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4 Air Spring Bellows Construction ...................................5 End Closure Options Crimped bead plates .................................................6 Crimped bead plates mounting hardware .................7 Steel bead rings.........................................................8 Aluminum bead rings.................................................9 The four types of bead rings and mounting hardware................................................10 Rolled plates ............................................................11 How to use the Static Data Chart For Airstroke Actuation......................................12&13 For Airmount Isolation..............................................13 Internal Rubber Bumpers..............................................13 Basic Parameters Applicable to Both Airstroke Actuators and Airmount Isolators Media .......................................................................14 Pressure ..................................................................14 Temperature ............................................................14 Contaminants...........................................................14 Storage ....................................................................14 Airstroke Actuation Selection ..................................................................15 Down and Up Stops ................................................15 Return ......................................................................15 Guiding ....................................................................15 Angular Capability ...................................................15 Horizontal Misalignment ..........................................16 Design Envelope .....................................................16 Stacking ...................................................................16 Fail-Safe Devices ....................................................16 Vacuum ....................................................................16 Inflation Pressure Chart...........................................17 Airstroke Actuator Problem Solvers...........18,19 & 20
TABLE OF CONTENTS
Airmount Vibration Isolation Selection Procedure and Isolation Formula.......21-22 Dynamic Spring Rate Formula ................................22 Natural Frequency Formula.....................................22 Center of Gravity .....................................................23 Lateral Rates and Stability ......................................23 Triple Convoluted and Reversible Sleeve Type Parts .................................................24 Design Envelope .....................................................24 Safety Stops ............................................................24 Initial Installation ......................................................24 Startup and Shutdown/Resonance and Amplification ...................................................24 Isolating an Unbalanced Mass ................................24 Low Pressure Operation..........................................24 Effect of an Auxiliary Reservoir ...............................24 Damping ..................................................................25 Plumbing Systems...................................................25 Isolation Chart..........................................................26 Airmount Isolation Problem Solvers...................27-28 Miscellaneous Applications Shock Impact Isolation ............................................29 Protective Boot and Flexible Connector..................29 Vacuum Pump .........................................................29 Inflatable Chuck .......................................................29 Cam Follower...........................................................29 Miscellaneous Problem Solvers .........................30-31 Airstroke/Airmount Selection Guide......................32-33 Individual Air Spring Data Pages ...........................34-98 Index & Work Sheets Order Number to Style Number to Page Number .........................................100-101 Airstroke Design Parameter Worksheet................103 Airmount Design Parameter Worksheet................105 Style Number to Page Number .............................107
Firestone developed the air spring in the late 1930s as a more efficient spring (vibration isolator) for use in vehicle suspensions. Airide springs, as they were named, provided the means for a suspension to reduce the amount of road shock and vibration transmitted into the vehicle. Millions of kilometers of actual use have proven the dependability and effectiveness of the air suspension concept using Airide springs by Firestone. Airstroke actuators, Airmount isolators, and Airide springs are Firestone registered trademark names FOR ONE PRODUCT: the air spring. The use of the air spring (actuator, industrial isolator and vehicular isolator, respectively) determines which name is applied to it. All of the parts in this catalogue may be used as Airstroke actuators (except the 1X84D-1) or Airmount isolators, with two exceptions: Triple convoluted and reversible sleeve type air springs (except the 1M1A) should not be used as Airmount isolators without consulting Firestone. 2
INTRODUCTION
PLEASE NOTE:
Individual Airstroke actuators and Airmount isolators are capable of generating a force or supporting a load of up to 450 kN and a stroke capability of up to 355 mm is possible. Included in this engineering manual are detailed operating characteristics for many of the standard Firestone air springs, along with technical details and procedures for using these products.
The information contained in this publication is intended to provide a general guide to the characteristics and applications of these products. The material, herein, was developed through engineering design and development, testing and actual applications and is believed to be reliable and accurate. Firestone, however, makes no warranty, expressed or implied, of this information. Anyone making use of this material does so at his own risk and assumes all liability resulting from such use. It is suggested that competent professional assistance be employed for specific applications.
TM
Why use an Airstroke actuator (rather than air or hydraulic cylinder) for actuation?
LOW COST
Generally, initial cost is one-half or less than that of conventional pneumatic or hydraulic cylinders of the same force capabilities. This initial cost advantage is many times greater in the larger sizes.
Airstroke actuators are available in sizes ranging from 85 mm to 940 mm in diameter. The force capability is up to 450 kN. Strokes of up to 355 mm are possible.
Airstroke actuators are a further application of Firestones time proven Airide springs for truck and bus suspensions. The long life and durability necessary for millions of kilometers of heavy duty suspension use under adverse environmental conditions are also important factors in machine design.
TM
NO MAINTENANCE OR LUBRICATION REQUIRED NO INTERNAL ROD OR PISTON FRICTION FREE FOR IMMEDIATE RESPONSE FLEXIBLE MEDIA
Airstroke actuators have no internal rod, piston, or sliding seals as do conventional cylinders. This allows for the design of Airstroke actuators into applications where dirt or grit would destroy the seals on conventional cylinders. Since Airstroke actuators have no sliding seals, there is no breakaway friction as with conventional cylinders. An Airstroke actuator can do its work with either a liquid or gas (Please see page 14 for acceptable media choices.)
ANGULAR CAPABILITY
An Airstroke possesses the unique capability of stroking through an arc without a clevis. Angular motion of up to 30 degrees is possible, along with the design advantage of generally less complex linkages.
Airstroke actuators, within certain limits, are not affected by side loads as are conventional cylinders. This misalignment capability eliminates potential rod bending, scoring, and excessive seal wear common to conventional cylinders.
Airstroke actuators have a low profile compared to conventional cylinders. Our smallest Airstroke actuator (85 mm dia.) collapses to just 38 mm in height, while our largest triple convoluted Airstroke (940 mm dia.) will collapse to a very compact 140 mm.
Most Airstroke actuators feature Firestones proven concept of crimped end plates. The crimped design allows for preshipment testing and quicker installation on equipment.
Why use an Airmount isolator, rather than a coil spring or other type of isolator?
TTM
Airmount isolators can provide the highest degree of isolation of any type vibration isolator. System natural frequencies as low as 1 hertz are available. The addition of an auxiliary reservoir can provide even lower system frequencies. In order to achieve similar results from a conventional coil spring isolator, a real deflection of 230 mm would be required.
Airmount isolators are unique in that the systems natural frequency does not change significantly with changes in load. This unique feature, combined with accurate height control, will allow the use of the same Airmount isolator at each mounting point of an unevenly loaded machine. Airmount isolators provide accurate height control through regulation of internal air pressure. This feature eliminates the fatigue and permanent set found in the use of other types of vibration isolators. Airmount isolators are capable of isolating loads of 0.44 kN per mounting point to over 577 kN per mounting point.
Airmount isolators can carry the loads and provide the isolation described above at installed heights as low as 31 mm. Coil springs providing equal isolation would require a free height of 125 mm to 635 mm. Airmount isolators extend equipment life through their superior isolation capabilities.
Airmount isolators reduce structurally transmitted noise. Airmount isolators are also quiet in themselves, since there is no spring chatter as found in conventional coil springs. Airmount isolators can be used not only to protect structural members from vibrating machinery, but are also widely used to protect delicate equipment from structurally transmitted vibration.
An air spring is a carefully designed rubber/fabric bellows which contains a column of compressed air. The rubber bellows itself does not provide force or support load. This is done by the column of air. Firestone air springs are highly engineered elastomeric bellows with specially designed metal end closures. Our standard two ply air spring bellows is actually made up of four layers: a. An inner liner of calendered rubber. b. One ply of fabric reinforced rubber. c. A second ply of fabric-reinforced rubber (with the cords at a specific bias angle to the first ply). d. An outer cover of calendered rubber.
The two ply air spring is standard. WHERE HIGH STRENGTH CONSTRUCTION IS AVAILABLE, IT IS SO NOTED IN THE SELECTION GUIDE (PAGE 32), ON THE INDIVIDUAL DATA SHEETS, AND IN THE INDEX (PAGE 100). If the high strength style number is omitted, then it is not currently available in that particular part. Call Firestone if you have any questions on the availability of any specific assemblies.
Many of our air springs are also available in high strength construction for higher pressures (see page 14 for more detailed information). In this case, there are either four plies of fabric-reinforced rubber or two plies of special high strength cord, with an inner liner and outer cover.
Each air spring bellows is identified by a style number. This style number is molded into the bellows during the curing (or vulcanization) process. Examples would be 16, 22, 313, 1T15M-6, etc... This identifies ONLY the rubber/fabric bellows and NOT THE COMPLETE ASSEMBLY. There are several different end closure options available for most air springs; therefore, please always specify both the style number and the complete assembly order number (AON). An example would be: Style #22, assembly order number W01-M58-6180. Both numbers are given on the individual data sheets.
Each individual air spring data sheet shows a cross sectional view of the most popular end closure option for that part. For convoluted air springs 400 mm in diameter and less, and for the reversible sleeve air springs, THE CRIMPED BEAD PLATE ATTACHMENT IS SHOWN. For
convoluted air springs 460 mm in diameter and larger, A BEAD RING ATTACHMENT IS SHOWN. An air spring of each variety, with proper terminology for each, is shown on the following pages.
AIR INLET 1/4 BSP parallel is standard. 3/4 BSP parallel is also available for most parts. (See the data sheet order block on each specific part). BLIND NUT M8 x 1.25 6H x 15 (two or four per each plate depending on part size). Used for mounting the part. UPPER BEAD PLATE (9 gauge carbon steel, 4 mm approx). Permanently crimped to bellows to form an airtight assembly which allows for leak testing before the unit leaves the factory. Zinc/chromate plated for rust protection. GIRDLE HOOP Wire wound type shown, molded into the bellows. BELLOWS Wall gauge is approximately 6 mm. See page 5 for detailed information. LOWER BEAD PLATE Usually the same as upper bead plate, except without air inlet.
THREADED HOLE May be used for attachment to mounting surface. Not included in some pistons (See individual data sheets for specific part configuration.) 6
AIR INLET 1/4 BSP parallel is standard. 3/4 BSP parallel is also available for most parts. (See the data sheet order block on each specific part). BLIND NUT M8 x 1.25 6H x 15 mm deep (two or four per each plate depending on part size). Used for mounting the part. BEAD PLATE (9 gauge carbon steel, 4 mm approx). Permanently crimped to bellows to form an airtight assembly which allows for leak testing before the unit leaves the factory. Zinc/chromate plated for rust protection. BELLOWS Wall gauge is approximately 6 mm. See page 5 for detailed information. BELLOWS END CLOSURE (steel) Permanently molded into the bellows (Except for styles 1T19L-7, 1T19L-11). PISTON May be made of aluminum, steel, plastic or hard rubber. Held to the bellows by a bolt which screws into the bumper stud. For mounting, a long bolt may be used coming up through the mounting surface. Or, a short bolt may be used to attach the piston to the lower end closure and then use the threaded holes in the piston to secure the assembly to the mounting surface. (A piston long bolt is usually not included). BUMPER STUD A permanent part of the bellows end closure (and bellows). It has two functions: 1. The optional rubber bumper snaps over the outside. 2. The inside is a threaded hole (see data sheets for thread dimension and depth) used to secure the piston to the bellows.
CRIMPED BEAD PLATE AIR SPRINGS Use the blind nuts for attachment. This is accomplished by bringing bolts (two or four depending upon air spring M-8 x 1.25-6H Blind Nut, 15 mm Deep 15 mm
size) through the customer supplied mountIng plate and tightening into the blind nut. If this bolt is too long, it may fracture the bottom out of the blind nut. To Air Supply
Customer Supplies Mounting Plates Bolts & Washers
15mm
Tightening Torque on the blind nut: 25 N-m STUD ADAPTER If a protruding bolt, rather than a blind nut is preferred to attach the air spring, a STUD ADAPTER is available from Firestone: 35 mm
Customer Supplies Mounting Plates Bolts & Washers
35 mm
TANK VALVE One method for inflating air springs (primarily used in Airmount isolator applications) is with a tank valve. An air hose chuck is used (as inflating a tire with an air line). Care must be taken to periodically
check the pressure within the air spring, because air will slowly permeate through the rubber/fabric bellows (See page 25).
MOUNTING PLATE is not included. See page 10 for material, machining recommendations, and installation instructions. BEAD RING BOLT May be one of four varieties. See page 10. Also refer to the data sheet order block on each individual part for bolt lengths.
NUTS AND LOCKWASHERS are included with the part. (Except for socket head type bead rings). GIRDLE HOOP Wire wound type shown, molded into the bellows.
BELLOWS Wall gauge is approximately 6 mm. See page 5 for detailed information. BEAD RING, upper and lower. Countersunk steel type shown. May also be of a second stamped steel variety or made of aluminum. See page 10. Also refer to the data sheet order block on each part for type and material. See the selection guide on page 32 for bolt circle diameter and number of bolts (each ring).
BEAD RING BOLT May be one of four varieties. See page 10. Also refer to the data sheet order block on each individual part for bolt lengths. NUTS AND LOCKWASHERS are included with the part. (Except for socket head type bead rings). BEAD RING Countersunk steel type shown. See the selection guide on page 32 for bolt circle diameter and number of bolts (each ring).
MOUNTING PLATE is not included. See page 10 for material, machining recommendations, and installation instructions.
BUMPER STUD A permanent part of the bellows end closure (and bellows). It has two functions: 1. The optional rubber bumper snaps over the outside (of it). 2. The inside is a threaded hole (see data sheets for thread dimension and depth) used to secure the piston to the bellows. THREADED HOLE May be used for attachment to mounting surface. Not included in some pistons (See individual data sheets for specific part configuration.)
5. When used with an internal shaft, to either guide the part or to pull (rather than push) a load.
4. When air must move in or out of the unit at an extremely fast rate (and a 3/4 BSP air inlet is too small).
3. When used as an Airmount isolator with an auxiliary reservoir (See page 24).
NUTS AND LOCKWASHERS are included with the part. (Except for socket head type bead rings).
MOUNTING PLATE is not included. See page 10 for material, machining recommendations, and installation instructions.
GIRDLE HOOP Solid steel type shown, molded into the bellows.
BELLOWS Wall gauge is approximately 6 mm. See page 5 for detailed information.
Standard Effective Length 28 mm Standard Order Number (bolt only) WC1-M58-3630 Tightening Torque Nm 23 to 30 Thread M8 x 1.0
Standard Effective Length 30 mm Standard Order Number (bolt only) WC1-M58-3635 Tightening Torque Nm 38 to 44 Thread M10 x 1.5
Optional Effective Length 17 mm Optional Order Number (bolt only) WC1-M58-0543 Tightening Torque Nm 38 to 44 Thread M10 x 1.5
When using bead rings, THE CUSTOMER WILL NEED TO FABRICATE HIS OWN MOUNTING PLATES. Hot or cold rolled steel provides satisfactory mounting surfaces, with specific finishes of 32 microns, if machined in a circular fashion, and 250 microns when ground (side to side). The thickness of mounting plates depends upon the application. The plates must be strong enough and backed by structural members to prevent bowing (of the plates) when subjected to the forces or loads involved. The rubber bellows provides its own seal; therefore, O rings or other sealants are not needed when installing the part.
INSTALLATION
Follow this technique for assembling a bead ring style bellows to the mounting plate: a. Insert the bolts into the bead ring (the bead rings have been previously attached to the bellows at the factory). The bolts will be pulled into place by the action of tightening the nuts. b. Slip all of the bolts (which are protruding through the bead ring) into the mating holes of the mounting plate and attach the lockwashers and nuts. FINGER TIGHTEN all nuts to produce a uniform gap between the bead ring and mounting plate all the way around.
c. At this point, make certain that the bellows bead is properly seated under the bead ring. PLEASE NOTE THAT UNIFORM SUCCESSIVE TIGHTENING OF THE NUTS IS IMPORTANT TO SEAT THE RUBBER BEAD PROPERLY TO THE MOUNTING PLATE FOR ITS FULL CIRCUMFERENCE. Continue with the following sequence: d. Tighten all nuts one turn each, moving around the circle until continuous contact is made between the bead ring and mounting plate. e. Torque all nuts to the torque specifications shown on the page, going at least two complete turns around the bolt circle.
MATERIAL
Bead rings are supplied in either steel or aluminum. Steel bead rings can be of two different types. Both the bead ring material and type of ring are called out in the description section of the order block on each individual data page. Also, the bolt length (for the bolts supplied with that particular order number) is given.
WHERE A BEAD PLATE PART IS SHOWN AND THE BEAD RING ATTACHMENT IS PREFERRED, PLEASE REFER TO THE SELECTION GUIDE ON PAGE 32 FOR BOLT CIRCLE DIAMETERS AND NUMBER OF BOLTS (EACH RING).
10
Again, for the blind nut and air entrance locations of rolled plate parts (bead rings are shown as standard on the data pages), please refer to the selection guide on page 32. The static data chart on each individual part may be used for the rolled plate version; but, two modifications must be made: 1. Increase the minimum height by 18 mm. 2. Add 18 mm to the height (bottom axis) before reading loads. AIR INLET 3/4 NPT is standard. See the selection guide on page 32 for location (type 5). A centered 2" NPT air inlet is also available for some rolled plate parts. (Consult Firestone). BLIND NUT 1/2-13 UNC thread x 3/4" deep (four each plate). Used for mounting the part. A stud adapter for this size blind nut is not available. UPPER BEAD PLATE (6 gauge carbon steel, 5 mm approx). Permanently crimped to bellows to form an airtight assembly. Allows for leak testing before the unit leaves the factory. Zinc/chromate plated for rust protection.
9mm
CLAMP RING This ring is crimped up under the bellows bead to permanently attach the bead plate to the bellows. It is also zinc/chromate plated for rust protection. LOWER BEAD PLATE Usually the same as upper bead plate, except without air inlet. See the selection guide on page 32 for diameter (type 5).
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We also refer to this chart as the load/deflection (L/D) curve for an air spring. The force [1] is given on the right hand axis vs. the air spring height [2] as shown along the bottom axis; thus, load vs. deflection. The internal volume [3] is given along the left hand axis, again vs. height [2]. It is called static data because the air spring is in a static, or nonmoving, constant pressure condition. In almost all cases the static curves were run using a two ply bellows; however, WHERE A HIGH STRENGTH BELLOWS IS AVAILABLE, USE THE TWO PLY CHART FOR IT ALSO.
50
18
45 7 BAR
The important considerations are minimum height [4] (80 mm) and maximum recommended height [5] (260 mm). Subtracting one from the other gives the stroke potential for this part (260 80 = 180 mm). As an actuator, the entire stroke may be used, OR ANY PORTION THEREOF. IGNORE RECOMMENDED AIRMOUNT DESIGN HEIGHT [6] AND THE CORRESPONDING DARKENED LINE [7]. This height is important in using the air spring as an isolator (Airmount). It has nothing to do with the concern here of actuation. To determine the force at any given height, simply move up the height line to where it intersects any of the static pressure curves. Then move to the right and read from the force scale [1].
TM
AIRSTROKETM ACTUATION
16 7 BAR VOLUME 14
40
6 BAR 35
12
5 BAR
30
28.75 kN
4 BAR
10
3 BAR
18.75 kN
15
6 2 BAR 4 1 BAR 2
EXAMPLE: At 5 BAR, what is the force using a #22 from 110 to 230 mm, or 230 110 = 120 mm stroke? See [8] for force at 110 mm (28.75 kN) and [9] for force at 230 mm (18.75 kN). This example illustrates the primary difference between Firestone Airstroke actuators and conventional air cylinders. Air cylinders have a constant area for the pressure to work against, or constant effective area. THE EFFECTIVE AREA AND FORCE OF AN AIR SPRING CHANGES AS THE HEIGHT CHANGES. (There is one exception: notice the plateau section of reversible sleeve 1T type curves).
0 310
MAX. HT. 260
270
230
190
150
Note: On parts pages the description and assembly order numbers shown in bold type are for standard stock items.
12
Force kN
25 20 [1] 10 5
In the example, the effective area of a #22, at 110 mm using the 5 bar curve, is: at 230 mm in height, it is: 28.75 kN x 100 = 575 cm2 5 BAR 18.75 kN x 100 = 375 cm2 5 BAR
An air cylinder with 575 cm2 of area would have a 5 bar force curve as shown by dotted line [10].
Simply move up the darkened line to where it intersects 20 kN [14]. That point falls between the 6 and 5 bar curves. Exactly what pressure would be required? Use the formula: Effective Area = (Load) kN x 100 Pressure (BAR) Determine the effective area at 240 mm (using the 6 bar curve, since 6 bar would be closer to our exact pressure than 5 bar), or: Effective Area = 20.4 x 100 [15] = 340 cm2 6 Then divide the actual load by the effective area: 20 kN x 100 = 5.8 bar 340 cm2
EXAMPLE: Support a 20 kN load (2000 kg) with an air spring. Would a #22 be appropriate, and if so, at what height? The height isnt much of a problem, as this part SHOULD BE USED AT 240 mm.
a. If one needs to know the amount of free air to perform a desired operation. b. If the actuation must be completed quickly and calculations of flow through the air inlet (orifice) are required. In each case above, the change in internal volume is required. Read up from the two heights involved to the intersecting point with the volume curve. Then move to the left and read from the volume scale. In the example, at 110 mm, #22 (notice most volume curves are at 7 bar) has an internal volume of 6200 cm3 [11] and at 230 mm the volume is 12400 cm3 [12]. The change in volume is then 12400 6200 or 6200 cm3. The volume at minimum height (6200 cm3) would not be subtracted if exhausting the air spring to atmospheric pressure. Notice the shaded area [13]. We do not recommend that an air spring be used at heights extending into this section. The beginning of the shaded area for a #22 is at 260 mm [5].
TM
The pressure required to support 20 kN. with a #22 at a design height of 240 mm is therefore 5.8 bar. Please note that the static data can be converted to dynamic data (the air spring is in motion) by applying the formulas that are presented in the Airmount isolation section on page 22.
AIRMOUNT ISOLATION
Because of lateral stability considerations (see page 23 for more details) we recommend that each air spring be used at a SPECIFIC HEIGHT when used as an ISOLATOR. This specific height is called the Airmount design height [6]. The vertical line running through this height [7] is darkened so that it is easy to see where it intersects the static curves for load readings.
TM
Some parts are available with internal rubber bumpers. Where a bumper is available, it is shown as a dotted line in the cross sectional view of the air spring. Additionally, when bumpers are used, please note that:
1. the minimum height is increased to the bumper contact point [16] (this reduces the total available stroke somewhat, by 107 80 = 27 mm in our #22 example), and 2. the order block contains the proper ordering numbers for parts with bumpers.
13
MEDIA
Air springs are designed for use with compressed air. Nitrogen is also acceptable. Air springs may be filled with water or water-glycol solutions. If water is to be used, rust inhibitors should be added to protect the end closures. Two reasons for liquid filling an air spring are: 1. To reduce the internal volume of air (and therefore, INCREASE the natural frequency of the air spring) and, 2. To use a media which is incompressible. Accurate positioning would be one reason to do this. Petroleum base fluids (most hydraulic oils fall into this category) are NOT RECOMMENDED. Moderately lubricated air will not harm the bellows.
TEMPERATURE
1. STANDARD BELLOWS. Our standard industrial air springs should be limited to use in the range: 37 C to 57 C.
2. ALL NATURAL RUBBER (LOW TEMPERATURE COMPOUND). A few of our industrial air springs are available in all natural rubber construction. This allows temperatures as low as 53C. The range then becomes 53C to 57C. 3. EPICHLOROHYDRIN (HIGH TEMPERATURE COMPOUND). Most convoluted parts are available in this material. The operating temperature range for it is: 17C to 107C. Additionally, Epichlorohydrin has very good oil resistance. ALL EPICHLOROHYDRIN APPLICATIONS MUST BE APPROVED BY FIRESTONE. For more information on Epichlorohydrin please contact Firestone.
PRESSURE
Our rule of thumb is: 1. 7 bar maximum for 2 ply. 2. 12 bar maximum for high strength.
For AIRMOUNT applications (where the part is used at a height very close to the shaded area), it is best to stay within 7 bar maximum for a two ply, and 12 bar maximum for a high strength air spring.
TM
We recommend that there be a minimum THREE TIMES safety factor between maximum internal air pressure and burst pressure. So, as an example, if 7 bar is required, the burst should be 21 bar or greater. For convoluted air springs, the burst pressure DECREASES as HEIGHT INCREASES. Therefore, the determining factors are twofold: What is the maximum height into extension and what is the internal pressure at that point? Please see the AIRSTROKE INFLATION PRESSURE CHART (for single, double, and triple convoluted air springs) on page 17 for specific bar vs. height information.
CONTAMINATES
Shielding should be used to protect the bellows from exposure to hot metal, sand, petroleum base fluids, acids, etc. Please consult Firestone if you wish to know how the bellows will withstand a specific contaminant (For liquids such as acids, it is important to know both the concentration and temperature).
STORAGE
The best storage environment is a dark, dry area at normal room temperature.
DO NOT INFLATE ASSEMBLY WHEN IT IS UNRESTRICTED. ASSEMBLY MUST BE RESTRICTED BY SUSPENSION OR OTHER ADEQUATE STRUCTURE. DO NOT INFLATE BEYOND PRESSURES RECOMMENDED IN DESIGN LITERATURE (CONTACT FIRESTONE FOR INFORMATION). IMPROPER USE OR OVERINFLATION MAY CAUSE ASSEMBLY TO BURST CAUSING PROPERTY DAMAGE OR SEVERE PERSONAL INJURY.
WARNING
14
SELECTION
1. Refer to the selection guide on page 32 for Airstroke force and stroke capabilities. After your list of possibilities has been reduced to one or two air springs, then turn to the individual data page for more detailed information on those parts.
AIRSTROKE ACTUATION
TM
2. STROKE: The maximum STROKE CAPABILITY is the difference between the height corresponding to the start of the shaded area minus the minimum height. This entire stroke, OR ANY PORTION THEREOF, may be used. If an internal rubber bumper is required, please note that the minimum height is increased, and therefore, the total stroke is decreased. 3. FORCE: Read the forces directly from the static data chart, or, use the force table located under the chart. Notice that the force generally decreases as height increases. This feature is discussed in detail on page 12 in the section entitled How to Use the Static Data Chart. 4. SELECT THE END CLOSURES AND AIR INLET SIZE: Most Airstroke actuators are available with permanently attached plates or bead ring attachments. If an alternate end closure option is available, it is so stated under the cross sectional view of the part. Please refer to page 6 for a detailed discussion of end closure options.
at or slightly greater than the minimum height of the Airstroke. In our #22 example, the block would need to be at least 80 mm high. If an external downstop cannot be used, many parts are available with internal rubber bumpers (shown as a dotted line in the cross-sectional view of the air spring where available).
2. In EXTENSION, an upstop is required to prevent the air spring from overextending at heights into the shaded area of the graph. The reasons for this are twofold: a) the life of the bellows may be reduced and b) the crimp may open up, allowing the bellows bead to blow out of the metal end closure. There are many ways to design-in an upstop, including a. a chain, b. a cable, c. contacting a metal stop, etc.
RETURN
Positive stops in both directions (compression and extension) should always be used with Airstroke actuators. 1. In COMPRESSION, the minimum height shown for each air spring is at, or slightly above the PINCH POINT of the bellows. Here is a #22 shown in the collapsed or pinch point condition:
An Airstroke actuator is a SINGLE ACTING device. To return the Airstroke to its minimum height (for another cycle or stroke), some return force must be used. Gravity acting on the load may be all thats required. The force to collapse the convoluted type Airstroke actuators to minimum height is given in the order block section for each part. If the load is not sufficient, then a second Airstroke or coil spring may be required.
GUIDING
AN AIRSTROKE FOLLOWS THE PATH OF LEAST RESISTANCE; therefore, the actuator should be guided in most instances. This is often easily accomplished in the mounting geometry.
ANGULAR CAPABILITY
76 mm
The bellows can be damaged if allowed to constantly bottom-out as shown above; therefore, a downstop is required to prevent this. An external downstop can be something as simple as a steel block and should be sized
An Airstroke actuator can stroke through an arc (without a clevis). Angular motion of up to 30 degrees is possible. When using an actuator with the mounting plates at an angle to each other, observe the following: a. Measure force at the height between the plate centers. b. Measure maximum height at the side separated the furthest. c. Measure minimum height at the side collapsed the most.
15
Angular Capability continued These measurements must fall within the guide lines for that particular part. Consider style #22 in the following pivot arrangement:
Please note that the air spring forces are NOT additive in this configuration. A method for guiding, which also illustrates one center ring concept for mounting the two parts together at the middle, is illustrated below:
Reversible sleeve Type 1T parts may also stroke through an arc. In this case, care must be taken to prevent the bellows from rubbing (internally) against itself where it rolls over the piston:
HORIZONTAL MISALIGNMENT
The upper and lower bead plate centers (or mounting plate centers in the case of a bead ring type attachment) may be out of line somewhat without injury to the bellows. Our rule of thumb for convoluted type Airstroke actuators is 25 mm misalignment allowed per convolution. So, a single convoluted air spring may be out of line by as much as 25 mm, a double by 50 mm, and a triple convoluted air spring by 75 mm.
DESIGN ENVELOPE
Adequate clearance should be provided around the Airstroke to prevent puncturing or rubbing of the bellows. The maximum diameter @ 7 bar for each Airstroke (bellows) is located just above the cross-sectional view of the air spring on the individual parts pages.
Some applications require the use of fail-safe mechanisms (such as a mechanical lock-out on a scissors lift) to prevent damage or injury in the event of an air system failure. An Airstroke can withstand a small amount of vacuum without injury to the bellows. The maximum amount of acceptable vacuum is dependent upon the bellows size, the height in use, and whether it is a two ply or high strength (fabric) air spring. (A high strength Airstroke bellows has a stiffer wall than a two ply; therefore, it is less susceptible to dimpling and deformation inward). It is generally best to use only single convoluted air springs under vacuum.
STACKING
It is permissible to stack Airstroke actuators (one on top of another) to increase stroke; however, the intermediate plate (or plates) connecting the two or more Airstrokes MUST BE GUIDED.
16
PRESSURE (BAR)
AIRSTROKE
REFER TO EACH INDIVIDUAL DATA PAGE FOR MAXIMUM USABLE HEIGHT RESTRICTIONS
LE G STY IN R D LATE STYLE D BEA LED P TE AN L A O L R P D TWO PLY BEA
TH ENG R T HS HIG
275 130
390
350
310
150
140
100
175
270
150
250 85
125
190 75
100
150 65
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
17
GLUING PRESS
DIE STRIPPER
ROTATION LOG
KNIFE
QUENCH TANK
AIRSTROKE ACTUATORS
ACID
18
CORE STRAIGHTENER
AIRSTROKE ACTUATOR
BELT TAKE-UP
AIRSTROKE ACTUATOR
CYLINDER
FORMING PRESS
BAG FLATTENER
PRESS PLATEN
BRAKE BUSHING
19
AIRSTROKE ACTUATOR
AIR FITTING
HINGED GATE
OPEN
CLOSED
AIRSTROKE ACTUATOR
SCISSOR LIFT
AIRSTROKE ACTUATOR
FIXED STOP
CASE PACKER
20
Refer to the selection guide on page 33 for Airmount load and isolation capabilities. Follow this procedure:
TM
Select one or two Airmount isolators that can support the load at each mounting point. It is normally best to design for pressures in the 4 to 6 bar range. Consider only the 1M1A and the single and double convoluted types at first. Please notice that in the range of 1 to 285 kN you will, in most cases, find both a single and double convoluted style part which will support the load.
Isolate a vibrating screen which weighs a total of 6000 kg, preferably with ONE isolator at each corner. The vibrating mechanism is rotating at a speed of 14.2 Hz with a total stroke of 8 mm.
Select the disturbing frequency that is closest to the actual forced frequency 7, 13, or 25 Hz. Then check the percentage of isolation for the parts that were selected in 1 above. THE AIR SPRING SHOULD BE USED AT THE DESIGN HEIGHT GIVEN. The double convoluted part is used at a design height somewhat higher than its single convolution equivalent. Make sure that the design height falls within the height restrictions. Also, the double convoluted part will show a higher percentage of isolation (less transmitted vibration) than the single convoluted air spring. The reason for this is that the double convoluted part has a greater internal volume of air than the single convoluted version of the same size. At disturbing frequencies in the 7 to 13 Hz range, the double convoluted part is a significantly better vibration isolator than the single convoluted part. At disturbing frequencies of 13 to 25 Hz, the gap closes considerably. At frequencies of 25 Hz and above, the difference is negligible.
Scan down the 5 bar load column in the selection guide. It appears that either a #19 or a #22 will support the load at a pressure between 4 and 5 bar.
b. Determine Isolation Effectiveness. Read the % of Isolation at 13 Hz for the #19 and #22 (since 13 Hz is closest to our machine speed of 14.2 Hz ). A #19 is at 96.0% and a #22 is at 98.2%. Looking at isolation effectiveness in terms of % TRANSMISSION, the #19 will transmit 100 96.0, or 4.0% of the vibrations. A #22 will transmit 100 98.2, or 1.8% of the vibrations. So, even though there does not seem to be much difference between 96.0% and 98.2% isolation, the #22 is in fact a better isolator by approximately a factor of two when comparing transmitted vibration. c. Determine Design Height. Lets say we have chosen the #22 because 96.0% isolation for a #19 is considered to be too low. A #22 SHOULD BE USED AT 240 mm as shown in the second column on page 33. d. Determine Exact Internal Pressure and Isolation Percentage. Turn to page 61 for detailed information on the #22. a) What exact pressure will be required to support the load of 15 kN? Refer to the information in the block entitled Dynamic Characteristics at 240 mm Design Height.
The chances are that your specific vibration problem does not fall neatly into the load and disturbing frequency criteria as presented in the selection guide.
16.6 kN x (100) = 331 cm2 = effective area @ 240 mm Therefore, once a preliminary part selection has been 5 bar @ 5 bar made, turn to the individual data page for that part in order Divide the actual load by the effective area: to determine the specific internal pressure required and the percentage of isolation attainable. 14.7 kN x (100) = 4.5 bar required to support 331 cm2 14.7 kN at 240 mm
21
b) What exact isolation will be attained? Use the formula: % Transmission = 100 2 1
( )
ff fn
Consider the same #22 example: What is the vertical spring rate with a load of 15kN at a design height of 240 mm? Refer to the static data chart on page 61. Again, our closest pressure is 5 bar, so well need to read the appropriate data from the 5 bar curve. The 5 bar information at +10 mm above design height would fall at the 250 mm height line, and 10 mm below design height would fall at the 230 mm height line. (In this example, we can read loads from the force table). The information at design height is located in the Dynamic Characteristics Block. So, K = Unknown P g = 4.5 bar Ac = (Load) kN x (100) Pressure (bar) Ae = (Load) kN x (100) Pressure (bar) V1 = 12,800 cm3 Vc = 12,400 cm3 Ve = 13,100 cm3 Ac V1 K = [(Pg +1.01) x 100] 10,000 Vc Ae V1 1.38 c Ae ( )1.38 10,000 (Ve) ] [101 x (A 10,000)] .02 m 357 12,800 1.38 301 12,800 1.38 357 301 101 x 10,000 K = [(4.5 +1.01) x 100] 10,000 12,400 10,000 13,100 .02 m 16.05 kN x (100) = 357 cm2 4.5 13.55 kN x (100) = 301 cm2 4.5
Where: ff = Forced Frequency (Hz) fn = Natural Frequency (Hz) The forced frequency is 14.2 Hz. Read the natural frequency from the line at the load and pressure closest to the actual situation, or 1.80 (@ 5 bar and 16.56 kN): Design Ht. 240 mm 100 % Transmission = 2 14.2 1
( )
1.80
% Transmission = 1.63% % Isolation = 100 % Transmission % Isolation = 100 1.63 % Isolation = 98.4% Notice that the natural frequency of an Airmount changes only slightly with variations in pressure and load. Therefore, when working at pressures other than 4, 5, 6, or 7 bar, % isolation can be calculated quite accurately using the closest natural frequency and the formula above.
( )
( ) ][ (
)]
K= 195 kN/m
WHERE: K = Vertical Spring Rate in kN/m P g = Gauge Pressure at design height (bar) Ac = Effective Area at 10mm below design height (cm2) Ae = Effective Area at 10mm above design height (cm2) V1 = Internal Volume at design height (cm3) Vc = Internal Volume at 10mm below design height (cm 3) Ve = Internal Volume at 10mm above design height (cm 3)
22
Up to this point, only the weight and disturbing frequency have been discussed. THERE ARE MANY OTHER IMPORTANT CONSIDERATIONS:
TM
CENTER OF GRAVITY
An Airmount isolation system is inherently soft (easily deflected); therefore, precautions must be taken to insure that the system is stable. First, consider the location of the center of gravity (c.g.). Ideally, the Airmount isolators should be located on the same plane (parallel to the ground) as the center of gravity. Where this is not possible, follow this guideline: The distance between the most narrow mounting points should be at least twice the height of the center of gravity.
1220 mm 1270 mm
1170 mm
A single or double convoluted air spring SHOULD BE USED AT THE DESlGN HEIGHT GIVEN, because that is the point of maximum lateral rate or stability. The lateral rate DECREASES as the Airmount height DECREASES. Consider a #22 again at 6 bar: Height 240 mm(design height) 215 mm 190 mm Lateral Rate 51.0 kN/m Unstable Vertical Rate 215.0 kN/m
In the above example, the most narrow distance between two Airmount isolators is 1170 mm. The height to the c.g. is 1220 mm; therefore, this system does not meet our guideline. Two possible solutions would be: 1. Increase the base dimensions to meet our guideline by increasing both the width and length to at least 1220 x 2 or 2440 mm. 2. Locate the Airmount isolators at the c.g. as shown above (in the next column).
33.0 kN/m
140.0 kN/m
Notice that the #22 becomes unstable in the horizontal or lateral direction when moving down only 50 mm from design height.
23
At design height and without an auxiliary reservoir, the single and double convoluted parts follow this pattern: i.e., the lateral rate varies from 1/5 to 1/2 of the vertical rate (only the larger high strength parts get as high as 1/2). 51 Notice the #22 is approximately 1/4(215 ). Going back to the original example of a vibrating screen which weighs 6000 kg mounted on four #22s (@ 240 mm), a side load x4 of 2.04 kN(51.0 )would deflect the entire suspended mass 100 by 10 mm.
The primary concern in this case is the amplitude of movement. It is dependent on:
1) The ratio of the unbalanced moving mass to the total suspended mass and, 2) The ratio of the speed of the unbalanced moving mass (forced frequency) to the natural frequency of the Airmounts. The addition of damping to the isolation system (shock absorbers) will reduce the large amplitude of movement experienced during resonance. If the amplitude of movement is too great, one possible solution would be to add an inertia base in order to increase the ratio of the total suspended mass to the moving unbalanced mass. A good rule of thumb is 10:1, respectively.
Both of these types are unstable laterally (except for the 1M1A). Due to low natural frequencies, both can be excellent isolators; however, do not use these two types as Airmount isolators without consulting Firestone.
DESIGN ENVELOPE
Adequate clearance should be provided around the Airmount to prevent puncturing or rubbing of the bellows. The maximum diameter @ 7 bar for each Airmount (bellows) is shown just above the cross sectional view of the air spring.
SAFETY STOPS
It is normally recommended that positive stops be installed IN ALL DIRECTIONS; i.e., into compression, extension, and laterally. Positioning of the vertical stops depends upon the amplitude of movement, both during normal operation and during startup and shutdown. A good rule of thumb is 15 mm from design height for vertical stops and also 15 mm (horizontally) for lateral stops. NEVER use Airmount isolators to lift the equipment into place, due to the lateral instability at lower air spring heights as discussed previously. The equipment should be rested on stops set slightly below design height and raised into position for isolation.
TM
The lateral rate of a single and double convoluted style Airmount DECREASES with decreasing internal air pressure (becomes less stable). Consult Firestone if you plan on operating an Airmount at less than 3 bar.
INITIAL INSTALLATION
There is a direct relationship between natural frequency and isolation effectiveness. Generally, the lower the natural frequency, the better the isolator (or higher percentage of isolation). As previously mentioned, a double convoluted Airmount has a lower natural frequency than a single convoluted type (of the same size) because it has more internal air volume. We can use this principle to lower the natural frequency of an air spring by adding an auxiliary reservoir (pressure vessel) externally to the Airmount. This effectively increases the air spring volume and reduces its natural frequency. In order for the reservoir to work properly, there must be a free flow of air between the Airmount and reservoir. Therefore, it should be mounted as close as possible to the Airmount. Additionally, a bead ring attachment is the best end closure choice as the hole in the upper mounting plate can be sized as large as the inside diameter of the bellows (at the top). A 3/4 BSP air inlet will restrict the flow of air somewhat, but can be used as long as it is understood that there is some throttling effect. Going back to the #22 example, an auxiliary reservoir of three times the internal volume of the air spring at design height (approximately 38 liters) will reduce the natural frequency from 1.8 Hz to 1.5 Hz.
Resonance is the condition where the forced frequency of the vibrating system is at the natural frequency of the suspension. When this happens, AMPLIFICATION of movement occurs. Going back to our vibrating screen example again, if the normal stroke is 8 mm, during startup and shutdown (as the machine goes through resonance), the amplitude of movement will be multiplied somewhat. So, while the machine is building up to speed and slowing down, the stroke may be amplified in the range of 10 to 35 mm if undamped. The longer the machine takes to go through resonance (to build up to, or slow down from full operating speed), the larger the amplitude of movement.
24
DAMPING
WHERE:
Cc = Critical Damping The damping ratio inherent in an Airmount is in the order of .03. This damping number is so small that the formulas presented in this section assume it to be zero.
PLUMBING SYSTEMS
There are three basic ways of controlling an air suspended isolation system:
1. With a TANK VALVE in each Airmount. Each air spring is then inflated individually. The pressure in each must be checked periodically, because air will permeate through the bellows. For an idea of the permeation rate, a #116 will lose approximately 2 bar over a period of one year (from 7 bar to 5 bar). Please see page 7 for a picture of a 1/4 BSP tank valve.
3. Three Point Leveled System Height control can be provided by adding height control valves to the system. Again, there should be only THREE POINTS OF CONTROL, or in this case, three height control valves. Attempting to use more than three control points often results in the valves hunting or fighting one another. There are sensing systems available to control heights within .03 mm. Truck type leveling valves can provide accuracy to 1.6 mm. A three point, eight air spring, leveled system is illustrated below:
HEIGHT CONTROL VALVE AIR SPRING
This eliminates the need for periodic inspections. The air springs should always be connected in clusters so the mass is supported with only THREE REGULATORS. This is illustrated below (in the previous column) for both a four and eight Airmount system:
2. Three Point Regulated System The Airmount isolators can be connected directly to the factory compressed air system using pressure regulating valves.
AIR SPRING AIR SPRING REGULATORS
REGULATOR
AIR SPRING
AIR SPRING
AIR SPRING
AIR SPRING
AIR SPRING
AIR SPRING
AIR SPRING
AIR SPRING
Description
WC1-358-3592
Order No.
25
ISOLATION CHART
HERTZ 50 41.7 33.2 CPM 3000 2500 2000
99.9
99.5 99 98 97 96 95 90
80 70 60
25 1500 16.7 15 13.3 11.7 10 8.3 1000 900 800 700 600 500
6.7 400 5.0 300 4.2 250 3.3 200 2.5 150 1.7 100 30 40 50 60 80 100 0.50 0.67 0.83 1.0 1.33 1.67 150 200 2.50 3.33
Re so na nc e
Amplification
300 400 500 600 800 1000 CPM 5.00 6.67 8.33 10.0 13.3 16.7 HERTZ
26
BIN HOPPER
COMPRESSOR
27
VIBRATING SCREEN
CONTROL PANEL
28
The air spring provides a unique solution for many actuation and isolation applications the world over. Besides the common applications, there are many that are not readily recognized because of the air springs unique construction. Listed below are some miscellaneous applications.
MISCELLANEOUS APPLICATIONS
VACUUM PUMP
The air spring is frequently used in shock impact isolation applications. This air spring application is commonly found in saw mills as the means to both absorb the shock of a falling log, and then by actuating the air spring, to lift and transfer a log onto a conveyor. Because of the properties of both air and rubber, the air spring is an ideal solution to this problem. Without it, the mechanism and surrounding structure would suffer fatigue and fail prematurely due to the intensity of the shock from the falling log. Refer to the problem solver section on the following pages for miscellaneous applications.
CHECK VALVE AIRMOUNT
It is possible to drive an air spring mechanically in order to create a vacuum. The air spring can withstand a small amount of acceptable vacuum without injury to the bellows. The maximum amount of tolerable vacuum is dependent upon the bellows size, height and whether it is a 2 or 4 ply air spring. It is generally best to use only the single convoluted air spring for this purpose. Refer to the problem solver section on the following pages for miscellaneous applications.
EXTENDED COLLAPSED VACUUM CYLINDER SPRING RETURN PREPRINTED LABELS INDEXED IN
HEATING PLATEN
PACKAGE OF MEAT
CARRIAGE
INFLATABLE CHUCK
CONVEYOR RAIL
By restricting the height internally of a bead ring style air spring, the rubber walls will extend in an outward fashion. In this arrangement the air spring can be used as an inflatable chuck. The air will need to be introduced via the same mechanism that restrains the air springs height. Refer to the problem solver section on the following pages for miscellaneous applications.
TUBE ROTATING SHAFT AIRSTROKE
An air spring bellows, with a bead ring type attachment, can be used as a protective boot or flexible connector. Due to the flexible construction of the air spring and the ability to handle both misalignment and angular movement, the air spring is a suitable solution to this problem. To protect the inner surface from the flow of material, an inner sleeve may be required. Refer to the problem solver section on the following pages for miscellaneous applications.
AIRSTROKE
AIR ENTRANCE
CAM FOLLOWER
PIPE
HYDALON SLEEVE
The introduction of an air spring as the cam follower can extend the life of the cam greatly. Surface wear is reduced by removing the rigidity and friction of typical cam followers. With this reduction of wear comes continually smooth operations and overall minimization of fatigue. Refer to the problem solver section on the following pages for miscellaneous applications.
For more information, call your local stocking distributor or the Firestone applications engineer at the phone number on the back cover of this design guide.
29
ROBOTIC COUPLING
MOUNTAIN/TRAIL BIKE
PIPE CRAWLER
VIBRATING SCREEN
30
SOLAR TRACKER
31
Style Number
SHAPED SLEEVE
Maximum Minimum Maximum Maximum Diameter Usable Height Stroke Height at 7 BAR (mm) (mm) (mm) (mm)
AIRSTROKE ACTUATORS
SELECTION GUIDE
5 BAR Force* at Stroke of 50% of Maximum 25 mm Maximum Stroke (kN) Stroke (kN)
Dim. C Number Bead Ring (bolt circle of Bolts (each Type diameter) (mm) ring)
SINGLE CONVOLUTION
86 86 88 59
40 38 64 30
36 60 86 26
76 98 150 56
1.9
DOUBLE CONVOLUTION
16 16ST 131 110 116 116-1 115 19 19-.75 113 113-1 153-2 119** 121** 126** 138-1.5 148-1 25 255-1.5 224 26 20 20-2 22 22-1.5 21 21-2 233-2 28** 203** 29** 200 215 248-2
152 152 165 211 231 244 257 328 343 386 404 460 442 516 569 709 950
48 53 51 51 51 51 51 51 51 51 51 65 51 51 51 51 64
36 28 53 79 79 107 79 89 99 97 117 120 107 91 112 135 122 84 112 124 145 155 203 180 198 180 221 264 173 183 191 185 224 231
84 81 104 130 130 157 130 140 150 147 168 185 157 142 164 185 185 155 188 196 221 231 279 257 274 257 297 340 257 267 274 269 307 338
3.6 2.9 5.4 8.4 10.8 12.0 14.3 27.1 28.4 39.9 43.8 52.6 56.6 79.0 104.8 175.1 315.7 5.6 5.8 9.5 10.9 15.3 16.1 29.0 31.0 41.5 45.7 44.2 60.5 86.3 108.5 144.0 171.4 315.3
7.7 10.3 11.1 13.2 24.8 25.7 36.6 37.1 46.1 52.9 73.2 97.6 160.9 287.5 4.9 5.8 7.9 9.1 13.0 12.4 25.1 26.4 36.7 39.2 39.8 50.9 75.1 96.2 130.3 153.3 285.5
2.5 2.6 3.5 3.8 5.2 5.9 6.5 13.7 13.1 18.7 22.2 32.1 31.7 45.8 64.5 91.5 211.7 2.7 3.6 4.2 5.7 7.1 8.9 14.9 15.4 22.9 23.6 23.8 34.4 52.1 69.5 97.8 113.5 217.7
117 124
128 128-1
45 73 73
138-1.5
148-1 is 4Ply
163 165 203 218 251 264 328 348 384 406 394 442 508 577 660 709 950
71 76 76 76 76 76 76 76 76 76 76 84 84 84 84 84 107
1 1 1 1 3 3 3 3 2 2 2 5 5 5
44 73 73
TRIPLE CONVOLUTION
REVERSIBLE SLEEVE
3 2 2 5 5 5
73
4 4 4 4 4 4 4 4
12 12 12 18 24 24 32 40
79 107 102 127 127 231 231 231 284 282 297 325 320 320 320 323 361 361
DO NOT USE 1X84D-1 AS AN AIRSTROKE ACTUATOR 92 92 184 1.1 1.5 51 102 152 2.9 2.6 127 127 254 2.3 2.5 102 140 241 2.8 3.2 152 127 147 203 102 152 152 103 127 152 178 216 167 205 193 196 208 239 170 254 251 178 211 267 310 384 303 385 345 323 356 442 272 406 404 287 338 419 488 599 470 590 3.0 11.4 11.8 12.3 20.2 20.4 22.9 23.0 24.5 25.3 25.3 26.0 32.5 34.7 2.5 10.5 10.5 10.5 17.7 17.3 22.4 22.5 24.2 23.2 22.6 23.0 29.0 28.1
1T12E-3 1T14C-1 1T14C-3 1T14C-7 1T15T-1 1T15S-6 1T15L-4 1T15M-0 1T15M-2 1T15M-4 1T15M-6 1T15M-9 1T19L-7 1T19L-11
2.2 6.9 7.2 6.6 11.7 11.4 14.8 15.5 16.4 16.2 15.9 17.0 21.0 20.6
1T28C-7
32
* To determine Airstroke force at other pressures, divide force shown by 5 BAR and multiply result by new pressure. ** When using the rolled plate end closure option, add 17.5 to heights shown.
Style Number
AIRMOUNT ISOLATORS
SELECTION GUIDE
SHAPED SLEEVE
3 BAR (kN)
7 BAR (kN)
END CLOSURES
TYPE 1 bead plate
1/4 BSP AIR INLE T
SINGLE CONVOLUTION
65 75 45
1.0 1.2 0.42 2.0 1.9 2.7 3.1 4.1 4.5 5.7 10.3 9.1 15.6 18.5 22.4 26.6 31.2 53.4 76.8 159.0 2.1 2.4 3.5 3.8 4.8 6.2 10.0 9.3 14.7 16.7 16.5 22.2 34.9 47.3 64.3 76.6 149.2
1.8 2.5 3.5 2.0 2.8 2.8 DO NOT USE 2M1A AS AN AIRMOUNT ISOLATOR 0.68 0.95 3.25 3.4 3.2 4.6 5.4 7.2 7.6 9.4 17.8 15.9 27.1 31.8 39.0 45.5 55.4 89.9 131.8 270.7 3.6 4.2 6.1 6.6 8.3 10.9 17.1 16.3 35.2 39.2 41.4 51.6 80.6 108.0 147.1 175.2 343.9 5.0 4.6 6.6 7.8 10.3 10.9 13.3 25.4 23.0 38.9 45.1 56.6 64.6 81.6 126.8 185.7 382.1 5.1 6.2 8.6 9.4 12.0 15.6 24.2 23.3 36.9 41.1 43.4 54.1 84.5 113.2 154.3 183.7 360.7 3.9 4.1 3.0 2.7 2.7 2.4 2.7 2.5 2.6 2.4 2.3 2.1 2.2 2.4 2.3 2.0 2.0 2.6 2.2 2.1 1.9 1.9 1.6 1.8 1.8 1.8 1.6 1.4 1.7 1.6 1.6 1.6 1.4 1.4
92.8 95.1 93.3 90.6 89 94.7 95.8 95.8 96.8 95.7 96.3 96.2 96.8 97.0 97.3 97.1 96.7 97.1 97.7 97.7 96.0 97.2 97.4 98.0 98.0 98.5 98.1 98.2 98.3 98.5 98.8 98.3 98.5 98.6 98.6 98.8 98.9
98.1 98.7 98.3 97.5 97.2 98.5 98.8 98.8 99.1 98.8 98.9 98.9 99.1 99.2 99.3 99.2 99.1 99.2 99.4 99.4 98.9 99.2 99.3 99.4 99.4 99.5 99.5 99.5 99.5 99.6 99.7 99.5 99.6 99.6 99.6 99.7 99.7
REVERSIBLE SLEEVE
DOUBLE CONVOLUTION
16 16ST 131 110 116 116-1 115 19 19-.75 113 113-1 153-2 119** 121** 126** 138-15 148-1
76 75 89 114 114 140 114 127 140 127 140 150 127 127 127 152 140
74.6 80.9 80.9 85.6 80.4 83.1 82.6 85.6 86.9 90.1 87.4 85.4 87.2 90.3 90.3 81.8 87.6 88.6 91.3 91.3 93.7 92.1 92.3 92.6 94.0 95.2 92.8 93.9 94.2 94.2 95.2 95.6
25 255-1.5 224 26 20 20-2 22 22-1.5 21 21-2 233-2 28** 203** 29** 200 215 248-2
140 165 165 203 216 254 241 268 241 267 286 241 241 241 241 267 279
TRIPLE CONVOLUTION
11.3 16.0 15.9 24.7 35.7 50.0 78.5 152.3 1.5 0.7 1.5 1.4 1.7 1.4 5.9 6.0 6.0 10.2 9.9 12.8 12.9 13.8 13.4 13.2 13.5 16.8 16.2
20.0 27.6 27.8 42.7 62.0 83.9 132.9 257.6 2.7 1.2 2.6 2.4 3.2 2.4 10.1 10.2 10.3 17.3 16.9 22.0 22.2 23.5 22.6 22.1 22.9 28.4 27.8
29.1 39.6 39.5 60.6 87.8 119.0 187.9 366.2 3.8 1.6 3.7 3.4 4.5 3.4 14.3 14.5 14.7 24.7 23.8 31.1 31.3 33.3 32.0 31.4 32.1 40.2 39.6
1.3 1.4 1.3 1.4 1.3 1.3 1.2 1.1 1.3 1.7 1.8 1.1 1.3 1.3 1.4 1.3 1.1 2.0 1.2 1.4 1.6 1.4 1.3 1.1 1.0 1.2 1.0
95.9 95.5 96.3 95.5 95.8 96.2 96.8 97.0 96.4 93.2 92.0 97.0 95.8 96.2 95.2 96.4 97.4 90.3 96.5 95.5 93.9 95.0 96.3 97.1 97.7 97.0 97.6
99.0 98.9 99.1 98.9 99.0 99.1 99.2 99.3 99.1 98.4 98.1 99.3 99.0 99.1 98.8 99.1 99.4 97.7 99.1 98.9 98.5 98.8 99.1 99.3 99.4 99.1 99.4
99.7 99.7 99.7 99.7 99.7 99.7 99.8 99.8 99.8 99.5 99.5 99.8 99.7 99.7 99.7 99.8 99.8 99.4 99.7 99.7 99.6 99.7 99.7 99.8 99.8 99.8 99.8
1T12E-3 1T14C-1 1T14C-3 1T14C-7 1T15T-1 1T15S-6 1T15L-4 1T15M-0 1T15M-2 1T15M-4 1T15M-6 1T15M-9 1T19L-7 1T19L-11
267 254 279 343 178 305 279 191 241 318 381 470 380 455
A B
Airmount Isolator air pressures below 3 BAR should be reviewed with Firestone. Except for 1X84D-1 and 1M1A.
33
1M1A-0
Style 1M1A-0 Two Ply Bellows Blind nuts, 1/8 BSP, Plastic stud Blind nuts, 1/8 BSP,
Brass stud
Description
32
Static Data
8470
3.2
Assembly weight ...................................................... .23 kg. Force to collapse to minimum height (@ 0 BAR) ...... 89 N.
24
2.4
20
2.0
16
4 BAR
12
3 BAR
HEIGHT
8 2 BAR
M16 x 2
25 mm
4
1/8 BSP AIR INLET 61 mm DIA.
1 BAR 8470 0 90
MAX. HT. 89
80
70
60
50
40
MIN. HT. 40
See page 12 for instructions on how to use chart. Dynamic Characteristics at 65 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
70 65 60 55 50 45 40
35 36 37 37 37
38 39
34
Force kN
1.6 1.2 0.8 0.4 0
5 BAR
1M1A-1
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT
Style Blind nuts, 1/8 BSP, 1M1A-1 Plastic stud Two Ply Bellows
Description
Static Data
A9618
40
Assembly weight ...................................................... .23 kg. Force to collapse to minimum height (@ 0 BAR) ...... 89 N.
4.0
8 BAR
24
6 BAR
16
5 BAR
4 BAR
HEIGHT
3 BAR 8 1.0
M16 x 2
2 BAR
25 mm
1 BAR
1/8 BSP AIR INLET 61 mm DIA.
NOTE: The dotted line on the static data chart shows the force capabilities of the 1M1A-1 when attaching an additional 12 mm pedestal, provided by the customer, to the base of the air spring. If an additional pedestal is not used, the air spring will behave as the solid line depicts. Without a pedestal the rubber part will contact the ground at the height of 53 mm and could cause the rubber part to wear prematurely. Dynamic Characteristics at 75 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
B3940
0 115
MAX. HT. 113 mm
95
Height mm.
75
55
0 35
MIN. HT. 38 mm
85 75 65 55 45
Force kN
2.0
7 BAR
3.0
35
2M1A
AIRSTROKE ACTUATOR ONLY
Style 2M1A Two Ply Bellows 1/8 BSP, each end
Static Data
8469
Description
4.0
3.5
40
5 BAR
M16 x 2
20
HEIGHT
2 BAR 0.5
M16 x 2 25 mm
1 BAR
8469
61 mm DIA.
0 180
MAX. HT. 175
160
140
NOTE: This Airstroke actuator must be guided throughout the stroke. NOTE: Do not use as an Airmount isolator. NOTE: Plug off one end. (This part is single acting)
Height mm.
120
100
80
60
MIN. HT. 65
33 35 37 37 37 38 38 39
@7 BAR
36
Force kN
2.0 1.0 0
2M2A
Style 2M2A Two Ply Bellows Blind Nut, 1/8 BSP, plastic studs
Description
100
Static Data
B6575
1.6
Volume 7 BAR
75
Volume cu.cm.
6 BAR
50 5 BAR
0.8
4 BAR
3 BAR 25
HEIGHT
0.4
2 BAR
7mm
1 BAR
34mm DIA.
0 65
55
MAX. HT.
NOTE: The 2M2A must be supported laterally when used as an isolator. Contact Firestone for use in isolation applications. Dynamic Characteristics at 45 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
56mm
Height mm.
45
35
MIN. HT.
0 25 30mm
55 45 35 25
@7 BAR
Force kN
37
16
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 16 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 75 mm.
Static Data
7559
Description
10
Socket head aluminum bead rings (bolts, nuts, washers not includeduse M6 cap screws) W01-358-0017
Rubber bellows only
W01-358-0010
8 7 BAR
133 N.
5 BAR
5 4 BAR
3
M8 = 25 Nm 44 mm 152 mm MAX O.D. AT 7 BAR
3 BAR
2 2 BAR
HEIGHT
1
114 mm DIA.
1 BAR
7559
NOTE: A bead plate part is shown. This part is also available with bead rings. Bolts are not included. See pages 8-10 for explanation.
0 90
MAX. HT. 88
85
80
75
Height mm.
70
65
60
55
50
MIN. HT. 51
80 70 60
61 83 99
38
Force kN
5 4 3 2 1 0
16-ST
RECOMMENDED AIRMOUNT DESIGN HEIGHT 75 mm.
Static Data
B4165
Description
8 8 BAR 7
35.5 N.
7 7 BAR
7 BAR VOLUME
6 BAR
5 5 BAR
4 4 BAR
M8 = 25 Nm
44 mm
3 3 BAR
HEIGHT
2 2 BAR
114 mm DIA 152 mm MAX O.D.
1 1 BAR
B4165
NOTE: The bellows extends beyond the bead plates at minimum height.
0 90
MAX. HT. 89
80
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm**2) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
70
60
50
MIN. HT. 53 mm
80 75 70 65 60 55
3.94
Force kN
5 4 3 2 1 0
39
131
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 131 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 90 mm.
Static Data
6512
Description
12
Socket head aluminum bead rings (bolts, nuts, washers not includeduse M6 cap screws) W01-358-0127 Rubber bellows only
22
11
W01-358-0131
10
18
7 BAR
142 N.
16
6 BAR
14
12
10
8
M8 = 25 Nm 44 mm
3 BAR
6
165 mm MAX O.D. AT 7 BAR
4
HEIGHT
2 BAR
114 mm DIA.
1 BAR
6512
NOTE: A bead plate part is shown. This part is also available with bead rings. Bolts are not included. See pages 8-10 for explanation.
0 120
110
100
90
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm**2) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
80
70
60
50
MIN. HT. 51
40
100 90 80 70 60
78 93
40
Force kN
7 6 5 4 3 2 1 0
110
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 110 Blind nuts, 1/4 BSP W01-M58-6145 Socket head aluminum bead rings (bolts, nuts, washers not includeduse M6 cap screws) W01-358-0112 Rubber bellows only W01-358-0100
RECOMMENDED AIRMOUNT DESIGN HEIGHT 115 mm.
Static Data
9258
Description
32 Do not use Airstroke in shaded area without consulting Firestone 28 7 BAR 24 7 BAR VOLUME 6 BAR 8 BAR
16
14
12
20 5 BAR
10
16 4 BAR
12 3 BAR
M8 = 25 Nm
8 2 BAR
HEIGHT
4
114 mm DIA.
1 BAR
9258
NOTE: A bead plate part is shown. This part is also available with bead rings. Bolts are not included. See pages 8-10 for explanation.
0 160
MAX. HT. 152
140
120
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm**2) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
100
80
60
MIN. HT. 51
80
10.55 11.03
Force kN
8 6 4 2 0
41
116
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP Blind nuts, 3/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 115 mm.
Static Data
7557
Description
20
Countersunk steel bead rings, 40 mm bolts, nuts & washers SEE NOTE BELOW
36 N.
36
18 7 BAR
32 7 BAR VOLUME 28
16
6 BAR 14
20 4 BAR
16 3 BAR 12 2 BAR
M8 = 25 Nm
70 mm
1 BAR
HEIGHT
135 mm DIA.
7557
0 160 NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 115 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
140
MAX. HT. 152
120
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm**2) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
100
80
60
MIN. HT. 51
110
2.86
4.04
5.17
8.20 9.70
6.51
10.95 12.04
11.38
9.65
7.71
42
Force kN
10 8 6 4 2 0
Countersunk steel bead rings, 40 mm bolts, nuts & washers SEE NOTE BELOW
Style 117
W01-M58-6176 W01-M58-6175
24
5 BAR
12
116-1
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 140 mm.
Static Data
8776
Description
116-1
22
20
165 N.
36
7 BAR
18
16 6 BAR
28
5 BAR
24
20
4 BAR
M8 = 25 Nm
70 mm
16 3 BAR 12 2 BAR
HEIGHT
8
135 mm DIA.
1 BAR 4
8776
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation.
0 180
MAX. HT. 178
160
140
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm**2) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
120
100
80
60
MIN. HT. 51
10.66 11.71
9.42
11.18
@7 BAR
13.82
12.05 14.91
Force kN
14 12 10 8 6 4 2 0
43
115
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 115 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 115 mm.
Static Data
1115
Description
26
48
24 7 BAR
W01-M58-6374
44
22
20
28 4 BAR
24
20
3 BAR
16
44 mm*
12
*(38.1 FOR 3/4 BSP Port)
M8 = 25 Nm TORQUE 89 mm
2 BAR
8 1 BAR 4
OPTIONAL
HEIGHT
1115
160 mm DIA.
0 140
MAX. HT. 139
120
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 115mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
100
80
60
MIN. HT. 51
6.81 8.75
3030
213
8.25
8.51
16.91 17.82
13.81
44
Force kN
14 12 10 8 6 4 2 0
W01-M58-6181
36 N.
18
32
W01-M58-6182
5 BAR
16
19
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. 96 Style 19 Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper Countersunk steel bead rings, 40 mm bolts, nuts, washers Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 125 mm.
Static Data
9261
48 Do not use Airstroke in shaded area without consulting Firestone 8 BAR 44 7 BAR
Description
W01-M58-6975
4.45 kg. 40 N.
40
Assembly weight (bead plate version, no bumper) Force to collapse to minimum height (@ 0 BAR)
36
64
32 5 BAR
48
4 BAR
24
73 mm
40 3 BAR
20
32
16
M8 = 25 Nm TORQUE
157 mm
24
2 BAR
12
16
OPTIONAL BUMPER HEIGHT
8 1 BAR
8
229 mm DIA.
4
9261
0 170 NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 125 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
0 150 130
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
110
90
70
50
Load (kN)
12.67 17.39 21.84 26.65 31.10 13.85 18.90 23.74 28.92 33.71 14.87 20.18 25.35 30.86 35.94 15.67 21.16 26.59 32.38 37.69 16.27 21.93 27.58 33.60 39.13 16.68 22.48 28.26 34.45 40.15
9.61
@7 BAR
Force kN
45
56
28
19-.75
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 19-.75 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 140 mm.
Static Data
4043
Description
Assembly weight (bead plate version, no bumper) Force to collapse to minimum height (@ 0 BAR)
88 7 BAR
4.53 kg. 67 N.
44
80
40
72
36
64 5 BAR
32
56
48
4 BAR
73 mm
40
32
M8 = 25 Nm TORQUE 157 mm
3 BAR
24 2 BAR 16
OPTIONAL BUMPER
HEIGHT
8
229 mm DIA.
1 BAR
4043
0 180 NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 140 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
160
140
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
120
100
80
60
Bumper MIN. Contact HT. 51 69 mm
6335
480
11.01
9.30
27.81
24.11
@7 BAR
46
Force kN
28 24 20 16 12 8 4 0
113
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 113 Two Ply Bellows Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper Countersunk steel bead rings, 40 mm bolts, nuts washers
Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 125 mm.
Static Data
4002
Description
16 Do not use Airstroke in shaded area without consulting Firestone 8 BAR 13 7 BAR VOLUME 11 7 BAR
80
14
72
64
Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, rubber bumper High Strength Blind nuts, 3/4 BSP ConBlind nuts, 3/4 BSP, struction rubber bumper Rubber bellows only
M-8 x 1.25 BLIND NUTS 15 mm DEEP
56 6 BAR
W01-M58-6069 W01-358-0231
5 BAR
40
4 BAR 32
3 BAR 5
159 mm
24
2 BAR
16
M8 = 25 Nm TORQUE
159 mm
1 BAR 8
4002
OPTIONAL BUMPER HEIGHT
0 170
MAX. HT. 165
150
130
287 mm DIA.
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 125 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
Volume @ 7 BAR (cu cm) EFF Area @ 7 BAR (cm sq.) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
110
90
70
Bumper Contact 69 mm
0 50
MIN. HT. 51
Load (kN)
486 562
13.02 18.16 23.20 28.93 34.00 15.62 21.49 27.24 33.59 39.30 17.66 24.10 30.44 37.37 43.68 19.40 26.36 33.22 40.69 47.53 20.81 28.23 35.53 43.42 50.66 22.00 29.85 37.54 45.76 53.31 22.89 31.08 39.05 47.53 55.33 23.54 31.96 40.13 48.87 56.93
624 679
7714
724
Force kN
47
Style 128
W01-M58-6071
W01-M58-6068 W01-M58-6070
10
48
113-1
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 113-1 Two Ply Bellows Blind nuts, 1/4 BSP W01-M58-6371 Blind nuts, 3/4 BSP W01-M58-6369 Countersunk steel bead rings, 40 mm bolts, nuts, washers W01-M58-7539 Rubber bellows only W01-358-0150
RECOMMENDED AIRMOUNT DESIGN HEIGHT 140 mm.
Static Data
A8915
Description
16 Do not use Airstroke in shaded area without consulting Firestone 7 BAR VOLUME 13 8 BAR
80
14
72
7 BAR 64
5 BAR
4 BAR
159 mm
3 BAR 24
3
M8 = 25 Nm TORQUE 159 mm
2 BAR
2
OPTIONAL BUMPER
1 BAR
A8915
HEIGHT
0 190
287 mm DIA.
170
150
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 140mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq.) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
130
110
90
70
Bumper Contact 69 mm
MIN. HT. 51
Load (kN)
11771
13.58 19.08 24.39 30.59 18.07 24.76 31.33 38.72 21.39 28.92 36.48 44.84 23.91 32.03 40.34 49.41 25.75 34.28 43.15 52.69 26.85 35.69 44.94 54.78
48
Force kN
40 32 16 8 0 50
W01-M58-6066 W01-M58-6067
111 N.
11
6 BAR
56
10
48
153-2
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 153-2 Blind nuts, 1/4 NPT
RECOMMENDED AIRMOUNT DESIGN HEIGHT 150 mm.
Static Data
B4561
Description
WO1-358-8158
12
20
Assembly weight........................................................7.86 kg
10
16
7 BAR
6 BAR
79.25 mm
12 5 BAR
4 BAR 4 3 BAR
M10 = 40 Nm TORQUE
8
158.5 mm
2 BAR
HEIGHT
4 1 BAR
310 mm DIAMETER
B4561 0 215 NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 150 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
MAX. HT. 215 mm
185
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
Volume @ 7 BAR (cu cm)
Height mm.
155 125
95
0 65
MIN HT. 65 mm
Load (kN)
14.48 21.09 27.34 34.71 41.03 19.02 26.49 33.92 42.34 49.74 22.39 30.72 39.04 48.29 56.58 25.09 34.38 43.44 53.33 62.31 27.37 37.61 47.34 57.70 67.20 29.32 40.21 50.50 61.28 71.18 30.76 41.86 52.56 63.81 74.18 32.00 43.34 54.47 66.62 77.85
@3 BAR
@4 BAR
kN Force @5 BAR
@6 BAR
@7 BAR
Force kN x10
6 2
49
119
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 119 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only Rolled plate assembly, 1/2 blind nuts, 3/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 125 mm.
Static Data
6948
Description
100
W01-358-0119
18
90 7 BAR
80
70
10
4 BAR
3 BAR 30
6
M10 = 40 Nm TORQUE 350 mm BOLT CIRCLE DIA.
2 BAR
2
HEIGHT
1 BAR
6948
384 mm DIA.
0 180
MAX. HT. 177
160
140
NOTE: A bead plate part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 125 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
Volume @ 7 BAR (cu cm)
Height mm.
120
100
80
60
MIN. HT. 51
Load (kN)
@3 BAR
32.31 40.96 50.59 59.29 35.46 44.84 55.17 64.52 37.99 47.98 58.85 68.74 41.97 52.85 64.53 75.23 40.18 50.67 62.00 72.34 43.53 54.73 66.70 77.72 44.81 56.25 68.45 79.72 45.85 57.48 69.86 81.34
@4 BAR
kN Force @5 BAR
@6 BAR
@7 BAR
1033
1269
50
Force kN
50 40 20 10 0
12
5 BAR
60
121
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 121 Ribbed neck aluminum bead rings, 45 mm bolts, nuts, washers Rubber bellows only Rolled plate assembly, 1/2 blind nuts, 3/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 125 mm.
Static Data
3944
Description
14
7 BAR 12
20
7 BAR VOLUME
6 BAR 10
16
4 BAR
12
3 BAR
8 2 BAR
4
HEIGHT
1 BAR
451 mm DIA.
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 125 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
Volume @ 7 BAR (cu cm) EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
110
90
70
50
MIN. HT. 51
Load (kN)
1122
86.63 101.20
10205
Force kN x 10
8 6 4 2
5 BAR
51
126
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 126 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only Rolled plate assembly, 1/2 blind nuts, 3/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 125 mm.
Static Data
8701
Description
18
8 BAR 16
24
12
20
5 BAR
16
4 BAR
12
M10= 40 Nm TORQUE 482 mm BOLT CIRCLE DIA.
3 BAR
2 BAR
4
HEIGHT
1 BAR
8701
517 mm DIA.
0 180
MAX. HT. 177
160
140
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 125 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
120
100
80
60
MIN. HT. 51
Load (kN)
94.86
54.46 73.23 91.96 111.95 130.41 58.95 79.48 99.52 120.68 140.38 62.03 83.35 104.45 126.58 147.09 63.76 85.23 106.86 129.60 150.66
2.21 2.19
2153
52
Force kN x 10
10 8 6 4 2 0
138-1.5
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 138-1.5 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 150 mm.
Static Data
3575
Description
64 Do not use Airstroke in shaded area without consulting Firestone 56 7 BAR VOLUME
32
28 8 BAR
48
7 BAR
24
40
5 BAR
32
4 BAR 12
24
3 BAR 16 2 BAR
HEIGHT
8 1 BAR
638 mm DIA.
3575
0 220 NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 150 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
200
180
160
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
140
120
100
80
60
MIN. HT. 51
78.40
Load (kN)
60.35 73.03
83.06 112.54 141.62 172.60 200.97 91.25 123.17 154.62 187.80 218.40 102.53 137.62 172.72 209.27 242.92 105.89 141.79 177.80 215.18 249.69 97.72 131.55 165.06 200.15 232.53
Force kN x 10
20 16 8 4 0
6 BAR
53
148-1
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 148-1 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 140 mm.
Static Data
8411
Description
60
W01-358-1021
10
7 BAR VOLUME
8 BAR
50
1378 N.
7 BAR
40
5 BAR
4 BAR
4 3 BAR
M10= 40 Nm TORQUE 830 mm BOLT CIRCLE DIA.
2 BAR 2 10
HEIGHT
1 BAR
8411
890 mm DIA.
0 220
MAX. HT. 215
200
180
160
NOTE: The effective length of the 45 mm bolt is 23 mm in this bead ring. Dynamic Characteristics at 140 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
140
120
100
80
60
MIN. HT. 64
Load (kN)
4456
144.99 197.24 247.10 300.31 349.83 159.12 214.60 268.86 327.14 381.44 170.91 230.51 289.23 351.92 409.95 181.41 245.45 307.57 373.08 433.88 191.45 257.88 321.60 388.59 451.81
54
Force kN x 10
30 20 0
6 BAR
25
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 25 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 140 mm.
Static Data
8828
Description
12
Socket head aluminum bead rings (bolts, nuts, washers not includeduse M6 cap screws) W01-358-0030 Rubber bellows only (no girdle hoop) W01-358-0025
22
11
10
16
7 BAR
6 BAR
12 5 BAR
10 4 BAR
8
M8 = 25 Nm TORQUE 44 mm
3 BAR
4
HEIGHT
2 BAR
1 BAR
8828
114 mm DIA.
0 180
MAX. HT. 177
160
140
NOTE: A bead plate part is shown. This part is also available with bead rings. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 140 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
120
100
80
MIN. HT. 72
62 74 85 95
135
2.52
Force kN
7 6 5 4 3 2 1 0
14
55
255-1.5
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 150 mm.
Static Data
4652
Description
12
255-1.5
Socket head aluminum bead rings (bolts, nuts, washers not included, use cap screws) SEE NOTE BELOW
8 BAR 10
190 N.
16
6 BAR
5 BAR
12
4 BAR
8
M8 = 25 Nm TORQUE 44 mm
3 BAR
2 BAR 4
HEIGHT
1 BAR
4652
114 mm DIA.
0 210
MAX. HT. 205
190
170
NOTE: A bead plate part is shown. This part is also available with bead rings. Bolts are not included. See pages 8-10 for explanation.
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
150
130
110
90
70
MIN. HT. 77
Dynamic Characteristics at 150 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7 Load (kN) 2.71 3.75 4.83 5.98 7.00 Spring Rate (kN/m) 59 73 106 121 90 Natural Frequency Hz 2.33 2.21 2.16 2.08 2.11
74 92
@7 BAR
56
Force kN
6 4 2 0
224
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 224 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 165 mm.
Static Data
8829
Description
20
36
18 8 BAR
32
16
28
14
6 BAR
20
5 BAR
10
16
4 BAR
M8 = 25 Nm TORQUE
70 mm
12 3 BAR 8
HEIGHT
4 2 BAR
4
135 mm DIA.
2 1 BAR
8829
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation.
0 230
MAX. HT. 229
See page 12 for instructions on how to use chart. Dynamic Characteristics at 165 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
150
130
110
90
70
MIN. HT. 72
10.27 12.02
1300
201
12.05 14.04
11.32 13.23
Force kN
57
24
12
26
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 26 Two Ply Bellows Blind nuts, 1/4 BSP W01-M58-6353 Blind nuts, 3/4 BSP W01-M58-6387 Countersunk steel bead rings, 40 mm bolts, nuts, washers W01-M58-6988 Rubber bellows only W01-358-0142
RECOMMENDED AIRMOUNT DESIGN HEIGHT 205 mm.
Static Data
8442
Description
20
8 BAR 18
72
64
7 BAR
16
56
14
40 4 BAR
10
32 3 BAR
M8 = 25 Nm TORQUE
70 mm
24 2 BAR 16
HEIGHT
4 1 BAR
8
135 mm DIA.
2 8442
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation.
0 110 90
MIN. HT. 77
See page 12 for instructions on how to use chart. Dynamic Characteristics at 205 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
118
13.35 15.25
12.20 14.38
1564
15.94
58
Force kN
48
12
20
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Two Two Blind nuts, 3/4 BSP, bumper Ply Ply Bellows Bellows Countersunk steel bead rings, 40 mm bolts, nuts, washers Rubber bellows only Style 20
RECOMMENDED AIRMOUNT DESIGN HEIGHT 215 mm.
Static Data
1820
Description
80
32
7 BAR VOLUME
8 BAR 60 Do not use Airstroke in shaded area without consulting Firestone 7 BAR 24
40
5 BAR
16
4 BAR
44 mm*
3 BAR
*(38.1 FOR 3/4)
20 2 BAR
M8 = 25 Nm TORQUE
89 mm
1 BAR
1820
0 275
MAX. HT. 275 mm
235
195
160 mm DIA.
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 215 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
155
115
Bumper Contact 107 mm
0 75
MIN. HT. 76 mm
7.21 9.59
3372
299
8.59
14.74
13.45 16.03
11.61
17.99
16.42 19.50
14.22
11.75
8.91
13.72
10.45
20.98
19.17 22.68
16.60
Force kN
59
Style Blind nuts, 1/4 BSP 202 Blind nuts, 3/4 BSP High Strength Construction
W01-M58-6192 W01-M58-6190
62 N.
6 BAR
20-2
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Blind nuts, 1/4 BSP Blind nuts, 3/4 BSP Countersunk steel bead rings, Two 40 mm bolts, nuts, washers Ply Rubber bellows only Bellows Style 20-2
RECOMMENDED AIRMOUNT DESIGN HEIGHT 254 mm.
Static Data
9902
Description
14 Do not use Airstroke in shaded area without consulting Firestone 12 7 BAR 8 BAR
28
W01-M58-6146
24
75 N.
10
6 BAR
20
5 BAR
16
1.75*
4 BAR 12
3.50
3 BAR 4 8
2 BAR
HEIGHT
2 1 BAR
OPTIONAL BUMPER
6.31 DIA.
9902
0 340 NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 254 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
300
260
Height mm.
220 180
140
100
8.27 9.65
10.31 12.94 15.79 18.43 11.03 11.70 13.85 16.91 19.73 14.71 17.96 20.96
14.61 17.07
60
Force kN
7 BAR VOLUME
22
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 22 Two Ply Bellows Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper
RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
1227
Description
50
18
45 7 BAR
Countersunk steel bead rings, 40 mm bolts, nuts, washers Rubber bellows only
16 7 BAR VOLUME 14
40
W01-M58-6976 W01-358-7928
1/4 OR 3/4 BSP AIR INLET
10
4 BAR
3 BAR 15 2 BAR
73 mm
4
M8 = 25 Nm TORQUE 157 mm
1 BAR 2
1227
HEIGHT
OPTIONAL BUMPER
0 310
MAX. HT. 305
270
230
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 240 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
229 mm DIA.
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
190
150
13.60
11.22
9.68
19.05
23.31
27.21
@7 BAR
18.28
23.10
28.21
32.81
Force kN
25 20 10 5
5.8 kg.
Countersunk steel bead rings, bolts, nuts, washers Rubber bellows only
Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP
88.9 N.
6 BAR 35
12
5 BAR
30
61
22-1.5
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 22-1.5 Blind nuts, 1/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 265 mm.
Static Data
1889
Description
60
W01-358-0259
18
54
Assembly weight (bead plate version, no bumper) Force to collapse to minimum height (@ 0 BAR)
16 7 BAR VOLUME 14
8 BAR
48
7 BAR
42
10 5 BAR
30
73 mm
4 BAR
24
M8 = 25 Nm TORQUE
157 mm
6 3 BAR 4 2 BAR
HEIGHT
18
12
OPTIONAL BUMPER
2 1 BAR 1889
229 mm DIA.
NOTE: The bellows extends beyond the bead plates at minimum height.
0 330
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 265 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
0 130 90 MAX. Bumper MIN. HT. 330 Height mm. Contact HT. 77 107 mm See page 12 for instructions on how to use chart. 290 250 210 170 Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
327 424
11.73
8.67
12.21 15.55 16.31 20.58 19.45 24.50 22.17 27.91 24.18 30.37 24.84 31.20
4521
62
Force kN
12
6 BAR
36
21
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 21 Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper Countersunk steel bead rings, 40 mm bolts, nuts, washers Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
6215
Description
80
70
Force to collapse to minimum height (@ 0 BAR) Style 205 Blind nuts, 1/4 BSP
W01-358-7929
5 BAR
16 4 BAR
12 3 BAR
159 mm
8 2 BAR
159 mm
M8 = 25 Nm TORQUE
4 1 BAR
6215
0 310
MAX. HT. 304
270
230
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 240 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
287 mm DIA.
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
190
150
110
Bumper Contact 122 mm MIN. HT. 77
Load (kN)
Force kN
40 30 20 10 0
Blind nuts, 3/4 BSP W01-M58-6077 Countersunk steel bead rings, 40 mm bolts, nuts & washers W01-M58-7536
6 BAR 50
20
63
21-2
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 21-2 Two Ply Bellows Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, rubber bumper Blind nuts, 3/4 BSP Rubber bellows only 32
RECOMMENDED AIRMOUNT DESIGN HEIGHT 265 mm.
Static Data
3931
80
Description
8 BAR 70 7 BAR
Assembly weight (bead plate version, no bumper) Force to collapse to minimum height (@ 0 BAR)
8.26kg.
156 N.
24
60
50
159 mm
16
4 BAR
12
3 BAR
M8 = 25 Nm TORQUE
159 mm
8
OPTIONAL BUMPER HEIGHT
2 BAR
1 BAR
287 mm DIA.
3931 0 360
MAX. HT. 355
NOTE: The bellows extends beyond the bead plates at minimum height. NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 265 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
320
280
240
200
160
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
Load (kN)
14.81 20.52 26.07 32.28 18.76 25.69 32.37 39.60 21.74 29.70 37.34 45.53 24.15 33.09 41.57 50.69 25.90 35.57 44.61 54.37 26.79 36.66 45.89 55.82
@7 BAR
64
Force kN
40 30 20 10
5 BAR
233-2
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 233-2 Two Ply Bellows Blind nuts, 1/4 BSP Blind nuts, 3/4 BSP
RECOMMENDED AIRMOUNT DESIGN HEIGHT 285 mm.
Static Data
A9899
Description
32 Do not use Airstroke in shaded area without consulting Firestone 28 7 BAR 24 7 BAR VOLUME 6 BAR
80
8 BAR 70
60
5 BAR
159 mm 79 mm
16 4 BAR
40
12 3 BAR
30
M8 = 25 Nm TORQUE
159 mm
2 BAR
20
1 BAR
10
A9899
287 mm DIA.
NOTE: The bellows extends beyond the bead plates at minimum height.
0 400
MAX. HT. 394
360
320
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 285 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
280
240
200
160
Load (kN)
@7 BAR
Force kN
65
20
50
28
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. 48 Style 28 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
5526
Description
Two Rolled plate assembly, Ply Bellows 1/2 blind nuts, 3/4 NPT
40
10
7 BAR
5 BAR
24 4 BAR
16
3 BAR
8
442 mm MAX O.D. AT 7 BAR
2 BAR
1 BAR
5526
HEIGHT
0 310
MAX. HT. 304
270
230
384 mm DIA.
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 240 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
190
150
110
70
MIN. HT. 84
Load (kN)
22.15 30.14 38.05 46.65 54.48 25.13 33.95 42.75 52.16 60.76 29.58 39.70 49.85 60.54 70.38 31.33 42.02 52.74 63.99 74.36 32.97 44.25 55.56 67.37 78.24 34.68 46.56 58.50 70.87 82.21 27.57 37.08 46.61 56.69 65.96
1231
66
Force kN x 10
6 4 2 0
Ribbed neck aluminum bead rings (equal spacing), 50 mm bolts, nuts, washers Contact Firestone Rubber bellows only W01-358-0201
169 N.
32
7 BAR VOLUME
6 BAR
203
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 203 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rolled plate assembly, 1/2 blind nuts, 3/4 NPT Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
6217
Description
16
14
6 BAR
32 5 BAR
24
4 BAR
3 BAR 16
M10= 40 Nm TORQUE 419 mm BOLT CIRCLE DIA.
2 BAR 8 1 BAR
6217
HEIGHT
0 330
MAX. HT. 330
250
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation.
451 mm DIA.
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
170
90
MIN. HT. 84
Load (kN)
1132
44.21 55.77 68.08 48.73 61.33 74.72 52.40 65.84 80.08 55.43 69.58 84.51
57.99 72.78 88.32 102.65 60.21 75.56 91.62 106.42 62.20 77.99 94.46 109.68 64.04 80.11 96.86 112.48
Force kN x 10
8 6 4 2 0
Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers W01-M58-6986 Rubber bellows only W01-358-0219
178 N.
40
10
67
29
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 29 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
5534
Description
20
Two Rolled plate assembly, Ply Bellows 1/2 blind nuts, 3/4 BSP Rubber bellows only
72
18 8 BAR
64
16
W01-358-0207
48
5 BAR
40
32
4 BAR
24
3 BAR
M10= 40 Nm TORQUE
16
482 mm BOLT CIRCLE DIA.
2 BAR
8
HEIGHT
1 BAR
5534
0 340
517 mm DIA.
300
260
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 240 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
220
180
140
100
MIN. HT. 84
Load (kN)
80.06
64.11
78.82
97.40 113.25
92.17
68
Force kN x 10
12 10 8 6 4 2 0
W01-M58-6987
Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
311 N.
200
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 200 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only 96
RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
5536
24
Description
8 BAR
W01-358-5126
7 BAR 20
7 BAR VOLUME 64
6 BAR
16 5 BAR
48
4 BAR
12
3 BAR 8
32
2 BAR 16 1 BAR 4
HEIGHT
5536 0 320
600 mm DIA.
280
240
200
160
120
0 80
MIN. HT. 84
See page 12 for instructions on how to use chart. Dynamic Characteristics at 240 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
Load (kN)
80.57 101.22 123.62 143.98 88.20 110.53 134.38 156.56 94.34 117.99 143.23 166.86 99.30 124.00 150.38 175.20
134.38 156.56
79.74 106.59 132.92 160.96 187.47 82.19 109.71 136.77 165.54 192.76 84.73 113.02 140.90 170.45 198.42
Force kN x 10
69
215
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 215 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
Description
120
Static Data
3560
36
100
30
60
40
M10= 40 Nm TORQUE
20
HEIGHT
638 mm DIA.
0 370
MAX. HT .368
330
290 250
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
210
170
130
90
MIN. HT .368
75.98
Load (kN)
71.76
81.69 110.16 138.72 168.82 196.27 88.70 119.39 150.17 182.38 211.83 94.30 127.88 160.34 194.31 225.73
@7 BAR
70
Force kN x 10
18 12 6 0
80
24
248-2
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 248-2 High Strength Construction Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only
RECOMMENDED AIRMOUNT DESIGN HEIGHT 280 mm.
Static Data
8412
Description
W01-358-1022
20 7 BAR VOLUME 16
6 BAR
40
5 BAR
32
4 BAR 12 3 BAR 24
8 2 BAR
16
4
HEIGHT
1 BAR
8412 0 400
890 mm DIA.
340
NOTE: The effective length of the 45 mm bolt is 30 mm in this bead ring. Dynamic Characteristics at 280 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
280
220
160
0 100
MIN. HT. 107
Load (kN)
133.77 183.62 230.28 279.45 324.96 150.00 204.75 255.83 309.73 360.26 162.94 220.93 275.60 333.61 388.39 174.20 233.51 291.87 352.93 410.04 182.57 242.51 304.68 368.72 427.34 188.40 252.37 317.21 384.29 445.66
5858
6106 6367
Force kN x 10
71
352
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 352 Blind nuts, 1/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 340 mm.
Static Data
4789
Description
64
56
8 BAR 24 48 7 BAR
900 N.
20
40
16 5 BAR
73 mm
12
4 BAR
M8 = 25 Nm TORQUE
157 mm
3 BAR 8 16
2 BAR 4
HEIGHT
1 BAR
OPTIONAL BUMPER
4789
0 480
264 mm DIA.
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 340 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
240
200
160
120
11.29
Load (kN)
12.88 17.53 22.29 27.49 14.35 19.46 24.70 30.43 15.87 21.65 27.37 33.68 17.50 23.87 30.03 36.76 19.13 25.76 32.28 39.20
9.42
@7 BAR
72
Force kN
32 24 8 0
313
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Two Ply Bellows 313 Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper Countersunk steel bead rings, 40 mm bolts, nuts, washers Rubber bellows only
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 330 mm.
Static Data
1841
Description
64 Do not use Airstroke in shaded area without consulting Firestone 56 7 BAR 48 6 BAR
80
8 BAR 70
W01-M58-7526 W01-358-7900
32
159 mm
24 3 BAR
M8 = 25 Nm TORQUE
16
159 mm 383 mm MAX O.D. AT 7 BAR OPTIONAL BUMPER
2 BAR
8 1 BAR
HEIGHT
1841
0 460
287 mm DIA.
380
NOTE: This part is also available with bead rings (rather than bead plates.) SEE PAGE 8. Dynamic Characteristics at 330 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
300
220
140
BUMPER MIN. CONTACT HT. 115 160 mm
Load (kN)
13.81 18.98 16.66 22.70 18.89 25.65 20.71 28.15 22.22 30.33 23.59 32.39 25.58 35.07
30.20 35.45 35.57 41.64 39.90 46.59 43.60 50.79 46.80 54.44 49.74 57.85 53.55 62.29
@7 BAR
890
Force kN
40 30 20 10 0
Blind nuts, 1/4 BSP W01-M58-6132 Blind nuts, 3/4 BSP W01-M58-6130 Countersunk steel bead rings, 40 mm bolts, nuts, washers W01-M58-7534
205 N.
60
40
50
73
333
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 333 Blind nuts, 1/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT
40
Static Data
8695
80
Description
Blind nuts, 3/4 BSP W01-M58-6137 Countersunk steel bead rings, 40 mm bolts, nuts, washers W01-M58-7535 Rubber bellows only W01-358-7019
72
32
7 BAR VOLUME
7 BAR
64
289 N.
28
6 BAR
56
24
48 5 BAR
20
159 mm 79 mm
16
M8 = 25 Nm TORQUE
159 mm
12
8
OPTIONAL BUMPER
16
1 BAR
HEIGHT
4 8695 0 510
0 430 350
287 mm DIA.
NOTE: A bead plate part is shown. This part is also available with bead rings. See pages 8-10 for explanation. Dynamic Characteristics at 375 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
270
190
Bumper Contact 121 mm
110
MIN. HT. 115
Load (kN)
12.82 18.18 23.24 29.16 15.48 21.47 27.24 33.69 17.53 24.08 30.38 37.29 19.30 26.37 33.16 40.53 20.90 28.46 35.74 43.60 22.32 30.31 38.06 46.41 23.58 31.93 40.12 48.91 25.14 33.87 42.56 51.89
74
Force kN
312
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 312 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
Rolled plate assembly, 1/2 blind nuts, 3/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 330 mm.
Static Data
1909
Description
60 Do not use Airstroke in shaded area without consulting Firestone 8 BAR 50 7 BAR VOLUME
12
55
11
W01-358-7914
10
35 5 BAR
W01-358-7926
30 4 BAR
25
20
3 BAR
15
M10= 40 Nm TORQUE
2 BAR
350 mm BOLT CIRCLE DIA.
462 mm MAX O.D. AT 7 BAR
10 1 BAR 5
HEIGHT
1909
0 470
MAX. HT. 455
390
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 330 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
384 mm DIA.
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
310
230
150
MIN. HT. 115
Load (kN)
21.55 29.90 37.73 46.24 25.42 35.13 44.10 53.57 30.78 41.90 52.50 63.61 33.01 44.63 55.85 67.62 35.55 47.98 60.10 72.74 38.09 51.39 64.29 77.75 28.40 39.00 48.94 59.32
1290
Force kN x 10
7 6 5 4 3 2 1 0
Style 314
Aluminum ribbed neck bead rings (equal spacing), 45 mm bolts, nuts, washers
600 N.
45
7 BAR
W01-M58-6981
40
6 BAR
75
323
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 323 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 330 mm.
Static Data
1808
Description
Two Rolled plate assembly, Ply 1/2 blind nuts, 3/4 BSP Bellows Rubber bellows only
70
8 BAR 14
W01-358-0324
5 BAR
40 4 BAR
30 3 BAR
20
M10= 40 Nm TORQUE 419 mm BOLT CIRCLE DIA.
2 BAR 10 1 BAR
HEIGHT
1808
0 480
440
400
360
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation. Dynamic Characteristics at 330 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
451 mm DIA.
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
320
160
120
MIN. HT. 115
Load (kN)
27.34 38.66 37.50 51.49 40.88 55.72 43.49 59.18 45.86 62.40 48.67 66.06
33.11 46.04
58.01
71.01 82.92
76
Force kN x 10
8 6 4 2 0
W01-M58-6968
Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
50
10
320
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 320 Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rolled plate assembly, 1/2 blind nuts, 3/4 BSP Rubber bellows only
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 355 mm.
Static Data
5282
Description
100 Do not use Airstroke in shaded area without consulting Firestone 8 BAR
20
90
18 7 BAR 16
80
7 BAR VOLUME
60
5 BAR
50 4 BAR
40 3 BAR
30
M10= 40 Nm TORQUE 482 mm BOLT CIRCLE DIA.
20
2 BAR
10 1 BAR
HEIGHT
5282
0 500
MAX. HT. 495
420
NOTE: A bead ring part is shown. This part is also available with rolled plates. See page 11 for explanation.
517 mm DIA.
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
340
260
180
0 100
MIN. HT. 115
Load (kN)
43.07 58.16 73.24 89.57 104.53 48.89 65.68 82.46 100.23 116.64 53.25 71.41 89.51 108.46 126.01 56.54 75.68 94.82 114.81 133.36 59.44 79.34 99.42 120.50 140.03 62.84 83.60 104.80 127.04 147.64 67.09 89.06 111.57 135.01 156.73
Force kN x 10
12 10 8 6 4 2
W01-358-1002
Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers
400 N.
6 BAR W01-M58-6976 70 14
77
321
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 321 Aluminum ribbed neck bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 380 mm.
Static Data
1229
Description
180 Do not use Airstroke in shaded area without consulting Firestone 160 7 BAR VOLUME
36
32
8 BAR 28
800 N.
140
7 BAR
32 (M-10 x 1.5) BOLTS EACH RING
120 6 BAR
24
100 5 BAR
80 4 BAR
M10=40 Nm TORQUE
60
596 mm BOLT CIRCLE DIA. 707 mm MAX O.D. AT 7 BAR
3 BAR
40 2 BAR
HEIGHT
20
1 BAR
1229
0 580
638 mm DIA.
500
420
See page 12 for instructions on how to use chart. Dynamic Characteristics at 380 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
340
260
180
100
MIN. HT. 115
77.48
Load (kN)
67.39
74.50 101.14 127.36 155.70 181.66 80.12 108.37 136.16 165.72 192.94 84.65 114.48 143.61 174.35 202.76 88.33 119.71 150.09 182.12 211.80 91.63 124.49 156.08 189.54 220.56 95.16 129.35 162.19 197.05 229.36 99.35 134.85 168.98 204.99 238.43
78
Force kN x 10
20 16 12 8 4
348-3
NOTE: All Assembly Order Numbers are for bead ring parts unless noted otherwise. Style 348-3 High Strength Construction Ribbed neck aluminum bead rings (equal spacing), 45 mm bolts, nuts, washers Rubber bellows only
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 380 mm.
Static Data
8413
Description
320 Do not use Airstroke in shaded area without consulting Firestone 280 7 BAR VOLUME
64
W01-358-1023
56
240
8 BAR
48
7 BAR
6 BAR
160 5 BAR
120 4 BAR
80
3 BAR
2 BAR 40
HEIGHT
500
420
NOTE: The effective length of the 45 mm bolt is 23 mm in this bead ring. Dynamic Characteristics at 380 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
340
260
180
MIN. HT. 140
Load (kN)
127.37 173.02 217.83 270.35 319.21 138.66 188.24 237.29 292.98 344.32 146.63 199.91 252.25 310.21 363.21 153.57 209.53 264.45 324.50 379.23 160.48 217.86 274.75 337.23 394.37 166.81 225.16 283.33 348.39 408.53 171.63 231.86 290.68 357.85 420.92 180.41 245.13 306.87 377.11 443.32 175.04 238.45 297.89 366.36 431.46
6165
Force kN x 10
32 24 16 8 0
200
40
79
1X84D-1
AIRMOUNT ISOLATOR ONLY
Style Thin wall assembly, 1X84D-1 without cap Thin wall assembly, Thin Wall with cap (dotted line) Two Ply Bellows Thin wall rubber bellows only
Description
Static Data
9260
20
W01-358-9190
16 7 BAR VOLUME
6 BAR
5 BAR
133 mm BOLT CIRCLE DIA. 142 mm USE 1/4" CAP SCREWS (INCLUDED WITH CAP ASSEMBLY ONLY) 120 mm (OPTIONAL CAP) O RING (IS INCLUDED)
4 BAR
3 BAR
104 mm 111 mm 1/4 BSP AIR INLET
2 BAR
HEIGHT
1 BAR
9290
45 mm DIA. 132 mm MAX O.D. AT 5.5 BAR
0 280
MAX. HT. 260
240
NOTE: Do not use as an Airstroke actuator. Dynamic Characteristics at 205 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
200
160
0 120
MIN. HT. 127
80
Force kN
2 1
12
4001
Style 4001 Two Ply Bellows Blind nuts, 1/8 NPT
Description
Static Data
8611
Do not use Airstroke in shaded area without consulting Firestone 7 BAR VOLUME
2.4
40 8 BAR
2.0
32
7 BAR
1.6
6 BAR
24
5 BAR
HEIGHT
8611 0 210
MAX. HT. 205
190
170
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure. Dynamic Characteristics at 140 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
150
130
110
0 90
MIN. HT. 92
25 26 26 26 25 24 24 23 22
Force kN
1.2
81
7002
Style Style 7002 7012 Two Two Ply Ply Bellows Bellows Blind nut, nuts, 1/8 NPT Blind 1/8 NPT
Description Description
10 24
CONSULT FIRECONSULT FIRESTONE STONE BEFORE USING AS BEFORE USING AS AIRMOUNT AIRMOUNT
Static Data
RECOM-
8108
5 6
Do not use Airstroke in Do not use Airstroke in shaded area without shaded area without consulting Firestone consulting Firestone 7 BAR VOLUME 7 BAR VOLUME 8 BAR 8 BAR 7 BAR 7 BAR 6 BAR 6 BAR 5 BAR 5 BAR
20 8
5 4
16
1/8 BSP HOLE 3/8-16 THREADED AIR INLET (12.7 mm DEEP)
4 3
12
127 mm MAX O.D. AT 5.5 BAR 70 mmO.D. DIA. 106 mm MAX AT 5.5 BAR 3/4-16 16 mm 71 mm DIA.
HEIGHT HEIGHT
1 BAR 1 BAR
3/4-16 1/2-13 THREADED HOLE (20.3 mm DEEP) 1/8 NPT 66 mm DIA. AIR INLET 54 mm DIA. 16 mm
8609 8108
0 0 170 300
MAX. MAX. HT. 165 HT. 295
150 260
130 220
NOTE: Bellows will not compress properly with less NOTE: Bellows will not compress properly with less than .7 BAR internal pressure. Dynamic Characteristics at 215 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See Seepage page12 12for forinstructions instructionson onhow howto touse usechart. chart.
110 180
90 140
0 0 70 100
MIN. MIN. HT. 105 HT. 70
56 62 65 65 61 58
82
Force ForcekN kN
3 2 2 1 1
7010
Style nuts, 1/8 NPT Style Blind Blind nuts, 1/8 NPT 7010 7010 Two Two Ply Ply Bellows Bellows
Description Description
CONSULT FIRESTONE CONSULT FIRESTONE BEFORE USING AS BEFORE USING AS AIRMOUNT AIRMOUNT
Static Data
8612
20 20 Do not use Airstroke inin Do not use Airstroke shaded area without shaded area without consulting Firestone consulting Firestone
55
16 16
44
66 BAR BAR
101 mm MAX O.D. 101 MAX O.D. AT mm 5.5 BAR AT 5.5 BAR 70 mm DIA. 70 mm DIA. 3/4-16 3/4-16 16 mm 16 mm
88
33 BAR BAR 44
HEIGHT HEIGHT
22 BAR BAR
11 BAR BAR
1/2-13 THREADED HOLE 1/2-13 (20.3 THREADED mm DEEP) HOLE (20.3 mm DEEP) 54 mm DIA. 54 mm DIA.
270 270
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure. Dynamic Characteristics at 205 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page for See page 12 for instructions on how to use 12 chart.
Height mm.
230 230
190 190
150 150
MIN. MIN. HT. 146 HT. 146
48 55 55 52 48 46
Force kN kN Force
11 00
12 12
77 BAR BAR
33
83
7012
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT
Description
Static Data
8108
24 Do not use Airstroke in shaded area without consulting Firestone 7 BAR VOLUME
20
8 BAR
16
1/8 BSP AIR INLET
7 BAR
6 BAR
12 5 BAR
4 BAR
3 BAR
HEIGHT
2 BAR
1 BAR
1/2-13 THREADED HOLE (20.3 mm DEEP) 54 mm DIA.
8108
0 300
MAX. HT. 295
260
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure. Dynamic Characteristics at 215 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
220
180
140
0 100
MIN. HT. 105
56 62 65 65 61 58
84
Force kN
3 2 1
1T12E-3
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP W01-M58-6220 1T12E-3 Socket head aluminum bead ring (bolts, nuts, washers not Two included, use cap screws) SEE NOTE BELOW Ply Bellows
Assembly weight........................................................ 1.6 kg.
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 265 mm.
Static Data
9232
Description
7 BAR VOLUME 20 5
8 BAR
M8 = 25 Nm TORQUE
7 BAR 6 BAR
12 5 BAR 4 BAR 8
HEIGHT
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 410
MAX. HT. 406
370
330
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 265 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
290
250
210
170
MIN. HT. 150
49 50 50 50 50 50 50 58
Force kN
3 2 0
16
85
1T14C-1
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 NPT
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 255 mm.
Static Data
3019
72
24 Do not use Airstroke in shaded area without consulting Firestone 7 BAR VOLUME
Description
1T14C-1 Blind nuts, 1/4 NPT, bumper Two Ply Bellows Blind nuts, 3/4 NPT Blind nuts, 3/4 NPT, bumper Countersunk steel bead ring 13/4 bolts, nuts, washers
W01-358-5305
60
20
8 BAR 48 16 7 BAR
44 mm*
6 BAR
36 5 BAR
25 Nm TORQUE
24
4 BAR
3 BAR 12 4
2 BAR
80 mm
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
340
300
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 255 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
260
220
180
140
Bumper MIN. Contact HT. 127 137 mm
8.39 9.45
10.23 11.52
10.06 12.30 10.28 12.60 10.29 12.63 10.29 12.63 10.32 12.63 10.80 13.18
11.94
@7 BAR
86
Force kN
12 8 0
1T14C-3
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 NPT 1T14C-3 Two Ply Bellows
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 280 mm.
Static Data
3018
96
Description
20
44 mm*
48
6 BAR 5 BAR
25 Nm TORQUE
32
4 BAR
3 BAR 16 4 2 BAR
80 mm
1 BAR
3018
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 420
MAX. HT. 410
380
340
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 280 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
300
260
220
180
0 140
MIN. HT. 150
9.26 9.92
10.19 12.55
12.20
11.37
@7 BAR
64 78 90
10.54 12.86
Force kN
12 8
64 7 BAR
16
87
1T14C-7
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 NPT
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 345 mm.
Static Data
3045
Description
12 Do not use Airstroke in shaded area without consulting Firestone 7 BAR VOLUME
24
10
20
8 BAR
3/8-16 BLIND NUTS (15.9 mm DEEP) 1/4 OR 3/4 NPT AIR INLET
8 7 BAR
16
44 mm*
6 BAR
5 BAR
4 BAR
3 BAR
HEIGHT
2 BAR
80 mm
1 BAR
3045
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 520
480
440
400
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 345 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
360
320
280
240
0 200
MIN. HT. 205
6.54 9.11
11.07
8.02
9.37
88
Force kN
12 8 4
1T15T-1
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 1T15T-1 Blind nuts, 1/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 180 mm.
Static Data
9905
100
Description
W01-M58-6325
36
80 7 BAR VOLUME 70
32
8 BAR 28 7 BAR
6 BAR
73 mm
50 5 BAR
M8 = 25 Nm TORQUE
157 mm
40 4 BAR 30 3 BAR
M12=35 Nm TORQUE
OPTIONAL BUMPER
HEIGHT
20 2 BAR
51 mm
10 1 BAR
9905
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 330
MAX. HT. 315
290
250
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 180 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
Height mm.
210
170
130
Bumper Contact (140 mm)
9.59
12.10 14.80
10.10 13.93 17.61 21.62 10.94 14.70 18.48 22.54 12.35 16.26 20.32 24.59
Force kN
20 16 12 8 4 0
60
24
89
1T15S-6
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP 1T15S-6 Blind nuts, 1/4 BSP, bumper Two Blind nuts, 3/4 BSP Ply Bellows
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 305 mm.
Static Data
7597
20
Description
40
W01-M58-6313
18
36
32
28
73 mm
6 BAR
10
157 mm
OPTIONAL BUMPER
HEIGHT
4 2 BAR
M12 x 1.75 THREADED HOLE (22 mm DEEP) (TWO IN PISTON) 104 mm 241 mm DIA.
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
440
400
360
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 305 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
320
280
240
200
160
Load (kN)
7.86 9.66
@7 BAR
10.05 13.72 17.26 21.15 10.05 13.74 17.32 21.27 10.29 13.80 17.43 21.39 13.08 17.25 21.46 25.96 11.38 15.06 18.88 22.99
90
Force kN
20 8 4 0
12
7 BAR
24
1T15L-4
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 1T15L-4 Blind nuts, 1/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 280 mm.
Static Data
3105
20
Description
36
32
28 6 BAR 24 5 BAR
73 mm
10
4 BAR 8 16
157 mm M8 = 25 Nm TORQUE
M12=35 Nm TORQUE
3 BAR
4
OPTIONAL BUMPER HEIGHT
2 BAR
M12 x 1.75 THREADED HOLE (22 mm DEEP) (TWO IN PISTON) 104 mm 235 mm DIA.
1 BAR
3105
0 480
440
400
360
320
280
240
200
160
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 280 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
Load (kN)
12.81 17.24 17.65 26.30 13.03 17.73 22.31 27.14 13.03 17.73 22.31 27.14 13.06 17.73 22.31 27.14 13.96 18.72 23.46 28.45
8.65
Force kN
20 12 8 4 0
12
91
1T15M-0
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 190 mm.
Static Data
8826
Description
48
1T15M-0 Blind nuts, 1/4 BSP, rubber bumper Two Blind nuts, 3/4 BSP Ply Bellows Blind nuts, 3/4 BSP, rubber bumper
22
44
W01-M58-6263
20
40
Countersunk steel bead ring, 40 mm bolts, nuts, washers SEE NOTE BELOW
18
8 BAR
36
16 7 BAR VOLUME
7 BAR
32
14
6 BAR
12 5 BAR
73 mm
10 4 BAR 8
157 mm
3 BAR
4
OPTIONAL BUMPER M12 x 1.75 THREADED HOLE (19 mm DEEP) (FOUR IN PISTON) 104 mm 241 mm DIA. HEIGHT
2 BAR
2
50 mm
1 BAR 8826
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 350
MAX. HT. 340
310
270
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 190 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
230
190
150
Bumper Contact 160 mm
110
MIN. HT. 105
Load (kN)
10.70 14.55 18.42 22.79 12.44 17.03 21.44 26.26 12.76 17.50 22.01 26.90 12.90 17.64 22.19 27.09 13.02 17.73 22.31 27.22 13.29 18.05 22.72 27.74 11.79 16.07 20.26 24.90
9.10
@7 BAR
92
Force kN
28 24 20 16 12 8 4 0
1T15M-2
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP 1T15M-2 Blind nuts, 1/4 BSP, bumper Two Blind nuts, 3/4 BSP Ply Blind nuts, 3/4 BSP, bumper Bellows
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 240 mm.
Static Data
9109
24
Description
44
40
36
14
73 mm
12
5 BAR
10 4 BAR
157 mm
8 3 BAR 6
OPTIONAL BUMPER
HEIGHT
4
68 mm
2 BAR
2
200 mm DIA. 241 mm DIA.
1 BAR
9109
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 400
MAX. HT. 390
360
320
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 240 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
280
240
200
160
Bumper Contact 155 mm
0 120
MIN. HT. 127
Load (kN)
12.83 17.51 22.11 27.18 13.45 18.36 23.17 28.43 13.74 18.78 23.70 29.05 13.82 18.90 23.85 29.19 13.83 18.90 23.85 29.19 13.90 18.97 23.90 29.20 14.15 19.30 24.27 29.59
@7 BAR
Force kN
28 24 20 16 12 8 4
16 6 BAR
32
93
1T15M-4
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 1T15M-4 Two Ply Bellows Blind nuts, 1/4 BSP Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 320 mm.
Static Data
9151
Description
48
22
44
40
36
16
32
14
6 BAR
28
73 mm
12 5 BAR
24
157 mm M8 = 25 Nm TORQUE
10 4 BAR
20
M12=35 Nm TORQUE
8 3 BAR 6
OPTIONAL BUMPER HEIGHT
16
12
4
M12 x 1.75 THREADED HOLE (22 mm DEEP) (TWO IN PISTON) 104 mm 235 mm DIA.
2 BAR
1 BAR 9151
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 490
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 320 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
330
290
250
210
170
MIN. HT. 155
Load (kN)
10.00 13.84 17.67 12.25 16.79 21.27 13.30 18.18 22.97 13.48 18.41 23.23 13.53 18.41 23.23 15.26 20.70 26.12 14.11 19.11 24.09
94
Force kN
1T15M-6
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 BSP 1T15M-6 Blind nuts, 1/4 BSP, bumper Two Blind nuts, 3/4 BSP Ply Bellows Blind nuts, 3/4 BSP, bumper Blind nuts, 3/4 BSP, (piston not included)
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 380 mm.
Static Data
4452
Description
28 26 24 22 20 7 BAR VOLUME Do not use Airstroke in shaded area without consulting Firestone
W01-M58-6292 W01-M58-6294
16 14 12 10 8 6 4 2
73 mm
6 BAR
157 mm
M12 x 1.75 THREADED HOLE (19 mm DEEP) (FOUR IN PISTON) 200 mm DIA. 260 mm DIA.
116 mm
1 BAR
4452
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 580
MAX. HT. 570
500
420.
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 380 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
340
260
Bumper Contact 201 mm
180
Load (kN)
12.73 17.31 13.12 17.83 13.12 17.83 13.72 18.54 14.81 20.02 13.11 17.82
11.50 15.70
9.30
12.91
16.49
20.60 24.25
@7 BAR
24.52 28.70 26.70 31.16 27.29 31.79 27.29 31.79 27.29 31.79 28.53 33.28 30.88 36.02
129 147
111
Force kN
95
1T15M-9
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style 1T15M-9 Two Ply Bellows Blind nuts, 1/4 BSP
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 470 mm.
Static Data
3797
Description
48
Blind nuts, 1/4 BSP, bumper Blind nuts, 3/4 BSP Blind nuts, 3/4 BSP, bumper
W01-M58-6300
44
44
40 8 BAR 36
40
28
6 BAR
28
24 5 BAR
24
157 mm
20 4 BAR
20
16 3 BAR 12
OPTIONAL BUMPER HEIGHT
16
12
2 BAR
M12 x 1.75 THREADED HOLE (19 mm DEEP) (FOUR IN PISTON) 200 mm DIA. 260 mm DIA.
1 BAR 3797
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 700
MAX. HT. 700
0 620 540
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 470 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR @7 BAR
Height mm.
460
380
300
Bumper Contact 246 mm
220
MIN. HT. 220
Load (kN)
411
12.75 17.33 21.81 13.30 18.12 22.72 13.41 18.29 22.90 13.41 18.29 22.90 13.41 18.29 22.90 13.59 18.33 22.99 14.10 19.06 23.94
24.50
28.73
96
Force kN
73 mm
32
32
1T19L-7
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 NPT
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 380 mm.
Static Data
0308
32
Description
1T19L-7
Blind nuts, 1/4 NPT, bumper Blind nuts, 3/4 NPT Blind nuts, 3/4 NPT, bumper Countersunk steel bead ring 13/4 bolts, nuts, washers
W01-358-9160
28
56
24
48
20
7 BAR
40
158 mm
79 mm
6 BAR
16 5 BAR
25 Nm TORQUE
158 mm
12
4 BAR
3 BAR
2 BAR 4 8 1 BAR
1/2-13 THREADED HOLE (25.4 mm DEEP) (FOUR IN PISTON) 200 mm DIA. 260 mm DIA.
0308
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
0 560
MAX. HT. 545
480
400
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 380 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
320
240
160
Load (kN)
13.44 17.70 22.22 27.17 15.94 21.20 26.54 32.23 16.82 22.64 28.37 34.49 16.84 22.78 28.56 34.78 16.84 22.78 28.56 34.78 16.85 22.78 28.56 34.78 18.44 24.34 30.28 36.48 21.43 28.27 35.08 42.10
@7 BAR
Force kN
32 24 16 0
97
1T19L-11
NOTE: All Assembly Order Numbers are for bead plate parts unless noted otherwise. Style Blind nuts, 1/4 NPT
CONSULT FIRESTONE BEFORE USING AS AIRMOUNT RECOMMENDED AIRMOUNT DESIGN HEIGHT 455 mm.
Static Data
0307
Description
36 Do not use Airstroke in shaded area without consulting Firestone 32 7 BAR VOLUME 28
72
1T19L-1 1 Blind nuts, 1/4 NPT, bumper Two Ply Bellows Blind nuts, 3/4 NPT Blind nuts, 3/4 NPT, bumper
W01-358-9156
W01-358-9153
64
56
24
8 BAR
48
7 BAR
159 mm
79 mm
20
6 BAR
16
159 mm
25 Nm TORQUE
5 BAR 4 BAR
12
OPTIONAL BUMPER
3 BAR 8
HEIGHT
2 BAR 4 8
1 BAR 0307
0 700
MAX. HT. 690
620
540
NOTE: Bellows will not compress properly with less than .7 BAR internal pressure.
NOTE: A bead plate part is shown. This part is also available with a bead ring. Bolts are not included. See pages 8-10 for explanation. Dynamic Characteristics at 455 mm Design Height Gauge Pressure (BAR) 3 4 5 6 7
(Required for Airmount isolator design only)
See page 12 for instructions on how to use chart. Force Table (Use for Airstroke actuator design)
EFF Area @ 7 BAR (cm sq) @3 BAR @4 BAR kN Force @5 BAR @6 BAR
Height mm.
460
380
300
220
Bumper MIN. Contact HT. 205 216 mm
Load (kN)
13.45 18.02 22.57 27.62 15.32 20.56 25.83 31.49 16.09 21.66 27.35 33.44 16.22 21.90 27.77 34.03 16.22 21.90 27.77 34.04 16.22 21.90 27.77 34.04 16.22 21.94 27.80 34.04 16.79 22.58 28.40 34.58
@7 BAR
140 160
117
98
Force kN
40 32 24 16 0
Firestone Industrial Products is announcing the introduction of a completely new range of pneumatic actuators. The Airomatic polyactuator line consists of engineered plastic molded elements welded together in a sealed unit.
70-P-13 (WA1-358-5674)
Pressure (Bar)
76.2mm
1WA
58
Description
The minimum height on this model is only 16mm so it will fit in very small spaces. It is capable of strokes up to 13mm and forces over .45 kN at 3.5 bar.
http://www.fsip.com/airomatic
99
INDEX
ORDER NUMBER TO STYLE NUMBER TO PAGE NUMBER
ORDER NUMBER W01-358-0010 W01-358-0017 W01-358-0025 W01-358-0030 W01-358-0100 W01-358-0112 W01-358-0118 W01-358-0119 W01-358-0127 W01-358-0131 W01-358-0133 W01-358-0134 W01-358-0135 W01-358-0140 W01-358-0142 W01-358-0147 W01-358-0149 W01-358-0150 W01-358-0201 W01-358-0205 W01-358-0207 W01-358-0213 W01-358-0219 W01-358-0226 W01-358-0231 W01-358-0259 W01-358-0324 W01-358-0480 W01-358-0987 W01-358-1002 W01-358-1021 W01-358-1022 W01-358-1023 W01-358-1026 W01-358-2132 W01-358-5126 W01-358-5135 W01-358-5305 W01-358-5306 W01-358-5307 W01-358-5310 W01-358-5311 W01-358-5405 W01-358-5708 W01-358-5712 W01-358-5743 W01-M58-6008 W01-M58-6011 W01-M58-6040 W01-M58-6066 W01-M58-6067 W01-M58-6068 W01-M58-6069 W01-M58-6070 W01-M58-6071 W01-M58-6077 STYLE NUMBER 16 16 25 25 110 110 115 119 131 131 116 19 113 21-2 26 134-1.5 134-1.5 113-1 28 203 29 21 203 22 113 22-1.5 323 1X84D-1 320 320 148-1 248-2 348-3 126 1T19L-11 200 121 1T14C-1 1T14C-1 1T14C-1 1T14C-1 1T14C-1 1T14C-3 1T14C-7 1T14C-7 1T14C-7 19 19 19-.75 113-1 113-1 113 113 113 113 21 SEE PAGE 38 38 55 55 41 41 44 50 40 40 42 45 47 64 58 53 53 48 66 67 68 63 67 61 47 62 76 80 77 77 54 71 79 52 98 69 51 86 86 86 86 86 87 88 88 88 45 45 46 48 48 47 47 47 47 63 ORDER ORDER NUMBER NUMBER W01-M58-6079 W01-M58-6100 W01-M58-6101 W01-M58-6102 W01-M58-6103 W01-M58-6105 W01-M58-6107 W01-M58-6109 W01-M58-6112 W01-M58-6113 W01-M58-6114 W01-M58-6155 W01-M58-6115 W01-M58-6120 W01-M58-6121 W01-M58-6122 W01-M58-6123 W01-M58-6128 W01-M58-6129 W01-M58-6130 W01-M58-6132 W01-M58-6136 W01-M58-6137 W01-M58-6138 W01-M58-6140 W01-M58-6145 W01-358-0152 W01-M58-6160 W01-M58-6165 W01-M58-6166 W01-M58-6170 W01-M58-6175 W01-M58-6176 W01-M58-6181 W01-M58-6182 W01-358-0152 W01-M58-6185 W01-M58-6186 W01-M58-6187 W01-M58-6188 W01-M58-6190 W01-M58-6192 W01-M58-6194 W01-M58-6200 W01-M58-6201 W01-M58-6210 W01-M58-6212 W01-M58-6213 W01-M58-6220 W01-M58-6255 W01-M58-6256 W01-M58-6263 W01-M58-6264 W01-M58-6265 W01-M58-6266 W01-M58-6270 STYLE STYLE NUMBER NUMBER 21 113 113 113 113 255-1.5 233-2 233-2 21 21 21 131 21 313 313 313 313 352 352 313 313 333 333 333 16 110 20-2 25 116 116 116-1 116 116 115 115 20-2 20 20 20 20 20 20 20-2 22 22 22 22 22 1T12E-3 1T15L-4 1T15L-4 1T15M-0 1T15M-0 1T15M-0 1T15M-0 1T15M-2 SEE SEE PAGE PAGE 63 47 47 47 47 56 65 65 63 63 63 40 63 73 73 73 73 72 72 73 73 74 74 74 38 41 60 55 42 42 43 42 42 44 44 60 59 59 59 59 59 59 60 61 61 61 61 61 85 91 91 92 92 92 92 93
100
INDEX
ORDER NUMBER TO STYLE NUMBER TO PAGE NUMBER
ORDER NUMBER W01-M58-6271 W01-M58-6272 W01-M58-6273 W01-M58-6280 W01-M58-6281 W01-M58-6283 W01-M58-6284 W01-M58-6290 W01-M58-6291 W01-M58-6292 W01-M58-6294 W01-M58-6295 W01-M58-6300 W01-M58-6301 W01-M58-6304 W01-M58-6305 W01-M58-6310 W01-M58-6311 W01-M58-6313 W01-M58-6321 W01-M58-6322 W01-M58-6325 W01-M58-6353 W01-M58-6369 W01-M58-6371 W01-M58-6372 W01-M58-6373 W01-M58-6374 W01-M58-6375 W01-M58-6376 W01-M58-6377 W01-M58-6378 W01-M58-6379 W01-M58-6381 W01-M58-6382 W01-M58-6383 W01-M58-6384 W01-M58-6387 W01-M58-6400 W01-M58-6966 W01-M58-6968 W01-M58-6969 W01-M58-6970 W01-M58-6971 W01-M58-6972 W01-M58-6973 W01-M58-6974 W01-M58-6975 W01-M58-6976 W01-M58-6967 W01-M58-6977 W01-M58-6978 W01-M58-6979 W01-M58-6980 W01-M58-6981 W01-M58-6982 STYLE NUMBER 1T15M-2 1T15M-2 1T15M-2 1T15M-4 1T15M-4 1T15M-4 1T15M-4 1T15M-6 1T15M-6 1T15M-6 1T15M-6 1T15M-6 1T15M-9 1T15M-9 1T15M-9 1T15M-9 1T15S-6 1T15S-6 1T15S-6 1T15T-1 1T15T-1 1T15T-1 26 113-1 113-1 19 19 115 115 115 21-2 21-2 21-2 22 22 22-1.5 22-1.5 26 224 121 323 148-1 248-2 348-3 134-1.5 126 119 19 22 320 115 211 200 323 312 134-1.5 SEE PAGE 93 93 93 94 94 94 94 95 95 95 95 95 96 96 96 96 93 93 93 92 92 92 58 48 48 45 45 44 44 44 64 64 64 61 61 62 62 58 57 51 76 54 71 79 53 52 50 45 61 77 44 70 69 76 75 53 ORDER NUMBER W01-M58-6983 W01-M58-6984 W01-M58-6985 W01-M58-6986 W01-M58-6987 W01-M58-6988 W01-M58-6990 W01-358-7019 W01-M58-7524 W01-M58-7525 W01-M58-7526 W01-M58-7530 W01-M58-7531 W01-M58-7532 W01-M58-7533 W01-M58-7534 W01-M58-7535 W01-M58-7536 W01-M58-7538 W01-M58-7539 W01-M58-7540 W01-358-7900 W01-358-7901 W01-358-7902 W01-358-7910 W01-358-7912 W01-358-7914 W01-358-7918 W01-358-7919 W01-358-7921 W01-358-7925 W01-358-7926 W01-358-7928 W01-358-7929 W01-358-8158 W01-358-9148 W01-358-9149 W01-358-9153 W01-358-9155 W01-358-9156 W01-358-9160 W01-358-9162 W01-358-9165 W01-358-9172 W01-358-9188 W01-358-9190 W02-M58-3000 W02-M58-3001 W02-M58-3002 W02-M58-3006 W02-358-4001 W02-M58-5001 W02-M58-5003 W02-358-7002 W02-358-7010 W02-358-7012 STYLE NUMBER 320 319 203 203 29 26 20 333 22 21 313 312 28 29 319 313 333 21 113 113-1 211 313 20 29 211 211 312 319 319 323 28 312 22 21 153-2 1T19L-7 1T19L-7 1T19L-11 1T19L-11 1T19L-11 1T19L-7 1T19L-11 1T19L-7 1T19L-7 1X84D-1 1X84D-1 1M1A-0 1M1A-0 2M1A 1M1A-1 4001 116-ST 16-ST 7002 7010 7012 SEE PAGE 77 78 67 67 68 58 59 74 61 63 73 75 66 68 78 73 74 63 47 48 70 73 59 68 70 70 75 78 78 76 66 75 61 63 49 97 97 98 98 98 97 98 97 97 80 80 34 34 36 35 81 39 39 82 83 84
101
102
1. FORCE REQUIRED:
5. LATERAL SPACE AVAILABLE FOR AIRSTROKE ACTUATOR(S): PLEASE SKETCH WITH DIMENSIONS
DATE
REMARKS
NAME
Please return to your local stocking distributor, or send directly to: Europe Firestone Industrial Products, Inc. 3rd Floor Church House, Church Street Staines, Middlesex, TW18 4EP UK TEL: +44 (0) 1784 462 326 FAX: +44 (0) 1784 462 327 North America Firestone Industrial Products Company, 310 E. 96h St. Indianapolis, Indiana 46240 U.S.A. Phone: 1-800-888-0650 103
104
A) TO PREVENT OUTGOING VIBRATION TRANSMISSION (INTO THE SURROUNDING AREA), OR B) FOR ISOLATING DELICATE EQUIPMENT FROM INCOMING VIBRATIONS, PLEASE COMPLETE THE FOLLOWING: 1. DESCRIPTION OF EQUIPMENT:
14. TYPE OF MOVING COMPONENTS (UNBALANCED MASS): 15. WEIGHT OF UNBALANCED MOVING MASS (Kg): 16. RADIUS OF MOVEMENT (mm): FOR SHOCK IMPACT ISOLATION 17. DIRECTION OF MOVEMENT (PLEASE SKETCH ON GRAPH). 18. PLEASE COMPLETE 1, AND ALSO INCLUDE: 19. WEIGHT OF MOVING OBJECT (Kg): 21. DISTANCE OF FREE FALL (mm): 20. SPEED OF MOVING OBJECT (m/sec): 22. DESIRED STOPPING DISTANCE (mm): DATE 23. SPACE (DIAMETER) AVAILABLE FOR SHOCK IMPACT ISOLATOR(S) (mm):
4. WEIGHT DISTRIBUTION (PLEASE SKETCH ON GRAPH). 5. DESIRED NUMBER OF MOUNTING POINTS: 6. POSITION OF MOUNTING POINTS (PLEASE SKETCH ON GRAPH). 8. AIR PRESSURE AVAILABLE: WIDTH (mm)
7. SPACE (DIAMETER) AVAILABLE FOR AIRMOUNT ISOLATORS (mm): 9. DIMENSIONS: HEIGHT (mm)
PLEASE CUT ALONG DOTTED LINE
LENGTH (mm) ,
10. POSITION OF CENTER OF GRAVITY (C.G., mm UP FROM BASE) 11. DISTURBING FREQUENCY(ff) a) FOR A) ABOVE, MACHINE SPEED, (rpm)
COMPANY ADDRESS PHONE CITY/ COUNTRY/CODE Please return to your local stocking distributor, or send directly to: Europe Firestone Industrial Products, Inc. 3rd Floor Church House, Church Street Staines, Middlesex, TW18 4EP UK TEL: +44 (0) 1784 462 326 FAX: +44 (0) 1784 462 327 North America Firestone Industrial Products Company, 310 E. 96h St. Indianapolis, Indiana 46240 U.S.A. Phone: 1-800-888-0650 105
106
INDEX
STYLE NUMBER TO PAGE NUMBER
TWO PLY STYLE NO. SINGLE CONVOLUTION 16 16-ST 131 110 116 116-1 115 19 19-.75 113 113-1 153-2 119 121 126 138-1.5 148-1 [148-1 is high strength] 128 128-1 124 117 38 39 40 41 42 43 44 45 46 REVERSIBLE SLEEVE 47 1X84D-1 48 4001 49 7002 50 7010 51 7012 52 1T12E-3 53 1T14C-1 54 1T14C-3 DOUBLE CONVOLUTION 25 255-1.5 224 26 20 20-2 22 22-1.5 21 21-2 233-2 28 203 29 200 215 248-2 [248-2 is high strength] 201 218 207 205 210 202 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 SHAPED SLEEVE 1M1A 1M1A-1 2M1A 2M2A 34 35 36 37 1T14C-7 1T15T-1 1T15S-6 1T15L-4 1T15M-0 1T15M-2 1T15M-4 1T15M-6 1T15M-9 1T19L-7 1T19L-11 1T28F-8 87 88 89 90 91 92 93 94 95 96 97 98 86 85 84 83 82 81 80 HIGH STRENGTH STYLE NO. SEE PAGE TWO PLY STYLE NO. TRIPLE CONVOLUTION 352 313 333 312 323 320 321 348-3 [348-3 is high strength] 314 324 328 39 72 73 74 75 76 77 78 79 HIGH STRENGTH STYLE NO. SEE PAGE
107