Академический Документы
Профессиональный Документы
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Services
Introduction.
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Gamesa Services contracts: Scope of Gamesa Services contracts. Elements which add value.
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Excellence in O&M: Operations and Supervision. Gamesa WindNet. Predictive Maintenance. Preventive Maintenance. Corrective Maintenance.
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Personalized O&M Services: Contract extension. Reconditioning of large components block. Replacement parts. Availability.
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Gamesa Faculty.
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Conclusion.
With over 15 years experience, Gamesa is a global leader in the design, manufacture, installation and maintenance of wind turbines, with over 21.500 MW installed in twenty-nine countries across four continents. Operations & Maintenance (O&M) is one of the key activities upon which Gamesa bases its development, and by 2013 the total power under operations and maintenance contracts is expected to have doubled through, thanks to an expansion of this activity in over 30 countries. With a team of over 2,300 highly qualified professionals, committed to health and safety, excellence, and customer satisfaction, Gamesa currently manages 15,000 MW. Since 2006, Global Energy Services, formerly part of the Gamesa group, has been contributing to the enhancement of Gamesas maintenance services worldwide. Gamesa itself relies on the technical qualifications and extensive experience of employees to provide the high level technological solutions demanded by customers. Backed by 15 years of experience in wind turbine O&M and optimization, Gamesa continues to be committed to adding value, offering integral solutions for the O&M of other manufacturers wind turbines, and personalized financing options to meet the needs of each customer. Gamesa focuses intensively on programs for maximizing energy production, improving availability and reducing O&M related costs, with the goal of decreasing energy costs by up to 20% for 2013 and by 30% for 2015.
BASIC Duration Operation and monitoring 24x7 Maintenance Predictive maintenance Preventive maintenance Corrective maintenance Electrical infraestructure Replacement parts Consumables Web Portal Access & Reports Availability warranties Insurance policies Civil Liability Insurance Machine Breakdown Lost profits Training
FULL Up to 15 years
PREMIUM
Included
Not included
Gamesa offers elements which ADD VALUE, making its offer the most complete and attractive option for the customer
All Gamesa Services O&M contracts include safety elements, such as lifelines, elevators, hoists, etc., certifications and maintenance. All services available on the different Gamesa Services O&M contracts may be contracted separately.
Excellence in O&M
Gamesa WINDNET
ADVANCED Is the appropriate option for the demanding requirements and complex requisites of medium and large-scale wind power projects. LIGHT Is a compact solution for optimizing mid-sized wind farms (up to 25 wind turbines). ULTRALIGHT Is an ultracompact, robust solution equipped with all the main features, designed for small wind farms (up to 5 wind turbines).
Excellence in O&M
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PREDICTIVE Maintenance
Gamesa SMP is the CMS developed by Gamesa and installed in all of Gamesa wind turbines since 2004. Diagnostics experts detect any possible wear or defect in any of the wind turbine's main components at a very early stage, thus reducing corrective maintenance costs (logistics, auxiliary systems, labor and repair costs) and extending wind turbine life. Gamesa SMP including the on-site device, control center and software, is certified by Germanischer Lloyd. In addition, using WebMEGA, with its own advanced weather forecast tool, Gamesa is able to maximize wind turbine performance by intervening only when it is really necessary and by scheduling the completion of any work exclusively during low-wind periods.
WebMEGA
Gamesa's WebMEGA tool uses standard prediction models (GFS, ECMWF, PROMES), processed by its patented statistical model, to generate wind and production prediction data of the highest quality. The ability to integrate real wind speed and production data into WebMEGA provides the feedback necessary to constantly improve the predictions generated for that specific wind farm.
PREVENTIVE Maintenance
Annual maintenance scheduled during low-wind periods. With the engineering know-how of its employees, Gamesa has defined a complete maintenance program in order to guarantee an extended performance of its wind turbines. By applying practices recommended for the aeronautical and automotive sectors to the wind energy sector, and making use of the 15 years of experience in O&M, Gamesa has managed to reduce maintenance times by 75%, over the last four years. This reduction combined with the use of the WebMEGA weather forecast tool to schedule preventive maintenance during low-wind periods, allows you to maximize production.
WebMEGA provides a continuously updated forecast that: Improves wind farm management, optimizing maintenance tasks. Increases profits from energy sales by reducing errors due to production-related deviation. Complies with the most demanding grid codes, sending forecasts seven days in advance, to any system operator. Improve financial security through better risk control. Maximizes customer efficiency through a web-based platform: Multi-lingual. Programmable, automated file download. Real-time comparison between the forecast and real data.
WebMEGA is compatible with all wind turbines in the wind energy sector.
285 experts, distributed among 5 Excellence Centers, available 24 hours per day
Gamesa O&M excellence is the result of a decentralized, local service network, comprising more than 900 highly qualified professionals. Gamesa assigns a technician exclusively to each customer, giving immediate availability during normal working hours and a maximum response time of 4 hours during weekends, holidays and outside working hours. Gamesa Services has a team of over 285 engineers with extensive experience, available 24 hours per day, who provide support to local teams in offering innovative solutions:
Reparator
O&M documentation, user manuals and recommended practices specific to each model of wind turbine, in accordance with the S1000D (TPSMG) standard. Presented in electronic format via browser for more convenient use, these provide both the owner (Operations and Services Manual) and technical services (Maintenance Manual) with specific content.
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CONTRACT extension
Electrical infrastructure maintenance Both scheduled and unscheduled, with the possibility of including it within the availability warranty. Blade maintenance Annual maintenance to correct wear and maximize efficiency. Intervention within 24h in the event of breakdown due to a lightning strike. Reconditioning of large components Repairing and recalibration of all components, employing the most advanced processes, to maximize durability and reliability. Contracts of up to 15 years With a personalized financing plan, stabilizing cash flow and allowing you to make a more accurate business plan.
Blades
Thanks to its innovative products and optimized processes, Gamesa repairs blades in a very short space of time, notably decreasing costs arising from the replacement of this component.
Drawing on 15 years of experience in O&M and the optimization of wind turbines, Gamesa is able to offer integral O&M contracts for any of its wind turbine models.
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Thanks to its experience and know-how as a manufacturer of major wind turbine components, Gamesa is well qualified for the maintenance and repair of wind turbines manufactured by other companies.
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REPLACEMENT Parts
The delivery of essential replacement parts when and where they are needed has transformed the management of replacement parts into a key point of excellence for Gamesa Services. Thanks to the continuous analysis of the parts consumed on all Gamesa wind farms, and a broad network of almost 400 logistics centers, Gamesa Services constantly optimizes its inventories, thereby assuring its customers the best possible service. As a manufacturer, Gamesa repairs, recycles and improves the design of wind turbine components to maximize both the availability and reliability of replacement parts. Gamesa O&M contracts provide complete coverage, so that customers need not assume the additional costs of installing replacement parts or main components, nor those arising from auxiliary systems and the transportation of large components. In addition to guaranteeing these long-term savings, Gamesa Services ensures the availability of replacement parts and competitive prices. Testimony to this proficiency is the fact that Gamesa maintains over 50% of the wind farms equipped with its first platform turbines, installed when the company began its operations.
NBR: 25 25
4 last years:
Gamesas excellence in O&M ensures the unmost profitability in the long term (>98% availability in 12 year old platform)
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Availability
All of the Gamesa O&M services contracts include an availability warranty, and with the aid of the GPA program the aim is to reach 99% long-term availability.
GPA block
Gamesa Premium Availability (GPA) Launched in 2010, Gamesa Premium Availability (GPA) is a program of continuous in-depth transformation with the aim of improving competitiveness in the Gamesa G8X-2.0 MW platform and in the new models of the present Gamesa G9X2.0 MW platform, through:
GPA improves wind farm OPEX by up to 10%, and the Gamesa availability warranties demonstrate the companys conviction
Results obtained by GPA are a reality and are certified by GH & DNV. Improvements to GPA are incorporated on all new Gamesa wind turbines.
Gamesa Services O&M excellence is the result of 15 years of experience in the manufacture, maintenance and optimization of wind turbines, gained in 24 countries worldwide.
Included
If contracted
Available shortly
Gamesa Faculty
Gamesa FACULTY
To accommodate customers' varied needs, Gamesa proposes 40 standard training modules on different aspects of the wind turbine, as well as offering personalized courses using the most advanced technology. Gamesa offers a flexible training program: At each of its four training centers, in Spain, the US, China and India. On-site Experts (customer's wind farm). Offering on-line or computer-based courses. Evaluating and awarding certificates for each of Gamesa's maintenance levels. Alternatively, Gamesa provides a wide range of support for customers who carry out their basic O&M activities internally, helping them improve their knowledge of Gamesa technology. Gamesa guarantees the best quality service, wind turbine efficiency, and maximum availability, thanks to a mandatory, annual certification process for both Gamesa and subcontractors, which has made it possible for over 1,500 persons to receive training in 2010, adding up to a total of more than 31,000 training hours.
Gamesa Faculty
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Gamesa is committed to O&M excellence, and thanks to the technical experience of its employees Gamesa has developed a wide range of technological and organizational solutions for all of its wind turbines, including the extension of their life or a full renovation. Long-term support provided by Gamesa guarantees profitability and security for customer investments. Through the Gamesa Premium Availability program, Gamesa takes its O&M Services to a higher level, setting target availability at an emblematic 99% on all its platforms.