle speed for the EWN Head is 1,200m/min.
However, since the rigidity of machine spindle and workpiece, the
length of boring tool and usage of Extension and Reduction adapters
influence the condition, please increase the speed gradually to
determine the best cutting condition.
(Option)
(Option)
(Option)
PAT.
For Shanks and Holders: P51-
For Inserts, refer to page 64-65.
ENH4-1F
ENH4-2F
ENH4-3F
ENH5-1F
ENH5-2F
ENH5-3F
ENH6-1F
ENH6-2F
ENH6-3F
EWN 41- 74CKB4
EWN 53- 95CKB5
EWN 68-150CKB6
EWN100-203CKB6 (7)
EWN150
0
CC06
CC07
Model Figure Insert Head Model
For Insert Clamp Screw Set: P63
For Insert Clamp Screw Set: P63
25
ENH4-1S
ENH4-2S
ENH4-3S
ENH5-1S
ENH5-2S
ENH5-3S
ENH6-1S
ENH6-2S
ENH6-3S
EWN 41- 74CKB4
EWN 53- 95CKB5
EWN 68-150CKB6
EWN100-203CKB6 (7)
EWN150
45
SC06
SC07
Model Figure Insert Head Model
Diameter 20-203 PAT. EWN BORING HEAD Coolant-Through
Hole
V m
ax.
1,200m
/m
in.
Stable and higher precision achieved by pre-balanced design.
Back boring is available as standard feature for greater versatility.
Reliable scale screw, 1 div = 0.01mm on diameter and vernier scale.
B
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Smallest Starting Hole Diameter =
B + (Back Boring Diameter/2)
1. For EWN Head utilizing insert type TP08, boring diameter represents the range when
insert with 0.2 nose radius is used. For EWN Head using insert type TC11, boring
diameter represents the range when insert with 0.4 nose radius is used.
2. Insert Holder model ENH_-1 is included. ENH_-2 and ENH_-3 are optional accessories.
3. Rotation becomes reverse when back-boring.
4. Insert must be ordered separately.
CAUTION
(Option) PAT.
EWN100-203CKB6
EWN100-203CKB7
EWN150
ENH4-1E
ENH4-2E
ENH4-3E
ENH5-1E
ENH5-2E
ENH5-3E
ENH6-1E
ENH6-2E
ENH6-3E
EWN 68-150CKB6
EWN100-203CKB6
EWN100-203CKB7
EWN150
ENH1-1
ENH1-2
ENH1-3
ENH2-1
ENH2-2
ENH2-3
ENH3-1
ENH3-2
ENH3-3
EWN20-36CKB1
EWN25-47CKB2
EWN32-60CKB3
ENH4-1
ENH4-2
ENH4-3
ENH5-1
ENH5-2
ENH5-3
ENH6-1
ENH6-2
ENH6-3
EWN41-74CKB4
EWN53-95CKB5
EWN 68-150CKB6
EWN41-74CKB4
EWN53-95CKB5
INSERT HOLDER
24 23
25 25
0.5mm 0.5mm
Completes boring operation
and undercut.
Depth Depth
1. For Insert Holder utilizing insert type TP08, T max. and L represent dimensions when insert with 0.2 nose radius is used.
For Insert Holder utilizing insert type TC11, T max. and L represent dimensions when insert with 0.4 nose radius is used.
2. Insert must be ordered separately.
3. Availabe in combination with the head model EWN150 also.
Insert Holder for diamond type insert
Insert Holder to undercut corners
Insert Holder for square type insert
1. Insert must be ordered separately.
TP08
Insert
TC11
Insert
TC11
Insert
3 3 0
Note : Back boring is not available.
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EWN 32- 60CKB3
EWN 41- 74CKB4
EWN 53- 95CKB5
EWN 68-150CKB6
EWN100-203CKB6
EWN100-203CKB7
3
4
5
6
7
32 - 42
41 - 54
53 - 70
68 - 100
100 - 153
100 - 153
40
47
57
71
71
87
35
43
53
67.2
67.2
83.2
TP08
0.6
TC11
Model
Model
Model Model
Figure
Figure Figure Figure
Head Model
Head Model Head Model Head Model
Diameter
D
L L1
CK
No.
ENH3-1J
ENH4-1J
ENH5-1J
ENH6-1J
Max. Depth
T max
Insert
L
L1
1 micron/division
(vernier)
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D
Insert Holder
Insert Holder
CK No.
25 L
T
L1

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D
CK No.
1micron/division
(Vernier)
26 25
Smallest Starting Hole Diameter = B + (Back Boring Diameter/2)
(Option) PAT. INSERT HOLDER
Boring head made from high tensile aluminum and hard coating.
Capable for use on small machines with weight restrictions.
1 division = 0.001mm/ without vernier.
Imbalance compensation feature assures high speed operation.
Automatic imbalance compensation
Ultra-precise 1 micron adjustment
EWB ALUMINUM BORING HEAD
EWB BORING HEAD
Model
Diameter D
Weight
(kg)
Insert
B Diameter D
Boring
CK No.
Back Boring
EWB100-153CK6AL
EWB150-203CK6AL
100-153
150-203
112-153
150-203
45.5
63.5
0.6
0.8
EBH6-1 6 TC11
[Back Boring]
42 25
BB
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in
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CK6
Insert Holder
Weight
600g/800g
[Boring]
EBH3-1
EBH4-1
EBH5-1
EWB32-42CK3
EWB41-54CK4
EWB53-70CK5
TC11 S2.5S-T7
TP08 S2S-T6
EBH6-1 TC11 S2.5S-T7
EWB68 - 88CK6
EWB85 -105CK6
EWB100-153CK6AL
EWB150-203CK6AL
71
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D
Insert Holder
67
CK6
2 microns/division
(vernier)
Insert Holder
(standard accessory)
Model Insert Head Model Insert Clamping Screw Set Insert Clamping Screw Set Model Insert Head Model
Model CK No. Diameter D L L1 Insert
32-42
41-54
53-70
EWB32UP-CK3
EWB41UP-CK4
EWB53UP-CK5
40
47
57
37
43
53
694.120-2P
694.122-2P
3
4
5
TC11 0.001mm/ 0.05mm/ 1.0mm/
Fine Adjustment Disc Insert Clamping
Screw Set (2pec) 1 Division 1 Revolution Stroke
CK No.
L
L1

D
3
Diameter 100-203 PAT.
EWB-UP BORING HEAD Diameter 32-70 PAT.
Coolant-Through
Hole
V m
ax.
2,000m
/m
in.
Coolant-Through
Hole
V m
ax.
2,000m
/m
in.
Light &
High Speed
Model Description
100-153 CK6 AL -
EWB Boring Head
Diameter
CK No.
Aluminum
Boring Head
EWB
For Shanks and Holders: P51-
For Inserts, refer to page 65.
1. For EWB Head using insert type TC11, boring diameter represents
the range when insert with 0.4 nose radius is used.
2. Rotation becomes reverse when back-boring.
3. Insert must be ordered separately.
The max. allowable spindle speed for the EWB Head is 2,000m/min. However, since the rigidity of
machine spindle and workpiece, the length of boring tool and usage of Extension and Reduction adapters
influence the condition, please increase the speed gradually to determine the best cutting condition.
CAUTION
The max. allowable spindle speed for the EWB Head is 2,000m/min. However, since the rigidity of
machine spindle and workpiece, the length of boring tool and usage of Extension and Reduction adapters
influence the condition, please increase the speed gradually to determine the best cutting condition.
CAUTION
For Shanks and Holders: P51-
For Inserts, refer to page 65.
The max. allowable spindle speed for the EWB-UP is 2,000m/min. However, since
the rigidity of machine spindle and workpiece, the length of boring tool and usage of
Extension and Reduction adapters influence the condition, please increase the
speed gradually to determine the best cutting condition.
CAUTION
1. EWB Head includes Insert Holder as a standard accessary. Please specify the model from the above when ordering for replacement.
1. Boring diameter represents the range when Insert with 0.4 nose radius is used.
2. Insert must be ordered separately.
Ultra-pricise
Adjustment
Diameter D Model L L1 Weight (kg) Insert
Insert Holder
(standard accessory)
CK No.
40
47
57
71
3
4
5
6
37
43
53
67
0.20
0.38
0.78
1.65
1.69
EBH3-1
EBH4-1
EBH5-1
EBH6-1
TP08
TC11
32 - 42
41 - 54
53 - 70
68 - 88
85 -105
EWB32- 42CK3
EWB41- 54CK4
EWB53- 70CK5
EWB68- 88CK6
EWB85-105CK6
For Inserts, refer to page 64-65.
D
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D
L
L1
CK No.
Insert Holder
Automatic imbalance compensation
Diameter 32-105 PAT.
Coolant-Through
Hole
V m
ax.
2,000m
/m
in.
High speed version of the EWN Head.
Ultra high precision with 1 division = 0.01mm/dia.
1. For EWB Head utilizing Insert type TP08, boring diameter represents the range when Insert with 0.2 nose radius is used.
For EWB Head using Insert type TC11, boring diameter represents the range when Insert with 0.4 nose radius is used.
2. Insert Holder is included. Insert must be ordered separately.
3. Designed to be capable of supplying coolant through the body.
For Shanks & Holders: P51-
Model Description
EWB 32-42 CK3 -
EWB Head
Diameter
CK No.
Model Description
EWB32UP CK3 -
EWB-UP Boring Head
CK No.
Highest precision and performance
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Ultra-precise diameter adjustment via rough adjustment of the insert holder and fine
adjustment with dial scale.
Absolutely free from any movement with combined clamping of insert holders and tool carriers.
High precision and fast balance adjustment, G6.3 at Vc=2,000m/min, simply by setting the
desired finish bore diameter on the balance scale.
High quality coated tool body for complete protection from corrosion.
Model
BWN150-200
BWN200-550
Diameter Head
150-200
200-830
Slide
SL150-200(AL)
SL200-270(AL)
or larger models
Unbalance is eliminated by
utilizing the Balance Weight.
More accurate roundness
assures better precision.
Especially effective on
horizontal machines.
Coolant is fed to the cutting
edges through the hexagonal
head of the Coolant Bolt.
CK7-CNB1 Model
Extended Boring Range with 1 Head Back Boring Available
For Insert Holders: P24
EWN150
ENH6-1 ENH6-2 ENH6-3
+26/ +50/
Standard Option Option
Reverse Rotation
150-200
200-270
270-340
340-410
410-480
480-550
550-620
620-690
690-760
760-830
150-200
176-226
200-250
200-270
226-296
250-320
270-340
296-366
320-390
340-410
366-436
390-460
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
SL150-200
SL200-270
SL270-340
SL340-410
16.4
17.4
18.8
20.2
21.6
23.0
25.8
27.2
28.7
30.1
19.4
20.4
21.8
23.2
24.6
26.0
28.8
30.2
31.7
33.1
12.0
13.0
14.4
15.8
17.2
18.6
21.4
22.8
24.3
25.7
SL150-200
SL200-270
SL270-340
SL340-410
SL410-480
SL480-550
SL550-620
SL620-690
SL690-760
SL760-830
2.5
3.5
4.9
6.3
7.7
9.1
10.6
12.0
13.5
14.9
K A I S E R
S L 3 4 0 - 4 1 0 3 1 7 . 2 3 4
L
EWN150
TC11 1.75
Slide Head Balance Weight
Insert Model Model Model
Weight
(kg)
Weight
(kg)
Weight
(kg)
135
183
253
323
393
463
533
603
673
743
L
BWN150-200
BWN200-550
1.15
1.75
FL135
(FL135/90)
FL220
(FL220/90)
For Shanks and Holders: P51-
2.75
4.0
KAISER
FL-135
Flange
Model
Weight
(kg)
CK Shank
Model
Weight
(kg)
Diameter D
Diameter D Slide
SL410-480
SL480-550
SL550-620
Slide
SL620-690
SL690-760
SL760-830
Slide Insert Holder
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
Insert Holder
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
ENH6-1
6-2
6-3
Insert Holder
410-480
436-506
460-530
480-550
506-576
530-600
550-620
576-646
600-670
Diameter D
620-690
646-716
670-740
690-760
716-786
740-810
760-830
786-856
810-880
Diameter D
Total Weight
(kg)
Replaceable Insert Holder enlarges the
boring range. Back boring, which
ensures high concentricity, is available.
210, 300, 360
CK7
BBT50
117
22 45 50
Insert Holder
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D
EWN150
Flange
Slide
Balance Weight
Aluminum Slide
is also offered to
reduce weight.
K A I S E R
S L 3 4 0 - 4 1 0
P A T . J A P A N
3 1 7 . 2 3 4
(Rigidity is decreased by 30%, while weight is 1/3.)
Model
SL150-200AL
SL200-270AL
SL270-340AL
SL340-410AL
SL410-480AL
Diameter
150-200
200-270
270-340
340-410
410-480
L
135
183
253
323
393
0.85
1.20
1.70
2.20
2.70
SL480-550AL
SL550-620AL
SL620-690AL
SL690-760AL
SL760-830AL
480-550
550-620
620-690
690-760
760-830
463
533
603
673
743
3.20
3.70
4.20
4.70
5.20
Diameter 150-830 PAT. EWN150 BORING HEAD (for large diameter) (Max. 880mmis available by utilizing Insert Holder model ENH6-3.)
Boring capacity is further extended by replacing the Insert Holder!
Back boring is also available.
1. Insert Holder model ENH6-1 is included. ENH6-2 and ENH6-3 are optional accessories.
2. Insert must be ordered separately.
3. CK Shank with longer gauge length is available as a special.
4. Cutting edge and drive key grooves are located in the same orientation.
(It becomes 90 degree orientation when the Flange model FL135/90,FL220/90 is used.)
5. Coolant Bolt is required to be capable of coolant through spindle.
For Inserts, refer to page 65.
Insert Holder
ENH6-1 included.
3
0.01mm/division
BALANCE WEIGHT
COOLANT BOLT
Coolant Bolt cannot be used for boring with
185mm diameter or less because it interferes
with the head.
ALUMINUM SLIDE
Weight
(kg)
New Function of EWN150
ENH6-1 cannot be used for back boring.
Table of boring range with each Slide and Insert Holder
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
28 27
CK Shank Length
210 300 360
BBT50-CK7-210
-300
-360
5.0
9.4
12.4
BIG-PLUS tools can be used in machining centers with conventional spindles.
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Total weight does not include
the Balance Weight.
Other CK Shanks are available.
For Details: P53 - P59
Refer to P24 for other Insert Holders.
EWN2-22CK4
EWN2-32CK5
EWN2-50CK6
CK No.
4
5
6
d
10
12
16
1-22
1-32
1-50
D1
39
50
63.5
L
28.5
36
45
S
0-2.0
0-3.5
0-4.5
0.25
0.5
1.05
L
36

1
0

D
L
36

1
0

D
Model
Model
RBE 1
1.5
2
3
5
7
9
Fig.
1
2
D
1
1.5
2
3
5
7
9
5
7.5
9
14
22
28
37
L
61
63
61
62
64
73
Carbide
Carbide
ST05W-EB6 -60
d
5
D
6.0-7.5
A
60
L Insert
85
WC02
ST06W-EB7.5-65 6 7.5-9.0 65 95
For Shanks and Holders: P51-
For Cylindrical Toolholders: P33-P36
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d
CK No.
L
L

D
3 models are available for the best selection of any application.
Diameter 1-50
Diameter 1-9
EWN BORING HEAD
(Cylindrical Toolholder Type) Coolant-Through
Hole
Coolant-Through
Hole
Solid Carbide
Minimum diameter
1m
m
S

S
t
r
o
k
e

D
1
1 micron/division
(vernier)
EWN2-22CK4 P33
EWN2-32CK5 P34
EWN2-50CK6 P35
For assembly charts,
following pages;
Wide variety of carbide toolholder
Ideal sharpness for ultra-small diameter boring.
Diameter
D
Model
Weight
(kg)
For Inserts, refer to page 64.
For Inserts, refer to page 64.
JIG BORING BIT
Diameter 6-9
Stable boring with solid carbide shank.
Vibration-free with exclusive high-rake insert.
CARBIDE CYLINDRICAL INSERT HOLDER
30 29
EWN 2-22 CK4
EWN Boring Head
CK No.
Model Description
1. Cylindrical toolholder must be ordered separately.
2. Designed to be capable of supplying coolant through the body.
3. Insert must be ordered separately.
Fig. 1
Fig. 2
1. Through hole for coolant is not available.
2. Cutter is TiN coated solid carbide.
Effective Boring Depth A
< Carbide Cylindrical Insert Holder >
1. Insert must be ordered separately.
Model Description
The max. allowable spindle speed for the EWB Head varies since the rigidity of machine spindle and
the length of boring tool influence the condition. Please increase the speed gradually to determine
the best cutting condition while referring to the operating instructions.
For the best balance, it is recommended to minimize the offset of the Cylindrical Toolholder to
less than 1mm.
Use only genuine Cylindrical Toolholder accessories.
EWB2-32 CK5
EWB Boring Head
CK No.
Model Diameter
EWB2-32CK5
-50CK6
CK No.
5
6
1 - 32
1 - 50
d D L S Weight (kg)
3.5
4.5
0.65
1.32
For Inserts, refer to page 64.
L

D
CK No.
Balance Ring
S


S
t
r
o
k
e
12
16
50
63.5
49
62
Manually balanceable
Diameter 1-50 PAT. EWB BORING HEAD
(Cylindrical Toolholder Type)
Coolant-Through
Hole
M
ax.
16,000m
in
-1
(EWB2-32)
Imbalance is compensated by manually adjusting the Balance Ring.
Precision diameter adjustment
by 5 microns per division. (EWB2-50)
For Cylindrical Toolholders: P34-P36
For Shanks & Holders: P51-
CAUTION
1. Cylindrical Toolholder is not included.
Please refer to the operating instructions
for balancing before use.
Wrong adjustment may result in increased imbalance.
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S
H

B
O
R
I
N
G
(Cylindrical Toolholder Type)
1. Insert is not included.
2. Suitable Insert: TP08
1. Cylindrical Toolholder is not included.
KW 04-27 CK4
KWBoring Head
CK No.
Straight Collet Model
d=4
d=5
d=6
d=8
EC1004
EC1005
EC1006
EC1008
Carbide Cylindrical Insert Holder Model Diameter
ST05W-EB6-60
ST06W-EB7.5-65
10 d
d D
L
ST d W-EB D - L
CK4
42
21

1
0

4
5
S
t
r
o
k
e
:

4
.
5
m
m
Weight : 0.49kg
For Inserts, refer to page 64.
KW04-27CK4 Model
6.0-7.5
7.5-9.0
Jig Boring Bit 7models
Carbide Cylindrical
Insert Holder
Cylindrical Toolholder
Insert Holder
Straight Collet
For Ultra Fine Boring
KW HEAD
Carbide A = Effective Boring Depth
Diameter : 1-9
Diameter : 6-7.5
ST08-M5-40
ST06W-EB7.5-65
ST05W-EB6-60
ST10-M6-50
EC1005
EC1006
EC1008
ST10-M10-58
Diameter : 7.5-9
EB09N
EB12N
EB20N
EB16N
EB24N

1
0

1
0

1
0

1
0
65
A=37
75
A=50
85
A=60
KW04-27CK4
Cylindrical Toolholder Insert Holder
Effective Boring
Depth
Diameter
ST10-M 6-50
ST08-M 5-40
ST10-M10-58
10
8
50
40
60
EB09N
EB12N
EB16N
EB20N
EB24N
9.0 -12.0
12.0 -16.0
16.0 -20.0
20.0 -24.0
24.0 -27.0
D
D
85
A=57
95
A=67
Easy diameter setting with the unique adjusting ring.
Ultra fine adjustment of 2 microns/dia. per one division on vernier.
Diameter 1-27 KW BORING HEAD
Model Description
For Shanks and Holders: P51-
For Jig Boring Bits: P29
EB10 d
1. Insert type WCGT020102 is not included.
Jig Boring Bit can be used also.
Wide variety of ultra-precision boring tool accessories
CK4 holder
32 31
Diameter : 9-12
Diameter : 12-16
Diameter : 20-24
Diameter : 16-20
Diameter : 24-27
For precision boring of small holes at high speeds.
Available with 16mm cylindrical shank, also suitable as a rotating tool for a lathe.
Coolant-Through
Hole
M
AX.
30,000m
in
-1
Diameter 2-12 PAT.
21
44 40

3
2

1
6
21

3
2
44 D
ia
m
e
t
e
r

1
.
9
-

1
2
.
0
CK3
A

D
52
Fig. 1

D
A
52 Fig. 2

D
A
52
Fig. 3
7
10
13
16
1.9- 3.0
2.9- 4.0
3.9- 5.0
4.9- 6.0
5.8- 7.0
6.8- 8.0
7.8- 9.0
8.8-10.0
9.8-12.0
ST7W-EB 2- 7
-EB 3-10
-EB 4-13
-EB 5-16
-EB 6-20
-EB 7-20
-EB 8-20
-EB 9-20
-EB10-20
615.501
615.502
615.503
615.504
615.505
615.506
615.507
615.508
615.509
20
1
2
3 20
WC02
TP07
EWB2-12CK3 Model EWB2-12ST16 Model
1. Cylindrical toolholder is ordered separately.
2. Exclusive cylindrical toolholder must be used.
Exclusive Cylindrical Toolholder for EWB2-12.
1. Insert must be ordered separately.
CK SHANK TYPE CYLINDRICAL SHANK TYPE
EWB2-12 BORING HEAD
Pivot
Spring
Scale dial
Unique adjusting mechanism
using the center of the toolholder
as a pivot point automatically
compensates for changes in
imbalance of tool carrier for high
balance quality over full range.
To clamp Cylindrical Shank Type, please
use Mega Double Power Chuck,
Mega New Baby Chuck or Hydraulic Chuck.
1. Cylindrical toolholder is ordered separately.
2. Exclusive cylindrical toolholder must be used.
For Shanks and Holders: P51-
For Inserts, refer to page 64.
For Inserts, refer to page 64.
For Inserts, refer to page 64.
D
ia
m
e
t
e
r

1
.
9
-

1
2
.
0
2micron/division
(vernier)
2micron/division
(vernier)
Diameter
D
Fig. Model A Insert
F
I
N
I
S
H

B
O
R
I
N
G
Engraved
No.
Integral
with body
SIDE LOCK
REDUCTION BUSHING
STRAIGHT COLLET
CYLINDRICAL TOOLHOLDER
INSERT HOLDER
ST12-SL5
EC1206
ST12W-M10-105
ST12W-M10-135
EB09N
9-10.5
EB10.5N
10.5-12
EB12N
12-14
EB14N
14-16
EB16N
16-18
EC1208
EC1210
A =31-65
99
ST12-M10-65

1
2
A =101-135
169
A =71-105
139

1
2

1
2

1
2

1
0

1
2
85

5
1-9
JIG BORING BIT 7models (P29)
STRAIGHT COLLET
EC1005
EC1004
ST05W-EB6-60 6-7.5
1-9
ST06W-EB7.5-65 7.5-9
EB09N
9-10.5
EB10.5N
10.5-12
EB12N
12-14
EC1006
EC1008
CYLINDRICAL TOOLHOLDER
JIG BORING BIT 7models (P29)
CARBIDE CYLINDRICAL
INSERT HOLDER
CARBIDE CYLINDRICAL
INSERT HOLDER
INSERT HOLDER
ST10-M10-58

1
0
A =35-60
85
23

1
0

1
0

1
0

8
EB14N
14-16
EB16N
16-18
A =41-65
95
A =31-60
85 ST06W-EB7.5-65 7.5-9
A =27-65
95
ST05W-EB6-60 6-7.5
A =20-60
85
18
18
23
23
ST08-M5-40
ST08W-M5-65
ST08W-M5-80

8
A =51-80
105
A =36-65
90
A =20-40
65
ST08W-M5-65
ST08W-M5-80
A =40-80
105
A =25-65
90
ST08-M5-40

8
A =20-40
65
ST10-M6-50
ST10W-M6-75
ST10W-M6-95

1
0
120
A =46-75
A =66-95
100
A =26-50
75
ST10-M6-50
ST10W-M6-75
ST10W-M6-95

1
0
120
A =45-75
A =55-95
100
A =25-50
75
ST12-M6-60
ST12W-M6-90
ST12W-M6-120
A =92-120

1
2
160
A =62-90
130
A =32-60
100
EB18N
18-20
EB20N
20-22
EB22N
22-24
EB24N
24-26
EB26N
26-28
EB28N
28-30
EB30N
30-32
27
EB18N
18-20
EB20N
20-22
27
Head Model EWN2-32CK5
Stroke 0-3.5mm
Head Model EWB2-32CK5
Stroke 0-3.5mm
Head Model EWN2-22CK4
Stroke 0-2mm
MAX.
18,000min
-1
49

5
0

1
2
CK5
A = Overhang

3
9
28.5
Max. Insertion Length = 54
Max. Insertion Length = 68
CK4

1
036
Max. Insertion Length = 81
CK5

1
2

5
0
A = Overhang
A = Overhang
MAX.
14,000min
-1
MAX.
16,000min
-1

1
0
Coolant-Through
Hole
Diameter 1-22 EWN 2-22
(Cylindrical Toolholder Series)
Ideal for
compact machines
Compact size eliminates interference.
Coolant-Through
Hole
Diameter 1-32
Bar shank of Cylindrical Insert Holders and
Cylindrical Toolholders with "W" in the model
numbers is made of carbide.
"A" represents overhang.
For Shanks and Holders: P51-
Bar shank of Cylindrical Insert Holders
and Cylindrical Toolholders with "W" in
the model numbers is made of carbide.
"A" represents overhang.
For Shanks and Holders: P51-
EWN2-32 / EWB2-32
(Cylindrical Toolholder Series)
Wider capacity provides
greater versatility.
Straight Collet
model EC1210
34 33
F
I
N
I
S
H

B
O
R
I
N
G
For Inserts, refer to page 64.
For Inserts, refer to page 64.
Observe strictly the ranges of both allowable
overhang and max. insertion length.
Neglecting to do so may cause damage to
the boring head or slip of bar shank.
Observe strictly the ranges of both allowable
overhang and max. insertion length.
Neglecting to do so may cause damage to
the boring head or slip of bar shank.
Observe strictly the ranges of both allowable
overhang and max. insertion length.
Neglecting to do so may cause damage to
the boring head or slip of bar shank.
STRAIGHT COLLET
CYLINDRICAL TOOLHOLDER
INSERT HOLDER
EC1606
ST14W-M6-100
ST14W-M6-130
EB09N
9-10.5
EB10.5N
10.5-12
EB12N
12-14
EB14N
14-16
EB16N
16-18
A =25-70
110
ST14-M6-70

1
4
A =85-130
170
A =55-100
140

1
6

6
EC1612

1
6

1
2
EC1614

1
6

1
4
1-9
JIG BORING BIT 7models (P29)
ST16W-M10-100
ST16W-M10-160
A =30-80
115
ST16-M10-80

1
6
A =110-160
195
A =50-100
135
STRAIGHT COLLET
EC1604

1
6

4
EC1605

1
6

5
EC1608

1
6

8
EC1610

1
6

1
0
Head Model EWB2-50CK6
Stroke 0-4.5mm
Head Model EWN2-50CK6
Stroke 0-4.5mm
ST05W-EB6-60 6-7.5
ST06W-EB7.5-65 7.5-9
A =20-65
95
A =20-60
85
ST16-SL5
ST16-SL6
ST16-SL8
ST16-SL10
100
75

1
6

1
0
100
75

1
6

8
100

1
6

6
100

1
6

1
0
18
23
23
23
ST08-M5-40
ST08W-M5-65
ST08W-M5-80

8
A =20-80
105
A =20-65
90
A =20-40
65
ST10-M6-50
ST10W-M6-75
ST10W-M6-95

1
0
120
A =25-75
A =35-95
100
A =25-50
75
ST12-M6-60
ST12W-M6-90
ST12W-M6-120
A =75-120

1
2
160
A =45-90
130
A =25-60
100
CK6

1
6

6
3
.
5
62
Balance Ring
EB18N
18-20
EB20N
20-22
EB22N
22-24
EB24N
24-26
EB26N
26-28
EB28N
28-30
EB30N
30-32
EB32N
32-34
EB34N
34-36
EB36N
36-38
EB38N
38-40
EB40N
40-42
27
EB42N
42-46
EB46N
46-50
45
CK6

6
3
.
5

1
6
A = Overhang
Coolant-Through
Hole
Diameter 1-50 PAT. EWN2-50 / EWB2-50
(Cylindrical Toolholder Series)
Wide variety of tool and insert holders cover all the deep and small diameter boring applications.
MAX.
12,000min
-1 MAX.
10,000min
-1
High
speed
SIDE LOCK
REDUCTION BUSHING
CARBIDE CYLINDRICAL
INSERT HOLDER
To Side Lock
Cylindrical Toolholder
To Straight Collet
Bar shank of Cylindrical Insert Holders
and Cylindrical Toolholders with "W" in
the model numbers is made of carbide.
For Shanks and Holders: P51-
Bar shank of Cylindrical Insert Holders
and Cylindrical Toolholders with "W" in
the model numbers is made of carbide.
For Shanks and Holders: P51-
36 35
Max. Insertion Length = 87 Max. Insertion Length = 104
F
I
N
I
S
H

B
O
R
I
N
G
For Inserts, refer to page 64.
For Inserts, refer to page 64.
Observe strictly the ranges of both
allowable overhang and max. insertion
length. Neglecting to do so may
cause damage to the boring
Model
ST14W-EW15-110
-140
ST16W-EW18-100
-160
D1
14
16
Diameter D
15 - 18
18 - 22
L
151
181
144
204
A
110
140
100
160
Bit
EN15
Insert
WC02
Insert Clamp
Screw Set
S2S-B
Model
C20-14
-16
C32-14
-16
-19
-24
C42-31
d
14
16
14
16
19
24
31
D
20
42
1. Use BIG New Hi-Power Milling Chuck to clamp the Straight Collet.
1. Carbide shank and head are brazed and are not available separately.
2. Insert must be ordered separately.

d
32
Model Description
ST19 W CK1 130 - -
Cylindrical Shank Diameter
Carbide
CK No.
Model
ST19W-CK1-130
-180
-230
ST24W-CK2-150
-210
-280
ST31W-CK3-160
-240
-310
D1
19
24
31
Diameter D
20 - 36
25 - 47
32 - 60
L
172.5
222.5
272.5
195.5
255.5
325.5
240
320
390
A
130
180
230
150
210
280
160
240
310
Head Model
EWN20-36CKB1
EWN25-47CKB2
EWN32-60CKB3
Model
BBT40-SL19- 65
-SL24- 65
-SL31- 65
BBT50-SL19- 65
-130
-SL24- 65
-130
-SL31- 65
-150
d
19
24
31
19
24
31
L
65
65
130
65
130
65
150
L1
66
120
185
106
126
116
146
D
50
50
58
58
Model
CK6-SL19-30
-SL24-40
CK7-SL24-48
-SL31-80
d
19
24
24
31
30
40
48
80
36
50
54
72
6
7
L D
CK
No.
CK1
CK2
CK3
L
L1

D
96

CK Shank
Cemented Carbide
CK Straight Shank
CK Side Lock Adapter
Straight Collet
Side Lock Holder
New Hi-Power
Milling Chuck
L
CK No.

D
EWN Head
For New Hi-Power
Milling Chuck
Carbide
L

D
1
EWN Head
D
ia
m
e
t
e
r

D
L
Effective Boring Depth A
Bit

D
1
EW Micro Head
D
ia
m
e
t
e
r

D
Carbide
For Inserts, refer to page 64.
Set Model Description
ST14 W EW 15 110 - -
Cylindrical Shank Size
Carbide
EWHead
Min. Diameter
Effective Boring
Depth
Model
OCA20-16
OCA25-16
OCA32-14, 16, 19, 24
OCA42-14, 16, 19, 24, 31
Chuck
HMC20
HMC25
HMC32
HMC42 OCA 20 16 -
Sealed Straight Collet
O.D.
I.D.
Model Description
O
.
D
.
I
.
D
.
EW15
EW18
No.
10
EW MICRO HEAD
with carbide cylindrical shank
Diameter 15-22
Coolant-Through
Hole
Coolant-Through
Hole
Cemented
Carbide
High speed is possible with minimized imbalance.
Cemented carbide shank enhances rigidity for
improved cutting condition.
Small size but maintains high precision
adjustment of 0.01mm/dia.
Effective Boring Depth A
Coolant-Through
Hole
Cemented Carbide
Shank
CAUTION
Depending on workpiece materials, effective boring depth may not be achieved.
STRAIGHT COLLET
For New Hi-Power Milling Chuck
Sealed Straight Collet model OCA is required for use
with coolant through the EW Micro Head.
To clamp EW Micro Head, please
use New Hi-Power Milling
Chuck, Hydraulic Chuck or
Mega Double Power Chuck.
Please ask the
catalog for
further information.
SEALED STRAIGHT COLLET
SIDE LOCK ADAPTER
SIDE LOCK HOLDER
CEMENTED CARBIDE Diameter 20-60
Coolant-Through
Hole
Cemented
Carbide
CK CYLINCRICAL SHANK
Cemented carbide bar shank eliminates
deflection and enables deeper boring
applications.
Deep but rigid!
Effective Boring
Depth
Coolant-Through
Hole
Carbide
Shank
1. EWN Head must be ordered separately.
For EWN Head: P23
For Inserts, refer to page 64.
CAUTION
Depending on workpiece materials, effective boring depth may not be achieved.
Please use BIG Side Lock Holder or
New Hi-Power Milling Chuck to clamp
Cemented Carbide CK Straight Shank.
Straight Collet is required for New Hi-Power
Milling Chuck. Refer to the previous page.
( )
1. Designed to be capable of supplying coolant through the body.
To be mounted on CK Shank.
38 37
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
BIG-PLUS tools can be used in machining centers
with conventional spindles.
F
I
N
I
S
H

B
O
R
I
N
G
[CK6]
[CK7]
CK7
139
CK6
26 Effective Turning Depth
Effective Turning
Depth
Effective
Turning
Depth 65

d
EWN Head
(Cylindrical Toolholder Type)
Eccentric Bar
Extension
Insert Holder
Balance Weight
Flange
Slide Clamp Base EWN Head
Balance Weight
25
27
Diameter d
0.5- 9
9 -17
17 -23
23 -27
EWN Head
EWN2-50CK6
Eccentric Bar
ST16-SL27-55
Balance Weight
BW-M10
Extension
M1010-25
(1.05kg) (0.02kg) (0.20kg) (0.02kg)
Insert Holder
EB36N
EB28N
EB22N
EB18N
Diameter d Flange
FL135
FL135/90
Slide
Model (Weight) L
Clamp Base
CB56-CKB4-19
EWN Head
EWN41-74CKB4
Insert
(0.56kg)
(2.75kg)
FL220
FL220/90
(4.0kg)
(0.4kg)
BW-CK4-EWN
(0.4kg)
Balance Weight
SL150-200
(2.5kg)
SL200-270
(3.5kg)
SL270-340
(4.9kg)
SL340-410
(6.3kg)
SL410-480
(7.7kg)
SL480-550
(9.1kg)
SL550-620
(10.6kg)
SL620-690
(12.0kg)
SL690-760
(13.5kg)
SL760-830
(14.9kg)
21 - 54
21 - 102
91 - 172
161 - 242
231 - 312
301 - 382
371 - 452
441 - 522
511 - 592
581 - 662
135
183
253
323
393
463
533
603
673
743
TC11
Insert
TP08
ENH4-1
Insert Holder
47
CK4
2
8
6
1
L
P.29
P.23
CK7

1
6
Diameter 0.5-662
Diameter 0.5-27
PAT.
Modular pin turning system for various diameters Improves roundness,
surface finish and precise dimensions compared to milling operation.
PIN TURNING SERIES
TYPE S Diameter 21-662 TYPE L
Diameter 25-102 TYPE M
1. Max. and min. turning diameters are achieved
when insert with corner radius of 0.2mm is used.
2.Insert is optional.
3. Rotation should be reverse.
4. Interference diameter varies depending on eccentric amount.
5. For chamfering operation, consult with BIG Daishowa distributor.
For Inserts, refer to page 64.
For Shanks & Holders: P51-
For Inserts, refer to page 64.
For Shanks & Holders: P51-
For Inserts, refer to page 65.
1. Max. and min. turning diameters are achieved
when insert with corner radius of 0.2mm is used.
2. Insert is optional.
3. 1 pce. of the Insert Holder model ENH3-1 is included
in the EWN Head model EWN32-60CKB3.
4. Rotation should be reverse.
5. For chamfering operation, consult with BIG Daishowa distributor.
1. Max. and min. turning diameters are achieved
when insert with corner radius of 0.4mm is used.
2. Insert is optional.
3. 1 pce. of the Insert Holder model ENH4-1 is included
in the EWN Head model EWN41-74CKB4.
4. Cutter direction is aligned with drive keys for FL135 and FL220.
FL135/90 and FL220/90 locates the cutter at 90 degree orientation to drive keys.
5. Balance Weight is not always necessary in low speed operation.
6. Rotation should be reverse.
7. For chamfering operation, consult with BIG Daishowa
distributor.
For Shanks & Holders: P51-
P.23
Diameter d Offsetter
CK63-SL 2552-42
EWN Head
EWN32-60CKB3
Balance Weight
BW-CK3-EWN
Min. Access Bore 117
(1.4kg)
CK63-SL 5077-42
Min. Access Bore 142
(1.6kg)
CK63-SL75102-42
Min. Access Bore 167
(1.9kg)
(0.21kg) (0.2kg)
Insert
Holder
Insert
ENH3-3
ENH3-2
ENH3-1
ENH3-3
ENH3-2
ENH3-1
ENH3-3
ENH3-2
ENH3-1
25 - 34
34 - 43
43 - 52
50 - 59
59 - 68
68 - 77
75 - 84
84 - 93
93 - 102
TP08
[CK6]
CK 6
CK6
82
51

d
Offsetter
EWN Head Insert
Holder
Balance Weight
M
in
. A
c
c
e
s
s
B
o
r
e
40
CK3
Internal boring is also available by
mounting the EWN Head in the
opposit direction.
(Diameter: 117 - 194)
Caution: Rotation should be positive,
not reverse.
40 39
CK6
Clamp Bolt
(M10)
F
I
N
I
S
H

B
O
R
I
N
G
Balance Weight is not always necessary
in low speed operation.
C-CUTTER 5-100
Exclusively designed inserts extend
capacity and improve efficiency. P45
P45
AUTO TAPPER Type E M3-M24
Long reach tapping application is achieved
by combination with extended CK shank. P48
SYNCHRONIZED TAP HOLDER
Type STC M2-M30
Tap Holder for synchronized function.
Modular system meets flexible tool layout. P46
CK ACCESSORY
Various boring heads
Further accessories
CK NEW Hi-POWER MILLING CHUCK
Extension
Reduction
CK Chamfering Tool
C-Cutter
Synchronized Tap Holder Type STC
Auto Tapper Type-E
CK New Hi-Power Milling Chuck
CK Presetter
(Example)
(Example)
Reduction allows CK7 holder to adapt
CK6 or smaller series of boring system.
Extends length.
EXTENSION P43
REDUCTION
Reduce to smaller heads.
P43
CK
CHAMFERING TOOL
Easy setup with
free axial adjustment
P44
BT SHANK
Basic holder commonly used for both rough and fine boring.
Single CK Set Screw securely clamps the connection.
P53
Dual Face Contact BBT Shank
Higher precision boring is achieved with dual face contact.
P51
NATIONAL TAPER SHANK
NEW Hi-POWER
MILLING CHUCK
CYLINDRICAL SHANK
For various machines in combination
with Milling Chuck.
P58
P59
Extended boring range in conjunction with various boring heads.
Improved chip evacuation by feeding coolant to the cutting edge.
Hi-JET HOLDER TYPE OCK P59
HSK SHANK P55
MORSE TAPER SHANK P60
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
Coolant-Through
Hole
CK SHANK (CK1 to CK7)
Basic holder
Plenty of accessories for greater versatility.
Modular system allows flexible tooling layout for various applications. CK ACCESSORY SYSTEM
A
C
C
E
S
S
O
R
I
E
S
PAT.
R
Easy presetting with the head only.
CKP150Z
CKP550
CK PRESETTER P49
for large
diameter
CKP150ZA
42 41
BIG COROMANT
CAPTO SHANK
P60 CK SHANK for SIP and
Mitsui Seiki jig borers
P57
Reduction
CK21 55 -
Reduction from CK2 to CK1
Effective Boring Depth
CK11 20 -
CK1 Connection at both ends
Extended Length
Extension
CK No. C1
CK No.C2
L
Effective Boring Depth A L2

D
2
L1

D
1
Model
CB1-45
CB2-45
CB1-30
CB2-30
L
23.5
43
27.5
52
A
4
8
4
8
B
9
20
9
20
CK Connection No.
CK1-4
CK5-6
CK1-4
CK5-6
CR 1 35 -
Chamfering Ring
CK Connection No.
Max. Chamfering Diameter
M
in
.

c
a
p
a
c
it
y

D
1

D
2
B
Model
CR1- 35
CR2- 42
CR3- 49
CR4- 57
CR5- 90
CR6-104
-138
-160
CK No.
1
2
3
4
5
6
D1
20
25
32
41
53
68
98
120
D2
35
42
49
57
90
104
138
160
B
13
15
25
Blade
Model
CB1-45
CB2-45
Weight
(kg)
0.06
0.08
0.10
0.12
0.55
0.67
1.80
2.50
A L
B
L

D
CK No.
CK No.
Mounted between Shank and Head, the projection is extended.
EXTENSION
Reduces CK connection size and adapts smaller boring head.
REDUCTION
Model Description
Model Description
Model Description
Mounted on the CK Shank body to combine
chamfering and boring operations.
CK CHAMFERING TOOL
45
30
45
1. 1 pce. of 45 Blade is included.
2. Material of Blade is M class carbide.
3. For spare blades, specify the blade model number.
BLADE
1. Material is M class carbide.
A
C
C
E
S
S
O
R
I
E
S
Model
CK21- 55
CK31- 60
CK32- 60
CK41- 75
CK42- 75
CK43- 75
CK51- 70
CK52- 70
-100
CK53- 70
-100
CK54- 70
-100
CK61- 65
CK62- 80
-115
CK63- 80
-115
CK64- 80
-115
CK65- 80
-115
CK76-160
CK No.
C1
2
4
5
6
7
CK No.
C2
1
2
1
2
3
1
1
6
D1
24
39
50
64
90
D2
19
24
19
24
31
19
19
64
L
68.5
73
70
90
87
87
90
87
117
87
117
87
117
99
96
131
96
131
96
131
96
131
177
A
55
60
75
70
100
70
100
70
100
65
80
115
80
115
80
115
80
115
160
L1
36
40.5
34.5
57.5
51.5
47
57.5
51.5
81.5
47
77
40
70
66.5
60.5
95.5
56
91
49
84
39
74
106
L2
13.5
13
15
12
20
17
34
16
17
0.10
0.14
0.16
0.25
0.28
0.32
0.38
0.40
0.51
0.54
0.64
0.47
0.82
0.84
0.69
0.98
0.75
1.12
0.80
1.28
0.92
1.33
3.10
3
2
3
4
2
3
4
5
31
24
31
39
24
31
39
50
Model
CK11- 20
- 30
CK22- 30
- 45
CK33- 30
- 45
CK44- 45
- 60
CK55- 60
- 90
CK66- 60
-100
CK77-105
CK No.
1
2
3
4
5
6
7
D
19
24
31
39
50
64
90
L Weight (kg)
0.05
0.07
0.10
0.15
0.17
0.25
0.40
0.53
0.87
1.29
1.38
2.31
5.26
20
30
30
45
30
45
45
60
60
90
60
100
105
Various accessories enhance versatility of modular system.
Coolant-Through
Hole
Coolant-Through
Hole
1. Designed to be capable of supplying coolant through the body.
2. Please be aware of possible vibration when L(length)/D(diameter) ratio becomes large.
1. L and A dimensions in the table are reference figures when EWN Head is mounted.
2. Designed to be capable of supplying coolant through the body.
Weight (kg)
44 43
CK No.
Tap Collet Type TC

D
1

D
2
L1
L
L2
CK2 STC 8 47.5 - -
CK No.
Synchronized Tap Holder
Max. Tapping Size
L-Dimension
TC 8 M2 -
Tap Collet
Tap Holder Size
Tap Size
H
d
1
d
Metric
Model
TC12- d
TC12-M 3
-M 4
-M 5
-M 6
-M 8
-M10
-M12
d1
4
5
5.5
6
6.2
7
8.5
H
29
24
30
31
22
23
31
33
40
45
51
Unify
Model
TC12- d
TC12-U5/16
-U1/ 2
d1
6.1
9
H
30
32
40
53
Pipe
Model
TC12- d
TC12-P1/8
d1
8
H
31 24
Metric
Model
TC20- d
TC20-M 8
-M10
-M12
-M14
-M16
-M18
-M20
d1
6.2
7
8.5
10.5
12.5
14
15
H
33
34
36
38
39
40
37
42
48
52
57
61
65
Unify
Model
TC20- d
TC20-U1/2
-U5/8
TC20
d1
9
12
H
35
37
50
58
Pipe
Model
TC20- d
-P1/8
-P1/4
-P3/8
d1
8
11
14
H
33
31
34
22
31
31
Metric
Model
TC30- d
TC30-M20
-M22
-M24
-M27
-M30
d1
15
17
19
20
23
H
40
41
43
45
65
74
77
87
90
Unify
Model
TC30- d
-U1 1/8
d1
22
H
45 90
Pipe
Model
TC30- d
d1
18
23
H
42
45
38
40
TC30 -P1/2
-P3/4
TC30
<
TC12 Tap Collet >
<
TC8 Tap Collet >
<
TC20 Tap Collet >
<
TC30 Tap Collet >
Metric
Model
TC 8- d
TC 8-M 2
-M 3
-M 4
-M 5
-M 6
-M 8
d1
3
4
5
5.5
6
6.2
H
19
23
25
31
33
40
21
23
27
30
Unify
Model
TC 8- d
TC 8-U5/16
d1
6.1
H
30 40
29
Model
CK3-STC12-66
CK2-STC 8-47.5
CK5-STC30-92
CK No.
3
2 25.5 47.5 30.5 17 0.10
5
22
22
31
41
15.8
19
CK4-STC20-72
Tapping Size Tap Collet
M 2-M 4
M 5-M 8
M 3-M12
M 8-M12
M14-M20
M20-M30
4
D1
32
55
44
L
66
92
72
D2
30
38
25
0.18
0.72
0.42
TC12-d
TC 8-d
TC30-d
TC20-d
L2
36
54
47
L1
Easy and quick change of Tap Collet.
SYNCHRONIZED TAP HOLDER Type STC M2-M30
Model Description
Model Description
Weight(kg)
3. Use Extension for tapping in a deep hole.
4. L and L2 dimensions become longer by 5mm when Sealed Tap Collet is used.
1. Tap Collet type TC must be ordered separately.
2. Synchronized tapping function is required on the machine. For Shanks and Holders: P51-
[Option] TAP COLLET TypeTC Available for JIS standard taps only.
For other Unify sizes, please refer to the table of "Compatibility with Unify Taps" shown on page 47.
A
C
C
E
S
S
O
R
I
E
S
46 45
L
45
CK No.

C
m
in

C
m
a
x

D
1
1. Inserts are ordered separately. An Insert Clamping key and Screws are included.
2. 10pcs. of screws and 1pce. of wrench are included in Screw Set.
Model
Chamfer
CKB2-C0525C
CKB4-C1040C
CKB5-C3060C
CKB6-C50100C
Cmin.
5.0
10.0
30.0
50.0
Cmax.
D1
25.0
40.0
60.0
100.0
L
25
35
40
65
28.5
45
65
106
No. of
Insert
1
2
3
3
CW12
CW19
CW31
Insert
Model
S2S-B
S3S
S5S
Screw
Set
FLR-13S
FLR-20S
FLR-28S
Wrench
2
4
5
6
CK No.
P30 P20
CW1206
CW1909
CW3115
6.35
9.525
15.875
12.7
19.05
31.75
2.7
4.5
7.0
Insert
Model
A
A AZX
B t
A=Non-coated AZX=TiCN+TiAlN multilayer coating
CKB2 C 05 25 -
Connection Size
C-Cutter
Min. Starting Hole Dia.
Max. Chamfering dia.
C
Coolant-Through Hole
t
A
B
[Option]
Insert set is available in packet of 10 pcs.
Please add "S" before each model number
when ordering.
< Example > SCW1206A
Model Description
Wide chamfering range covers various chamfering sizes
and minimizes operation time.
Exclusive insert is securely clamped with 2 screws
on the robust body to achieve
highly stable chamfering.
C-CUTTER
For Shanks & Holders: P51-
EXCLUSIVE INSERT
1. Insert is available from 1 pce.
2. Screw set comprises 10 pcs. clamping screws
and 1 pce. key.
Model
CK5-HMC20
CK6-HMC20
CK7-HMC32
CK No.
Clamping
Dia.
20
20
32
57
56
102
L
52
60
80
Nut O.D.
FK52-55
FK58-62
FK80-90
C-spanner
5
6
7
L
CK NEW Hi-POWER MILLING CHUCK
1. C-spanner is included
Modular system expands applications with various adapters.
Extension
CK Shank
Synchronized
Tap Holder
Tap
Reduction
Tap Collet
Sealed Tap Collet
Coolant-Through
Hole
CK6 ATE 12 -
CK No.
Auto Tapper Type E
Max. Tapping Capacity
Model
CK6-ATE12
CK6-ATE24
CK
No.
6
D1
47
64
D2
38
58
L
90
135
L1
50
80
F1
5
7
F2
10
15
Tapping
Capacity
M 3-M12
M10-M24
Tap Collet
TCE12-d
TCE24-d
L1
L
D
2
d
Tap Collet Type TCE
Auto Tapper Type E
CK Shank
COMP TENSION F1F2
D
1
TCE12 M3 -
Tap Collet
Tap Size
Extension
CK Shank
Auto Tapper
Type E
Tap Collet Tap
Reduction
L
L1
H
L2

d
1

D
2
d

D
1
L
L1
H
L2

d
1

D
1

D
2
d

D
3
TCE12 Tap Collet
TCE24 Tap Collet
Model
TCE12
TCE24
Tapping Size d
Metric
M 3-M 6
M 8-M12
M10-M12
M14-M24
Unify
No. 5-U1/4
U5/16-U1/2
U3/8-U1/2
U9/16-U7/8
Pipe
-
P1/4-P1/2
P1/8
P1/8
Fig.
1
2
1
2
D1
38
38.5
58
58.5
D2
13
19
19
32
D3
26
-
40
-
L
Standard
62
90
Long
112
140
L1
Standard
40
55
Long
90
105
L2
Standard
10
13
13
18
Long
60
63
63
68
Weight(kg)
Standard
0.2
0.3
0.7
0.9
Long
0.25
0.4
0.8
1.0
Tapping Head
CK6-ATE12
CK6-ATE24
Metric
Model
TCE12- d
TCE12-M 3
-M 4
-M 5
-M 6
-M 8
-M10
-M12
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
d1
4
5
5.5
6
6.2
7
8.5
H
29
32
33
35
36
23 24
23
28
30
37
40
46
Unify
Model
TCE12- d
d1
6.1
8
9
H
33
36
37
37
44
48
Pipe
Model
TCE12- d
TCE12-P1/8
d1
8
H
33 22 TCE12-U5/16
-U7/16
-U1/2
Metric
Model
TCE24- d
TCE24-M10
-M12
-M14
-M16
-M18
-M20
-M22
-M24
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
(L)
d1
7
8.5
10.5
12.5
14
15
17
19
H
38
39
41
43
44
45
51
53
37
43
47
52
56
60
64
67
Unify
Model
TCE24- d
d1 H
39
40
42
41
45
53
Pipe
Model
d1
8
11
14
18
H
33
31
34
42
22
31
31
38
TCE24-U7/16
-U1/2
-U5/8
TCE24-d
TCE24-P1/8
-P1/4
-P3/8
-P1/2
9
8
12
TC 8 OM6 -
Tap Collet
Tap Holder Size
Tap Size
H
d
1
d
No. 3
No. 4
No. 5
No. 6
No. 8
No.10
No.12
3.0
4.0
5.0
5.5
5.5
2.5
3.2
4.0
4.5
4.5
M 2
M 3
M 4
M 5
M 5
M 6
M10
P1/8
M14
M18
M22
M27
U1/ 4
U3/ 8
U7/16
U9/16
U3/ 4
U7/ 8
U1
6.0
7.0
8.0
10.5
14.0
17.0
20.0
4.5
5.5
6.0
8.0
11.0
13.0
15.0
Unify Shank Dia. Square Metric Unify Shank Dia. Square Metric
The table right shows compatibility of
the shank and square sizes of Unify
taps with Metric or Pipe taps. Please
choose suitable Tap Collet by referring
to the table.
Model
TC 8-OM 6
-OM 8
d1
6
6.2
H
28
35
34
35
TC30-OM20
-OM22
-OM24
-OM27
-OM30
-OU1 1/8
-OP1/2
d1
15
17
19
20
23
22
18
H
45
46
48
50
50
47
60
69
72
82
85
85
33
TC20-OM 8
-OM10
-OM12
-OM14
-OM16
-OM18
-OM20
-OU1/2
-OU5/8
-OP1/8
-OP1/4
-OP3/8
d1
6.2
7
8.5
10.5
12.5
14
15
9
12
8
11
14
H
38
39
41
43
44
45
40
42
38
36
39
32
37
43
47
52
56
60
45
17
26
Model
TC12-OM 6
-OM 8
-OM10
-OM12
-OU1/2
-OP1/8
d1
6
6.2
7
8.5
9
8
H
35
36
34
37
36
28
35
40
46
48
19
Model
Model
Sealed Tap Collet Type TC
Sealed design ensures coolant supply through tap.
Model Description
Model Description
Model Description
<
TC8 Sealed Tap Collet >
<
TC20 Sealed Tap Collet >
<
TC12 Sealed Tap Collet >
<
TC30 Sealed Tap Collet >
1. Tap projection length corresponds to JIS standard.
[Option]
Compatibility with Unify taps
Long reach tapping applications can be achieved by
combination with extended CK shank.
CK AUTO TAPPER Type E
M3-M24
1. Torque limiter is equipped with the Tap Collet Type TCE.
2. Use Extension for tapping in a deep hole.
3. Tap Collet Type TCE must be ordered separately.
For Shanks and Holders: P51-
TAP COLLET Type TCE [Option]
Fig. 1 Fig. 2
(L) of the model number stands for long type. <Order example> TCE12-M3L
(L) of the model number stands for long type. <Order example> TCE24-M10L
A
C
C
E
S
S
O
R
I
E
S
Available for JIS standard taps only.
Available for JIS standard taps only.
For other Unify sizes, please refer to the table of "Compatibility with Unify Taps" shown on page 47.
48 47
Stopper
Base
Dial Gage
(CKP-DGX) Dial Gage
(CKP-DGZ)
Pole
(CKP550-SR)
Head Clamp Knob
(CKP-LS0840)
Orientation Clamp Knob
(CKP-LS0825)
Carbide Stylus
Dial Gage
(CKP-DGX)
Stopper
Seal
Rubber
Seal
Rubber
Carbide stylus
Dial Gage
(CKP-DGZ)
Reduction Socket
(CK1 thru CK5; 5pcs.)
Pole
(CKP150-SR)
Head Clamp Knob
Base
Orientation Clamp Knob
(CKP-LS0830)
Model
Measuring capacity
CK No.
Min. scale
Master gage
Read method
20-150(CK1-CK6)
CK1-CK6
Radial : 0.02mm/
Axi al : 0.01mm
50 0.005
Direct reading of diameter
3.0kg Weight
Model
Measuring capacity
CK No.
Min. scale
Master gage
Read method
Weight
100-550(CK7)
CK7 only
Radial : 0.02mm/
Axi al : 0.01mm
120 0.005
Additional reading of diameter
9.0kg
175
1
1
2
.
5 3
7
416
1
2
0
7
0
With optional dial gauge to
measure cutting edge height,
presetting for balanced or step
cut on RW Head is available.

226
1
4
0
Arm(Option)
(CKP150-AM)
3
9
5
(CKP-DGX)
Dial Gage
Reduction Socket
(CK1 thru CK6; 6pcs.)
Base
Model
Measuring capacity
CK No.
Min. scale
Max. tool height
Master gage
Read method
Radial : 0-150(CK1-CK6)
CK1-CK6
Radial : 0.02mm/
Axi al : 0.01mm
Max.227mm(for CK6)
50 0.005
Direct reading of diameter
6.5kg Weight
CKP150ZA(For CK1 to 6)
1. Tool length is not measurable.
2. Use within measuring precision of 0.02mm/dia.
3. Max. measurable diameter is 150mm.
Dial Gage and Arm are available.
Stopper
Orientation Clamp Knob
Seal Rubber
Carbide stylus
CKP150Z(For CK1 to 6)
CKP550(For CK7)
A
C
C
E
S
S
O
R
I
E
S
CKP150ZA
CKP150Z
CKP550
Dial Gage for
cutting edge height (Option)
(CKP-DGZ)
CK PRESETTER
Easy and precise presetting with the boring head only.
Compact in size, ideal for limited space such as next to the machine.
Maximized efficiency with benefit of modular construction.
1. EWN Heads Cylindrical Toolholder Type and back boring setup
on EWN Head are not measurable. Please use the CKP150ZA for them.
2. Use within measuring precision of 0.02mm/dia.
3. Max. measurable diameter is 150mm.
1. EWN100-203CKB7 and TWN98-153CKB7 are not measurable.
50 49
Covers rough and finish boring heads including
various length of cylindrical toolholder series.
Free height
adjustment
Min.Scale:0.01mm
Set Model
Contents
Dial Gage Arm
CKP-DGZS CKP-DGZ CKP150-AM
[Option] DIAL GAGE SET FOR CUTTING EDGE HEIGHT
Simultaneous dual face contact system maintains interchangeability with existing standards.
Enhanced rigidity ensures higher precision boring.
PAT.
S
H
A
N
K

&

H
O
L
D
E
R
Dual Face
Contact
BIG-PLUS SPINDLE SYSTEM
52 51
Coolant-Through
Hole
For Boring Heads: P9-P48
For Boring Heads: P9-P48
BBT30 CK1 105 - -
BIG-PLUS BT Taper No.
CK No.
Model Description
BBT50 CK4 48 285 - - -
BIG-PLUS BT Taper No.
CK No.
D1 Diameter
1. L and A dimensions on the table are reference figures when EWN Head is mounted.
2. Note the increased min. boring diameter from the corresponding EWN Head because of the oversize body.
3. Cutting edge and drive key grooves are located in the same orientation.
4. Head and insert are ordered separately.
BBT30-CK1-105
-CK2- 75
-120
-CK3- 80
-120
-CK4- 85
-120
-CK5-120
-CK6-135
1
2
3
4
5
6
1
2
3
19
24
31
39
50
64
104.5
73
118
79
119
85
120
120
135
72
37.5
82.5
39
79
38
73
63
64
73
48
93
53
93
58
93
-
Model CK No. Fig. D L L1 A Weight (kg)
0.51
0.30
0.57
0.45
0.67
0.46
0.76
0.80
1.30
BBT30 / BBT40
BBT50
BBT50-CK1-135
-CK2- 90
-150
-CK3- 95
-165
-CK4-105
-165
-225
-255
-CK5-120
-165
-240
-285
-320
-CK6-165
-240
-300
-360
-CK7-210
-300
-360
1
2
3
4
5
6
7
2
1 19
24
31
39
50
64
90
134.5
88
148
94
164
105
165
225
255
120
165
240
285
320
165
240
300
360
210
300
360
102
52.5
112.5
54
124
58
118
178
208
63
108
183
228
263
94
169
229
289
93
183
243
73
47
107
52
122
62
122
182
212
77
122
197
242
277
122
197
257
317
172
262
322
Model CK No. Fig. D L L1 A Weight (kg)
4.0
3.8
4.0
3.9
4.3
4.3
4.5
4.9
5.1
4.0
4.7
5.9
6.5
7.0
4.8
6.7
8.2
9.7
5.0
9.4
12.4
4
5
6
48
62
72
80
39
50
64
50- 74
65- 95
75-203
85-203
L
Effective Boring Depth A
CK No.
L1
L2

D
1
BIG-PLUS tools can be used in machining centers with conventional spindles.
BIG-PLUS tools can be used in machining centers with conventional spindles.
Long Shank (for higher rigidity)
Extended CK shank for deep hole boring.
Oversize body design minimizes deflection.
L
Effective Boring Depth A

3
1

D
L1
CK No.
Fig. 1
L
Effective Boring Depth A
CK No.
L1

D
Fig. 2
Fig. 3
L
Effective Boring Depth A
CK No.
L1
BBT30 : 33.5(min)
BBT40 : 40

D
BT SHANK
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
1. L and A dimensions on the table are reference figures when EWN Head is mounted.
indicates figures with EWN150 Head for large diameter. Please note that A-dimension is
the distance from the face of the Flange to the cutting edge. ( )
2. Cutting edge and drive key grooves are located in the same orientation.
3. Head and insert must be ordered separately.
For Boring Heads: P9-P48
Conventional BT shank
is available.
For Details: P53
1. L and A dimensions on the table are reference figures when EWN Head is mounted.
2. Cutting edge and drive key grooves are located in the same orientation.
3. Head and insert must be ordered separately.
Model Description
BIG-PLUS tools can be used in machining centers with conventional spindles.
BBT50-CK4-48-240
-285
-CK5-62-300
-360
-CK6-72-330
-385
-CK6-80-360
-420
240
285
300
360
330
385
360
420
193
238
243
303
259
314
289
349
65
80
100
197
242
257
317
287
342
317
377
5.5
6.1
8.1
9.5
10.3
12.0
12.9
15.2
Model CK No. Diameter D D1 L L1 L2 A
Weight
(kg)
No.
48
Please ask the
catalog for
further information.
BBT40-CK1-105
-CK2- 80
-120
-CK3- 85
-135
-165
-CK4- 90
-135
-165
-195
-CK5-105
-135
-165
-195
-CK6-135
-165
-195
2
3
104.5
78
118
84
134
164
90
135
165
195
105
135
165
195
135
165
195
72
42.5
82.5
44
94
124
43
88
118
148
48
78
108
148
64
94
124
73
48
88
53
103
133
58
103
133
163
73
103
133
163
103
133
163
1.1
1.0
1.2
1.1
1.3
1.5
1.2
1.5
1.8
2.1
1.2
1.6
2.1
2.5
1.6
2.3
3.1
19
24
31
39
50
64
1
2
3
4
5
6
IV40 CK1 75 - -
Shank Standard & Size
CK No.
(DV: DIN69871 form A & D IV: ISO7388 equivalent)
Model
IV40-CK1- 75
-CK2- 85
-CK3- 95
-CK4- 90
IV50-CK1-105
-CK2-115
-CK3-125
-CK4-120
-180
-CK5-105
-180
-225
-CK6- 95
-170
-230
DV40-CK5- 80
-CK6- 65
DV50-CK7- 95
CK No.
1
2
3
4
1
2
3
4
5
6
5
6
7
Fig.
1
2
1
2
44.7
49.6
D1
70.1
80
39
3
3
19
24
31
39
19
24
31
50
64
50
64
90
107.5
120.5
135
137
137.5
150.5
165
167
227
162
237
282
166
241
301
137
136
182
D L L1 A
75
85
95
90
105
115
125
120
180
105
180
225
95
170
230
80
65
95
69.5
82.5
97
101
73
107
122
122
182
122
197
242
130
205
267
102
101
147
L

3
1

D
1
L1
CK No.

D
1
L
L1
CK No.

D
1
L
L1
CK No.
Model Description
1. L and A dimensions in the table are reference figures when EWN Head is mounted.
2. Cutting edge and drive key grooves are located in the same orientation.
3. Designed to be capable of supplying coolant through the body.
4. Please note that interference may occur when DV shank models are mounted on
ISO standard spindle machines.
CATANSI standard shanks are also available upon request.
DV / IV SHANK
Coolant-Through
Hole
For Boring Heads: P9-P48
Effective Boring Depth A
Effective Boring Depth A
Fig.3
Fig.2
Fig.1
Effective Boring
Depth A
54 53
BT30-CK1-105
-CK2- 75
-120
-CK3- 80
-120
-CK4- 85
-120
-CK5-120
-CK6-135
BT40-CK1-105
-CK2- 80
-120
-CK3- 85
-135
-CK4- 90
-135
-CK5-105
-135
-CK6-135
BT50-CK1-135
-CK2- 90
-150
-CK3- 95
-165
-CK4-105
-165
-225
-CK5-120
-165
-240
-285
-CK6-165
-240
-300
-CK7-210
-300
-360
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
2
1
3
2
3
2
1
19
24
31
39
50
64
19
24
31
39
50
64
19
24
31
39
50
64
90
104.5
73
118
79
119
85
120
120
135
104.5
78
118
84
134
90
135
105
135
135
134.5
88
148
94
164
105
165
225
120
165
240
285
165
240
300
210
300
360
72
37.5
82.5
39
79
38
73
63
64
72
42.5
82.5
44
94
43
88
48
78
64
102
52.5
112.5
54
124
58
118
178
63
108
183
228
94
169
229
93
183
243
73
48
93
53
93
58
93
73
48
88
53
103
58
103
73
103
73
47
107
52
122
62
122
182
77
122
197
242
122
197
257
172
262
322
0.51
0.30
0.57
0.45
0.67
0.46
0.76
0.80
1.30
1.1
1.0
1.2
1.1
1.3
1.2
1.5
1.2
1.6
1.6
4.0
3.8
4.0
3.9
4.3
4.3
4.5
4.9
4.0
4.7
5.9
6.5
4.8
6.7
8.2
5.0
9.4
12.4
-
L
Effective Boring Depth A
Effective Boring Depth A

3
1

D
L1
CK No.
L
CK No.
L1

D
BT30 CK1 105 - -
BT Taper No.
CK No.
Model Description
Fig.1
Fig.2
BT SHANK
Basic holder for
machining centers
Coolant-Through
Hole
1. L and A dimensions on the table are reference figures when EWN Head is mounted.
indicates figures with EWN150 Head for large diameter. Please note that A-dimension is
the distance from the face of the Flange to the cutting edge. ( )
2. Cutting edge and drive key grooves are located in the same orientation.
3. Designed to be capable of supplying coolant though the shank.
For Boring Heads: P9-P48
For deeper application with CK1, 2 and 3
connections, please use Cemented Carbide
CK Straight Shank together with SIDE LOCK ADAPTER.
Please refer to page 38.
Fig.3
L
Effective Boring Depth A
CK No.
L1
BT30 : 33.5(min)
BT40 : 40

D
Model CK No. Fig. D L L1 A Weight (kg)
Both IV and DV shank models are mounted on DIN standard spindle machines.
S
H
A
N
K

&

H
O
L
D
E
R
Basic holder for HSK(Form A) spindle machines Basic holder for HSK(Form F) spindle machines
[ISO12164] [DIN 69893-1]
HSK-A40 CK1 -
CK No.
HSK Form A & Size
73 -
Model CK No. L1 D
HSK-A 40-CK1- 73
-CK2- 40
- 85
-CK3- 45
- 80
-CK4- 53
- 73
HSK-A 63-CK1- 78
-CK2- 90
-CK3-100
-CK4- 93
-CK5- 83
-CK6- 79
2
3
4
4
5
6
7
24
31
39
A
1 19 73
44
89
57
92
-
72.5
39.5
84.5
45
80
53
73
1
2
3
4
5
6
19
24
31
39
50
64
73
88
105
-
103
103
77.5
89.5
100
93
83
79
HSK-A100-CK1-103
-CK2-115
-CK3-125
-CK4-118
-178
-CK5-108
-183
-228
-CK6- 94
-169
-229
-CK7-123
-273
1
2
3
19
24
31
39
50
64
90
73
107
182
122
197
242
122
197
257
181
331
122
L
105
75
120
85
120
100
120
110
125
140
140
140
150
HSK-A 50-CK1- 73
-CK2- 85
-CK3- 80
-CK4- 73
-CK5- 83
1
2
3
4
5
19
24
31
39
50
65
80
82
76
-
72.5
84.5
80
73
83
105
117
120
140
135
150
165
225
165
240
285
165
240
300
210
360
165 122
102.5
114.5
125
118
178
108
183
228
94
169
229
123
273
0.38
0.26
0.41
0.31
0.48
0.41
0.57
0.5
0.6
0.7
0.8
1.0
0.9
1.0
1.1
1.2
1.3
1.5
2.5
2.6
2.8
3.0
3.5
3.3
4.4
5.0
3.4
5.3
6.7
5.8
13.2
Weight
(kg)
1
2
3
4
5
19
24
31
39
50
110
125
140
77.5
89.5
100
93
83
73
94
108
114
Model
HSK-F63-CK1- 78
CK2- 90
CK3-100
CK4- 93
CK5- 83
CK No. L1 D A L
Weight
(kg)
0.8
0.8
1.0
1.2
1.3
A
L1
L

D
L
CK No.
L1
A
Manual Clamping Hole

D
Coolant Pipe (Optional)
Form A
[DIN V69893-6] Form F
Model Description
HSK-F63 CK1 -
CK No.
HSK Form F & Size
78 -
Model Description
CK No.
HSK SHANK Form A Form F
Coolant-Through
Hole
Coolant-Through
Hole
1. Designed to be capable of supplying coolant through the body.
2. Coolant Pipe is optional.
3. L and A dimensions shown in the table are reference figures
when EWN Head is mounted.
4. Cutting edge and drive key grooves are located in the
same orientation.
For Boring Heads: P9-P48
1. L and A dimensions shown in the table are reference figures when EWN Head is mounted.
56 55
HSK SHANK
Mono block type
1 swing type
G

D
SW
COOLANT PIPE (Option)
for Form A
Model D G SW
HSK 40-CP
50-CP
63-CP
100-CP
8
10
12
16
M12 P1
M16 P1
M18 P1
M24 P1.5
4
5
6
8
Model D G Wrench(Optional)
HSK 40-CPM
50-CPM
63-CPM
100-CPM
8
10
12
16
M12 P1
M16 P1
M18 P1
M24 P1.5
CPW 40
CPW 50
CPW 63
CPW100
G

D
Caution
Wide variety of ultra precision tooling system
S
H
A
N
K

&

H
O
L
D
E
R
For machines capable of supplying coolant through spindle, the
Coolant Pipe should be fitted to all HSK holders to protect against
accidental selection of coolant.
ST32 CK1 73 - -
Cylindrical Shank Size
CK No.
Effective Boring Depth A
Model
CK
No.
Fig. L D1
Weight
(kg)
L1
77
72.5
69
58
48
59
77
72.5
69
63
48
59
A
73
100
125
73
100
125
157
152.5
149
138
128
139
157
152.5
149
143
128
139
32
42
19
24
31
39
50
64
19
24
31
39
50
64
ST32-CK1- 73
-CK2-100
-CK3-100
-CK4-100
-CK5-100
-CK6-125
ST42-CK1- 73
-CK2-100
-CK3-100
-CK4-100
-CK5-100
-CK6-125
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
1
2
3
0.7
0.7
0.8
0.9
0.9
1.5
1.0
1.0
1.1
1.2
1.3
1.8
D2

D
1

3
1
L1
L
CK No.

D
2

D
1
CK No.

D
2
L
L1

D
2
CK No.
L1
L

D
1
Model Description
Effective boring
depth A
Effective boring depth A
Effective boring depth A
Fig.1
Fig.3
Fig.2
58 57
Model Description
C5 CKB1 -
CK No.
CAPTO No.
L1 Lengh
73 -
For Boring Heads: P9-P48
BIG COROMANT CAPTO SHANK
L
CK No.
L1
Effective boring depth A

D
C5-CKB1- 73
-CKB2- 85
-CKB3- 55
- 80
-CKB4- 48
- 73
-CKB5- 50
- 83
-CKB6- 50
C6-CKB1- 78
-CKB2- 90
-CKB3- 65
-100
-CKB4- 58
- 93
-CKB5- 48
- 83
-CKB6- 59
- 94
C8-CKB1-103
-CKB2-115
-CKB3-125
-CKB4-118
-178
-CKB5-108
-183
-CKB6- 74
-169
-CKB7- 73
-123
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
19
24
31
39
50
64
19
24
31
39
50
64
19
24
31
39
50
64
90
72.5
84.5
55
80
48
73
50
83
50
77.5
89.5
65
100
58
93
48
83
59
94
102.5
114.5
125
118
178
108
183
74
169
73
123
105
120
95
120
95
120
107
140
121
110
125
105
140
105
140
105
140
130
165
135
150
165
165
225
165
240
145
240
160
210
80
96
70
95
70
95
87
120
101
83
98
78
113
78
113
79
114
108
143
72.5
105.5
130
130
190
130
205
110
206
130
180
0.5
0.6
0.6
0.7
0.6
0.7
0.6
1.3
1.0
1.2
1.3
1.3
1.5
1.3
1.7
1.3
1.7
1.6
2.3
2.6
2.7
2.9
3.1
3.7
3.5
4.6
3.2
5.8
5.0
8.4
CK No. D L L1 A Model
Weight
(kg)
Coolant-Through
Hole
1. L and A dimensions on the table are reference figures when EWN Head is mounted.
indicates figures with EWN150 Head for large diameter. Please note that A-dimension is
the distance from the face of the flange to the cutting edge. ( )
2. Designed to be capable of supplying coolant though the shank.
1. L and A dimensions on the table are reference figures when EWN Head is mounted.
2. Designed to be capable of supplying coolant though the shank.
For Boring Heads: P9-P48
C5/C6/C8
Modular tooling system for turning and
rotating toolholder applications
Polygon-tapered dual contact system
CYLINDRICAL SHANK
Coolant-Through
Hole
Intended to be clamped with
Milling Chuck.
BIG COROMANT CAPTO is a licensed product from
Sandvik Coromant Sweden.
Products described herein are fully compatible.
S
H
A
N
K

&

H
O
L
D
E
R
CK modular system with Capto shank enhances
the capability of multi-tasking machines.
Model
-CK1- 73
-CK2-100
-CK3-100
-CK5-100
-CK1- 73
-CK2-100
-CK3-100
-CK4-100
-CK5-100
-CK6-125
-CK1- 73
-CK2-100
-CK3-125
-CK4-125
-CK5-125
-CK6-125
-CK6-125
MT3
MT4
MT5
MT6
CK
No.
D L L1 A
Weight
(kg)
Model
NT40U-CK1- 73
-CK2-100
-CK3-130
-CK4-160
-CK5-160
-CK6-100
-CK3-130
-CK4-160
-CK5-160
-CK6-160
-CK7-210
NT50U-CK1- 73
-CK2-100
CK
No.
D L L1 A
Weight
(kg)
1
2
3
4
5
6
1
2
3
4
5
6
7
19
24
31
39
50
64
19
24
31
39
50
64
90
119
116
146
176
116
123
120
150
180
1.0
1.2
1.5
2.0
2.3
1.4
3.0
3.1
3.5
4.0
4.4
5.0
5.2
73
100
130
160
100
73
100
130
160
86.5
80.5
106
129
119
45
90.5
84.5
110
133
123
109
93
1
2
3
5
1
2
3
4
5
6
1
2
3
4
5
6
6
79.5
103
104
105
84
109.5
105.5
106.5
131.5
111
109.5
135.5
132.5
131.5
131.5
19
24
31
50
19
24
31
39
50
64
19
24
31
39
50
64
64
47
67.5
64
48
51.5
74
65.5
59.5
49.5
60.5
78.5
74
95.5
85.5
74.5
60.5
60.5
0.4
0.5
0.6
0.8
0.7
0.8
0.9
1.0
1.1
1.6
1.6
1.7
2.0
2.1
3.3
2.5
5.0
73
100
73
100
125
73
100
125
125
Model
BBT40-OCK5N-138
-OCK6N-149
BBT50-OCK6N-139
-OCK7N-165
CK
No.
5
6
6
7
D
50
64
64
90
L
138
149
139
165
L1
23
28
27
34.5
C
81.6
99.6
99.6
129.6
MAX.
8,000
6,000
6,000
4,000
Merit Set
Weight
(kg)
MES-50
MES-65
MES-65
MES-90
4.2
5.4
7.2
12.3
BBT40 OCK 5 N 138 - -
BIG-PLUS BT Taper No.
Oil Feed Holder CK Shank Type
CK No.
Hi-Jet Design
Gage Length

D
L1
L

C
CK No.
S
min
-1
PAT.
Fig. Diameter D L A Model
MT4M-CK1- 73-M14
-CK2-100-M14
-CK3-100-M14
-CK4-100-M14
-CK5-100-M14
-CK6-125-M14
1
2
CK
No.
1
2
3
4
5
6
73
100
100
125
100
125.5
129.5
154.5
20- 36
25- 47
32- 60
41- 74
53- 95
68-150
Hi-JET HOLDER CK Shank Type
Improves chip evacuation by ensuring
coolant is directed to the cutting edge.
Coolant-Through
Locating Pin
Model Description
Model Description
Model Description
Model Description
1. Max. coolant pressure is 2MPa. 2. Standard S-dimension is 65mm for BBT40 and 80mm for BBT50.
3. Designed exclusively for BIG-KAISER CK Boring System.
4. Stop Block must be attached on the machine.
5. Cutting edge and drive key grooves are located in the same orientation.
For Boring Heads: P9-P48
For Boring Heads: P9-P48
For Boring Heads: P9-P48
For Boring Heads: P9-P48
Hi-Jet Holder is designed for use with water-soluble coolant.
Using with neat oil coolant carries a risk of fire.
MORSE TAPER SHANK
Ideal for boring machines.
1. L and A dimensions in the table are reference figures
when EWN Head is mounted.
2. Boring Head must be ordered separately.
1. L and A dimensions in the table are reference figures
when EWN Head is mounted.
Effective Boring Depth A
NATIONAL TAPER SHANK
For precise boring applications
on jig borers.
Effective boring depth A
MT3 CK1 -
CK No.
Taper Size
73 -
Effective Boring Depth A
MT4M CK1 -
CK No.
Taper Size
73 - -
Effective Boring Depth A
M14
Draw thread size
NT40 U CK1 -
CK No.
Taper Size
Draw Bar Thread
73 -
Designed exclusively for SIP and
Mitsui Seiki jig borers.

D
L
L1
CK No.

D
L
L1
CK No.
1. Specify the dimension of cotter slot when necessary.
2. Draw bar type is available as a special. Specify the thread size.
3. L and A dimensions in the table are reference figures when EWN Head is mounted.
4. Boring head must be ordered separately.
CK SHANK FOR JIG BORER
60 59
PAT. S P I N D L E S Y S T E M
DUAL CONTACT
R
BIG-PLUS tools can be used in machining centers with conventional spindles.
EWN Head CK No.
M14

4
3
32
MT4
G.L.
D
ia
m
e
t
e
r

D
L
Fig. 2
Effective Boring Depth A
EWN Head
CK No.
32
MT4
G.L.

4
3
D
ia
m
e
t
e
r

D
M14
L
Fig. 1
Effective Boring Depth A
S
H
A
N
K

&

H
O
L
D
E
R
[ RW Head ]
[ TW Head ]
[ EWN Head ]
[ EWB Head ]
[ EWB Head ]
[ EWN Head ]
[ EWN Head ]
RW
TW
EWN
Radial
Adjust Screw
Axial Adjust
Screw
Differential
Screw
1 3
2
Clamp Bolt
Washer
Radial
Adjust Screw
1
3
2
Tool Carrier
Clamp Screw
Tool Carrier
Clamp Screw
Insert Holder
Clamp Screw
1
2
Tooholder
Clamp Screw
1
2
EWB
RW
EWN
Tool Carrier
Clamp Screw
Insert Holder
Clamp Screw
1
2
Tool Carrier
Clamp Screw
Toolholder
Clamp Screw
Balance Ring
Clamp Screw
1
3
2
Slide Clamp
Screw
Base Clamp
Screw
EWN150
1
2
Cartridge Clamp
Screw
3
Axial Adjust
Screw
4
Radial Adjust
Screw
5
Slide Clamp
Screw
1
Tool Carrier
Clamp Screw
3
Insert Holder
Clamp Screw
4
Base Clamp
Screw
2
TWN20-31CKB1
TWN25-40CKB2
TWN32-51CKB3
TWN41-66CKB4
TWN53-86CKB5
TW 6890A/E/EL
TW88110A/E/EL
TW98126A/E/EL
TW125153A/E/EL
Head or Cartridge Model
H0305/R
H0306/R
H0408/R
H0510/R
H0614/R
H0616/R
H0618/R
H0820/R
H0825/R
TW20SS
TW25SS
TW32SS
TW41SS
TW53SS
TW68SS
TW98SS
TW20BS
TW25BS
TW32BS
TW41BS
TW53BS
TW68BS
TW98BS
RW 25- 33CK2
RW 32- 42CK3
RW 41- 54CK4
RW 53- 70CK5
RW 68-100CK6
RW100-150CK6
DS25
DS32
DS41
DS53
DS68
Head Model 1pce. 1
1pce. 1
1pce. 1
1pce. 1 1pce. 2 1pce. 3 1pce. 4
1pce. 2 1pce. 3 1pce. 5
1pce. 3
5-pack 1
5-pack 2
Clamp Bolt(2-pack)
Washer(2-pack)
2
1pce. 1
1pce. 1
1pce. 2
3
5-pack 2
5-pack 2
5-pack 4
5-pack
4-pack
3
H0306/R
H0308/R
H0410/R
H0515/R
H0515/R
H0520/R
H0206
H0308
H0410
H0512
EWN 20- 36CKB1
EWN 25- 47CKB2
EWN 32- 60CKB3
EWN 41- 74CKB4
EWN 53- 95CKB5
EWN 68-150CKB6
EWN100-203CKB6
EWN100-203CKB7
EW15
EW18
Head Model
EWN2-22CK4
EWN2-32CK5
EWN2-50CK6
Head Model
K0405
K0406
K0509
K0610
K0814
K1016
H0303(2-pack)
H0304(2-pack)
H0606(5-pack)
H0809
H1011
H0605
H0806
H1008
B0304-1
B0306-1
B0408-2
B0510-3
B0510-4
B0816-5
M2552T6
(2-pack)
1pce. 1 1pce. 2
EWB 32- 42CK3
EWB 41- 54CK4
EWB 53- 70CK5
EWB 68- 88CK6
EWB 85-105CK6
EWB100-153CK6AL
EWB150-203CK6AL
Head Model
S0705
S0706
S0808
S1012
B0408-2
B0510-3
B0510-4
B0612-5
EWB2-32CK5
EWB2-50CK6
Head Model
H0809
H1011
H0806
H1008
BR232
BR250
CB150-200
CB200-550
Clamp Base Model
C1250 K1013 C1220 H1012
H0650
H0680
EWN150
Head Model
C1250 K1013 K1016 B0816-5
SCREW DESCRIPTIONS FOR BORING HEADS
Please indicate boring head model number,
as well as part model number, when ordering.

R
o
u
g
h

B
o
r
i
n
g
( )
( )
( )
Common to
Types A & E
Common to
Types A & E
Cylindrical
Toolholder Type
( )
Cylindrical
Toolholder Type
F
i
n
i
s
h

B
o
r
i
n
g
F
i
n
i
s
h

B
o
r
i
n
g
F
i
n
i
s
h

B
o
r
i
n
g
F
i
n
i
s
h

B
o
r
i
n
g

(
f
o
r

l
a
r
g
e

d
i
a
m
e
t
e
r
)
R
o
u
g
h

B
o
r
i
n
g

(
f
o
r

l
a
r
g
e

d
i
a
m
e
t
e
r
)
62 61
For tightening torques: P69
For tightening torques: P70
For tightening torques: P70
For tightening torques: P70
For tightening torques: P70
For tightening torques: P69
For tightening torques: P69
For tightening torques: P70
TP07
4
.7
6
2.38
Wrench Model Torques Size
DA-T5
DA-T6
DA-T7
Wrench Model
DA-T8
DA-T10
DA-T15
DA-T20
Torx-T5
Torx-T6
Torx-T7
Torques Size
Torx-T 8
Torx-T10
Torx-T15
Torx-T20
Insert is securely clamped by the BIG
original torques wrench featuring
tough material and well-fitting grip.
Key element of the CK Connection.
Periodical replacement is recommended
to maintain accurate clamping.
CK1
CK2
CK3
CK4
CK5
CK6
CK7
M4
M5
M6
M8
M10
M12
M20
CK-T2
CK-T2.5
CK-T3
CK-T4
CK-T5
CK-T6
Set model CK No. Thread Wrench Model
CK1S
CK2S
CK3S
CK4S
CK5S
CK6S
CK7S
100g contained
Model HSG
Suitable grease GRG-01 Model
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.1
T1200A
T2000Z
T1200A
T2000Z
T130A
T130ZX
BN250
BNC200
AC520U
H1
H1ZX
BN500
BN700
H1
DA2200
A1
TPMT080202EFM
TPMT080204EFM
TPMT080202EFM
TPMT080204EFM
TPGP080202EL
TPGP080204EL
TPGP080202EL
TPGP080204EL
TPGP080202EL
TPGP080204EL
TPGP080202EL
TPGP080204EL
TPGD080202FN
TPGD080204FN
TPGD080202FN
TPGD080204FN
TPGP080202L
TPGP080204L
TPGD080202FN
TPGD080204FN
TPGD080202FN
TPGD080204FN
TPGD080202FN
TPGD080204FN
TPGD080202FN
TPGD080204FN
TPGP080202FLA
TPGP080204FLA
TPGD080202FN
TPGD080204FN
TPGP080201FLA
Non-alloy steel
(with Breaker)
General steel

Hardened steel
Inconel/Titanium
Cast iron
Cast iron/
Graphite cast iron
Graphite cast iron
Aluminum
Anti-vibration
No.
Cermet
Coated cermet
Cermet
Coated cermet
Cermet
Coated cermet
CBN
Coated CBN
Coated carbide
Carbide (K10)
Coated carbide
CBN for high speed
CBN
Carbide (K10)
PCD
Micro-fine grained
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
SCREWS & WRENCH SETS
Insert Clamp Screw Set (Comprises 10pcs. of screws and 1pce. of wrench)
Driver-Type Wrench
Latter part of the model number
indicates torques size.
CK Set Screw
(Comprises 2pcs. of screws and 1pce. of wrench.)
Wrench only is also available. Please indicate the model when ordering.
("T" in the wrench models represents T-shape of the wrench, not torques.)
Grease Gun
Commonly available for all the finish boring heads.
(Grease is not included.)
Grease is effective in eliminating intruded coolant and particles.
Periodical injection is recommended.
INSERT
Indexable Inserts are specifically designed for boring operation. Please choose the best one for your application.
TP08
Boring Head
Boring Head
For EWB2-12 / ST7W-EB8 - EB10
For EWB / EBH3-1 For EWN / ENH1 - 3, ENH3-1J - ENH5-1J
For EWN/KW / EB09N - EB46N
Material No. Grade
Nose
Radius
Workpiece
Material
Insert Model
4
.2
11
2.38
11
Set Model
Insert
Size
Insert Clamp Screw
Thread Size Wrench Model
Corresponding Bit / Insert Holder / Cartridge Models
S2S-A
S2S-B
694.101-2P
694.102-2P
694.103-2P
S2S-S
S2S
S2S-T6
694.120-2P
694.122-2P
S2.5S-T7
S3S
S4S-T15
S4S
S5S-T20
S5S
ST05W-EB6-60 ST06W-EB7.5-65
EN15
ST7W-EB6-EB7
ST7W-EB8
ST7W-EB9-EB10
EB09N EB10.5N EB12N
EB14N-EB40N EB20-EB68
ENH1-ENH3 EBH3
EWB32UP
EWB41UP EWB53UP
ENH4-ENH6 EBH4-EBH6
TW2026 TW2531 TW2533 TW3240
TW3242 TW4151
TW4154 TW5366
RW2533 RW3037
EB53AM/EM EB68AM/EM
RW3242 RW4154 RW4048 RW5162
EB68AL/EL
WC02
WC02
TP07
TP08
TC11
TC11
CC06
SC06
CC07
SC07
CC09
SC09
CC12
CC16
SC12
M2 3
M2S 4
M2 3.5
M2 4.1
M2 4.8
M2 4
M2 5.5
M2 5.5
M2.5 5.2
M2.5 6.5
M2.5 6.5
M3 7
M4 8
M4 8
M5 12
M5 12
FA-T6
FLR-13S
6IP
FLR-13S
FA-T6
7IP
FA-T7
FLR-20S
FA-T15
FLR-20S
FA-T20
FLR-28S
TW5370 TW6986 TW6890
TW88110 TW98126
TW125153
RW5370 RW6681 RW6888
RW86106 RW100125
RW125150 RW150
64 63
T1200A
H1
DA2200
BNX20
BN700
0.2
WCGT020102ELA
WCGT020102ELA
WCGT020102FN
WCGT020102FN
WCGT020102FN
General steel
Aluminum/Cast iron
Aluminum
Hardened steel
Graphite cast iron
Grade Material
Nose
Radius
No.
Workpiece
Material
Insert Model
Cermet
Carbide (K10)
PCD
CBN
1
2
3
4
5
T1200A
H1
BN250
H1
DA2200
0.2
TPGP070202EL
TPGD070202FN
TPGD070202FN
TPGP070202FLA
TPGD070202FN
General steel
Cast iron
Hardened steel
Aluminum
Aluminum
Grade Material
Nose
Radius
No.
Workpiece
Material
Insert Model
Cermet
Carbide(K10)
CBN
Carbide(K10)
PCD
6
7
8
9
10
3
.9
7
7
1.59
WC02 Boring Head For EW Micro Head / EW15,18
For Carbide Cylindrical Insert Holder / EB06, EB7.5
80
For EWB2-12 / ST7W-EB6 - EB7
[Notes (common for all the inserts) ]
1. Inserts are available in packets of 10pcs. except for
PCD and CBN.
2. PCD and CBN inserts are available in 1pce.
3. Please indicate insert model and grade when ordering
< Order example> WCGT020102ELA (T1200A) 10pcs.
Insert Model Grade
Wrench only is also available. Please indicate the model when ordering.
Screw models indicated with are available in packets of 2pcs. Wrench is not included.
T1200A
AC2000
AC3000
AC630M
AC410K
AC700G
H1
H1
0.4
SCMP060204EFM
SCMP060204EFM
SCMP060204EFM
SCMP060204ESM
SCMP060204EFM
SCMP060204EFM
SCGA060204FN
SCGP060204FLA
General steel
Structural steel/
Stainless steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
73
74
75
76
77
78
79
80
2.38 6.35
6
.3
5
2.38
[Notes (common for all the inserts) ]
1. Inserts are available in packets of 10pcs. except for
PCD and CBN.
2. PCD and CBN inserts are available in 1pce.
3. Please indicate insert model and grade when ordering
< Order example> SCGP070204EFM (T1200A) 10pcs.
Insert Model Grade
INSERT
Indexable Inserts are specifically designed for boring operation. Please choose the best one for your application.
TC11
SC06
7
7
Boring Head For EWN / ENH4-1S - ENH5-3S
For TW / TW2026A, TW2531A, TW2533A, TW3240A
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
0.4
0.8
0.4
0.8
0.8
0.8
0.8
0.8
0.4
0.8
T1200A
AC2000
AC3000
AC630M
AC410K
AC700G
H1
H1
SCGM090304EFM
SCGM090308EFM
SCMM090304EFM
SCMM090308EFM
SCMM090308EFM
SCMM090308ESM
SCMM090308EFM
SCMM090308EFM
SCGA090304FN
SCGM090308FLA
General steel
Structural steel/
Stainless steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
89
90
91
92
93
94
95
96
97
98
T1200A
AC2000
AC3000
AC630M
AC410K
AC700G
H1
H1
0.4
SCGP070204EFM
SCMP070204EFM
SCMP070204EFM
SCMP070204ESM
SCMP070204EFM
SCMP070204EFM
SCGA070204FN
SCGP070204FLA
General steel
Structural steel/
Stainless steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
81
82
83
84
85
86
87
88
2.38 7.94
3.18 9.52
SC07
SC09
7
7
Boring Head For EWN / ENH6-1S - ENH6-3S
For RW / RW2533A
Boring Head For TW / TW3242A, TW4151A, TW4154A, TW5366A
For RW / RW3242A, RW4154A
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
0.4
0.8
0.4
0.8
0.8
0.8
0.8
0.8
0.4
0.8
T1200A
AC2000
AC3000
AC630M
AC410K
AC700G
H1
H1
SCGM120404EFM
SCGM120408EFM
SCMM120404EFM
SCMM120408EFM
SCMM120408EFM
SCMM120408ESM
SCMM120408EFM
SCMM120408EFM
SCGA120404FN
SCGM120408FLA
General steel
Structural steel/
Stainless steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
99
100
101
102
103
104
105
106
107
108
4.76 12.7
0.4
T1200A
AC2000
AC3000
AC630M
AC410K
AC700G
H1
H1
CCMP060204EFM
CCMP060204EFM
CCMP060204EFM
CCMP060204ESM
CCMP060204EFM
CCMP060204EFM
CCGA060204FN
CCGP060204FLA
General steel
Structural steel/
Stainless steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
109
110
111
112
113
114
115
116
80
6.35
2.38
SC12
CC06 Boring Head For TW / TW2026E, TW2531E, TW2533E, TW3240E
Boring Head For TW / TW5370A, TW6986A, TW6890A, TW88110A, TW98126A, TW125153A
For RW / RW5370A, RW6888A, RW86106A, RW100125A, RW125150A, RW150A
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
7
7
66 65
0.4
0.8
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.2
0.4
TCMT110204EFM
TCMT110208EFM
TCMT110204EFM
TCMT110208EFM
TCGT110202EL
TCGT110204EL
TCGT110208EL
TCGT110202EL
TCGT110204EL
TCGT110208EL
TCGT110202FN
TCGT110204FN
TCGT110202FN
TCGT110204FN
Non-alloy steel
(with Breaker)

General steel
Hardened steel
T1200A
T2000Z
T1200A
T2000Z
BN250
BNC200
Cermet (M-grade equivalent)
Coated cermet
Cermet (G-grade equivalent)
Coated cermet
CBN
Coated CBN
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Boring Head For EWB / EBH4 - 6 For EWB-UP
For EWN / ENH4 - 6, ENH6-1J
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
AC520U
H1
H1ZX
BN500
BN700
H1
DA2200
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
TCGT110202L
TCGT110204L
TCGT110202FN
TCGT110204FN
TCGT110202FN
TCGT110204FN
TCGT110202FN
TCGT110204FN
TCGT110202FN
TCGT110204FN
TCGT110208FN
TCGT110202FLA
TCGT110204FLA
TCGT110208FLA
TCGT110202FN
TCGT110204FN
TCGT110208FN
Inconel/Titanium
Cast iron
Cast iron/
Graphite cast iron
Graphite cast iron
Aluminum
Coated carbide
Carbide (K10)
Coated carbide
CBN for high speed
CBN
Carbide (K10)
PCD
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
INSERT GRADE
INSERT
Indexable Inserts are specifically designed for boring operation. Please choose the best one for your application.
[Notes (common for all the inserts) ]
1. Inserts are available in packets of 10pcs. 2. Please indicate insert model and grade when ordering
< Order example > CCGP070204EFM (T1200A) 10pcs.
Insert Model Grade
0.8
AC2000
AC3000
AC3000
AC700G
CCMM160508EFM
CCMM160508EFM
CCMM160508ESS
CCMM160508EFM
General steel
Structural steel
Cast iron
Coated Carbide(P20)
Coated Carbide(P30)
(with handed breaker)
Coated Carbide(K20)
148
149
150
151
15.88 5.56
CC16 Boring Head For TW / TW6890EL, TW88110EL, TW98126EL, TW125153EL
For RW / RW6888EL, RW86106EL, RW100125EL, RW125150EL, RW150EL
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
80
7
0.4
0.8
0.4
0.8
0.8
0.8
0.8
0.8
0.8
0.4
0.8
T1200A
AC2000
AC3000
AC630M
AC3000
AC410K
AC700G
H1
H1
CCGM120404EFM
CCGM120408EFM
CCMM120404EFM
CCMM120408EFM
CCMM120408EFM
CCMM120408ESM
CCMM120408ESS
CCMM120408EFM
CCMM120408EFM
CCGA120404FN
CCGM120408FLA
General steel
Structural steel/
Stainless steel
Structural steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
(with handed breaker)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
137
138
139
140
141
142
143
144
145
146
147
12.7
4.76
CC12 Boring Head For TW / TW5370E, TW6986E, TW6890E, TW88110E,TW98126E, TW125153E
For RW / RW5370E, RW6681E, RW6888E, RW86106E,
RW100125E, RW125150E, RW150E
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
80
7
Cermet
P10-20 grade
2.2(GPa)
92.0(HRA)
Grade
TRS
Hardenss
T1200A
General purpose cermet grade
suitable for both finish and rough
boring. Excellent anti-wear and
anti-cratering properties under
either dry or wet condition.
T2000Z
Smooth and highly-adhesive PVD
layer is coated on cermet.
Doubles tool life of non-coated
cermet and gives excellent
surface finish.
Cermet
P10-20 grade
TiCN/TiA N
2.3(GPa)
92.0(HRA)
Grade
Coating
TRS
Hardenss
Carbide
K10 grade
2.1(GPa)
92.9(HRA)
Grade
TRS
Hardenss
H1
The most popular carbide grade
with higher wear resistance than
conventional K10. Available for
general purpose for both rough
and finish boring applications.
Carbide
P20 grade
TiN/A 2O3/TiCN
2.2(GPa)
90.1(HRA)
Grade
Coating
TRS
Hardenss
AC2000
Newly developed ziriconium
enriched substrate combined with
the latest CVD coating minimizes
plastic deformation at high
temperature and guarantees
reliability.
Carbide
M30 grade
TiA N/A CrN
2.7(GPa)
89.5(HRA)
Grade
Coating
TRS
Hardenss
AC630M
Smooth and thin CVD coating
layer and sharp edges excel in
difficult to machine materials such
as stainless steel.
Carbide
K20 grade
TiN/A 2O3/TiCN
2.2(GPa)
91.0(HRA)
Grade
Coating
TRS
Hardenss
AC700G
An extremely versatile grade that
can be used for interrupted cutting
of gray cast iron.
CBN grade with highly-balanced wear resistance and anti-
chipping property. Suitable for a wide range of hardened steel
boring from continuous to moderately interrupted cutting.
BN250
The new and strong CBN grade with TiAlN-base special coating
of excellent wear resistance. Extended tool life in hardened steel
applications, low to high speeds, interrupted or continuous
cutting.
BNC200
T130A
Tough cermet with ultrafine and
uniform texture for excellent anti-
chipping property. Extended tool
life is obtained at interrupted finish
boring operations compared to
T1200A.
Cermet
P20-30 grade
2.2(GPa)
91.8(HRA)
Grade
TRS
Hardenss
A1
Toughness-oriented fine grain
alloy material with excellent anti-
adhesive property at low speed.
Sharp cutting edge is suitable for
small diameter boring eliminating
chatter.
Micro-fine
grained
3.2(GPa)
91.4(HRA)
Grade
TRS
Hardenss
Carbide
P30 grade
TiN/A 2O3/TiCN
2.6(GPa)
89.4(HRA)
Grade
Coating
TRS
Hardenss
AC3000
High chipping resistance of
AC2000 is further enhanced.
Suitable for heavy roughing and
interrupted cuts with highly-
adhesive coating layer.
CBN grade for cast iron utilizing Co binder. BN700 maintains
good wear and fracture resistance in high speed applications of
cast iron. BN500 is recommended if further wear resistance is
required.
BN500/BN700
High density sintered material made of ultra-micro diamond
particles. Superior hardness comparable to K10 carbide and
wear resistance with sharp edge improve both tool life and
surface finish, even in interrupted cutting of aluminum alloy.
DA2200
68 67
0.4
T1200A
AC2000
AC3000
AC630M
AC3000
AC410K
AC700G
H1
H1
CCGP070204EFM
CCMP070204EFM
CCMP070204EFM
CCMP070204ESM
CCMM070204ESS
CCMP070204EFM
CCMP070204EFM
CCGA070204FN
CCGP070204FLA
General steel
Structural steel/
Stainless steel
Structural steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
(with handed breaker)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
117
118
119
120
121
122
123
124
125
7.94
2.38
CC07
Boring Head For RW / RW2533E, RW3037E
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
80
7
0.4
0.8
0.4
0.8
0.8
0.8
0.8
0.8
0.8
0.4
0.8
T1200A
AC2000
AC3000
AC630M
AC3000
AC410K
AC700G
H1
H1
CCGM090304EFM
CCGM090308EFM
CCMM090304EFM
CCMM090308EFM
CCMM090308EFM
CCMM090308ESM
CCMM090308ESS
CCMM090308EFM
CCMM090308EFM
CCGA090304FN
CCGM090308FLA
General steel
Structural steel/
Stainless steel
Structural steel
Cast iron
Aluminum
Cermet(P10)
Coated Carbide(P20)
Coated Carbide(P30)
Coated Carbide(M30)
(with handed breaker)
Coated Carbide(K10)
Coated Carbide(K20)
Carbide(K10)
(with high rake angle)
126
127
128
129
130
131
132
133
134
135
136
9.52 3.18
CC09
Boring Head For TW / TW3242E, TW4151E, TW4154E, TW5366E
For RW / RW3242E, RW4048E, RW4154E, RW5162E
No. Grade Material
Nose
Radius
Workpiece
Material
Insert Model
80
7
Carbide
K10 grade
TiA N/A CrN
2.4(GPa)
92.0(HRA)
Grade
Coating
TRS
Hardenss
AC410K
A versatile grade for cast iron
that covers continuous to light
interrupted cutting.
Crater resistant grade, suitable for high efficiency cutting with
small bore size. Carbon grains are fused together strongly with a
special ceramic binder.
BNX20
T130ZX
Ceramic is coated on cermet
uniformly by the new PVD method.
Tool life is doubled while
maintaining the original toughness.
Cermet
P20-30 grade
TiCN/TiA N
2.2(GPa)
91.8(HRA)
Grade
Coating
TRS
Hardenss
AC520U
For exotic materials such as
titanium and other heat-resistant
alloy. High wear resistivity and
notch wear resistance assure
extended tool life.
Carbide
S20 grade
TiA N+A CrN
2.5(GPa)
91.7(HRA)
Grade
Coating
TRS
Hardenss
H1ZX
Ultra multilayer TiN/AlN is coated
on H1 substrate for enhanced
wear-resistance and anti-adhesive
property. Ideal for Graphite cast
iron and high speed boring of cast
iron.
Carbide
K10 grade
TiCN/TiA N
2.1(GPa)
92.0(HRA)
Grade
Coating
TRS
Hardenss
Radial
Adjust Screw
Differential
Screw
1
Insert Clamp
Screw
3
2
Clamp Bolt
Insert Clamp
Screw
Radial
Adjust Screw
1 3
2
Tool Carrier
Clamp Screw
Tool Carrier
Clamp Screw
Insert Holder
Clamp Screw
1
Insert Clamp
Screw
3
2
Tooholder
Clamp Screw
1
2
Tool Carrier
Clamp Screw
Insert Holder
Clamp Screw
1
Insert Clamp
Screw
3
2
MAXIMUM TIGHTENING TORQUES
Cylindrical Toolholder Type
for large diameter
70
Slide Clamp
Screw
Base Clamp
Screw
1
2
Cartridge Clamp
Screw
3
Cartridge Clamp
Screw
3
Radial Adjust
Screw
5
Axial Adjust
Screw
4
Slide Clamp
Screw
1
Tool Carrier
Clamp Screw
3
Insert Holder
Clamp Screw
4
Insert Clamp
Screw
5
Base Clamp
Screw
2
CK Set Screw 1
CK1
CK2
CK3
CK4
CK No.
2
3
5
10
1
CK5
CK6
CK7
CK No.
20
30
150
1
RW 25
RW 32
RW 41
RW 53
RW 68
RW100
Head Type 1 2 3
2
3.5
10
16
20
20
0.2
0.3
0.8
1.5
2
2
1
2.5
2.5
5
5
5
TWN 20
TWN 25
TWN 32
TWN 41
TWN 53
TWN 68
TWN 98
TWN148
Head Type
4
7
12
20
35
35
40
40
0.3
0.3
0.8
1.5
2.5
2.5
2.5
2.5
0.6
0.6
2.5
2.5
5
5
5
5
1 2 3
1 2 3
EWN 20
EWN 25
EWN 32
EWN 41
EWN 53
EWN 68
EWN100
EW15 / 18
Head Type
0.5
0.5
1.5
2.5
6
10
10
0.3
1
1
2.5
3
6
12
12
0.6
0.4
0.4
0.4
0.6
0.6
0.6
0.6
0.3
1 2 3
EWB 32
EWB 41
EWB 53
EWB 68
EWB 85
EWB100AL
EWB150AL
Head Type
2.5
3
6
10
10
10
10
2.5
3
6
12
12
12
12
0.4
0.6
0.6
0.6
0.6
0.6
0.6
Tightening torques (N m)
Tightening torques (N m)
Tightening torques (N m)
Tightening torques (N m)
1 2
EWN 2-22
EWN(B)2-32
EWN(B)2-50
Head Type
2.5
5
10
2.5
5
10
1 2 3 5 6 4
CB150-200
CB200-550
Clamp Base Model
100 20 80 18 6 5
1 2 3 4 5
EWN150
Head Model
100 10 20 12 0.6
CK Set Screw
RW Head Common to Types A & E
TW Head
EWN Head
EWN / EWB Head
RW Head
for large diameter EWN Head
EWB Head
Common to Types A & E
69
Tightening torques (N m)
Tightening torques (N m)
Tightening torques (N m)
Tightening torques (N m)
[BBT40]
Effective Boring Depth A
1. This table is a general guideline for cutting data.
Adjust them properly according to machine and workpiece conditions.
2. For blind holes, adjust the conditions by observing the chip evacuation.
3. Cermet T1200A is recommended for good surface finish for light roughing of steel.
4. AC3000 is recommended for interrupted cutting of steel.
5. AC2000 is recommended for interrupted cutting of graphite cast iron.
6. For step cutting, it is recommended to increase depth of cut
by 1.6 times and reduce feed rate by 60%.
Workpiece Material
Depth of Cut (mm/) Insert Feed Rate (mm/rev.)
Nose Radius Material
Cutting Speed
(m/min.) Recommended Recommended MAX. MAX.
Boring Head Model
RW25-33CK2
TWN25-40CKB2
RW32-42CK3
TWN32-51CKB3
RW41-54CK4
TWN41-66CKB4
RW53-70CK5
TWN53-86CKB5
RW 68-100CK6
RW100-150CK6
TWN68-110CKB6
TWN98-153CKB6
RW32-42CK3
TWN32-51CKB3
RW41-54CK4
TWN41-66CKB4
RW53-70CK5
TWN53-86CKB5
RW 68-100CK6
TWN68-110CKB6
RW100-150CK6
TWN98-153CKB6
0.4
0.8
0.8
0.8
0.8
A
88
103
103
103
103
1.8
1.4
1.5
2.0
1.8
2.0
2.5
2.0
2.2
3.0
2.5
3.0
3.5
3.0
3.0
4.0
3.5
4.0
4.0
4.0
3.5
5.5
5.0
6.0
6.0
6.0
5.0
8.0
7.0
8.0
8.0
7.0
7.0
9.0
8.0
9.0
2.0
2.0
2.0
2.5
2.0
2.5
3.0
3.0
3.0
4.0
3.0
4.0
4.0
4.0
4.0
5.0
4.0
5.0
5.0
5.0
5.0
8.0
6.0
8.0
7.0
7.0
7.0
10.0
8.0
10.0
10.0
10.0
9.0
12.0
10.0
12.0
130
110
60
100
80
150
130
110
60
100
80
150
180
160
80
100
80
150
180
160
80
100
80
150
180
160
80
100
80
150
180
160
80
100
80
150
0.20
0.16
0.18
0.20
0.16
0.25
0.25
0.20
0.22
0.25
0.20
0.30
0.30
0.25
0.30
0.30
0.25
0.30
0.35
0.30
0.30
0.30
0.30
0.40
0.40
0.35
0.35
0.40
0.35
0.45
0.40
0.35
0.35
0.40
0.35
0.45
0.25
0.25
0.25
0.25
0.25
0.30
0.30
0.30
0.30
0.30
0.30
0.35
0.40
0.35
0.35
0.40
0.30
0.40
0.45
0.40
0.40
0.40
0.40
0.45
0.50
0.45
0.45
0.50
0.45
0.55
0.50
0.45
0.45
0.50
0.45
0.55
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
TWN20-31CKB1 0.4 73
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
TWN20-31CKB1 0.4 73
0.8
0.8
0.8
0.8
122
122
122
122
1.8
1.4
1.5
2.0
1.8
2.0
2.5
2.0
2.2
3.5
2.5
3.0
3.5
3.0
3.0
4.0
3.5
4.0
4.5
4.0
4.0
5.0
4.0
5.0
7.0
7.0
6.0
9.0
8.0
9.0
9.0
8.0
6.0
10.0
9.0
10.0
10.0
9.0
7.0
10.0
10.0
10.0
10.0
9.0
7.0
10.0
10.0
10.0
7.0
6.0
5.0
7.0
7.0
7.0
2.0
2.0
2.0
2.5
2.0
2.5
3.5
3.5
3.0
5.0
4.0
5.0
4.5
4.5
4.0
6.0
5.0
5.0
5.0
5.0
5.0
7.0
6.0
7.0
8.0
8.0
7.0
12.0
10.0
12.0
12.0
12.0
9.0
14.0
12.0
12.0
12.0
12.0
9.0
14.0
12.0
12.0
12.0
12.0
9.0
14.0
12.0
12.0
8.0
8.0
6.0
10.0
8.0
8.0
130
110
60
100
80
150
150
130
80
120
100
150
200
180
100
120
100
150
200
180
100
130
100
180
220
180
120
130
100
200
220
180
120
130
100
200
220
180
120
130
100
200
220
180
120
130
100
200
220
180
120
130
100
200
0.20
0.16
0.18
0.20
0.16
0.25
0.25
0.20
0.22
0.25
0.20
0.30
0.30
0.25
0.30
0.30
0.25
0.30
0.35
0.30
0.35
0.40
0.35
0.40
0.40
0.40
0.40
0.45
0.40
0.45
0.40
0.40
0.40
0.45
0.40
0.45
0.40
0.40
0.40
0.45
0.40
0.45
0.40
0.40
0.40
0.40
0.40
0.45
0.40
0.40
0.40
0.40
0.40
0.45
0.25
0.25
0.25
0.25
0.25
0.30
0.30
0.30
0.30
0.30
0.30
0.35
0.40
0.35
0.35
0.40
0.30
0.40
0.45
0.45
0.45
0.50
0.45
0.50
0.60
0.55
0.60
0.50
0.50
0.60
0.60
0.55
0.60
0.50
0.50
0.60
0.60
0.55
0.60
0.50
0.50
0.60
0.60
0.55
0.60
0.45
0.50
0.60
0.60
0.55
0.60
0.45
0.50
0.60
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC410K
H1
AC2000
AC2000
AC630M
AC700G
AC700G
H1
AC2000
AC2000
AC630M
AC700G
AC700G
H1
0.8 122
0.8 172
RW150
(CK7)
340
340
RW25-33CK2
TWN25-40CKB2
0.4 107
Spindle speed calculation formula
N
V
D
1000
N : Spindle speed [min
-1
]
V : Cutting speed [m/min.]
D : Diameter [mm.]
DATA [ Cutting Condition Chart ]
RW / TW Boring Head
[BBT50]
Workpiece Material
Depth of Cut (mm/) Insert Feed Rate (mm/rev.)
Nose Radius Material
Cutting Speed
(m/min.) Recommended Recommended MAX. MAX.
Boring Head Model A
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Cast iron
Graphite cast iron
Aluminium
72 71
73
88
103
103
103
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.20
0.20
0.10
0.20
0.15
0.15
0.25
0.25
0.25
0.25
0.10
0.30
0.20
0.20
0.30
0.30
0.25
0.25
0.10
0.30
0.20
0.20
0.30
0.30
160
100
70
100
80
120
200
300
180
120
80
120
100
180
200
400
180
150
100
150
100
200
300
800
180
150
100
150
100
200
300
800
180
150
100
150
100
200
300
800
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.10
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.10
0.10
0.06
0.06
0.08
0.10
0.10
0.10
0.12
0.12
0.10
0.10
0.10
0.10
0.10
0.10
0.16
0.12
0.15
0.15
0.10
0.15
0.12
0.10
0.15
0.15
0.15
0.15
0.10
0.15
0.12
0.10
0.15
0.15
0.15
0.15
0.10
0.15
0.12
0.10
0.15
0.15
0.15
0.15
0.10
0.15
0.12
0.10
0.15
0.15
0.15
0.15
0.10
0.15
0.12
0.10
0.28
0.15
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.4
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.4
0.4
0.2
0.2
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.8
0.4
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
Carbon steel / Alloy steel
Stainless steel
Hardened steel
Cast iron
Graphite cast iron
Graphite cast iron
Aluminium
Aluminium
EWN20-36CKB1
EWN32-60CKB3
EWB32-42CK3
EWN41-74CKB4
EWB41-54CK4
EWN53-95CKB5
EWN68-150CKB6
EWN100-203CKB6
EWB53-70CK5
EWB68-88CK6
EWB85-105CK6
EWN25-47CKB2
EWN20-36CKB1
EWN32-60CKB3
EWB32-42CK3
EWN41-74CKB4
EWB41-54CK4
EWN53-95CKB5
EWB53-70CK5
EWN68-150CKB6
EWN100-203CKB6
EWB68-88CK6
EWB85-105CK6
73
EWN25-47CKB2 107
122
122
122
122
172
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.15
0.15
0.10
0.20
0.15
0.15
0.20
0.20
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.4
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.4
0.4
0.2
0.2
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.8
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.8
0.8
0.4
0.4
0.4
0.4
0.4
0.4
0.8
0.8
160
100
70
100
80
120
200
300
180
120
80
120
100
180
200
400
180
150
100
150
100
200
300
800
180
150
100
150
100
200
300
800
180
150
100
150
100
200
300
800
180
150
100
150
100
200
300
800
180
150
100
150
100
200
300
800
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.10
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.10
0.10
0.06
0.06
0.08
0.10
0.10
0.10
0.12
0.12
0.10
0.10
0.10
0.10
0.10
0.10
0.16
0.12
0.10
0.10
0.10
0.10
0.10
0.10
0.16
0.16
0.10
0.10
0.10
0.10
0.10
0.10
0.16
0.16
0.15
0.15
0.10
0.15
0.12
0.10
0.15
0.15
0.15
0.15
0.10
0.15
0.12
0.10
0.20
0.15
0.15
0.15
0.10
0.15
0.12
0.10
0.20
0.16
0.15
0.15
0.16
0.20
0.16
0.20
0.20
0.20
0.20
0.20
0.16
0.20
0.20
0.20
0.35
0.20
0.20
0.20
0.16
0.20
0.20
0.20
0.35
0.30
0.20
0.20
0.16
0.20
0.20
0.20
0.35
0.30
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
T1200A
AC520U
BN250
H1
H1ZX
BN700
H1
DA2200
EWN150
(CK7)
1. This table is a general guideline for cutting data.
Adjust them properly according to machine and workpiece conditions.
2. High pressure coolant might cause deflection of the holder.
Lower the pressure when close tolerance is required.
3. Coated cermet T2000Z is recommended for steel to reduce wear.
4. Dry cutting is recommended when using BN250 and BN700.
DATA [ Cutting Condition Chart ]
EWN/EWB Boring Head
Effective Boring Depth A
[BBT40]
Workpiece Material
Depth of Cut
(mm/)
Insert Feed Rate (mm/rev.)
Nose Radius Material
Cutting Speed
(m/min.) Recommended MAX.
Boring Head Model A
[BBT50]
Workpiece Material
Depth of Cut
(mm/)
Insert Feed Rate (mm/rev.)
Nose Radius Material
Cutting Speed
(m/min.) Recommended MAX.
Boring Head Model A
74 73
Above table indicates max. safe spindle speed for the boring head only.
Note that the speed is influenced by the type of inserts, machine rigidity, etc.
Suitable feed rate varies depending on the precision
required. Refer to the following formula to determine
the best parameters.
Ry
(Feed per rev.)
2
8 Nose radius
Recommended cutting conditions
1. This table is a general guideline for cutting data.
Adjust them properly according to machine and workpiece conditions.
2. In case of chatter, lower cutting speed and/or use inserts with smaller nose radius.
3. High pressure coolant might cause deflection of the Cylindrical Toolholder.
Lower the pressure when close tolerance is required.
4. Coated cermet T2000Z is recommended for steel to reduce wear.
5. Dry cutting is recommended when using BN250, BNC200 and BN700.
Workpiece
Material
Projection
Length
Workpiece
Material
Projection
Length
Workpiece
Material
Projection
Length
Workpiece
Material
Projection
Length
Workpiece
Material
Projection
Length
Workpiece
Material
Projection
Length
Insert
Nose Radius Grade
20
40
50
60
20
40
50
60
20
40
50
60
20
40
50
60
130
100
85
40
120
90
80
35
100
100
80
40
150
125
100
60
0.2
0.2
0.2
0.1
0.2
0.2
0.2
0.1
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2 T1200A
T1200A
H1
H1
0.2
0.2
0.2
Carbon steel
Alloy steel
Stainless steel
Cast iron
Aluminium
20
30
40
50
60
20
30
40
50
60
20
30
40
20
30
40
50
60
20
30
40
50
60
100
120
90
75
50
100
120
90
75
50
70
50
20
100
100
80
65
40
150
165
150
125
60
0.20
0.20
0.20
0.15
0.10
0.20
0.20
0.20
0.15
0.10
0.10
0.10
0.10
0.20
0.20
0.15
0.15
0.10
0.20
0.25
0.20
0.20
0.15
0.2 T1200A
0.1
0.2
0.2
0.1
0.2
0.1
0.2
0.1
A1
T130A
BN250
A1
A1
A1
H1(FN)
H1(FLA)
Carbon steel
Alloy steel
Stainless steel
Hardened steel
Cast iron
Aluminium
30
45
60
70
80
30
45
60
70
80
30
45
60
30
45
60
75
90
30
45
60
75
90
120
150
120
75
50
120
130
100
55
40
80
60
30
100
100
100
60
30
150
180
160
100
60
0.20
0.20
0.20
0.15
0.10
0.20
0.20
0.20
0.15
0.10
0.10
0.10
0.10
0.20
0.20
0.15
0.15
0.10
0.25
0.25
0.20
0.20
0.15
0.2 T1200A
0.1
0.2
0.2
0.1
0.2
0.1
0.2
0.1
A1
T130A
BN250
A1
A1
A1
H1(FN)
H1(FLA)
Carbon steel
Alloy steel
Stainless steel
Hardened steel
Cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Hardened steel
Cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Hardened steel
Cast iron
Aluminium
Carbon steel
Alloy steel
Stainless steel
Hardened steel
Cast iron
Aluminium
ST05, ST06 (Diameter 6-9)
40
60
80
95
110
40
60
80
95
110
40
50
65
40
60
80
95
110
40
60
80
100
120
120
180
150
90
50
120
130
120
80
40
80
60
30
100
100
100
80
40
150
200
200
150
60
0.20
0.20
0.20
0.15
0.10
0.20
0.20
0.20
0.15
0.10
0.10
0.10
0.10
0.20
0.20
0.15
0.15
0.10
0.25
0.25
0.20
0.20
0.15
0.2 T1200A
0.1
0.2
0.2
0.1
0.2
0.1
0.2
0.1
A1
T130A
BN250
A1
A1
A1
H1(FN)
H1(FLA)
45
65
80
100
120
45
65
80
100
120
45
60
75
45
65
80
100
120
45
65
80
100
120
120
180
150
90
50
120
130
120
80
40
80
60
30
100
100
100
80
40
150
200
200
150
60
0.20
0.20
0.20
0.15
0.10
0.20
0.20
0.20
0.15
0.10
0.10
0.10
0.10
0.20
0.20
0.15
0.15
0.10
0.25
0.25
0.20
0.20
0.15
0.2 T1200A
0.1
0.2
0.2
0.1
0.2
0.1
0.4
0.2
0.1
A1
AC520U
BN250
A1
A1
A1
H1(FN)
H1(FLA)
45
60
80
110
140
45
60
80
110
140
45
60
80
45
60
80
110
140
45
60
80
110
140
120
180
150
90
50
120
130
120
80
40
80
60
30
100
100
100
80
40
150
200
200
150
60
0.20
0.20
0.20
0.15
0.10
0.20
0.20
0.20
0.15
0.10
0.10
0.10
0.10
0.20
0.20
0.15
0.15
0.10
0.25
0.25
0.20
0.20
0.15
0.4
0.2
T1200A
0.1
0.4
0.2
0.2
0.1
0.4
0.2
0.1
0.4
0.2
0.1
A1
AC520U
BN250
A1
A1
A1
H1(FN)
H1(FLA)
Head model
EWN2-22CK4
EWB2-32CK5
EWN2-32CK5
EWN2-50CK6
EWB2-50CK6
14,000
10,000
12,000
Max. spindle speed
(min
-1
)
[ m]
18,000
16,000
DATA [ Cutting Condition Chart ]
Cylindrical Toolholder Type
Max. spindle speed for EWN & EWB Boring Heads
Cylindrical Toolholder Type
How to determine feed rate
Theoretical
surface
roughness
1000
General guideline
For R0.2: f = 0.06
For R0.4: f = 0.10
Projection Length
Cylindrical Toolholder Type
ST10 (Diameter 12-14)
Cylindrical Toolholder Type
ST12 (Diameter 14-16)
Cylindrical Toolholder Type
ST14 (Diameter 16-18)
Cylindrical Toolholder Type
ST16 (Diameter 18-50)
Cylindrical Toolholder Type
ST08 (Diameter 9-12)
Cylindrical Tool Holder Type
Depth of Cut
(mm/)
Cutting Speed
(m/min.)
Insert
Nose Radius Grade
Depth of Cut
(mm/)
Cutting Speed
(m/min.)
Insert
Nose Radius Grade
Depth of Cut
(mm/)
Cutting Speed
(m/min.)
Insert
Nose Radius Grade
Depth of Cut
(mm/)
Cutting Speed
(m/min.)
Insert
Nose Radius Grade
Depth of Cut
(mm/)
Cutting Speed
(m/min.)
Insert
Nose Radius Grade
Depth of Cut
(mm/)
Cutting Speed
(m/min.)
76 75
Red figures are achievalbe with carbide bar shank.
Red figures are achievalbe with carbide bar shank.
Red figures are achievalbe with carbide bar shank. Red figures are achievalbe with carbide bar shank.
Red figures are achievalbe with carbide bar shank. Red figures are achievalbe with carbide bar shank.

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