STOCKPILE INSPECTION AND TEST PLAN

ITP--XX
REV DATE DESCRIPTION PREPARED CHECKED APPROVED

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STOCKPILE INSPECTION & TEST PLAN

Item
1.00
1.01

Process Description & Activity

Preliminaries
Review Contract & Scope of Works, confirm against tender Review Specification

Document

Acceptance Criteria

Verifying Document
Contract Review Checklist Signed ITP

Inspection CS KT KJV

Remarks

1.02

Client Contract & SOW Central Systems tender submission Client Specifications G1-TE-S-0000-SPC5004 G1-TE-S-0000-SPC5007 Client supplied drawings G1-TD-C-1900: PAS1001 Rev 1 PAS1002 Rev 1 GRD1000 Rev 1 GRD1001 Rev 1 GRD1002 Rev 1 Central Systems IMS

Tender & Contract Document

Client Specifications G1-TE-S-0000-SPC5004 G1-TE-S-0000-SPC5007 Approved for Construction Drawings (AFC)

1.03

Review Drawings

Approved for Construction Drawings (AFC)

2.00
2.01

Approvals
Quality Management Plan Client Approval Approved Management Plan 004257-QMP Approved Management Plan 004257-HSEMP

2.02

Health, Safety, Environment Management Interface Plan

Central Systems IMS

Client Approval

2.03 2.04

Construction Method Statement Inspection Test Plan

Central Systems Method of Statement ITP Embankment / Structural Fill Client HSS & Environmental R S ITR

Client Approval Client Approval

Approved Method Statement (SWMS) Approved ITP

Excavation / Clearance Approval M W H Monitor Witness Hold Point

Land Clearance Permit Approved Land Tenure Boundary Verified Review Submit Documentation Inspection & Test Report

Approved Permits KT KJV VB KT Pty Ltd Kellogg Joint Venture Verifying Body

Once printed this document becomes uncontrolled.

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STOCKPILE INSPECTION & TEST PLAN

2.05 Verifying Checklists / Registers Procedures QA/QC Registers: Compaction Lot Subgrade etc Excavation & Penetration Permit Approved Client Approval Approved documents

3.00
3.01

Materials Note: Due to the minimal depth of fill / cut (<1.5m) & quantity, all suitable excavated materials shall be transported to crusher for processing to Class S-B for all general structural fill requirements (subject to client approval)
Class 500 Rock Fill Client Specifications G1-TE-S-0000-SPC5004 Client Specifications G1-TE-S-0000-SPC5004 100% <500mm 55-100% <300mm 40-80% <200mm 25-60% <100mm Class S-B below <100mm Particle Size Distribution Test / 20,000m3 Client Specifications G1-TE-S-0000-SPC5004 100% <300mm 80-100% <200mm 60-100% <200mm Class S-B below <100mm Particle Size Distribution Test / 20,000m3 Client Specifications G1-TE-S-0000-SPC5004 Class S-B - AP 100mm Particle Size Distribution 1 Test / 2,000m3 (SP) Atterberg Limit 1 Test / 2,000m3 (SP) PI Max 20, LL Max 30 Modified Compaction Curve 1 Test / 1,000m3 (SP) Client Specifications G1-TE-S-0000-SPC5004 - Sea water may be used within 50m of Land Tenure Boundary at discretion of Company. - Sea water can be used in embankment construction but R S ITR Review Submit Documentation Inspection & Test Report Material Test Certificates

3.02

Class 300 Rock Fill

Client Specifications G1-TE-S-0000-SPC5004

Material Test Certificates

3.03

Class S-B Sub-base Undercut / unsuitable reconstruction Embankment Construction Subgrade Construction

Client Specifications G1-TE-S-0000-SPC5004

Material Test Certificates

3.04

Water - Construction

Client Specifications G1-TE-S-0000-SPC5004

Site Inspection

M W H

Monitor Witness Hold Point

KT KJV VB

KT Pty Ltd Kellogg Joint Venture Verifying Body

Once printed this document becomes uncontrolled.

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STOCKPILE INSPECTION & TEST PLAN

not with 300mm of surface or final pavement layers.

4.0
4.01

Foundation Preparation for Embankments

Embankment Foundation (Rock Material) - Surface Preparation Note: All Stripping & Grubbing Completed Prior Client Specifications G1-TE-S-0000-SPC5004 Client Specification - All high spots removed to satisfaction of Company - Surface to be evenly graded to promote compaction - Joint Inspection surface for cracking - Attain approval prior to placing fill layers - Fill lows with Class S-B - Wet surface prior to placement of fill layers Client Specification - Rip & Remake 150mm top layer - Sloping surfaces may need to be benched to ensure tie in - Surface condition with water Field Inspection Record

4.02

Embankment Foundation (General) Preparation

Client Specifications G1-TE-S-0000-SPC5004

Field Inspection Record

4.03

Embankment Foundation (General) Compaction

Client Specifications G1-TE-S-0000-SPC5004

4.04

Embankment Foundation (General) Unsuitable Material

Client Specifications G1-TE-S-0000-SPC5004

Client Specification - Poof Roll / Compact using 12t roller (min) with 6 passes in LF/HA then 6 passes in HF/LA - Joint Inspection for surface deformation - Attain approval prior to placing fill layers Client Specification - For any unsuitable areas where excessive deformation is noted, remove / reconstruct failed areas using 300mm Class S-B as directed by company. - Further proof rolling (2 passes) required on completion of dynamic compaction

Field Inspection Record

Field Inspection Record Site Instruction Survey Record

5.0
5.01

Embankment Construction: Class 500 / 300 Rock Fill Material

Line & Level Client Specifications G1-TE-S-0000-SPC5004 Client Specifications AFC Drawings -- Class 500 not to be used with 1000mm of - Class 300 not to be used within 250mm of pavement layer, allowing for at least one layer of Class S-B -/+ 200mm FL Client Specifications R S ITR Review Submit Documentation Inspection & Test Report Survey Log Books

5.02

Layer Thickness M W H Monitor Witness Hold Point

Client Specifications

Visual Inspection KT KJV VB KT Pty Ltd Kellogg Joint Venture Verifying Body

Once printed this document becomes uncontrolled.

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STOCKPILE INSPECTION & TEST PLAN

G1-TE-S-0000-SPC5004 5.03 Compaction Client Specifications G1-TE-S-0000-SPC5004 - Class 500 placed in 800-1000mm layers - Class 300 placed in 500-700mm layers Client Specifications G1-TE-S-0000-SPC5004 - Compaction trials to be developed to attain a plate load test if 30MPa/m2 - Class 300/500 to be conditioned (wetted) and pushed into place by Dozer / Grader - Padfoot roller compaction method with - Smooth drum proof roll prior to successive layers Field Test Sheet Nata Test Reports Trial Compaction Method

- Method based specification to be developed & approved

5.04 Moisture Content Client Specifications G1-TE-S-0000-SPC5004 Client Specifications G1-TE-S-0000-SPC5004 - Material to be conditioned prior to handling - Amount / application determined by Trial Compaction Method Trial Compaction Method

6.0
6.01

Embankment / Subgrade Construction using Class S-B Sub-base

Note: Due to the minimal depth of fill / cut (<1.5m) & quantity, all suitable excavated materials shall be transported to crusher for processing to Class S-B for all general structural fill requirements (subject to client approval)
Line & Level Client Specifications G1-TE-S-0000-SPC5004 Client Specifications AFC Drawings -- Class S-B to be used on Class 300 embankment fill for foundation layer (subject to depth of fill) - Class S-B to underside of pavement layer +10mm / - 25mm Client Specifications - Class S-B placed in 200 -250mm loose layers Client Specifications G1-TE-S-0000-SPC5004 - 98% MMDD - Minimum 150mm compacted layer thickness - 1 x MDD Field test / 500m2 Client Specifications G1-TE-S-0000-SPC5004 - Material to be conditioned prior to handling (stockpile) - MC to be within -/+ 2%m of OMC Survey Log Books

6.02 6.03

Layer Thickness Compaction

Client Specifications G1-TE-S-0000-SPC5004 Client Specifications G1-TE-S-0000-SPC5004

Visual Inspection Trial Compaction Method Compaction Test Reports Trial Compaction Method Compaction Test Reports KT KJV VB KT Pty Ltd Kellogg Joint Venture Verifying Body

6.04

Moisture Content

Client Specifications G1-TE-S-0000-SPC5004

M W H

Monitor Witness Hold Point

R S ITR

Review Submit Documentation Inspection & Test Report

Once printed this document becomes uncontrolled.

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STOCKPILE INSPECTION & TEST PLAN

9.0
5.01

Documentation
As-Built Drawings QA/QC Lot Registers QA/QC Verification Documents MDR to be complied progressively Client Specifications & Procedures Client / Drawings Specification / Tolerances Survey Record QA/QC Registers QA/QC Documents Field Inspection Records Approved MDR

5.02

Client Specifications & Contract Document MDR Index

Client Specifications & Contract Document All Records as per MDR Index

M W H

Monitor Witness Hold Point

R S ITR

Review Submit Documentation Inspection & Test Report

KT KJV VB

KT Pty Ltd Kellogg Joint Venture Verifying Body

Once printed this document becomes uncontrolled.