Srinivasan Engineering College, Perambalur Department Of Mechanical Engineering Even Semester 2013 201!

Course 'an(out Course *o Course #itle Course +nstructor +nstructor1in1charge $ $ $ $

D"#E$ 2%&11&2013 )#PC 310!

ME 22%2 MANUFACTURING TECHNOLOGY II D'+*ES',-M".&M / ,&,".#'+,E0"* D'+*ES',-M".&M / ,&,".#'+,E0"*

CO-.SE O23EC#+4ES #o un(erstan( the concept an( basic mechanics of metal cutting, 5or6ing of stan(ar( machine tools such as lathe, shaping an( allie( machines, milling, (rilling an( allie( machines, grin(ing an( allie( machines an( broaching #o un(erstan( the basic concepts of computer numerical control 7C*C8 machine tool an( C*C programming& CO-.SE O-#COME -pon successful completion of this course, a stu(ent 5ill be able to #o 6no5 about the +ntro(uction$ material removal processes, #heor9 of metal Cutting, chip formation, orthogonal cutting -n(erstan( the Capstan an( turret lathes -n(erstan( the .eciprocating machine tools$ shaper, planer, slotter #o 6no5 about the 'oning, lapping, super finishing, polishing an( buffing Stu(9 the Part programming fun(amentals manual programming computer assiste( part programming #E:# 2OO,7S8 ;#2< 1& 'a=ra Chou(r9, >Elements of ?or6 Shop #echnolog9 4ol& ++@, Me(ia Promoters&2002 2& 'M# >Pro(uction #echnolog9@, #ata McAra51'ill, 1BBC& 3& >Manufacturing #echnolog9 ++@ )a6shmi Publications& CO-.SE P)"* D SC'ED-)E S&*o #opics to be covere( +ntro(uction$ material removal processes, #heor9 of metal Cutting, chip formation, orthogonal cutting #heor9 of metal Cutting, chip formation, orthogonal cutting Cutting tool materials, tool 5ear, tool life Surface finish, cutting flui(s Centre lathe, constructional features )earning ob=ectives #o 6no5 about the +ntro(uction$ material removal processes, #heor9 of metal Cutting, chip formation, orthogonal cutting #o un(erstan( the #heor9 of metal Cutting, chip formation, orthogonal cutting #o 6no5 about the Cutting tool materials, tool 5ear, tool life Surface finish, cutting flui(s #o 6no5 about the Centre lathe, constructional features .ef& to #eEt 2oo6 #3 1&2 #3 1&10 #3 1&F! #3 1&B3 #3 2&10 *o& of lectures 2

1&

2& 3& !& %&

2 2 2 1

FORMAT NO: FM02 /Issue: 01/Revision: 00

F&

Cutting tool geometr9, various operations

#o 6no5 about the Cutting tool geometr9, various operations #o un(erstan( the #aper turning metho(s, threa( cutting metho(s #o un(erstan( the Special attachments, machining time an( po5er estimation #o un(erstan( the Capstan an( turret lathes #o 6no5 about the "utomats single spin(le, S5iss t9pe, automatic scre5 t9pe multi spin(le 1 #urret +n(eEing mechanism, 2ar fee( mechanism&

#3 2&2B #3 2&%3 #3 2&GF #3 2&10! #3 2&12F #3 3&1! #3 3&32 #3 3&%C #3 3&11F #3 !&%G #3 !&F0 #3 !&1 #3 !&20 #3 3&130 #3 !&G% #3 %&1 #3 %&1% #3 %&!%

2 2

G&

#aper turning metho(s, threa( cutting metho(s

C& B&

Special attachments, machining time Capstan an( turret lathes

2 2 2 2 2 2 2 2 2

"utomats single spin(le, S5iss 10& t9pe, automatic scre5 t9pe multi spin(le 1 #urret +n(eEing mechanism, 2ar 11& fee( mechanism& 12& 13& 1!& 1%& 1F&

1G& 1C& 1B& 20& 21& 22& 23&

.eciprocating machine tools$ shaper, #o un(erstan( the .eciprocating machine tools$ shaper, planer, slotter planer, slotter #o 6no5 about the Milling$ t9pes, Milling$ t9pes, milling milling cutters,operations #o 6no5 about the 'ole ma6ing $ cutters,operations mechanism , .eaming, 2oring, (rilling 1 Huill mechanism , .eaming, #apping 2oring, #apping #o 6no5 about the Sa5ing machine$ Sa5ing machine$ hac6 sa5, ban( hac6 sa5, ban( sa5, circular sa5 sa5, circular sa5 #o 6no5 about the 2roaching 2roaching machines$ broachconstruction push, pull, machines$ broachconstruction push, surface an( continuous broaching pull, surface an( continuous broaching machines& machines& #o 6no5 about the "brasive "brasive processes$ grin(ing 5heel processes$ grin(ing 5heel specifications an( selection specifications an( selection #9pes of grin(ing process #9pes of grin(ing process c9lin(rical grin(ing, surface c9lin(rical grin(ing, surface grin(ing, grin(ing, centreless grin(ing centreless grin(ing 'oning, lapping, super finishing, #o 6no5 about the 'oning, lapping, super finishing, polishing an( buffing polishing an( buffing #o 6no5 about the "brasive =et "brasive =et machining 1 Aear cutting, forming, generation, machining 1 Aear cutting, forming, shaping, hobbing generation, shaping, hobbing *umerical control 7*C8 machine #o 6no5 about the *umerical control tools C*C$ t9pes, constructional 7*C8 machine tools C*C$ t9pes, (etails, special features constructional (etails, special features Sli(e 5a9s linear bearings ball #o 6no5 about the Sli(e 5a9s linear scre5s spin(le (rives an( fee( bearings ball scre5s spin(le (rives (rives an( fee( (rives Part programming fun(amentals #o stu(9 the Part programming manual programming computer fun(amentals manual programming assiste( part programming& computer assiste( part programming& #otal number of classes planne($ !%

2 2 2 2 2 2 2

FORMAT NO: FM02 /Issue: 01/Revision: 00

E4")-"#+O* SC'EME EC *o& 1 2 3 Evaluation Components Slip #ests C9cle #est 1 C9cle #est 2

+*#E.*") "SSESSME*# Duration !0 min 1&30hr 1&30hr ?eightage 20J Date / #ime Mon(a91Iri(a9 / C&30am to B&1%am 2G1011201! #o 011021201! / C&30am to 10&00am 1G1021201! #o 2!1021201! / C&30am to 10&00am 101031201! #o 1%1031201! / C&30am to 10&00am 30J 20J 0%10!1201! #o 1110!1201! / 1&00pm to !&00pm 4enue

30J

C9cle #est 3

1&30hr

% F

Mo(el EEam "tten(ance Percentage

3hr Continuous

)+*,S$ Huestion 2an6 $ 555&sriengg&comD,in(l9 inclu(e the respective lin6 -niversit9 Huestion Paper$ 555&sriengg&comD,in(l9 inclu(e the respective lin6

'OD 7Dr&M&3oseph Iernan(us8

+nstructor1+n1Charge Dhinesh6umar&M ,arthi6e9an&,

+nstructor Dhinesh6umar&M ,arthi6e9an&,

FORMAT NO: FM02 /Issue: 01/Revision: 00